Page 1 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10

IMPORTANT INSTRUCTIONS:-
1. Head FQA and head of executing dept at site shall ensure the following before start of Mechanical work & periodically thereafter:-
a) Setting of FQA lab by contractor with necessary & essential testing equipment in good working condition.
b) Calibration of all measuring and testing equipment to be used by contractor.
c) Deployment of contractor’s FQA manpower with prior approval of client FQA.
2. Non-conformity:- in case of any non-conformity, site FQA shall ensure proper dispositioning and NC no. Shall be recorded in the respective log sheet/ protocol.
3. The contractor shall intimate concerned authority in writing well in advance as per procedure mutually agreed with site FQA & site execution for witnessing of class “a & b” checks identified in standard field quality
plan.
4. Record of quality checks shall be maintained in enclosed formats to provide necessary evidence of having carried out the work satisfactorily. Wherever format is not identified, records shall be maintained in a
mutually agreed format to record all checks and tests.
5. For checks where log sheet is not called for, record shall be maintained in a suitable protocol. The format of protocol shall be mutually agreed by head FQA and head of the executing dept. At site.
6. After completion of activity, the contractor shall submit records of quality documents (two sets of hard copy & one set of soft copy) as identified in standard field quality plan in column ‘d’.
7. Contractor shall submit monthly schedule of tests to be carried out by 5th of every month.
8. This document should be read in conjunction with technical specification, construction drawing and bill of quantity.
9. It is necessary & essential to carry out surveillance checks of 20% of each item of check by authorized executives as identified in note 2 of FQP record shall be maintained.

1. Prior To Fabrication & Erection

Storage of Materials:
1.Enclosed space to the
extent possible space
Checking of Material Material inward 2.Free from dust ,water,&
1.1 Visual A Visual 100% Appd.drg Packing list √
supplied register/IMIR other contaminates
3.Stacked specification
wise,sizewise,on wooden
slippers
Review of calibration
certificates of Calibration
1.2 Review of calibration A Review 100% Manufacturer Guideline Packing list √
Instrument/Equipment certificate
(If applicable)
 Page 2 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10

Chemical & Review of batch test AIIL/QA/Welding/01 AIIL/QA/Welding/01 batch test Only Adani Appd. Welding
1.3 Welding Consumable A Each batch √
Mechanical properties certificate (Latest Revision) (Latest Revision) certificate consumable to be Used.

1.Welding procedure
specifications established
Welding Procedure with supporting procedure
1.4 Specification(WPS)/Proc Welding parameters A Review 100% ASME SEC IX & WPS ASME SEC IX WPS,PQR √ qualification record shall be
edure Qualification submitted for review and
approved by AEL

SITE activity-One Test

coupon shall be send to LAB
for PQR from site, after PQR
acceptance WPQ piece shall
Welder Performance Qualification
1.5 A Review 100% WPS ASME SEC IX WPQ √ be witnessed at site. RT
Qualification(WPQ) requirement
examination to be done for
all WPQ piece. Aftet RT
result welders shall be
allowed for welding.

Certification & Approval Welder

1.6 Review of document A Review 100% WPS ASME SEC IX √
of Welder certificate
Lifting arrangement
1.7 Review of certificate A Review 100% Manufacturer Guideline Manufacturer Guideline TC √
including TC of lifting
Civil Foundation Report Shall be handover to
1.8 Dimension check B Review 100% As per IFC drg. As per DRG. protocol √
handover report mechanical team
2.Fabrication Activity
Plate size cutting & Project spec/
2.1 Layout B Visual & Dimension 100% Project spec/Appd. Drg. SR √
marking & Rolled steel Appd. Drg.
Marking,cutting and Project spec/
2.2 Visual C Visual & Dimension 100% Project spec/Appd. Drg. - √
Grindning Appd. Drg.
Base Plate & Drilling Project spec/
2.3 Visual C Visual & Dimension 100% Project spec/Appd. Drg. IR √
hole Appd. Drg.
Project spec/
2.4 Edge Preparation Groove angle C Visual & Dimension 100% Project spec/Appd. Drg. IR √
Appd. Drg.
 Page 3 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10
Appd.WPS/
Rootgap,Cracks,Overla Visual & Dimension Appd.WPS/Project
2.5 Fitup B 100% Project spec./ IR √
p & Starightness Appd. WPS spec./Appd Drg.
Appd Drg.
Surface defects,
Project spec/
2.6 Welding reinforcement, B Visual & Dimension 100% Project spec/Appd. Drg. IR √
Appd. Drg.
Undercut
Visual and As per
Surface profile to Sa Project spec./
2.7 measureme Random 100% SSPC/DRG/approved Protocol √
2.5 Appd.painting procedure
nt painting procedure.
As per
Surface preparation Visual Inspection for Project spec./
Visual 100% 100% SSPC/DRG/approved Protocol √
blasting & Painting workmanship, (DFT) Appd.Drawings
painting procedure.
2.8
As per
Project spec./
Adhesion test Visual At random 100% SSPC/DRG/approved Protocol √
Appd.Drawings
painting procedure.
3.0 Non Destructive Testing
Penetrant testing (PT) As per tech ASME SEC VIII Div-1
3.1 NDT A Visual ASME SEC V Protocol
on fillet welds spec Appendix-8
Penetrant testing (PT)
ASME SEC VIII Div-1
3.2 on butt welds after back ROOT PASS DPT A Visual 100% ASME SEC V Protocol √
Appendix-8
gouging
Welder performance joints
Interpretation of RT ASME SEC VIII Div-1 & 2
As per tech (First production) shall be
3.3 RT/UT on butt welds NDT A film, Witness of ASME SEC V Clause 7.5 UT & AppendiX- Protocol √
spec covered.100% UT shall be
RTreport & UTreport 4
cover for all Butt weld.
Marking i.e.
Project spec/ Project spec/
4 elevation,centerline,Mar Visual B Visual 100% √
Appd. Drg. Appd. Drg.
k No., etc
5.Field erection
Dimension
Dimension
5.1 Column/Beam check,alignment B Visual 100% Drg. Appd. Drg. √
Report
check
Dimension
5.2 Column assembly check,alignment B Visual 100% Appd. Drg. Appd. Drg. Appd. Drg. √
check
Alignment, levels, alignment,
5.3 B Visual & Dimension 100% Appd. Drg. Appd. Drg. IR √
marking& fit up etc. level,marking etc.
 Page 4 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10
surface
Weld visual
5.4 Field welding defect,reinforcement, A Visual 100% WPS,Appd. Drg. WPS,Appd. Drg. √
report or IR
undercut etc.
Other Attachment
surface
welding,stair Weld visual
5.5 defect,reinforcement, B Visual 100% WPS,Appd. Drg. WPS,Appd. Drg. √
case,pipes,structure,brac report or IR
undercut etc.
ing etc.
Dimension Check,
Dimension
Support,Allignment
5.6 R & P Type Elevator A Measurment, Visual 100% Appd. Drg. Appd. Drg. Report/Protoco √
check,Functional
l
Check,Load check
Dimension Check,
Dimension
Allignment
5.7 Telescopic Chute A Measurment, Visual 100% Appd. Drg. Appd. Drg. Report/Protoco √
check,Functional
l
Check
Dimension Check,
Allignment Measurment,
5.8 All Types of Gates A 100% Appd. Drg. Appd. Drg. IR √
check,Functional Visual,Noise,vibration,
Check
Dimension Check,
Hydraulic Power Pack
Allignment Measurment,
5.9 ,Cylinder & its assembly A 100% Appd. Drg. Appd. Drg. IR √
check,Functional Visual,Noise,vibration,
system
Check

Base plate Erection &

leveling
Girder/ Beam erection
& Level
Appd. Drg.,TC &
5.10 Hoist Hoist erection & A Measurment, Visual 100% Appd. Drg.,TC & Datasheet IR √
Datasheet
levelling
alignment
Erection of DSL
System
 Page 5 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10

Erection of system Approved Drg./Erection Approved Drg./Erection

B Visual/Measurment 100% Protocol √
with all Equipment Manual Manual

Mounting &
Approved Drg./Erection Approved Drg./Erection
5.11 Dust Supression System allignment of pumps A Visual/Measurment 100% Protocol √
Manual Manual
with drives

Free hand rotation of Approved Drg./Erection Approved Drg./Erection

B Visual/Measurment 100% Protocol √
rotating parts Manual Manual

Location,Orientation,Fi
Air Blaster Assembly xing,Erection,Capacity,
5.12 B Visual 100% Approve Drg & datasheet Approve Drg & datasheet IR √
with Acessories Leakage, functional
etc.

Capacity,Pressure
Air Compressor, Receiver Appd. Drg.,MTC & Appd. Drg.,MTC &
5.13 test,Gauge B Visual 100% IR/Protocol/TC √
& Dryer Datasheet Datasheet
calibration,MTC etc

Dimension,Orientation,
5.14 Accumulator Erection A Measurment, Visual 100% Appd. Drg., Datasheet Appd. Drg., Datasheet - √
Fixing,Alignment etc.

Appd. Drg.,Data sheet Appd. Drg.,Data sheet

Silo Overall Internal All parts & Internal
5.15 A Visual 100% ,Mannual ,Mannual protocol √
Inspection accesorries
etc etc
 Page 6 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10
6.0 Non Destructive Test (NDT)-Field Joints
As per tech Project spec/ ASME sec VIII Div.1, Appn. DP %age should be as per
6.1 DPT on fillet welds NDT A Visual NDT REPORT √
spec Appd. Drg. 8 agreed QAG.

1. UT is compulsory for all

critical welding.
Project specn./Appd. 3. Random Radiography shall
Interpretationof RT As per tech ASME sec VIII Div.1 UW 51
6.2 RT/UT on butt welds NDT A Drg.Project specn./Appd. NDT REPORT √ be done for all critical butt
film,&Witness of UT spec &ASME sec VIII Div.2
Drg./ASMESec V welded joints. Joints shall be
marked for RT by AEL
representative.

Temperature check Project specn./Appd.

For weld joints
6.3 Pre-Heating A from minimum 65° C to 100% Drg.Project specn./Appd. AWS D1.1 IR √
(ABOVE-38MM)
100° c Drg./ASMESec V

Project specn./Appd.
Post Weld Heat For Weld joints min 1hr per 25MM Hardness test shall be
6.4 A 100% Drg.Project specn./Appd. AWS D1.1 IR √
Treatment (ABOVE 30MM) thickness required after PWHT
Drg./ASMESec V
Torque testing (if Project specn./ Project specn./
7 Bolt torque B Visual 100% IR √
applicable) Appd. Drg. Appd. Drg.
Correctness of
Erection, Project specn./ Project specn./
8 supports,anchors,guides B Visual & Dimension 100% IR √
alignment,welding etc. Appd. Drg. Appd. Drg.
etc.
Project specn./ Project specn./
final inspection for alignment, Appd. Drg./ Appd. Drg./
9 A Visual & Dimension 100% IR √
completion as per Drg. level,marking etc. Appd. Procedure Appd. Procedure

Project specn./
Surface As per
Surface/Intermedeate/Fi Appd. Drg./
10 profile,debris,Rust,dirt B Visual check,DFT 100% SSPC/DRG/approved IR √
nal Painting Appd. Procedure
etc check painting procedure.
Project specn./
All
Appd. Drg./ Document
11 Final Documentation IR,protocols,procedure A Review 100% As per FQP/procedure √
Appd. Procedure Dosier
s,Films,Graphs, etc
 Page 7 of 7

Project:Silo-ii at PEKB coal

STANDARD FIELD QUALITY PLAN block,parsa,chatishgarh
SFQP No: ADANI/QA/SFQP/M/01 Package : Silo-II
ITEM : FABRICATION & CUM ERECTION OF STRUCTURAL STEEL & Rev. No.: R0 S.O No:5100083657
SILO Date: 04.11.2020 Main Contractor:M/s. MTIL

SL ACTIVITY/ OPERATION CHARACTERISTICS CLASS OF TYPE OF CHECK QUANTUM REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
No. CHECK OF CHECK

1 2 3 4 5 6 7 8 9 D* 10
LEGEND :
1) D*: Records identified with ‘TICK’ (√) shall essentially be included by Supplier in QA Documentation.
2) Legend used for Class of check are A, B & C
• ‘A’ class of check shall be witnessed by AEL/FQA, Surveillance by Head AEL (FQA)
• ‘B’ class of check shall be witnessed by AEL’S Executing Dept and Surveillance by AEL/ FQA Engineer
• ‘C’ class of check shall be witnessed by Contractor’s FQA and Surveillance by Concerned Executing Engineer for the respective work package
NOTE:-
1)‘A’ and ’B’ class of checks shall be AEL’s Customer Hold Points to be witnessed and work shall not proceeded till it is witnessedand cleared by AEL.
2) It is necessary and essential to carry out surveillance checks of minimum 20% of each class of check by the authority identified
for surveillance check and suitable records/protocols shall be maintained.
Abbreviation to be used in column -9 of Field Quality Plan :-
SR=Site Register, TR=Test Report, TC=Manufacturer’s Test Certificate, LR=Lab Report, LB=Log Book. LS= Log sheet (specify the log sheet no.)
CONTRACTOR - QA/QC AEL - FQA
Sign

Date 30.11.2020 04.11.2020

Name M.Umapathy Balasubramanian C.
Format No. ADANI/Q/F-014 Rev 0
 Annexure of SFQP No: ADANI/QA/SFQP/M/01_R0

NDT protocol for Conical Silo & Transition hopper:-

1) 100% check of T-Joints Conical section-1, i.e., 28 nos

2) One sport RT in each longitudinal joint of Conical section-1, i.e., Randomn 15 nos spot RT in longitudinal joint of Conical section-1

3) 30% check of T-Joint of Complete conical section-2

4) 10% spot RT complete longitudinal joint of Conical section-2

5) 10% spot RT for each shell circumference joint of Conical section-2

6) 100% UT on all Butt joint

7) Circumference joint of mother plate to insert plate root DPT and Final DPT to be done

8) 3 joint by RT in each transition hopper