INSTALLATION, OPERATION & MAINTENANCE MANUAL

H2O CRAPZAPPER
USCG CERTIFIED TYPE II MSD / IMO
CERTIFIED

MODELS: CZM 00034 – CZM 00360

MARINE SANITATION DEVICE

H2O, Inc.
841 Vincent Rd.
Lafayette, La. 70508
Phone: 337.857.7203 Fax: 337.857.7270
www.h2oinc.com
Table of Contents
Table of Contents ............................................................................................................. 2
Welcome ........................................................................................................................... 4
Preface .......................................................................................................................... 5
Company Profile ............................................................................................................ 5
Introduction ...................................................................................................................... 6
Alternative Uses / Applications ...................................................................................... 6
General Terminology & Criteria ..................................................................................... 7
USEPA Effluent Parameters .......................................................................................... 7
Glossary of Terms ......................................................................................................... 8
Background .................................................................................................................. 9
Operating Warnings / Maintenance Instructions & Safety Precautions .................... 11
Operating Warnings ..................................................................................................... 11
Maintenance Instructions ............................................................................................. 11
Safety Precautions / Warnings..................................................................................... 12
Electrical Precautions / Warnings ................................................................................ 12
Acceptable Cleaners ...................................................................................................... 12
Acceptable Commercial Cleaners................................................................................ 12
Cleaners to Avoid ........................................................................................................ 13
Rule of Thumb ............................................................................................................. 13
Summary of Operating Instructions ............................................................................. 13
Do’s & Don’ts ............................................................................................................... 13
Section 2 ......................................................................................................................... 14
Description & Operation Instructions........................................................................... 15
Construction ................................................................................................................ 15
Operation ..................................................................................................................... 15
Technical Specifications ............................................................................................... 17
General Description ..................................................................................................... 17
Performance Criteria for Secondary Stage of Effluent ................................................. 17
Air Supply Blower Motor Units ..................................................................................... 17
Electrical Control Panel ............................................................................................... 17
Paint System – Coating System .................................................................................. 18
Pre-Installation Check List ............................................................................................ 19
Installation ...................................................................................................................... 21
Figures 1, 2, & 3 .............................................................................................................. 24
Tie-In Connections (P&ID) ........................................................................................... 25
1 Phase Control Panel Wiring Diagram ....................................................................... 26
3 Phase Control Panel Wiring Diagram ....................................................................... 27
Start-Up Procedure ........................................................................................................ 28
Routine Maintenance ..................................................................................................... 29
Routine Inspection ......................................................................................................... 30
Figure 3 ........................................................................................................................... 33
H2O, Inc. CRAPZAPPER Internal Diagram Model A-F ................................................ 34
Trouble Shooting............................................................................................................ 35
Parts List ......................................................................................................................... 36
Basic Sizing Guidelines ................................................................................................. 37
Shut Down Procedures .................................................................................................. 38
Limited Warranty ............................................................................................................ 39
Supplemental Technical Information............................................................................ 40
Summary of Regulatory Requirements ........................................................................ 40
Discharge Regulations................................................................................................. 40
Use of Chlorine and Tablets .......................................................................................... 40
Section 3 ......................................................................................................................... 41
Boat Diagram & Drawings ........................................................................................... 42
Section 4 ......................................................................................................................... 43
MSDS Information ....................................................................................................... 44
WELCOME!

Dear Fellow Environmentalist:

I am pleased to introduce H2O, Inc. and the CRAPZAPPER product line. The
CRAPZAPPER marine sanitation system has successfully served the marine, oil, and gas
industry for over 40 years, providing the finest in packaged wastewater treatment
systems to a base of satisfied customers that spans the globe. The star behind the
operation is the CRAPZAPPER.

Did you know, every day in the United States alone, over 385 billion gallons of water is
consumed? When you combine that with the fact our Earth has less than 1% of fresh
water available, this equals a catastrophic problem for the future of our planet. H2O, Inc.
believes the future of our Earth’s water supply should become every individuals concern.
The CRAPZAPPER was designed to be a powerful tool to aid humanity in their mission
to begin taking better care of our Earth. The CRAPZAPPER has been doing its part for
over 40 years. Your interest in our products is just another piece of the puzzle needed to
improve our Earth’s supply of fresh water. We believe a difference can be made with the
combination of both teamwork and commitment. We are excited and pleased to
introduce to you the CRAPZAPPER! We believe you will agree - it is THE wastewater
treatment system you can depend on for reliability and optimum efficiency.

The H2O, Inc. CRAPZAPPER can be engineered to fit most small, hard to fit areas and
handle many different capacities. All models of the CRAPZAPPER are patented and
U.S.C.G. Certified. H2O, Inc. is committed to the continued performance and
technological innovation of our units. Outperforming the competition, the H2O, Inc.
Research and Development Team never rests in its dedication to technological
advancement and system enhancement. Providing a quality product at a competitive
cost, H2O, Inc. strives to maintain our reputation in the industry as the Leader in
environmental quality.

Thank you for giving H2O, Inc. the opportunity to provide you with this powerful tool.
We hope you will find the information within this manual informative and useful and look
forward to the opportunity to assist you in your future environmental and wastewater
needs.

Sincerely,

H2O, Inc.
Preface
We are all faced with a most serious problem, our Earth’s water supply. The problem
is not the amount of water available, the problem is mankind. Mankind is polluting our
precious water supply day by day. Statistics now show, worldwide, the percentage of
“fresh” water has been dangerously reduced to less than 1%.

Concern over the Earth’s water supply, the increasing worldwide pollution problems,
as well as the necessity of engineering “pollution prevention products” must become
the norm, not the exception. At the present rate of pollution, however, and the ever
increasing rate of water usage, mankind will soon find “fresh water” to be more
precious than gold. The steps we take now, and in the future, will mean the difference
between our children’s inheritance of an environmentally safe world with a plentiful
supply of fresh water — or not.

H2O, Inc. believes these issues to be of such importance, we have made it our
Mission to contribute to worldwide pollution prevention by introducing a powerful tool
into the market: The H2O, Inc. CRAPZAPPER. The H2O, Inc. CRAPZAPPER
addresses wastewater treatment for the Marine, Offshore, Commercial, Land Based
and Residential industries.

H2O, Inc. CRAPZAPPER: A quality product with proven performance doing its part to
Fight Pollution.
Company Profile
H2O, Inc. acquired Owens Kleen Tank in Q1 2013. Owens has been a pioneer in the
manufacturing of quality packaged wastewater treatment systems for over 40 years. The
original design was NSF Certified in 1982 (under the provisions of NSF Standard 40). It is
a patented and well-proven wastewater treatment system; constantly monitored for
efficiency and optimum performance.

With clients who use our products all over the globe, H2O, Inc. is confident in its
long standing in the market place. Our company continues to grow, always
searching for and obtaining the latest in technological advancement, determined to
pave the way towards environmental awareness. Growth is evident with the addition
of a Service Department, Chemical Product Line, Environmentally Safe Cleaning
Chemical Product Line, alternative designs, he list continues to grow.
With team commitment to quality assurance, to environmental protection, to innovative
and environmentally friendly products, H2O, Inc. looks forward to the future.
Introduction

The H2O, Inc. CRAPZAPPER line (formerly Owens Kleen Tank) began production and
manufacturing of wastewater treatment systems for domestic sewage over 40 years
ago. The original systems were designed primarily for ordinary residential
applications: single houses, trailer parks and small subdivisions.

With the advent of the U.S.C.G., OCS Order #8, the need of similar systems
modified for offshore and maritime applications became more critical. H2O, Inc.
(formerly Owens Kleen Tank) pioneered in the design and manufacture of such
systems.

This background of research, development, fabrication and service has resulted in the
present and complete line of packaged, ready-to-use, U.S. Coast Guard approved and
certified MSD — Type II Plants, approved for use on Inspected and Un-inspected
Vessels under 33 CFR 159.000. The H2O, Inc. CRAPZAPPER also complies with
International Maritime Organization (IMO) Resolution MEPC 159(55). These features
make the CRAPZAPPER The Preferred Choice for large vessels, as well as offshore
rigs and platforms. H2O, Inc. Offshore Units are readily adaptable for other
applications where their efficiency, simplicity and economical operation make them
very attractive alternatives to large expensive and complex sewage systems.
Examples of such applications are:

Alternative Uses/Applications
Large Boat
Barge
Over-Water Rigs, Platforms, & Shore Base Facilities
Recreational Use

The primary purpose of this manual is to describe the H2O, Inc. CRAPZAPPER line
of Marine Sanitation Devices (MSD) and to provide sufficient information, both
technical and general — to enable to Operator to enjoy many years of trouble-free,
efficient operation. Within this manual you will find information designed to guide you
through the installation, set-up, operation, maintenance and storage of your new
system.
Before beginning the installation or operation of your CRAPZAPPER, please read this
manual thoroughly. YOU CAN DAMAGE YOUR CRAPZAPPER DURING
INSTALLATION, so follow all instructions carefully. In order for your system to
operate at peak conditions, you must first understand how it operates and the
function of each part of the system.
General Terminology & Criteria

The packaged wastewater treatment plants fabricated by H2O, Inc. are generally
referred to as “Extended Aeration” systems. This means H2O, Inc. systems
incorporate the biological concepts of “Activated Sludge”, in the form of “Mixed Liquor
Suspended Solids” (MLSS).

The efficiency of such plants is typically defined in terms of the treated effluent
discharged from the system. The U.S.E.P.A. describes the minimum level of
effluent quality in four (4) major parameters:
USEPA Effluent Parameters

• Biochemical Oxygen Demand — 5 Days (BOD5)

• Suspended Solids (SS or TSS)
• Fecal Coliform Bacteria
• PH

The least stringent effluent criteria are applicable to offshore Federal Waters and Open
Ocean. The most stringent criteria are applied to inland waterways, lakes, bays,
dockside use, etc. in the vicinity of heavily populated areas and sensitive recreation
and protected nature areas.

The original U.S. Coast Guard Certified Type II MSD plants were designed to produce
effluent in the range of 50 milligrams per liter (mg/l) BOD5 and 150 mg/l TSS. Most
extended aeration plants manufactured today will do much better than this. The latest
models of the H2O, Inc. CRAPZAPPER can produce sterile effluent with less than 20
mg/l of BOD5 and TSS.

Note: Determine the regulatory requirements for effluent quality, sampling and testing,
for your installation and location.

Offshore units are identified by model numbers corresponding to the number of

gallons of wastewater that will be treated in a 24-hour period. H2O, Inc. standard
model sizes range from a 34 GPD treatment capacity to 11,250 GPD. Custom
fabricated units, with non-standard dimensions and configurations are available,
however, to accommodate space restrictions and other legitimate considerations. The
system design and operation remains constant for both standard as well as non-
standard model designs.
Glossary of Terms

Aeration: To combine or charge a liquid with air to raise the level of oxygen in the liquid.
Raising this level supports the necessary life forms (bacteria, needed to decompose the
organic materials in the wastewater being treated.

Aeration Chamber: A unit chamber where the wastewater being treated is subjected to an
infusion of air.

Aerobic Bacteria: Bacteria that can only live in the presence of oxygen.

Anaerobic Bacteria: Bacteria that can only live when no oxygen is present.

Bar Screen: The Crapzapper’s catch basket for preventing the in-flow of non-dissolving
solids.

Bio-Mass: A composition of primarily living microorganisms introduced into the unit for
optimum decomposition of waste.

Black Water: Water that comes from the toilet systems of a facility and contains human waste.

BOD: Biochemical Oxygen Demand — the measurement of the dissolved oxygen used
by microorganisms in the biochemical oxidation of organic matter.

BOD5: The amount of dissolved oxygen measured for a period of five (5) days.

Chlorinator: A chlorine contact chamber for the treated effluent that retains the liquid for a
set amount of time to kill virtually all of the living microorganisms in the clarified effluent.

Chlorine low level switch: A weighted switch that indicates when chlorine tablets have
been depleted in the chlorine tablet feeder tube. Remove switch and add chlorine tablets to a
maximum of 8 to 10 tablets per tube then replace switch. (Do not jam switch into tube).

Clarifier: A quiescent environment where the treated effluent is retained for approximately four
(4) hours allowing solids to settle to the bottom where they are continually removed via the
sludge returns back to the aeration chamber until dissolved.

Dechlorinator: A dechlorinator contact chamber for treating effluent that has chlorine still in the
liquid from the chlorinator. This eliminates chlorine through the use of a carbon filter.

Diffuser Valves: Valves located at the top of the aeration chamber that controls the airflow
through the diffusers. One valve controls airflow to the internal up-flow filter and floating
skimmer, and the other controls the airflow to the aeration chamber.

Dissolved Oxygen: The amount of available oxygen in solution that is needed to sustain life.
This amount is dependant on pH, temperature, salinity and barometric pressure.

Extended Aeration System: A treatment system that forces air/oxygen into the material
being treated. This is done using a blower that forces air into the water.
Fecal Coliform Bacteria: Indicator organism used to determine the presence of harmful
pathogens in wastewater.

Fluffer Valve: The fluffer valve is located on the manifold mounted outside the unit. It controls
the cleaning of the up-flow filter and stirring up the sludge in the clarifier chamber to prevent
compaction of the sludge and clogging of the unit. (New models come equipped with a new up
flow filter that replaced the fluffer valve.)

Gray Water: Water that comes from areas other than facility toilets. Such examples are:
kitchen sinks, washers, wash down areas and showers.

H2O, Inc. Floating Skimmer: A patented device located in the clarifier used to break the
surface tension of the water, draw floating solids from the waters surface and return this
material to
the aeration chamber.

Sludge: Organic particles that accumulate in the treatment system that are suspended or
settled in the aeration chamber.

Sludge Return: Located in the bottom of the clarifier to draw off sludge and return it to the
aeration chamber.

Total Suspended Solids (TSS): A physical characteristic of wastewater that measures the
total solid content taking into consideration all floating matter, settle-able matter, colloidal
matter and matter in solution.

Up-flow Filter: Non-Clog up-flow mechanical device used to prevent the organic
materials/solids from passing up into the clarifier section.

Background
“Domestic Sewage”, sometimes referred to as “Sanitary Wastewater” refers to the
liquid discharge from facilities occupied by human beings in the course of their normal
living, working and recreational habits. For the purpose of this discussion, we do not
include industrial wastes or storm drains and runoffs.

The volume of domestic wastewater generated by the average person may vary
from less than 11 gallons per day (GPD), from ‘low flush’ (1.6 GPF) toilets only, to
as much as 100 GPD, for normal human activities in a 24-hour day. This volume of
water emanates from toilets, sinks, showers, bathtubs, laundry equipment, kitchen
appliances (such as garbage disposals), etc.

This wastewater is over 99% water! It is the remaining less than 1% of solids, which
may be present in soluble, insoluble, colloidal or suspended forms, and a very small
amount, which may be in the form of insoluble grit particles that are the cause for
concern. It is this 1% for which the degree of environmental awareness and the
need for concern over the protection of our Earths’ water has been generated.
Two (2) fundamental parameters are essential to the design and sizing of a
packaged wastewater treatment system. Those parameters are:

Design / Sizing Parameters

• Hydraulic Loading — simply the volume of water to be treated in a day;

• Solids often referred to as the “Biological or Organic Loading”.
This is simply the amount and nature of the small amount of solids in
typical domestic sewage.

Years of investigation and research have established very reliable, typical values used
in the sizing of these units to determine both the hydraulic as well as the organic
loading. For example, the average person, nationwide, generates about 100 GPD of
wastewater containing about 0.17 lbs of BOD5. The typical offshore employee,
however, eats a little more and a little ‘richer’, and uses a little less water, than the
average person at home or work. The design for this application would be for about
75 to 100 GPD and about 0.20 lbs of BOD5, per person, per day (if both “Black” and
“Gray” water is to be treated).

USCG MSD units were originally designed to handle “Black” water only, preferably
from low volume toilets and urinals. As an example, a MSD Type II Certified unit
could service the wastewater generated by a four (4) man crew, from ‘low flush’
toilets, at a rate of approximately two (2) gallons per flush and five (5) flushes per
day, per crew person.

Fact
Old standard toilets use approximately five (5) gallons per flush and the typical
person will flush from five (5) to seven (7) times per day. New standard toilets use
1.6 gallons per flush.

Note: If your unit is not producing the desired quality effluent after carefully reading
and following the Manual, check to make sure the rated capacity of your unit is not
being exceeded!
Operating Warnings/Maintenance Instructions/ Safety Precautions
Operating Warnings

1. This unit MUST be filled with water PRIOR to operation. Refer to your manual
for easy start-up procedures.

2. DO NOT flush any of the following items into the unit:

-Cigarettes -Grease/Oil
-Paper Towels -Disinfectant (Bleach/Chlorine/Acidic) Cleaners
Refer to your manual for a list of recommended cleaners.

Maintenance Instructions
1. Every 2 weeks — Flush 2 oz. of Formula 101 and 2 oz. of Formula 101
Enhancer down the toilet.

Formula 102 Dosing Instructions:

WARNING: Over Dosing will lead to foaming issues!
The Formula 102 is a Liquid blend of bacteria strands with a fresh scent added.
Formula 102 is used to replace the Formula 101 Enhancer only on systems with a
factory installed dosing tank.
-The startup requires two gallons of Formula 102 (Do Not Dilute)
-Open needle valve 1/8 of a turn.
-Tank should disperse 1 gallon every 30 days (Adjust valve 1/8 of a turn
until correct dosing is achieved).
-Fill Formula 102 Tank with 1 gallon of Formula 102 monthly.

2. Every 2 weeks — Check the chlorinator and add chlorine tablets if necessary.
New model units have a chlorine low level switch which indicates when chlorine
tablets have depleted, remove top of chlorine switch replenish with maximum of 8
to 10 chlorine tablets then replace top into the tube to make the top lightly snug
into tube.

3. Every 4 to 6 weeks – Change the carbon filter in the dechlorinator.

4. Once a week — Perform routine inspection by opening all Inspection Ports and
observing operation. Refer to the Routine Inspection Section within this
manual.

5. Once a month — Reverse EXTERNAL FLUFFER VALVE from normal position for
60 SECONDS, and then return to normal. This operation cleans the internal
up-flow filter. (New models come equipped with a new up flow filter that replaced
 the fluffer valve.)

6. Every 6 months – Pump out and flush out the entire system. Start up again
following the instructions in the Startup Procedure.

Safety Precautions! Warnings

CAUTION!! This unit makes use of both hazardous and non-hazardous chemicals!!
Please refer to the enclosed Material Safety Data Sheets BEFORE HANDLING!

Electrical Precautions! Warnings

ELECTRICAL HAZARD!! Disconnect or isolate, “Tag Out of Service”, all
electrical supplies prior to attempting any service on electrical equipment!

Acceptable Cleaners
The H2O, Inc. CRAPZAPPER system works in conjunction with H2O, Inc. Formula
101 and H2O, Inc. Enhancer. These products were designed to assist your system
in maintaining its level of efficiency. Care MUST be exercised in the selection of the
cleaning products you will use with this system. To insure optimal performance of
your CRAPZAPPER system, it is imperative that all cleaning chemicals used during
routine and general maintenance of your system be Biodegradable Only. Use of
non-biodegradable products will kill off the necessary bacterial supply required in the
treatment of your Waste water. Failure, therefore, to follow these precautions will
require immediate corrective action to restore your system to full operational service.
Cleaners to Avoid

• Para-dichlorobenzene Toilet Bowl Deodorant

• Pine Oil and/or its’ derivatives
• Highly Acidic/Caustic Cleaners
• Bleach
• ANY ANTI-BACTERIAL CLEANER
Rule of Thumb

If you choose to purchase cleaning chemicals, please keep this simple rule of thumb
in mind. Any “anti-bacterial” cleaners will have adverse effects on your
CRAPZAPPER system. Avoid anything anti-bacterial, as well as anything
containing bleach.

Summary of Operating Instructions

Dos & Don’ts

READ the “Installation, Operation & Maintenance Manual” before operating your
CRAPZAPPER and OPERATE your CRAPZAPPER according to the manufacturers
instructions only.

DO NOT flush any of the following materials and/or products down the commodes,
lavatories or basins or into the unit in any manner:

• Unauthorized toilet bowl and urinal cleaners

• “Saniflush”, “Draino”, “Pine Oil”, “Bleach” or other similar products
• Large amounts of oil and/or grease
• Heavy paper towels, sanitary napkins, cigarette butts,
candy wrappers or any other extraneous material
• ANY anti-bacterial cleaner or agent.

H2O, Inc. provides a biologically safe cleaning product for use with your
CRAPZAPPER. This type of product, listed previously, should be used to protect the
life and operation of your unit. Failure to follow the directions on acceptable cleaning
chemicals will result in a breach of the manufacturer provided warranty.
Section 2
Description & Operation Instructions
The H2O, Inc. CRAPZAPPER is a self-contained, “extended aeration”, biological
system that is delivered ready for use when site electrical and mechanical
connections are in place.

Construction

The plant is constructed of Carbon Steel (Stainless Steel optional), which is seam
welded and corrosion protected. The inside is coated with coal tar epoxy, and the
outside is coated with a three (3) part epoxy/polyurethane paint system. Internal
piping is schedule 80 CPVC.

The plant is comprised of four (4) main compartments:

 Aeration Chamber
 Clarifier Chamber
 Chlorine Contact Chamber
 Dechlor Chamber

Additionally, the following are major components of the plant:

 Inlet screening apparatus

 Blower/Motor for air supply
 Air distribution system including diffusers and airlift devices
 Floating surface skimmers
 System of weirs and baffles for velocity changes and
sludge retention
 Chlorinator (chlorine dispenser)
 Electrical control panel and wiring
 Discharge pump
 Up-flow filter baffle

Operation

Operation of the Aeration Chamber

Raw waste enters the system through the inlet screen and is fed directly into the
Aeration Chamber. In this compartment, the influent waste is intimately mixed under
constant agitation with incoming air through the diffusers from the blower.

This is the source of the essential oxygen and the origin of the term “extended
aeration”. The diffuser valve controls the volume of incoming air. The waste is in
intimate contact with the metabolizing circulating “bio-mass” which rapidly
metabolizes /oxidizes, and to some degree, flocculates the suspended, colloidal and
soluble organic materials introduced in the influent waste. A portion of the incoming
waste is utilized in the synthesis of new microorganisms, thereby allowing the
“absorption” / oxidation of additional organic material in an unending natural cycle.
The degree of oxidation/metabolizing of the solids are primarily a function of the
applied organic load and the availability of adequate dissolved oxygen over a period
of time. After approximately 24 hours detention time in the Aeration Chamber, and/or
a minimum of 80 cubic feet per pound of BOD5 of applied loading, a sufficient time
to effect the desired degree of treatment, the treated effluent is displaced by
incoming raw waste and flows into the Clarifier Chamber through the up-flow filter.

Operation of the Clarifier Chamber

The Clarifier Chamber provides a quiescent environment where the treated effluent
is retained for approximately four (4) hours. Most of the solids are kept in the
Aeration Chamber by the up-flow filter, and virtually all of the residual entrained
solids will be removed by simple sedimentation into the Clarifier Chamber. A small
amount of floating material may be carried away from the Aeration Chamber to the
Clarifier Chamber. This floating material is returned to the Aeration Chamber via
the floating skimmer. The slope of the walls is not less than 1.7 vertical to 1.0
horizontal. Settled sludge is returned from the hopper to the Aeration Chamber by
the skimmer following fluffing via the fluffer valve located outside the tank on the
manifold. The following specifications for this chamber shall be met:

 There shall be installed within the Clarifier Chamber a positive

scum and skimming re-circulation system consisting of one (1)
airlift skimming device, meeting the following specifications:

• The skimming device shall be of the positive airlift pump type,

located in a position to skim and return floating material to the
Aeration Chamber.
• The airline supplying air to the floating skimming device shall
be equipped with a valve to regulate the rate of return.
• The scum intake shall be equipped with a floating assembly,
which will enable exact positioning of the skimmer at water
level without placing the hand under the water.

The resulting clear effluent flows from the Clarifier over the effluent weir through the
Chlorinator into the Chlorine Contact Chamber.
Operation of the Chlorine Contact Chamber

In the Chlorine Contact Chamber, the clarified effluent is detained for approximately
one hour, killing virtually all of the live microorganisms still remaining in the clarified
effluent. The chlorine picked up in the chlorinator is an amount sufficient to kill the
live organisms and is dissipated in the Chlorine Contact Chamber so that the final
discharged effluent contains very little residual chlorine that might endanger anything
in the outside environment.
Operation of the Dechlorinator

In the dechlorinator, fluids coming from the chlorine contact chamber flow through a
carbon filter. This results in the removal of all traces of chlorine.

H2O, Inc. CRAPZAPPER - Technical Specifications

1.0 General Description

1.1 H2O, Inc. CRAPZAPPER systems operate on an extended aeration,

biological treatment process, are self-contained, and delivered to site
ready for immediate operation once electrical and mechanical
connections are in place.
1.2 H2O, Inc. tank capacity’s range from 34 GPD to several hundred
thousand GPD.
1.3 Readily adaptable to extreme changes in volume treated due to
seasonal usage changes.

2.0 Performance Criteria for Secondary Stage of Effluent

2.1 Less than 125 mg/100 ml of Bio-Chemical Oxygen Demand 5 day

(BOD5).
2.2 Less than 35 mg/l of Total Suspended Solids (TSS).
2.3 0 per 100 ml or less fecal Coliform to sterile effluent when
properly disinfected.
2.4 Non-toxic to humans and animals.

3.0 Air Supply Blower Motor Units

3.1 A Spencer Regenerative blower/motor unit shall be supplied,

capable of providing a minimum of 2,100 cubic feet of air per
pound of BOD.
3.2 The blower shall be mounted on a steel base. The base structure shall
be adequately reinforced to support the blower and motor unit. The
blower shall be equipped with a dry type filter-silencer at the air intake.
Furthermore, the blower discharge shall be fitted with a check valve.
The blower hood shall be designed for easy access to service the unit.

3.3 The air compressor shall meet the following specifications:

• .5 / .75 hp; 115/208-230 volts, 10; 60 Hz; 60/72 CFM, 4 PSI,
• 3400/3450 rpm; 1 ½” / 2” inlet and outlet.

4.0 Electrical Control Panel

4.1 An electrical control center with built in disconnect shall be installed

 within a weatherproof enclosure, and shall be provided for mounting as
indicated on the plans. The enclosure shall be equal to NEMA 4. The
electrical controls shall consist of magnetic starters, program timers,
and switches necessary to automatically control all electrical devices
and/or motors on the sewage treatment system.

5.0 Paint System — Coating System

5.1 Exterior Finish — Sand blasted to near white metal, Prime coat- 859
Epoxy; Second coat –893 epoxy; Top coat- Polyurethane 134-HG.
5.2 Interior Finish — Sand blasted to near white metal, Bituminous 300
M coal-tar epoxy.
Optional: Phenolic Liner can be applied)
Pre-Installation Check List

Prior to installing your H2O, Inc. CRAPZAPPER, please make sure you’ve
made provisions for the following requirements:

Electrical Requirements
The H2O, Inc. CRAPZAPPER blower standard requirements, unless otherwise
specified, are 115/208-230 Volt 10, 60 Hz, TEFC. All wiring should be performed in
accordance with applicable Codes and Standards, such as ABYC, USCG, NEC, etc.

Temperatures
The H2O, Inc. CRAPZAPPER operating temperatures are 40 to 120 F. The H2O, Inc.
CRAPZAPPER must be protected from freezing, if the unit has not been winterized in
accordance with the Storage and Winterization Procedures found in this manual it could
be damaged and need internal repairs.

Water Requirements

The H2O, Inc. CRAPZAPPER can operate using fresh, brackish, or salt water.
The salinity of the water cannot exceed 4% NaCl.

Toilet Requirements

H2O, Inc. recommends a low-flush (1.6 gal/flush) toilet be utilized with your
CRAPZAPPER, for proper operation. Use of any other type of toilet will alter the
treatment capacity of your system.

Maximum Allowable Tilt Angle

The H2O, Inc. CRAPZAPPER will maintain treatment efficiency with vessel pitch and
roll angles of up to 22.50. Angles greater than 22.50 can stop the unit from working
properly until it has been serviced, to start the digestive process again. No physical
damage will occur at angles less than 300.

Tank Capacity
The H2O, Inc. CRAPZAPPER is designed to operate completely full. The design of
this system is one of positive displacement - the transfer of liquid through the
treatment plant.

Explosive Environment

The H2O, Inc. CRAPZAPPER is NOT CERTIFIED FOR USE IN AN EXPLOSIVE

ENVIRONMENT. (Explosion proof equipment is an optional item and would incur
additional expense. For more information, please contact your Authorized Distributor or
Rep.). The blower MUST have fresh air available for use.
Treatment Capacities

Model Number Flow Rate Number of Persons

(Gallons Per Day) Per 24 Hours
CZM-00034 34 3
CZM-00076 76 6
CZM-00112 112 12
CZM-00182 182 18
CZM-00240 240 24
CZM-00360 360 36

Note: The treatment capacity expressed in number of person per 24 hours

depends on the type of toilet used with the system. The above capacities are
based on the use of an approved toilet. These capacities are not guaranteed when
the H2O, Inc. CRAPZAPPER is used with unapproved toilets. H2O, Inc.
recommends using 1.6 gallons per flush toilet.
Installation
1. Select a suitable location to mount your H2O, Inc. CRAPZAPPER. Keep
the following in mind:
 A deck location with adequate structural strength to support the full
operating weight of your particular model. Refer to Table 1 below
for both empty and full weights. This weight is uniformly distributed
over a 4” channel
 Skid, constructed in accordance with applicable codes.
 These units are essentially weatherproof. They may be installed under a
shelter, such as a lower deck; or in the open, as on a top deck or on a
cantilever over the side. An overhead shelter is always preferred for the
convenience and protection of the Operator(s) conducting routine
maintenance and inspection.
 The unit should be mounted as near level in all four (4) directions as
possible. On motor vessels it is recommended that the unit be installed
with the long axis fore and aft.
 It is generally preferred to locate the unit at the lowest available level to
enable gravity feed into the unit and gravity discharge overboard of the
treated effluent. This eliminates the need for lift stations and discharge
pumps.
 The lifting eyes installed on the unit are designed to lift the empty weight of
the unit from a single point traveling block with four (4) hook slings.
Spreader bars are not required.
 The unit should be installed in a location that will be adequately
ventilated and has space around and above the unit to allow for
maintenance and inspection. For installation on an Inspected Vessel, the
H2O, Inc. CRAPZAPPER
 MUST HAVE ROOM for inspectors to check the unit label and operation.
 The unit must be securely anchored to the vessel, by means of screws
and anchor clips and into solid material. The unit(s) can be skid
mounted, in the same manner, if so desired.
 If installed in a location where freezing is a possibility, it should be
equipped with an approved heater. It should not be located where the
internal temperature will remain above 1200 F for prolonged periods. At
900 F, the microbial metabolism is about maximum. Even between 600
and 1050 F, their activity is still very high.
Table 1 Model Empty Weight Operating Weight
CZM-00034 600 1,017
CZM-00076 700 1,659
CZM-00112 900 2,342
CZM-00182 1,100 3,451
CZM-00240 1,300 4,352
CZM-00360 1,550 5,928

2. Once the unit is mounted, connect the following four (4) tie in connections
(Refer to Figure 1).
• Connect raw wastewater line to inlet
• Connect treated effluent discharge
• Vent. DO NOT VENT SEWAGE UNIT IN ANY CONFINED SPACE!
• Connect electrical power

3. The inlet connection is a 3” FNPT. Connect the inlet connection to the

customer provided wastewater piping.

4. The outlet connection is a 1 ½” CPVC pipe. Connect the effluent discharge

line to the discharge line to the 1 ½” diameter CPVC pipe extending out from
the dechlorinator.

5. The vent connection is a 3” diameter FNPT. Applicable codes and

regulations, such as MMS, USCG, etc, should be consulted relative to vent
piping. Avoid unnecessary valves, reducers, ells, etc, in the vent line. Keep
the following in mind during vent installation:
 Vent lines should exit the system vertically, if possible. This configuration
will eliminate the possibility of a slug of liquid getting trapped in a
horizontal vent.
 Vent lines should be located no more than five (5) feet above the
treatment system. Vents may not have sags or loops where
water can accumulate and clog the vent lines.
 Position your vent lines with care. Although a properly operating, well
maintained CRAPZAPPER will not smell bad, it would be wise to locate
your vent lines away from sleeping areas, kitchen areas, and high use
areas.
 Vent lines must remain free and clear for their entire length. Check
valves or “filters” must not be used. Condensation will accumulate in
vent line filters, causing blockage, and possible malfunction of your H2O,
Inc. CRAPZAPPER.
 Proper venting of your H2O, Inc. CRAPZAPPER is extremely
important. Restricted or inadequate venting can cause bubbling of the
water in your toilets and may drain the water from the toilet bowl.
 6. Connect power source — Standard electrical power is 115/208-230 volt, single
phase, 60 Hz.
1. Constant running of the blower when Control Panel is set in the On
position will optimize the performance of the unit.
2. Blower may be set to run 15 minutes on and 15 minutes off when Control
Panel is set in the Automatic position.
3. The Discharge Pump is activated by the mechanical float switch when the
Control Panel is set in the Automatic position.

7. The most important item of your system is the air supply. The sewage
treatment system must have a continuous air supply to operate effectively. The
blower must be free of obstructions and have an ample supply of free air. Make
sure to use the supplied blower with your new H2O, Inc. CRAPZAPPER. This
system must have a continuous air supply to operate properly.
8. Now that the unit is on its foundation, with inlet, vent and discharge
connections being made, this unit must be filled with FRESH WATER PRIOR
TO INTRODUCING SEWAGE! Place a fresh water hose in the opening on
top, filling the tank until water begins to discharge from the 1 ½” discharge
connection on the Chlorine Contact Chamber.
9. The unit is now installed. Proceed to the Start-Up Procedure.
 Figure 1
Tie-In Connections
(P&ID)

Figure 2
1 Phase Control Panel
Wiring Diagram

Figure 3
3 Phase Control Panel
Wiring Diagram
Start-Up Procedure

1. After a proper installation has been accomplished and all piping connections
have been made, (the inlet, outlet, and vent lines are properly connected, and
system has been filled with water) you may now proceed to step 2 of this Start-
Up Procedure. Refer to Figure 3 for locations of all internal sections.

2. Add Formula 101 and Formula 101 Enhancer — Add 2 oz. of each product by
flushing down the toilet.

3. Add Chlorine Tablets — Fill the chlorinator tube with chlorine tablets until full,
(approximately 1 pound) and reinsert tube. These systems are designed to
use 2 5/8” wastewater treatment chlorine tablets. Proper chlorine tablets
must be used. Pool grade chlorine is unacceptable.

CAUTION: Avoid breathing chlorine vapors. Avoid contact with skin

and clothing. Keep chlorine tablets in a clean, dry container,
preferably the original container in which they were received.

4. Ensure that Carbon Filter is inserted in Dechlorinator.

5. Electrical Connections — connect the power supply to the starter panel only! For
3 phase equipment, verify proper rotation prior to continuing on to the next
step.

6. Blower Operations — Start blower and observe internal operations of tank

by removing access covers on top of tank.

A. Aeration Chamber
1. Diffusers should be causing bubbling and rolling of water in
this chamber.
2 The one (1) return line should have a slow flow of water coming
from the line. Adjust associated valves, ONLY if necessary.

B. Clarifier Chamber
1. Water should be dropping into throat of skimmers approximately 1”
to 2”. Skimmer depth is ¼”-1/2” under surface of water to
skim properly. Adjust floats, ONLY if necessary.
Routine Maintenance
Your H2O, Inc. CRAPZAPPER is easily maintained by following this simple 6
point maintenance plan.

1. Formula 101 & Enhancer

When: Every two (2) weeks
Action: Add 2 oz. of each product to unit by flushing down
toilet.

2. Chlorine
When: Every two (2) weeks
Action: Check chlorinator tube and insert more chlorine tablets
as necessary.

3. Carbon Filter
When: Every six (4 - 6) weeks
Action: Remove and replace carbon filter in dechlorinator.

4. Fluffer Valve & Routine Inspection

When: Once a month
Action: Open external fluffer valve for 30 seconds maximum,
then close again. This will clean the up-flow filter. Open
Inspection Ports to ensure all bio mass is being returned
to the Aeration Chamber by means of the skimming
devices. The Routine Inspection section describes
proper operation.

5. Inlet Filter
When: Every three (3) months — six (6) months maximum
Action: Replace the inlet filter on the blower.

6. Pump Out and Flush Out Unit

When: Every six (6) months
Action: Pump out and flush out unit. Restart following Start Up
Procedures.
Routine Inspection
1.0 Open all Inspection Ports and observe operation. Locate the control valves
in the aeration chamber. These valves were preset at the factory and rarely
require adjustment. Proper adjustment is determined by observing a gentle
rolling of the water surface. The unit will not operate properly without
sufficient air! Too much air, however, will not create any problems in the
operation of your unit.
2.0 Locate the strainer basket at the inlet just inside the aeration chamber. If there
appears to be an abnormal collection of paper or trash in the strainer, simply
lift it off the retainer pegs, clean the basket and discard the trash, and replace
the Strainer Basket back on the retainer pegs. This procedure is rarely
necessary if users of your new CRAPZAPPER follow all manufacturers’
recommendations.

3.0 Locate the floating skimmers and the skimmer valve in the clarifier chamber.
Locate the end of the 2” discharge from the floating skimmer back in the
aeration chamber. There should be a small (one (1) or two (2) finger width)
stream constantly discharging into the aeration chamber. Observe the floating
skimmer in the clarifier chamber. Push it down lightly to be sure it is free
floating with the top of the barrel just below the water surface. Observe that a
small, but constant, flow from the surface is flowing into the barrel of the
skimmer. The skimmer valve should be in a slightly open position to produce
the desired constant small flow.

4.0 Locate the sludge return and the sludge return valve in the clarifier chamber.
Locate the end of the 3” discharge from the sludge return into the aeration
chamber. There should be a small constant flow from the Sludge Return,
identical to the small steady flow from the Floating Skimmer. Like the Floating
Skimmer, the sludge return Valve should be kept in a slightly open position to
produce the desired constant small flow. There should not be any surges of air
out of either the floating skimmer or the sludge return discharges.

5.0 Inspect blower inlet filter. Remove wing nut on Filter/Silencer. Remove cover to
expose filter element, replace filter if evidence of excessive build up of
dirt/dust/oil. Carefully read the Operation Manual (Section 3) for all operational
and maintenance instructions for the blower.

6.0 Locate the chlorine tube in the chlorinator. Check the chlorine tube to ensure
that partially dissolved tablets have not caked up in the cylinder (wash caked
material out of chlorine tube if buildup has occurred). Add new tablets as
necessary, insert chlorine tube into cylinder and replace cap. It should only be
necessary to add chlorine tablets approximately every two (2) weeks of normal
operation.
CAUTION: Avoid breathing chlorine vapors. Avoid contact with skin and
clothing. Keep chlorine tablets in a clean, dry container. H2O, Inc. strongly
recommends all chemicals be stored in the original containers in which they
were received. Exercise caution when opening the containers.

WARNING: Chlorine, water and hydrocarbons (oil, grease, etc) form an Explosive
mixture!
NOTES: When using sea- water or brackish water for flushing, it is virtually
impossible to accurately determine free chlorine in the effluent using typical
color-metric indicator kits. A much more sophisticated laboratory type method
must be used to determine the chlorine content called for in many required
periodic regulatory reports. Sea- water is frequently used for flushing and this
is acceptable with all H2O, Inc. CRAPZAPPER systems.

Occasionally, systems are ordered with liquid chlorinators. Carefully read

and follow all instructions furnished with these units.

7.0 Locate the carbon filter in the dechlorinator. Remove and check the carbon
filter to detect any excessive build up which may result in clogging the filter.
Replace the filter with a new one if excessive build up has occurred.

8.0 Some units are supplied with Dual Motor/Blower systems. If allowed to sit idle
for a long period of time, electric motors, air compressors, blower, etc, tend to
“freeze up”. This is especially true in high humidity and saltwater
environments. Dual motor/blower systems should be run on, at least, an
alternating weekly schedule. Some Operators alternate each 12-hour tour/shift.

9.0 Locate the 2” air check valve located in the blower discharge piping.
Occasionally, relief valves and check valves tend to “click”. To correct this
minor problem, turn the blower on and off rapidly, two (2) or three (3) times
until the “clicking” stops.

10.0 Occasional “wash-down” with fresh water and “touch-up” of external paint
surfaces will enhance the appearance and prolong the life of the unit. This
is especially true around the top inspection covers and in the vicinity of the
chlorinator.

11.0 Efficient operation of these systems depends upon a healthy, stable

population of microorganisms (primarily bacteria) and an adequate supply of
available oxygen (air) in the Aeration Chamber.

CAUTION: Disinfectants, antiseptics, strong commercial floor cleaners,

detergents, etc, are toxic to these microorganisms and must not be allowed to
enter these units! Biologically safe cleaners are now supplied by H2O, Inc. and
should be used exclusively. Please refer to Recommended Cleaners section.
12.0 Most operational problems can be straightened out with a phone call to H2O,
Inc..
Trained, experienced service personnel, however, are available at
competitive rates. For more information, please contact H2O, Inc., or your
local Authorized H2O, Inc. Distributor.
 Figure 3
H2O, Inc. CRAPZAPPER Internal Diagram
Trouble Shooting
Problem Possible Causes Corrective Action
Foul odor from the 1. The blower is not turned 1. Turn blower on.
Tank / improper on.
blower operation 2. The unit is not plugged in. 2. Plug unit in.
3. Blower switch is not in 3. Place blower switch to
automatic. automatic.
4. The timer switch, inside the 4. Place timer switch in center
control panel, is not in the position.
center position.
5. Blower inlet filter has not 5. If filter is not white, it must
been replaced. be replaced.
Unit is backed up / 1. Unit is not plugged in. 1. Plug unit in.
does not discharge 2. Pump switch is not in ‘auto’. 2. Place pump switch in ‘auto’
position.
3. Pump isolation valve is shut. 3. Open pump isolation valve.
4. Discharge check valve is 4. Replace check valve.
stuck.
5. Pump switch or pump itself 5. Replace either/or switch or
is bad. pump.
Effluent water does 1. Fluffer valve has been left 1. Shut fluffer valve.
not meet purity open.
standards 2. Blower switch is not in 2. Place switch in ‘automatic’.
‘automatic’.
3. Chlorinator tube is not full 3. Add chlorine tablets.
of chlorine tablets.
4. Biological organisms in the 4. Discontinue use of
tanks have died due to unauthorized chemicals and
introduction of unauthorized add 2 oz. of Formula 101.
cleaning agents/chemicals into
the unit.
5. Up-flow filter is clogged due 5. Clean up-flow filter as
to not cycling fluffer valve as prescribed in maintenance
stated in Four (4) Point plan.
Maintenance Plan.
6. Design capacity is being 6. Call your local H2O, Inc.
exceeded. CRAPZAPPER distributor, or
manufacturer, for sizing
information.
Parts List

Model Blower Used on CRAPZAPPER Model

CZ-BLWRS025-1 (1 ph.) 00034
CZ-BLWRS025-3 (3 ph.)

CZ-BLWRS05-1 (1 ph.) 00076, & 00112

CZ-BLWRS05-3 (3 ph.)

CZ-BLWRS15-1 (1 ph.) 00182, 00240, & 00360

CZ-BLWRS15-3 (3 ph.)

Model Filter Model Filter Silencer Used on CRAPZAPPER Model

CZ-BF1 CZ-SILENCER-1 00034, 00076, & 00112
CZ-BF2 CZ-SILENCER-2 00182, 00240, & 00360

Model Discharge Pump

CZ-DISCHARGE1 (1 ph.)
CZ-DISCHARGE2 (3 ph.)

Pump Float Switch CZ-VFLOATSWCH

Float Switch Alarm CZ-HLA
Chlorinator Tube CZ-CT3NOR (Used after Sept. 2014)
Carbon Filters CZ-CF
Basic Sizing Guidelines
As mentioned previously in the Background Information section, there are only two (2)
basic parameters that the prospective user needs be concerned about:
Hydraulic Loading: The volume of water to be treated in a 24-hour day.
Organic Loading: The amount of organic solids (BOD) in that volume of water
that needs to be removed.

There are obviously many other factors to be considered in the engineering and
scientific design of such systems. These factors, however, are primarily the concern
of researchers and manufacturers. The prospective user may be assured that
reputable manufacturers, especially those who have had their systems approved
and/or certified by monitoring and regulatory entities, have incorporated all of these
factors into the delivered units.

Model / GPD Maximum Crew Size Dimensions

CZM-00034 3 4’ 7” x 2’ x 4’ 5”
CZM-00076 6 6’ 2” x 2’ 8” x 4’ 6”
CZM-00112 12 6’ 8” x 3’ 2” x 4’ 6”
CZM-00182 18 8’ 2” x 3’ 5” x 4’ 11”
CZM-00240 24 9’ 7” x 3’ 2” x 5’ 6”
CZM-00360 36 9’ 6” x 4’ 1” x 5’ 6”
Shut Down Procedures

When winterizing or leaving the vessel unattended for more than three (3) months,
the sewage treatment system should be shut down. There are two (2) types of shut
down procedures: Dry Dock storage and Minimum Use storage.

1. Dry Dock Storage: If the vessel is to be shut down, and no electricity or

water will be available for your CRAPZAPPER, do the following:
• Shut off power to the blower.
• Close any valves going from vessel toilet to the system.
• Remove all sludge from the unit(s) by pumping the sludge into
an authorized waste disposal tank located at the marina.
• Rinse the unit(s) with clean, fresh water. DO NOT USE ANY
CHEMICALS TO CLEAN THE UNIT(S). CHEMICAL RESIDUE
WILL KILL ANY BACTERIA INTRODUCED WHEN THE
CRAPZAPPER IS RESTARTED.
• Close the discharge valve on the systems chlorinator section.
The system is now ready for Dry Dock Storage.

2. Minimum Use Storage: If the vessel is to be shut down, and electricity

and water will be available for the CRAPZAPPER, do the following:
• Leave the power on to the blower.
• Make sure that there are at least 2 — 5 gallons of water flowing
into the system weekly.
• It is important that the digestive process continues. By adding water
and air into the system, your CRAPZAPPER will go into a dormant
state, and not go septic. Without the water and air flow, your
CRAPZAPPER will begin to go anaerobic and turn septic, making
the system smell bad.
Limited Warranty

H2O, Inc. warrants the parts in this wastewater treatment unit to be free from defects
in material and workmanship for a period of one year from date of purchase. Sole
obligation under this warranty is as follows:

H2O, Inc. shall fulfill this warranty by repairing or exchanging any component part,
F.O.B. factory that in their judgment shows evidence of defects, provided said
component part has been paid for and is returned through an authorized dealer,
transportation prepaid. The warrantee must also specify the nature of the defect to the
manufacturer, subjected to external damage due to altered or improper wiring or
overload protection.

This warranty applies only to the treatment plant and does not include any of the
house wiring, plumbing, and drainage or disposal system. H2O, Inc. is not responsible
for any delay or damages caused by defective components or material or for loss
incurred because of interruption of service or for any other special or consequential
damages or incidental expenses arising from the manufacture, sale or use of this
plant.

H2O, Inc. reserves the right to revise, change or modify the construction and
design of the treatment plant for offshore wastewater or any component part or
parts thereof incurring any obligations to make such changes for modifications in
previously sold equipment. H2O, Inc. also reserves the right, in making
replacements of component parts under this warranty, to furnish a component part
which, in its judgment, is equivalent to the Warrantee part replaced.

Under no circumstances will H2O, Inc. be responsible to the warrantee for any other
direct or consequential damages, including by not limited to, lost profits, lost income,
labor charges, delays in production and/or idle production, which damages are
caused by a defect in material and/or workmanship in its parts.

This warranty is expressly in lieu of any other express or implied warranty,

excluding any warranty or merchantability or fitness, and of any other obligation on
the part of H2O, Inc..

WARNING:
In Gulf Coast atmosphere, electrical motors and blowers have a tendency to freeze
if not in use, store in a protected area.
Supplemental Technical Information
Summary of Regulatory Requirements

United States Environmental Protection Agency (USEPA) — The USEPA standards 40

CFR 140.3 states that in freshwater lakes, freshwater reservoirs or other freshwater
impoundments whose inlets or outlets are such as to prevent the ingress or egress by
vessel traffic subjected to this regulation, or in rivers not capable of navigation by
interstate vessel traffic subject to this regulation, marine sanitation devices certified by
the U.S. Coast Guard installed on all vessels shall be designed and operated to
prevent the overboard discharge of sewage treated or untreated, or of any waste
derived from sewage. The USEPA standards further state that this shall not be
construed to prohibit the carriage of Coast Guard — certified flow-through treatment
devices which have been secured so as to prevent such discharges. They also state
that waters where a Coast Guard-certified marine sanitation device permitting
discharge is allowed include coastal waters and estuaries, the Great Lakes and
interconnected waterways, freshwater lakes and impoundments accessible through
locks, and other flowing waters that are navigable interstate by vessels subject to this
regulation.
Discharge Regulations
International Maritime Organization:
Total Suspended Solids <35 mg/L COD <125 mg/L
Fecal Coliform Count <0 per 100 mL PH between 6 and 8.5
5 Day BOD <25 mg/L

Some states and regulatory bodies may have even stricter requirements.

Use of Chlorine Tablets

The only chemicals needed for use in the CRAPZAPPER are chlorine tablets.

1. Always use rubber gloves and splash-proof goggles when handling

2. Remove 3” tablet feeder tube cap
3. Fill the tablet feeder with enough tablets of chlorine to fill the tube
4. Replace the tablet feeder, followed by the cap.

If you have installed and set up the CRAPZAPPER correctly, you should have years
of trouble free operation. We hope you are pleased with your new H2O, Inc.
CRAPZAPPER. If you have any questions, or require further information, give us a
call, or visit our web site. Experienced field engineers are standing by to assist you.
For more information about your H2O, Inc. CRAPZAPPER, or other quality products,
please contact your local H2O, Inc. Authorized Distributor.
 Section 3
Boat Diagram & Drawing
 Section 4
MSDS Information
Calcium Hypochlorite – Hazardous

Section 1 — Identification
Trade Name and synonyms: Norweco CAL HYPO GIANT TABS
Norweco CAL HYPO TABLETS
Chemical Name and synonyms: Calcium Hypochlorite
Chemical and Physical State: Hypochlorite Solid
Modular Formula: Ca(OCI)2
Modular Weight: 143.00
Calcium Hypochlorite: 68%

Section 2 — Physical and Chemical Characteristics

Appearance: 2.63” dia. X .82” thick tablet, 1.0” dia. X .76” thick tablet, or white free flowing
granular.
Odor: Strong chlorine odor
Boiling Point: NIA Melting Point: NIA Vapor Pressure mmIHg: NIA
Solubility in Water: 21% by weight at 20OC
Specific Gravity: NIA
Bulk Density: 60 lb.Ift3 (0.95 gIml) Vapor Density: NIA
Other Solvents: NIA

Section 3 — Fire and Explosion Data

Flammability limits: NIA
Auto-Ignite Temperature: NIA
Flash Point: NIA
Fire Extinguishing Data: Use water, particularly as spray.
Would any material saturated with this product be subject to spontaneous combustion? YES
Materials: Glycerin, organic greases, glycol’s, turpentine, and other organic materials
Special Fire Fighting Procedures: Drench with water, and cool surrounding products and area with water. Use
appropriate self-contained breathing apparatus when any material is involved in a
fire. Unusual Fire and Explosion Hazards: Powerful oxidizing material. With acids,
evolves chlorine at ambient temperatures. On combustion, and with subsequent
decomposition, evolves oxygen at higher temperatures. Readily ignites
combustible materials and strong reducing agents when in contact. May undergo
accelerated decomposition with evolution and heat. Contamination or mixing with
any foreign material may result in fire of great intensity. Fires can erupt and
spread rapidly.

Section 4 — Physical Hazards

Stability: Stable up to 1800C. Avoid conditions above 1000C, andIor acidic environments.
Incompatibility: Household soap, suntan lotions, paint products, solvents, acids, beverages,
combustible materials, organic materials, and other pool chemicals. Do not mix
with anything but water.
Hazardous De-composition Prod.: Chlorine (by reaction with acids); Oxygen (by heating)
Hazardous Polymerization: Will not occur
Threshold Limit Value: Non-established
LC: 50 inhalation (rats) 148mgIl
LD: 50 oral (rats) 1300mgIkg: (Chlorine gas 1 PPM ACGIH 1 1985-86)
Effects of Over Exposure: Coughing, difficulty in breathing, irritation of nose and throat. May cause
pulmonary edema. Remove to fresh air, and obtain medical help immediately.
Eye Contact: Causes severe irritation to mucus membranes of the eyes. May cause severe eye
damage. Hold eyelids open and flush thoroughly with clean water for at least 15
minutes. Use eye irrigation fountain if available. Get medical help promptly.
Ingestion: Burning in mouth and throat, abdominal quantities cramps, nausea. May lead to
coma and death. Get medical help immediately. Rinse out mouth with water.
Give large amounts of water to drink. Do not induce vomiting.
Section 5 — Special Requirements
Precautions in handling and storing: Avoid contact with eyes, skin or clothing. Avoid breathing dust. Store in cool, dry,
well-ventilated areas, away from combustible materials. Do not contaminate with
foreign materials. Do not drop, roll or skid containers.
Other Precautions: Drums may rupture if exposed to heat. Use only a clean, dry container to measure
or carry Calcium Hypochlorite

Section 6 — Protective Measures

Respiratory Protection: Dust mask or canister type respirators suitable for chlorine
Ventilation Required: General. Local exhaust ventilation required where exposure to dust might occur
Protective Clothing: Rubber or neoprene gloves. Chemical goggles. Protective coveralls and
impervious boots.

Section 7 — Handling, Storage, and Disposal

Precautions Taken in Case of Spill: Do not allow chemical to enter sewer or waterways. Recover uncontaminated
material in dry containers. Dispose of contaminated materials by neutralizing with
sodium sulfite, or hydrogen peroxide, or sodium bisulfate.
Environmental Effects: Harmful to aquatic life in low concentrations. Notify nearest pollution control
authority.
Neutralizing Chemical: Sodium sulfite, sodium bisulfate, or hydrogen peroxide can be used. Do not use
acids, since chlorine gas will be liberated.
Disposal: Consult appropriate Federal, StatelProvincial, and local regulatory agencies to
ascertain proper disposal procedures. Waste Calcium Hypochlorite should not be
discharged into sewers or streams in which acid waste might be present, as this
could result in the liberation of chlorine gas. After Calcium Hypochlorite has been
dissolved in water, and has been reduced (ensure there is no chlorine residual)
neutralize the caustic solution with hydrochloric or sulfuric acid and then flush with
water.

Shipping Class: 5.5, Motor Freight

Product Name: Calcium Hypochlorite, Hydrated Mixtures
Hazard Class: Oxidizer
ID: UN2880
Hazard Class: 5.1, UPS or RPS Group II: II

IN CASE OF EMERGENCY CALL: POISON CONTROL CENTER — 1-800-424-9300

Note: All statements, information, data provided in this Material Safety Data Sheet are
believed to be accurate and reliable, but are presented without guarantee,
warranty or responsibility of any kind, expressed or implied, on our part. Users
should make their own investigations to determine the suitability of the information
on products for their particular purposes.
Formula 101 — Non-Hazardous

Section 1 — Identification
Manufacturers Name: St. Micheal Environmental
14703 East Main
Cut Off, La. 70345
Trade Name: Formula 101
Chemical Name: Formula 101 — Class 1 Indigenous Microbes*
Chemical Family: Bacterial
Formula: Freeze Dried proprietary blend of various strains of microorganisms
*All microbes are classified as Class 1 organisms which are naturally occurring, non-pathogenic (will not cause
Disease), and non-opportunistic (will not cause disease in a compromised host).

Section 2 — Hazardous Ingredients

Ingredients: None
TLV: NIA

Section 3 — Physical Data

Appearance: Free flowing coarsely ground powder. Tan to light brown in color.
Odor: Organic
Bulk Density: 52 poundsIcubic foot (833 kgIm3) Boiling Point: NIA
Melting Point: NIA
Vapor PressureIVapor Density: NIA I NIA Solubility in Water: 4 gramsIliter

Section 4 — Fire and Explosion Data

Flash Point: NIA
Flammability: NIA
Extinguishing Media: NIA
Special Fire Fighting: None

Section 5 — Reactivity Data

Stability: Stable
Incompatibility: None
Hazardous De-composition Prod. NIA
Hazardous Polymerization: NIA

Section 6 — Health Hazard Data

Routes of Entry: Inhalation, eye and skin contact First Aid Procedures:
Eye Contact: Flush eyes with water
Skin Contact: Bathe with soap and water
Inhalation/Ingestion: Seek medical attention if any problem arises

Section 7 — Protective Measures

Respiratory Protection: Dust Mask
Protective Gloves: Not Required
Eye Protection: Avoid contact, safety glasses recommended

Section 8 — Storage and Disposal

Storage: Store in a cool, dry area away from direct sunlight, avoid extreme conditions such
as moisture, heat and contaminating substances
Disposal: Comply with state and federal regulations

Note:
All statements, information, data provided in this Material Safety Data Sheet are believed to be accurate and reliable, but are
presented without guarantee, warranty or responsibility of any kind, expressed or implied, on our part. Users should make their own
investigations to determine the suitability of the information on products for their particular purposes.
Formula 101 Enhancer— Non-Hazardous

Section 1 — Identification
Name: Formula 101 Enhancer
DOT: Class Not Required
Chemical Family: Aqueous solution of various natural extracts and micronutrients, Biodegradable,
Non-Hazardous Compounds.
Formula: Proprietary

Section 2 — Physical and Chemical Characteristics

Appearance: Orange in color
Odor: None
Boiling Point: 100° C
Melting Point: N/A
Vapor Pressure/Vapor Density: N/A / N/A
Solubility in Water: Complete
Specific Gravity: 1.00>.01
Percent Volatile by Volume: N/A
Reactivity with Water: N/A
Evaporation Rate: Same as Water
Vapor Pressure mm/Hg: N/A
Vapor Density Air—1: N/A

Section 3 — Fire and Explosion Data

Flammability: N/A
Auto-Ignite Temperature: N/A
Extinguishing Media: N/A
Flash Point: N/A
Special Fire Fighting Procedures: None
Unusual Fire and Explosion: Hazardous: None
Minimum Explosive: Limit: None

Section 4 — Physical Hazards

Stability: Stable
Incompatibility: None
Hazardous De-composition Prod. No
Hazardous Polymerization: No

Section 5 — Health Hazard Data

Health Hazards, Acute and Chronic: Non-Toxic
Conditions Aggravated By Exposure: Slight Irritation May Occur if Ingested
Carcinogenicity: None
NOT FOR HUMAN CONSUMPTION

Section 6 — Protective Measures

Respiratory Protection: Not Necessary
Ventilation Required: Normal
Protective Clothing: Plastic Gloves and Safety Glasses

Section 7 — Handling, Storage, and Disposal

Storage: Normal Room Temperature
Disposal: Comply with state and federal regulations
Precautions to be taken in Handling: None
Precautions to be taken in Case of Spill: Sponge Mop Excess, Can be Disposed into Sewer

Note:
All statements, information, data provided in this Material Safety Data Sheet are believed to be accurate and reliable, but are
presented without guarantee, warranty or responsibility of any kind, expressed or implied, on our part. Users should make their own
investigations to determine the suitability of the information on products for their particular purposes.