Foxboro Evo™ Process Automation System: Product Specifications
Foxboro Evo™ Process Automation System: Product Specifications
Process Automation
System
Product Specifications
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TO/FROM FIELD
SENSORS/ACTUATORS
The Foxboro Evo™ system’s Compact 200 Series I/O subsystem is an environmentally rugged set of control
electronics that can be distributed throughout your plant. This permits significant reduction in field cabling
and associated raceway and conduit installation, thereby reducing the initial cost of the installation. The
Compact 200 Series I/O subsystem is fully compatible with existing I/A Series® systems with 200 Series I/O
equipment and/or legacy 100 Series I/O equipment.
Baseplate addressing
switch
Figure 1. Compact 200 Series 16-Slot Horizontal Baseplate
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Figure 2. Example Configurations with Compact and Standard 200 Series Baseplates
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This control network configuration thus allows The FBI200 is used with FCP280 to extend the
distribution of the FBMs over a wide plant area. distance of a 2 Mbps or 268 Kbps HDLC fieldbus. It
When used with the FBI200, the FCP270 can is not needed for filtering and isolation with the
communicate with both the 100 Series and 200 FCP280.
Series FBMs (dual baud functionality). The FBI200
filters and isolates the 268 Kbps messages for the
100 Series FBMs, and helps ensure their proper
operation is not interrupted by the 2 Mbps messages
for 200 Series FBMs.
A A
B B
F F F F F F
B B B B B B
M M M M M M
Additional Fieldbus Ports to other baseplate chains (Four Fieldbus Ports Total)
Note: The FCP280 communicates with DIN Rail Mounted FBMs and 100 Series FBMs or Competitive
Migration Modules via separate fieldbus ports (dual baud functionality) as described in Field Control Processor 280
(Reference 7).
Figure 3. Compact 200 Series I/O Subsystem, Typical FCP280 Configuration (Conceptual)
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A A
B B
A F F F
F F F F F
B C C B B B B B B
P P M M M M M M
Note: The FCP270 may communicate with both DIN Rail Mounted FBMs and 100 Series FBMs
or Competitive Migration Modules when the FBI100 is used with the 100 Series FBMs (dual baud functionality).
Figure 4. Compact 200 Series I/O Subsystem, Typical FCP270 Configuration (Conceptual)
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Z Z
Control C C
Processor
ZCP270 P P
OR
A B A B A B
F F F F F F
IPM2
IPM2
B B B B B B
100 SERIES
100 SERIES
100 SERIES
100 SERIES
100 SERIES
100 SERIES
100 SERIES
FBI
M M M M M M
FBM
FBM
FBM
FBM
FBM
FBM
FBM
FBI
IPM2
IPM2
Compact 200 Series FBMs (FBM207b, FBM214b, and so forth) 100 Series FBMs or Competitive Migration Modules
up to 32 per FCM100Et pair or FCM100E pair
FCM2F Fieldbus Communications modules (see distances: up to 2 km (1.24 mi), up to 4 km (2.48 mi),
Figure 6) provide baseplate-to-baseplate fiber optic and up to 10 km (6.2 mi), respectively. FCM2F2 and
extension of the Module Fieldbus. This allows FCM2F4 are used with multimode graded-index fiber
Compact 200 Series FBMs to be locally, or remotely cable, and FCM2F10 is used with single-mode fiber
distributed in multiple enclosures for cost-effective cable.
placement of input/output points. The FCM2Fs are mounted on the baseplates in pairs
The three versions of the FCM2Fs – FCM2F2, for redundancy, one each for the “A” and “B” cables
FCM2F4, and FCM2F10 – offer three different of the Fieldbus. Non-redundant configurations need
maximum baseplate-to-baseplate fiber optic cabling only a single FCM2F.
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F F F F F F F F F F F F F F F F
F F FCM2F2, FCM2F4,
B B B B B B B B B B B B B B B B
C C or FCM2F10
Compact 200 Series Baseplate M M M M M M M M M M M M M M M M
M M
2 2 Modules (Pair)
F F in FCM 2-Position
Baseplate (See Notes)
A B
A B
FCM2F2, FCM2F4, F F F F F F F F F F F F F F F F F F
or FCM2F10 C C B B B B B B B B B B B B B B B B
M M M M M M M M M M M M M M M M M M
Twisted-Pair Module Fieldbus
Modules (Pair) 2 2
F F Cable (Shielded Twisted-Pair
in FCM 2-Position
cable)
Baseplate
(See Notes)
B
F F
C C F F F F F F F F F F F F F F
M M B B B B B B B B B B B B B B
2 2 M M M M M M M M M M M M M M
F F
Figure 6. Compact and Standard 200 Series Baseplate Interconnections Using Fiber Optic Cable
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COMPACT 200 SERIES BASEPLATE Figure 7 shows a basic baseplate configuration using
IMPLEMENTATION shielded twisted-pair connections. This configuration
The Compact 200 Series baseplate mounting of the is used when the Compact 200 Series baseplates
Compact FBMs provides added versatility in are mounted within an enclosure or enclosures in the
applications. These baseplates are interconnected by same location (for example, in multiple enclosures in
shielded module Fieldbus cables. Figure 7 shows the same area). Shielded twisted-pair cables (for
basic baseplate configuration using shielded twisted- interconnecting the Compact 200 Series baseplates)
pair connections. Optional redundant cables for the are available in lengths of 0.12 to 60 meters.
Module Fieldbus can be used by connecting the
cables to A/B Module Fieldbus splitter/terminators.
Compact F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
200 Series B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M
Baseplate
STANDARD 200 SERIES SUBSYSTEM The control processors and other support hardware
UPGRADE or the Compact 200 Series equipment need to fulfill
Existing standard 200 Series subsystems can be the requirements listed in “SUBSYSTEM
updated to use the equipment in the Compact 200 SPECIFICATIONS” on page 22.
Series I/O subsystem.
Standard horizontal 200 Series baseplates can be
POWER SUPPLY AND GROUNDING
removed and replaced with Compact 200 Series Grounding
horizontal baseplates. See Standard 200 Series Grounding practices for enclosures and the
Baseplates (Reference 4) for the dimensions of the subsystem need to meet the grounding practices
standard 200 Series baseplates, and to Compact and requirements of:
200 Series 16-Slot Horizontal Baseplate (Reference
IEC 61000-5-1 General Considerations, and
3) for the dimension of the Compact 200 Series
baseplates. When planning this upgrade verify that: IEC 61000-5-2 Earthing and Cabling (or local
equivalents).
There are sufficient horizontal DIN rails available in
the desired mounting location to support the The 24 V dc power supplies (FPS480-24, FPS400-
Compact 200 Series baseplates. 24, FPS240-24, or FPS120-24) are agency certified
for use in Class I, Division 2 applications.
Sufficient power is provided for the Compact
200 Series baseplates. These baseplates support For each FBM enclosure, you can select single or
power from the FPS480-24, FPS400-24, redundant power distribution. A single power
FPS240-24, or FPS120-24 power supplies. For distribution configuration consists of a single power
custom enclosures, select the appropriate power supply and single power distribution to the Compact
supplies based upon the power budget within 200 Series baseplates.
your enclosure. A redundant power distribution configuration consists
There are sufficient cooling systems in the of redundant power supplies and redundant power
enclosure for the Compact 200 Series distribution to the 200 Series baseplates. This helps
baseplates. One fan tray is needed for every two provide power security upon detected power module
adjacent Compact 200 Series baseplates. failure for process loops where continued operation is
“Adjacent” means that there is one Compact 200 necessary. The dual power feed distribution network
Series baseplate located directly above the lower helps protect against any detected single-point
Compact 200 Series baseplate.(1) power failures, and helps protect all modules against
detected power main failures and internal short
As well, the standard termination cables for the circuits.
standard 200 Series FBMs need to be replaced with
The power supplies need to be grounded.
the cables listed in the “Cable Types and Part
Numbers” tables in the equivalent Compact 200
Series FBMs’ Product Specification Sheets listed in
Table 1 on page 14.
(1) If the Compact 200 Series baseplates are distributed throughout the enclosure, then one (1) fan tray is needed per Compact 200
Series baseplate.
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Compact Application
Module Function(s) Program Software Function(s)(a) PSS
FBM201 8-Channel 0 to 20 mA Input, Analog Input Conversion Time, Rate of Change Reference 9
Channel Isolated Limits
FBM202 8-Channel Analog Input Conversion Time, Rate of Change Reference 10
Thermocouple/Millivolt Input, Limits
Channel Isolated
FBM203 8-Channel RTD Input Analog Input Conversion Time, Rate of Change Reference 11
(platinum or nickel), Channel Limits
Isolated, 2- or 3-wire RTD
sensor input, 0 to 320 ohm
FBM203c 8-Channel RTD Input Analog Input Conversion Time, Rate of Change Reference 11
(copper), Channel Isolated, 2- Limits
or 3-wire RTD sensor input,
0 to 30 ohm
FBM203d 8-Channel RTD Input Analog Input Conversion Time, Rate of Change Reference 11
(platinum or nickel), Channel Limits
Isolated, 4-wire RTD sensor
input, 0 to 320 ohm
FBM204 8-Channel 0 to 20 mA I/O (4 Analog I/O or Conversion Time, Output Fail- Reference 12
Input, 4 Output), Channel DPIDA Safe Configuration (Hold/Fall-
Isolated back on a per channel basis)
FBM207 Redundant Ready Discrete Input Input Filter Time Reference 13
16-Channel dc Voltage or Ladder
Monitor, Channel Isolated Logic
FBM207b Redundant Ready Discrete Input Input Filter Time Reference 13
16-Channel 24 V dc Contact or Ladder
Sense, Channel Isolated Logic
FBM207c Redundant Ready Discrete Input Input Filter Time Reference 13
16-Channel 48 V dc Contact or Ladder
Sense, Channel Isolated Logic
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Compact Application
Module Function(s) Program Software Function(s)(a) PSS
FBM208 Redundant with Readback, 0 Analog I/O Conversion Time, Output Fail- Reference 14
to 20 mA Input/Output (4 Safe Configuration (Fall-back to
Input and 4 Output), Channel “0” on a per channel basis)
Isolated
FBM211 16-Channel Differential Analog Input Conversion Time, Rate of Change Reference 15
Analog Input, Limits
0 to 20 mA, Differential
Isolated
FBM212 14-Channel Differential Analog Input Conversion Time, Rate of Change Reference 16
Analog Input, Thermocouple, Limits
Differential Isolated
FBM214b 8-Channel 4 to 20 mA, Analog Input Conversion Time, Rate of Change Reference 17
HART® Input, and HART Limits
Channel-Isolated Input
FBM215 8-Channel 4 to 20 mA, Analog Output Fail-Safe Configuration Reference 18
HART® Output, Output and (Hold/Fall-back on a per channel
Channel-Isolated HART Output basis)
FBM216b Redundant 8-Channel Analog Input Conversion Time, Rate of Change Reference 19
4 to 20 mA, HART® Input and HART Limits
Channel-Isolated Input
FBM217 Redundant Ready Discrete I/O, Input Filter Time Reference 20
32-Channel Discrete Input, or Ladder
Group Isolated(b) Logic
FBM218 Redundant 8-Channel Analog Output Fail-Safe Configuration Reference 21
4 to 20 mA, HART® Output, Output and (Fail-Safe is configured on a per
Channel-Isolated HART Output channel basis)
FBM219 24-Channel Discrete Input, Discrete I/O Input Filter Time, Fail-Safe Reference 22
Plus 8-Channel Discrete or Ladder Configuration, Fail-Safe Fall-back,
Output, External Source, Logic and Sustained or Momentary
Group Isolated(c) Outputs. If the Momentary Output
configuration is selected, then
Pulse Output Interval is also
configurable.
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Compact Application
Module Function(s) Program Software Function(s)(a) PSS
FBM227 4-Channel 0 to 10 V dc Input, Analog I/O, (Analog) Conversion Time, Output Reference 23
2-Channel 0 to 10 V dc Discrete I/O, Fail-Safe Configuration, (Discrete)
Output (Both) Input Filter Time
4-Channel Discrete Input, MDACT or
4-Channel Discrete Output; DPIDA
Discrete channels are Control
isolated in channel pairs Support
FBM237 Redundant Ready Analog Output Fail-Safe Configuration Reference 24
8-Channel 0 to 20 mA Output (When Non-Redundant,
Output, Redundant, Channel Hold/Fallback on a per channel
Isolated basis; When Redundant, Fallback
to “0” on a per channel basis)
FBM238 24-Channel Discrete Input, Discrete I/O Input Filter Time Reference 25
Plus 8-Channel Discrete or Ladder
Output, External Source, Logic
Group Isolated
FBM239 16-Channel Discrete Input, Discrete I/O Input Filter Time Reference 26
Plus 16-Channel Discrete or Ladder
Output, External Source, Logic
Group Isolated
FBM240 Redundant Ready Discrete Output Fail-Safe Configuration Reference 27
8-Channel Externally Sourced Output (When Redundant, Fallback to
Discrete Output with “0” on a per channel basis)
Readback, Channel Isolated
FBM241 8-Channel Voltage Monitor, Discrete I/O Input Filter Time, Fail-Safe Reference 28
Plus or Ladder Configuration, Fail-Safe Fall-back,
8-Channel Discrete Output, Logic and Sustained or Momentary
External Source, Channel Outputs. If the Momentary Output
Isolated configuration is selected, then
Pulse Output Interval is also
configurable.
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Compact Application
Module Function(s) Program Software Function(s)(a) PSS
FBM241c 8-Channel Contact Sense, Discrete I/O Input Filter Time, Fail-Safe Reference 28
Plus or Ladder Configuration, Fail-Safe Fall-back,
8-Channel Discrete Output, Logic and Sustained or Momentary
External Source, Channel Outputs. If the Momentary Output
Isolated configuration is selected, then
Pulse Output Interval is also
configurable.
FBM241d 8-Channel Contact Sense, Discrete I/O Input Filter Time, Fail-Safe Reference 28
Plus or Ladder Configuration, Fail-Safe Fall-back,
8-Channel Discrete Output, Logic and Sustained or Momentary
Internal Source, Channel Outputs. If the Momentary Output
Isolated configuration is selected, then
Pulse Output Interval is also
configurable.
FBM242 16-Channel Externally Discrete Fail-Safe Configuration Reference 29
Sourced Discrete Output, Output or
Channel Isolated Ladder Logic
FBM247 8-Channel Current/Voltage Analog I/O Discrete Input, Pulse Count, Reference 30
Analog/Digital/Pulse I/O and Discrete Sequence of Events and
Configurable Channel I/O Transient Data Recording with
Interface Module (with support for Sustained and
HART® Support on All Momentary Digital Outputs
Channels) - Includes support
for additional communication
types
FBM248 8-Channel Current/Voltage Analog I/O Discrete Input, Pulse Count, Reference 31
Analog/Digital/Pulse I/O and Discrete Sequence of Events and
Configurable Channel I/O Transient Data Recording with
Interface Module (with support for Sustained and
HART® Support on All Momentary Digital Outputs
Channels), Redundant -
Includes support for
additional communication
types
(a) Software functions for inputs are exercised on a per module basis; those for outputs are exercised on a per channel basis.
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(b) The Termination Assembly for this FBM provides channel isolation for the FBM's inputs as well. Details are provided in the FBM’s PSS.
(c) The Termination Assemblies for this FBM provides channel isolation for either the FBM's inputs or outputs as well. Details are provided
in the FBM’s PSS.
FCM100Et Converts 100 Mbps fiber optic signals to 2 Mbps signals used Reference 32
by the 200 Series FBMs (used in pairs for redundancy).
FCM100E Converts 100 Mbps fiber optic signals to 2 Mbps signals used Reference 33
by the 200 Series FBMs (used in pairs for redundancy), or to the
268 Kbps Fieldbus used by the 100 Series FBMs.
FCM2F Available in three models: FCM2F2, FCM2F4, and FCM2F10 Reference 34
(for 2, 4, and 10 km cabling, respectively). Used to extend the
Module Fieldbus, allowing greater distance between 200 Series
baseplates (used in pairs for redundancy).
R E L AT E D P RO D U C T D O C U M E N T S
1 PSS 31H-2CERTS Standard and Compact 200 Series I/O - Agency Certifications
2 PSS 31H-2W12 B3 DIN Rail Mounted High Density I/O Equipment, Agency Certifications
3 PSS 31H-2C200 Compact 200 Series 16-Slot Horizontal Baseplate
4 PSS 31H-2SBASPLT Standard 200 Series Baseplates
5 PSS 31H-2GOV G-Series Enclosures Overview
6 PSS 31H-2KOV K-Series Enclosures Overview
7 PSS 31H-2FBI200 FBI200 Fieldbus Isolator/Filter
8 PSS 31H-1FCP280 Field Control Processor 280 (FCP280)
9 PSS 31H-2C201 Compact FBM201 Analog Input 0 to 20 mA Module
10 PSS 31H-2C202 Compact FBM202, Thermocouple/mV Input Module
11 PSS 31H-2C203 Compact FBM203/c/d Platinum/Nickel/Copper RTD Input Module
12 PSS 31H-2C204 Compact FBM204, 0 to 20 mA I/O Module
13 PSS 31H-2C207 Compact FBM207/b/c Voltage Monitor/Contact Sense Input Interface
Modules
14 PSS 31H-2C208 Compact FBM208, Redundant with Readback, 0 to 20 mA I/O
Module
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36 B0700AV Field Control Processor 270 (FCP270) Sizing Guidelines and Excel
Workbook
37 B0700AW Z-Module Control Processor 270 (ZCP270) Sizing Guidelines and
Excel Workbook
38 B0400FA Standard and Compact 200 Series Subsystem User's Guide
For reference purposes, Table 3 and Table 4 list the Product Specification Sheets (PSSs) for additional
hardware and software elements in the Compact 200 Series I/O subsystem. Table 3 and Table 5 list the
Product Specification Sheets (PSSs) for additional hardware and software elements in the standard
200 Series subsystem. The ZCP270 is mounted in a 1x8 Mounting Structure, but is listed herein for its
relationship to DIN rail mounted equipment.
Table 4. Other Related Product Specification Sheets - for Compact 200 Series I/O Equipment
Table 5. Other Related Product Specification Sheets - for Standard 200 Series I/O
Equipment
S U B S Y S T EM S P E C I F I C AT I ON S
Software Requirements
I/A Series software v8.8 or Foxboro Evo Control Core
Services v9.0 or higher
Compatible Foxboro Control Processor
Control Processor FCP280, FCP270 or ZCP270
Equipment Quantities
FBMS HOSTED BY FCP280(2)
100 Series FBMs - up to 64
200 Series FBMs - up to 128 200 Series FBMs,
or up to 128 of a combination of 100 Series and
200 Series FBMs (with no more than 64 100
Series FBMs in this configuration)
FBMS HOSTED BY FCP270(3)
100 Series FBMs - up to 64
200 Series FBMs - up to 32 (without FEM100) or
up to 128 (with FEM100)
FBMS HOSTED BY ZCP270(4)
Up to 128 100 Series or 200 Series FBMs per
ZCP270 with FCM100E (dependent upon the
number of FCM100Es implemented)
FCM100Et PAIRS PER ZCP270
Up to 32
FBMS HOSTED BY FCM100Et(4)
Up to 32
FBMS HOSTED BY FCM100E(4)
100 Series FBMs - up to 64
200 Series FBMs - up to 32
(2) Depending on control processor sizing constraints [Refer to Field Control Processor 280 (FCP280) Sizing Guidelines and Excel
Workbook (Reference 35).]
(3) Depending on control processor sizing constraints [Refer to Field Control Processor 270 (FCP270) Sizing Guidelines and Excel
Workbook (Reference 36).]
(4) Depending on control processor sizing constraints [Refer to Z-Module Control Processor 270 (ZCP270) Sizing Guidelines and Excel
Workbook (Reference 37).]
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