HYDRUS 1.2 Product Specification en
HYDRUS 1.2 Product Specification en
HYDRUS 1.2 Product Specification en
PRODUCT SPECIFICATION
for the customer
Static ultrasonic water meter for accurate recording and reading of consumption in all areas of water
supply.
Version: 1.2
07.09.2016
1. Functional description 3
2. Approved meter data 5
3. Housing variants 14
4. Materials 16
5. Technical data 17
6. Product design 19
6.1 Layout of meter labelling – selection by customer 19
6.2 Layout of box label – selection by customer 22
7. Communication / interfaces 24
8. Programming / configuration 34
8.1 LC display 34
8.2 Display loop – selection by customer 35
8.3 Radio / M-Bus telegram – selection by customer 36
8.4 AES encryption for OMS – selection by customer 36
8.5 Error and alarms 37
8.6 Periodical log 41
8.7 Error log (historical log) 43
9. Components / accessories 44
10. Spare parts 44
11. Package dimensions / weights 45
12. HYDRUS documentation 46
13. Further specifications / customer remarks 46
14. Release Product Specification 47
Application
HYDRUS is a static ultrasonic water meter for accurate recording and reading of consumption in all
areas of water supply.
It is not affected by sediment and suspended solids in the water and so ensures stable long-term
measuring accuracy even under difficult conditions.
With its innovative combination of ultrasonic technology and integrated communication, HYDRUS
makes water consumption transparent – and is ideal as part of an automatic meter reading (AMR)
system. Reading is possible in seconds using the radio protocol to the Open Metering standard or a
wired M-Bus interface and real meter counts create the perfect database for smart metering. HYDRUS
therefore provides the database for complex consumption profiles in real time if required.
Measuring principle
Ultrasonic measurement in HYDRUS is based on the echo time difference measuring procedure. The
ultrasonic transducer in the meter sends an ultrasonic signal in the direction of flow. This ultrasonic
signal is reflected by the reflector, passes through the measuring tube to the reflector opposite and
sends the signal to the second ultrasonic transducer. HYDRUS determines the echo time of the
ultrasonic signal. After two seconds the meter also sends an ultrasonic signal in the opposite direction
to the flow and then uses these two echo times to determine the echo time difference.
During a flow of water the time needed by the signal in the direction of flow is shorter than the time
needed against the direction of flow. This measured “echo time difference” is directly proportional to
the flow velocity and thus to the flow volume. This value together with the cross-section of the
measuring tube can be used to calculate the flow volume. HYDRUS makes every two seconds an
ultrasonic measurement.
The water temperature required to accurately determine the sound velocity and calculate flow effects
is measured by a temperature sensor every four seconds.
Contents
HYDRUS consists of two main components – the hydraulic part and the encapsulated electronics.
The hydraulic part consists of a brass housing, ultrasonic transducer, temperature sensor and a plastic
measuring insert with holders for the two reflectors. The ultrasonic transducers are connected to the
printed circuit board by a cable and fixed to the brass housing by plastic shells.
The complete electronics module consists of printed circuit board, batteries, LCD and the connected
cables. It is fully potted to provide optimum protection against condensation or moisture penetrating
from outside. Due to fully potting of the electronic we reach a vacuum in the meter which displaces
the air.
The electronics module is connected permanently to the hydraulic part of the meter and cannot be
detached. HYDRUS is encased in a UV-resistant plastic housing with suitable plastic and adhesive
seals to protect against unauthorized opening.
Contents
Contents
Contents
The meter can be supplied with a non-return valve (accessory) on request (only for nominal diameters
DN 15 – 40).
The non-return valve must be mounted in the meter outlet as shown in Fig. I for meters with a
nominal diameter of DN 15 and in Fig. II for a nominal diameter of DN 20 and DN 40.
For meters with a nominal diameter of DN 25 and DN 32, a compensating ring must also be used to
centre the non-return valve (Fig. III).
Fig. I
DN 15
Fig. II
DN 20 / DN 40
Contents
1 2
1 Compensating ring
2 Non-return valve
4. Materials
Other components
Cover + meter housing UV resistant composite housing
Contents
Electrical data
Power Supply Two 3.6 VDC lithium-batteries (only one battery with wired M-Bus
possible)
LC display 8-digit
EMC data MID class E1+E2
Mechanical data
Contents
Accuracy class 2
T30, T50:
± 5 % in the range Q1 ≤ Q < Q2
± 2 % in the range Q2 ≤ Q ≤ Q4
T90:
± 5 % in the range Q1 ≤ Q < Q2
± 3 % in the range Q2 ≤ Q ≤ Q4
Contents
• A customer serial number is not possible with the 14-digit fabrication number
• The removable cover of HYDRUS cannot be lasered
• Stickers cannot be attached
• Content of the Data-Matrix Code: 14-digit fabrication number + article number
4
1 Conformity marking
2
1 2 Year of declaration of
conformity
19 3 3 Type examination
certificate number
4 Year of manufacture
5 Water volume
6 Flow rate
7 14-digit manufacturer
5
number
8 Data-Matrix Code
6
9 Type designation
10 Nominal flow rate,
Nominal diameter
11 Interface
9 7
12 Dynamic
10
13 Pressure loss class
11
13
8 14 Nominal pressure
12
20 15 Metrological class
14
16 Max. medium temperature
15
17
17 Protection class
16 21 21
18 Article number
19 Seal
18 20 Optical button / optical
interface
21 Optohead positioning aid
Contents
The following changes can be made to the layout in the areas marked 1, 2, 3 and 4.
1 1= Product name
Procedure
1. Enter the file name of the desired graphics and/or text in the table below.
2. Or, if applicable, enter the desired specifications in the table below.
3. Please provide us with the logo in vector-orientated format via E-Mail.
Specification
1. Product name
2. Logo
3. Logo
4. Customer text
Contents
The following changes can be made to the layout in the areas marked 1, 2, 3, 4a and 4b.
1
1= Product name
4 = a Bar code
and
Procedure
1. Enter the file name of the desired graphics and/or text in the table below.
2. Or, if applicable, enter the desired specifications in the table below.
3. Please provide us with the logo in vector-orientated format via E-Mail.
Specification
1. Product name
2. Logo
3. Logo
Contents
• Content of the Data-Matrix Code: Article number; 14-digit fabrication number;Quantity 1 piece
1
1 Product name
2 Meter type
3 Nominal flow rate
2 3 4 5
8 12
4 Nominal diameter
6 7 9 10 11
5 Connection
6 Body length
13 7 Temperature in °C
14 8 Nominal pressure
15 9 Approval
10 Dynamic range
16 11 Metrological class
12 Communication interfaces
13 Type designation
17 14 Diehl Metering article number
15 Quantity
16 Serial number
17 Data-Matrix Code
Contents
The following changes can be made to the layout in the areas marked 1, 2, 3 and 4.
4
4
Procedure
1. Enter the file name of the desired graphics and/or text in the table below
2. Or, if applicable, enter the desired specifications in the table below
3. Please provide us with the logo in vector-orientated format via E-Mail
Specification
1. Product name/logo
2. Address
3. Additional meter
features
4. Customer information
Contents
Note: A detailed description of the communication interfaces (wired and wireless M-Bus) can be found
in the Communication Description on our home page www.diehl.com/metering.
HYDRUS is equipped with different communication interfaces depending on the variant selected:
Optical
The optical IRDA interface has a dual function. First it is used as optical button and second as
communication interface.
Optical button:
This is used for switching to the next display and operating the LC display. If the button is not pressed
for about 4 minutes, the meter switches to sleep mode, i.e. the display is off but the meter is still in
operation and records all data.
The LC display can be taken into operation by pressing the button or by opening the cover.
After being taken into operation, the current status appears in the LC display for approx. 2 seconds,
then the error message (if an error exists), e.g. E - 7 - A - - - (air in the pipe, ex works state).
Optical interface:
Communication with the meter is possible over the optical IRDA interface with the aid of an opto head
together with a laptop or PC and the associated IZAR@SET or IZAR@MOBILE 2 software.
Display information and the radio telegram can be configured to the customer’s requirements over the
optical interface, but it is recommended that the desired configuration is agreed ex works before
placing the order; if no prior agreement is made, the ex works setting is used.
The optical interface can also be used together with an opto head for carrying out quick tests using
suitable electronic test beds.
Contents
The integrated radio function is switched off on delivery and the meter is set to “storage mode”, in
which HYDRUS starts an ultrasonic measurement every minute. The meter activates itself
automatically (field mode) on detecting water in the measuring tube and starts measuring every two
seconds. The integrated radio function is activated at the same time; the radio remains permanently
active after continuous operation (> 3 hours) with water. The radio in HYDRUS can also be activated
or deactivated with IZAR@SET or IZAR@MOBILE 2 software.
OMS Version:
Generation 3, Encryption Mode 5 (OMS-Certificate of conformity see point 2)
Encryption methods:
DES key (Data Encryption Standard): Used in Real Data
- 8-byte hexadecimal (16-digit h0-hF, 64-bit)
Contents
AES-Encrypted Block 1
19 AES-Verify 1
20 Data1 Data Records
21 Data2 Data Records
22 Data3 Data Records
23 Data4 Data Records
24 Data5 Data Records
25 Data6 Data Records
26 Data7 Data Records
27 Data8 Data Records
28 Data9 Data Records
29 CRC1
Contents
The M-Bus Status Byte (Byte Nr. 15) is transmitted in every open metering radio telegram. The status
byte indicates which errors/alarms are currently on the meter (hexadecimal coded).
*1)
The error E1 and E5, and the alarm A3 and A5 are at the same status byte.
Error C1 and alarm A9 can be displayed thus always in the M-bus status byte.
Error/alarm Coding
Error C1 xxxx 1xxx
Alarm A9 xxxx x1xx
Error E1 or Error E4 0001 xxxx
Error E7 0011 xxxx
Alarm A4 0111 xxxx
Alarm A5 or Alarm A3 1001 xxxx
Alarm A1 1011 xxxx
Alarm A6 1101 xxxx
Alarm A7 1111 xxxx
Contents
Header, radio telegram counter, total volume, due date, flow rate, remaining battery lifetime, medium
temperature °C, periodical log 1 date/time, periodical log 1 total volume
Legend:
Checksum -> After 16 bytes is always following a checksum, one byte is 2 bits (e.g. FF)
DIF value
VIF value
Value
Header:
FF F7 5D 40 73 4E 44
A5 11 - Manufacturer-ID (it is determined from the manufacturer ID, e.g. DME)
81 86 98 53 - Serial number of the meter, always two-digit starting from the right -> 5398 8681
70 - Generation-ID (it is determined from the manufacturer ID, e.g. DME)
07 - Medium area (according to OMS standard: Cold water = 07, hot water= 22)
24 FA - Checksum
7A - CI-Field
B1 - Telegram counter (value is increased every 15 minutes when sending a telegram)
30 - Module State (M-Bus Status Byte)
40 05 - Encryption
2F 2F - AES Verify
Data records:
01 FD 08 D9 - Telegram counter (value is always increased when sending a telegram)
0C 13 00 02 00 E5 31 00 - Total volume m³, 13 -> 3 DAC | 00 02 00 00-> 0.200 m³
7C 13 00 00 00 00 - Due date total volume, 4C when due date already exists | 13 -> 3 DAC
FC 10 13 00 00 00 00 - Due date reverse volume, CC 10 when due date already exists |
13 ->3 NKS l 13 -> 3 DAC
FC 20 4F C5 13 00 00 00 00 - Due date forward volume, CC 20 when due date already exists | 13 -
>3 NKS 13 ->3 DAC
72 6C 00 00 - Date of the due date (no date available), 42 when due date already exists
3B 3B DD BD EB - Flow rate -> 3B Flow rate in error status (no flow rate) | 0B at flow rate
3B -> 3 DAC | DD BD EB because currently no flow rate
02 FD 69 C2 74 CB 13 - Remaining battery lifetime
02 5A 0A 01 - Medium temperature °C
C4 01 6D 3B 17 1F 25 - Periodical log 1 date/time | F4 01 when no log entry yet
CC 01 90 E9 13 00 02 00 00 E8 EE DB BD - Periodical log 1 total volume, FC 01 when no log entry
yet | 13 -> 3 DAC
The available DIF’s and VIF’s please see the communication description of the HYDRUS. Contents
The application reset subcode 0 (0x00) for the wired M-Bus interface is factory-set. The following
standard telegram is programmed:
An Application Reset 15 (0xF0) must be sent to the HYDRUS so that the meter answers with the
customer telegram. The content of the wireless radio and wired M-Bus telegram is identical.
HYDRUS has a separate logic capacitor for M-Bus communication. Error 5 is set if the limit of the
capacitor is exceeded and deleted as soon as the capacitor drops below the limit again.
L-Bus
• L-Bus for connection to an external radio module
• Cable length 1.5 m
Contents
HYDRUS is equipped with two pulse outputs (open collector, pulse 1 and pulse 2), which
can be configured differently (see below for ex works settings).
It is possible to subsequently modify the pulse settings in the meter using the IZAR@SET or
IZAR@MOBILE 2 software in conjunction with the expert dongle and a Bluetooth optohead.
Contents
Pulse output 1 can FAST mode and SLOW Mode pulses (automatically change to SLOW Mode from 10
liter)
Pulse output 2 can only SLOW Mode pulses (with fixed pulse duration of 125 ms)
In FAST Mode, the pulse outputs are with the following pulse values: 0,1L/Pulse and 1L/Pulse (Thus,
with 0,1L and 1L always FAST MODE on pulse output 1)
In SLOW Mode, the pulse outputs are with the following pulse values: 1L/Pulse (Only pulse output
2),10L/Pulse; 100L/Pulse and 1000L/Pulse)
Contents
For information:
With pulse setting “Slow Mode” on both pulse outputs, only the same pulse values can be chosen.
Contents
The M-Bus, L-Bus or pulse variant of the meter is supplied with a 1.5-m long, 3-wire cable with wire
end ferrules.
Electrical isolation:
A voltage potential between the ground terminal of the L-Bus/pulse output and the meter housing
ground (brass) must be avoided to prevent possible damage due to electrical corrosion.
The pulse outputs are open-collector circuits. The collector branch contains 0 ohm resistance, i.e. no
current limiting takes place in the meter. This must be provided externally by a protective resistor.
The internal resistance of the device should be 5 times the resistance of the protective resistor.
Contents
8.1 LC display
Meter information can be called up on the 8-digit LC display. The display information is arranged in a
display loop in several display windows. The various display windows and display windows with
automatic display changes are illustrated below. A list of the possible display information can also be
found in the Communication Description.
The display windows can be changed by pressing the optical button. Each press of the button changes
to the start display of the next display window.
To save the battery, the meter switches to sleep mode if the button is not pressed for approx. 4
minutes (see also section “Optical button”).
When HYDRUS is taken into operation for the first time it can take up to 2 minutes before the first
updated display appears; after this the display is updated every 5 seconds.
The display changes automatically to the basic display if the button is not pressed for approx. 4
minutes.
Display symbols:
Contents
Two different display loops are available for selection ex works. It is possible to subsequently modify the LCD contents and sequence in the meter using the IZAR@SET or
IZAR@MOBILE 2 software in conjunction with the expert dongle and a Bluetooth optohead.
Three different telegrams are available for selection ex works. It is possible to subsequently modify
the telegram contents and the sequence of values in the meter using the IZAR@SET or
IZAR@MOBILE 2 software in conjunction with the expert dongle and a Bluetooth optohead.
☐ Telegram 1
☐ Telegram 2
☐ Telegram 3
See also 7. Communication / interfaces – Radio. The Diehl Metering AES key for OMS is set ex works.
Individual customer-specific key for OMS can be set in the customer’s variant if required. We will also
be pleased to create a key for you.
Please note that only the first 6 digits can be individually arranged numerically. An individual key is
not possible for the protocol type Real Data.
Also possible is an individual key per meter which is assigned automatically in our production with a
secure algorithm for each meter. This must be specified when the order is placed.
You can enter your requirements under 13. Further specifications/customer remarks.
Contents
HYDRUS can detect the following errors and alarms, show them in the display and transmit them by
communication:
Errors are shown in the display as long as they exist. If an error exists for longer than 15 minutes, it is
shown as an alarm and saved in the event log.
A 1: Reverse flow
A 3: No usage (over a certain period, configurable)
A 4: Failure of ultrasonic or temperature measuring
A 5: Leakage (configurable to user profile)
A 6: Low medium temperature (< 3 °C)
A 7: Air in pipe system, no flow rate measurement
A 9: Battery too low
For information:
When the Error “E7” appears in the field, the alarm “A7” is also shown automatically in the display.
Errors Alarms
Digits Digit 1 Digit 2 Digit 3 Digit 4 Digit 5 Digit 6 Digit 7 Digit 8
Priority 1 E 1 4 5 A 1 2 4
(high)
Priority 2 E - 7 - A - 3 9
Priority 3 E - - - A - - 6
Priority 4 E - - - A - - 7
Priorities are valid per digit.
Contents
A1 Reverse flow
The meter checks whether the 15-minute average consumption was below the limit (-8l).
If so, the alarm is set. If the alarm has no longer occurred for 30* days, the alarm is reset.
The return volume is detected from the following flow volumes (return volume) onwards (ex works
setting):
A3 No usage
The meter checks whether the 15-minute average consumption was less than the limit (8l) in 30
consecutive days. The alarm is deactivated as soon as the 15-minute average consumption is greater
than the limit.
Contents
A5 Leakage
The meter checks whether the 15-minute average consumption was always above the limit (0.8 l) in
24 consecutive hours. The alarm is only activated if the limit was always exceeded in the 24 hours
(otherwise the meter starts the 24-hour calculation from the beginning).
The alarm is reset 15 minutes after the leakage is cleared.
Example: In a 1-family house there is to be no flow for 15 min. once in 24 hours, otherwise a leakage
may exist. The time window (15 min.) can be selected as desired or set ex works and the limit ("zero
flow rate") can also be defined. This means, for example, that the minimum flow rate can be specified
as the limit in a factory in which water is generally drawn around the clock.
Contents
All errors and alarms occurring are saved with their date and time in the error log.
In the ex works state the leakage interval is set to 24 hours and all alarms are activated.
It is possible to subsequently modify the alarm holding time, the leakage interval and the activated
alarms in the meter using the IZAR@SET or IZAR@MOBILE 2 software in conjunction with the expert
dongle and a Bluetooth optohead.
30 days
Leakage interval:
24 hours
Activated alarms:
Alarm A3 - No usage
Alarm A5 - Leakage
Contents
The periodical log saves 32 hourly, daily, weekly or monthly values. The data log is set ex works for
saving data monthly. The data are logged at 23:59 at the end of each month. The data log can be
read out over the optical interface using IZAR@SET or IZAR@MOBILE 2 software in conjunction with
the Bluetooth optohead.
Note:
The periodical log is a ring memory and has only a limited space available. If the space is occupied,
the oldest entry is overwritten with the newest entry in each case (FiFo). The periodical log table
shown in the IZAR@SET or IZAR@MOBILE 2 software can be exported as a .csv file and processed in
MS Office Excel.
The date and time at the time of entry in the periodical log.
2. Total volume:
3. Flow rate:
4. Forward volume:
Total detected forward volume at the time of entry in the periodical log.
Contents
Total detected reverse volume at the time of entry in the periodical log.
The minimum/maximum flow rate will be logged once per month in the periodical log.
This value is calculated over all minimum/maximum average flow rates of 15 minutes interval from the
previous month.
8. Medium temperature:
9. Ambient temperature:
The error time specify how many hours the meter ever detects Error 1E1 and/or E4. The error time
are thus summed up monthly.
11. On time:
On time specify since how many hours the meter is in the field mode. The hours are thus summed up
monthly.
11. Status:
In the field “Status” the central error- and alarm register will be emitted at the time of entry in the
periodical log. This value is displayed as a decimal figure and must converted to hexadecimal thus the
current errors and alarms are visible.
Example: Status 4097 (decimal) -> 0x1001 (Hexadecimal) -> Error E 7 + Alarm A7
Bitmask Description
0x0001 Alarm A7 (Air in the pipe)
0x0002 Alarm A6 (Low temperature)
0x0004 Alarm A9 (Battery too low)
0x0008 Alarm A3 (No usage)
0x0010 Alarm A1 (Reverse flow)
0x0080 Alarm A4 (Measurement Error)
0x0100 Current relative flow rate is reverse
0x0200 Error C1 (Checksum Error)
0x0400 Error E4 (US-Hardware Error)
0x0800 Error E1 (Temperature Measurement Error)
0x1000 Error E7 (Air in the pipe)
0x2000 Error E5 (Communication not possible)
0x4000 TMH (Temperature-Hardware Error)
0x8000 Alarm A5 (Leakage)
Contents
Errors and alarms are saved in the error log with their date and time. The error log can store up to
127 x 4-byte values and can also be read out over the optical interface using IZAR@SET or
IZAR@MOBILE 2 software and a Bluetooth optohead.
Errors are shown in the log with a 0 or 1 flag. 0 = error not occurred and 1 = error occurred.
Note:
All errors/alarms are logged, even if several should be present at the same time.
Errors/Alarms are only stored and displayed if they have been registered without interruption for an
average of 6 minutes.
The error log is full after 127 entries and no further entry can be saved. It is no ring memory.
The error log table shown in the IZAR@SET or IZAR@MOBILE 2 software can be exported as a .csv
file and processed in MS Office Excel.
Until the 100th entry the status changes of the following errors / alarms are logged:
From the 100th entry the status changes of the following errors / alarms are only logged:
Contents
Non-return valve:
Contents
Contents
The following additional documents are valid in conjunction with the product
specification and can be found on our home page at www.diehl.com/metering
• Data Sheet
• Installation and User Guide
• Configuration Sheet
• Communication Description
• IZAR@SET/IZAR@MOBILE 2 Manual
• User Guide for Remote Control
• Inspection and Test Instruction
Contents
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Date, signature
Contents