Hoh Singh VP 70 Manual English 1

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AC SERVO MOTOR

OPERATION MANUAL

MODEL : H V P – 70 SERIES

MINI-MOTOR TYPE

ENGLISH

EEM70U01 - EN 2005. 12
Model : HVP - 70 Series
Contents

1. Safety Precaution Page

1.1 Work environment ………………………………………………………………………………………1


1.2 Safety in installation ……………………………………………………………………………………1
1.3 Safety in operating …………………………………………………………………………………… 2
1.4 Safety in maintenance and repairs …………………………………………………………………… 2
1.5 Regulation in maintenance and repairs …………………………………………………………………
2
1.6 Danger and caution signs ……………………………………………………………………………… 2
1.7 Warranty information ……………………………………………………………………………… 2

2. Installation and Adjustment


(1). Motor installation …………………………………………………………………………………… 3
(2). Control box installation …………………………………………………………………………………3
(3). Speed control unit installation ……………………………………………………………………… 3
(4). Components of belt cover adjustment …………………………………………………………… 4
(5). Install the belt cover ……………………………………………………………………………………4
(6). Install and adjust the synchronizer ………………………………………………………………… 5
(7). Adjust the speed control unit ………………………………………………………………………… 5

3. Power Connection and Grounding


(1). Single phase and three phase connection …………………………………………………………6
(2). How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source …………………………6
(3). The load balance when use a 1Φ / 220 V motor used on a 3 Φ / 220 V power source …… 7
(4). How to change solenoid supply voltage (DC 24 V or 30 V) …………………………………… 7
(5). How to supply a AC power source extend from the control box ……………………………… 8

4. Diagrams of Control Box


(1). Front side of the control box ……………………………………………………………………… 9
(2). Rear side of the control box ……………………………………………………………………… 9

5. Programmable 7-segment Display


(1). How to access the【Normal Mode】 …………………………………………………………… 10
(2). Key functions in the【Normal Mode】for a lockstitch machine ……………………………… 10
(3). Key functions in the【Normal Mode】for a interlock machine ………………………………… 11
(4). How to perform『BAR Tacking』and『Constant-Stitch Sewing』in the【Normal Mode】… 11
(5). How to access 【Parameter Mode A 】………………………………………………………… 12
(6). How to access 【Parameter Mode B 】………………………………………………………… 12
(7). Key functions in the【Parameter Mode A and B】……………………………………………… 13
(8). How to adjust the parameter setting ……………………………………………………………… 13
(9). Setting values for A、B、C、D keys ……………………………………………………………… 14

6. General Parameter Table 15


………………………………………………………………………
Page
7. Basic Troubleshooting
(1). Error code and measurement …………………………………………………………………………… 16
(2). Instruction of fuse replacement …………………………………………………………………………17
(3). Others ……………………………………………………………………………………………………… 17
(4). HVP-70 parts list …………………………………………………………………………………………18

8. Operation Box …………………………………………………………………………………… 19


9. Basic Diagrams of Connector Panel
(1). HVP-70-3 / 4-BR (T1) ………………………………………………………………………………… 21
(2). HVP-70-3 / 4-7W …………………………………………………………………………………………22
(3). HVP-70-3 / 4-H1 (H1 / H2) ………………………………………………………………………………
23
(4). HVP-70-3 / 4-66 (V7) ……………………………………………………………………………………24
(5). HVP-70-3 / 4-46 (T2) ……………………………………………………………………………………25
(6). HVP-70-3 / 4-70 ……………………………………………………………………………………… 26
(7). HVP-70-3 / 4-98 …………………………………………………………………………………………27
(8). HVP-70-3 / 4-GD ……………………………………………………………………………………… 28
Appendix : 7-Segment Display Characters Compare Chart
1. Safety Precaution
Please read this manual carefully , also with related manual for the machine
head before use. For perfect operation and safety, installing and operating
this product by trained personnel is required.
When install and operate HVP-70 MINI Servo Motor, precaution must be taken as the following.
This product is designed for specify sewing machines and must not be used for other purposes.
1.1 Work Environment :
(1). Power voltage:
Only use Power Voltage indicated on the name plate of the HVP-70 in ±10 % ranges.
(2). Electromagnetic pulse interference:
To avoid the false operate, please keep the product away from the high electromagnetic
machinery or electro pulse generator.

Interference

Keep away
(3). Temperature:
a. Please don’t operate in room temperature is above 45°C or under 5°C
b. Avoid operating in direct sun light or outdoors area.
c. Avoid operating near the heater.
d. Avoid operating in the area which humidity is 30 % or less and 95% or more, also keep away
dew area.
(4). Atmosphere:
a. Avoid operating in dusty area, and stay away from corrosive material.
b. Avoid operating in evaporate or combustible gas area.
1.2 Safety In Installation :
(1). Motor and control box: Follow the instruction in this manual for correct installation.
(2). Accessories: Turn off the power and unplug the cord before mounting any accessories.
(3). Power cord:
a. Avoid power cord being applied by heavy objects or excessive force, or over bend.
b. Power cord must not set to be near the V-belt and the pulley, keep 3mm space or above.
c. Check the outlet’s voltage before plugging the cord, make sure it match the voltage shown on
the name plate of the HVP-70 in ±10 % ranges.
(4). Grounding:
a. To avoid the static interference and current leakage, all grounding must be done
Power wire

3 Φ 220 V
Ground Wire (Green/Yellow)

Grounding
must be grounding.
OFF ON

Green/Yellow
1
b. Use the correct connector and extension wire when connecting ground wire to Earth
and secure it tightly.
1.3 Safety In Operating :
(1). When turn on the machine in the first time, use low speed to operate and check the
correct rotation direction.
(2). During machine operation, don’t touch any moving parts.
(3). All moving parts must use the protective device to avoid the body contact and objects
insertion.
1.4 Safety in Maintenance and Repairs :
Power must be turned off first, when:
(1).Uninstall the motor or the control box, or plug and unplug any connector.
(2).Turn off the power and wait 10 minutes before opening box cover.

Head

Needle
P S

High Voltage Inside


A BC D

LOGO

(3).Raising the machine arms or changing needle, or threading needle.(show as above)


(4).Repairing or doing any mechanical adjustment.
(5).Machines rest.

1.5 Regulation in Maintenance and Repairs :


(1).Maintenance and Repairs must be done by specially trained personnel.
(2).Don’t cover up motor’s ventilation, it can cause motor over heated.
(3).Don’t use any objects or force to hit or ram the product.
(4).All spare parts for repair must be approved or supplied by the manufacturer.

1.6 Danger and Caution Signs :


Risks that may cause personal injury or risk to the machine are marked with
this symbol in the instruction manual.

This symbol indicates electrical risks and warnings.

1.7 Warranty Information :


Manufacturer provide a warranty in respect of the products covered for a period of
18 months after the shipping date of the products for any defects arising in the
normal course of use of the products by customers.

2
2. Installation and Adjustment:
(1). Motor installation:
A). When motor and machine installed together, refer to the machine head’s instruction.
B). When motor installed under the working table, drill holes in the table as the following diagram for
the installation.

For USA Base For Cable For Din Base

Drill 9 mm hole Drill 9 mm hole


216 Drill 40 mm hole 190

70
table 57 table 57
105 105
66 70
70

Oil tank Oil tank Oil tank

1). Pulleys of motor and machine must properly align.


2). Cable pass through under the working table must be secured to avoid the V-belt to be rubbed.
3). Use the motor base arm to adjust belt’s tensions.

(2). Control Box Installation:


a). Leave 100 mm space at right b). Mounting HVP-70 under the working table c). Installation layout
Measurement

300 mm

100 mm
300 mm

P S

ABC

270 mm
Control
LOGO

box
80 mm

(3). Speed Control Unit Installation:


a). Speed Control Unit b). Keep rod in vertical, secure the unit under the table c).Installation layout
Support stand Table

Speed control
unit

Screws
Pedal rod

Always use screwdriver to tightly secure screws

3
(4). Components of Belt Cover Adjustment:
A. Finger Guard Adjustment : ( For CE type only )
1). Factory default, Finger guard is set at ( B ). (for lockstitch machine rotation direction)
2). When use Interlock stitch machine, Finger guard is set at (C).

Counterclockwise Clockwise
10 mm V-belt 10 mm

B C B C
Finger guard

A Pulley A

Front view Front view

B. Belt Stopper Adjustment :


a. Factory default Belt stopper is mount at pulley scale about 100 mm’s position (Fig. A ), if pulley size change, follow the Fig. B.
b. Adjustment tips: Move stopper pointer aligned with any position at pulley diameter scale that matches the pulley diameter size.

Cover top view Pulley size use 100 mm or above Pulley size use 90 mm or under
Securing point (Fig. A ) Securing point (Fig. B )

100 50

110 60

Belt Stopper vs Pulley diameter 120 70

( As show at right ) 130 80

A B 90

(5). Install the Belt Cover:


a). install the belt cover bracket at motor b).then secure base to the belt cover bracket, let the
front cover.(screw hole face motor) opening face machine pulley.

Secure belt cover base Secure belt cover bracket Motor Secure belt cover base Secure belt cover bracket

b a

Screw hole

c). After install base, mount with the motor pulley and secure it. d). Finally put the belt cover and secure screw A, B
Belt cover base Mount with motor pulley Secure belt cover

c d

A B

4
(6). Install and Adjust the Synchronizer (sensor):
a). Synchronizer installation:Mounting the Synchronizer onto the flange of machine pulley and fasten the
rotor by setting screws.
b). Synchronizer adjustment:Before adjustment, unscrew the synchronizer’s cover screw, and remove the
cover.

Set screw

Caution : .
Turn OFF the power, before
Bearing cover
. .
making the adjustment.
Photo Plate (A)

Photo Plate (B)

Needle up position : Rotate the machine pulley to reach mechanical needle up position and turn the
photo plate (A) until its red mark is aligned with the red mark on the bearing cover
plate.
Needle down position : Rotate the machine pulley to reach mechanical needle down position and turn
the photo plate (B) until its blue mark is aligned with the red mark on the bearing
cover plate.
Note: instruction above is the standard adjustment. If you feel the position wasn’t accurate, please do
the fine tuning by yourself.
decrease increase

(7). Adjust the Speed Control Unit B

Components of the speed control unit: see figure


C
A: Spring for toeing forward force adjustment

B: Bolt for heeling backward force adjustment

C: Treadle / Pedal arm。

D: Pitman Rod for Treadle / Pedal D


A
decrease increase
Term of adjustment Adjustment result

Toeing forward Spring A move to right = force increased


1
force adjustment Spring A move to left = force decreased

Heeling backward Bolt B turn = force decreased


2
force adjustment Bolt B turn = force increased

Treadle stroke Rod D secure at right = stroke is longer,


3
adjustment Rod D secure at left = stroke is shorter。

5
3. Power Connection and Grounding:
(1). Single phase and three phase connection:
Green/yellow wire is the ground wire.

Brown wire

Single Phase PVC Cable Blue wire

Green/Yellow wire

Brown

If use on single phase


Three Phase Black (220 V), don’t connect
OFF ON
the black wire.
Blue
To control box
Green / Yellow

1. When a three phase 220 V servo motor used on single phase 200 ~ 240 V power, only connect brown
and blue wires. Use insulating tape to wrap up the black wire, in order to prevent the current leakage.

2. Green / Yellow wire must do the grounding.

(2). How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source

Caution:If the system have no Neutral point, then this servo motor is not suitable for
this connection.

Caution: Must have a Neutral point

R
L2
220 V
380 V 380 V

S
L2
220 V
220 V

T
L2
380 V
N
Neutral L1 L1 L1
PE
Grounding system G G G

1ψ220V 1ψ220V 1ψ220V


Motor Motor Motor

6
(3). The load balance when use a 1Φ / 220 V motor used on a 3 Φ / 220 V power source.
See the following figure for the load balance.
R
S
T

(4). How to change solenoid supply voltage (DC: 24 V OR 30 V):


The JP 4 is for 30 V and JP5 is for 24 V.

Caution: Before making the switch, check the machine head’s Solenoid specification.

Caution:
Turn off the power wait for 10 min. before open the
cover, then make the change.
P S

A BC D
High Voltage inside
LOGO

Step 1 Main board layout:


15 W 10Ω
C7 C8 C9

RELAY
S

Remove 4 screws
F3 15 A

F4 15 A JP 4
30 V

JP 5
24 V
P S HSV-MC122009

ABC D

LOGO

Step 2 30 V jumper setting 24 V jumper setting

JP 4
30 V
JP 4
30 V

JP 5
24 V JP 5
24 V

7
(5). How to supply a power source extend from the control box:

Caution 1 : Turn off the power wait for 10 min. before


open the cover, then make the change.

Caution 2 : When turn off the control box’s power switch, P S

it will not turn off the extended power, A BC D


High voltage inside
Please add switch for the extended power. LOGO

Caution:Unplugged the power cord before Main board layout:


doing any the following jobs. CN 5 Extended power connector Cable hole ( A )

Step 1

C7 C8 C9

Remove 4 screws

P S HSV-MC122009

ABC D

LOGO

(A)

Step 2 Step 3
Recommend use PVC cable

Caution : use round head


CN 5
CON4-GREEN

CON2-BROWN
CON1-BLUE

When cable extended out from


Green/Yellow
the box, cover the cable with
the protective sleeve to avoid.
Blue Brown
the wear and tear

Caution : 1. Use round head and secure tightly on CN 5, can avoid electric noise and spark which caused
by the bad connection.
2. After tighten the round head, let other side of the cable pass through the hole (A) and secure it.

8
4. Diagrams Of Control Box:
(1). Front side:

Callout Parameter

Save Parameter
Start Tacking ON/OFF

End Tacking ON/OFF


AC Power Switch

Needle UP/DOWN
P S
Slow Start ON/OFF
Presser foot UP when
machine stop
Presser foot UP after Setting number of
trimming stitches for Lockstitch
AB C D machine.
STOPS
Special function
setting for Interlock
stitch.machine
LOGO
7-segment LCD

(2). Rear side: Connector Panel (Model sample : HVP-70-4-66)

DC12V 20 mA
Lamp connector DC 12 V 20

∴ DC 12V lamp connect is available


in P/N : 32ZLLT010 M Motor Power

1 1
M
6 4
8 2
External Synchronizer 7
3
5 Motor Encoder
5

5 5
Operation Box Speed Control Unit
1 1

1 1
Automatic Foot Lifter 2 2 Knee Switch
10

5 15
1 3
4 14
4 6
3 13
OPTION
7 9
2 12

0 12 1 11

6
Sewing Machine
1 2 3

9
5. Programmable 7-segment Display:
(1). How to access the【Normal Mode】area:
Turn on the power and you can access the【Normal Mode】right away.
※ Under this mode, there are Lockstitch and Interlock stitch type displays different.

Turn ON Power
Display showing when use Lockstitch machine. Display showing when use Interlock machine.

OFF ON

Three phase voltage

OR

P S P S

. .
A B C D A B C D
STOP STOP

P S
LOGO LOGO

single phase voltage

(2). Key functions in the【Normal Mode】on a lockstitch machine

Normal sewing / Start Back-Tacking


Bar-tacking /
ON / OFF
Constant stitch sewing

End Back-Tacking
Parameter key
ON / OFF

P S
Needle UP / Down at Presser Foot goes up
machine stop after trimming

.
A BCD
Soft Start Presser Foot goes up
STOP

ON / OFF when machine stop

Motor rotation
Number of Stitches setting Number of stitches display
direction icon and other special function
(All keys range in 15 stitch)
display

10
(3). Key functions in the【Normal Mode】on a interlock stitch machine
LED for Star Constant
No Function stitch sewing
(ON: LED light)

Parameter key No Function

Soft Start Presser Foot goes up


ON / OFF when machine stop
P S

Needle UP / Down at Presser Foot goes up


machine stop after trimming
.
Motor rotation A BCD
Special Function Display
Direction icon STOP

Cancel Half Heeling Cancel Trimmer Cancel Wiper Start Constant Stitch Sewing
:No Half Heeling Function :No Trimmer Function :No Wiper Function : ON (LED will light)

(4). How to perform 『BAR Tacking』and『Constant Stitch Sewing』 in the 【Normal Mode】
Under 【Normal Mode】, press key S can active and switch back and forth in normal sewing,
Bar-tacking, and constant stitch sewing functions.
※ Unlisted keys are the same function as Lockstitch machine in normal mode.
【 Bar-Tacking 】display 【Constant stitch】display

Normal sewing / Bar-Tacking /

Constant stitch sewing

P S P S

Start / End
. . No Function . . Back-Tacking

A BCD A BCD
STOP STOP

Number of stitches Number of times Section setting Number of stitch


(0 ~ 99 stitches) ( 0 ~ 15 times ) (1 ~ 15 section) (0~250 stitches)

11
(5). How to access【Parameter Mode A 】:(Available parameter codes : 1 ~ 46)
a. Under【Normal mode】press key P b. Press or to get the d. In this area, press A B C D
will take you into the first parametercode parameter needed.. e.g.:【002 PSL】 key to make value adjustment.
【 001. H 】of【Mode A 】 c. Press S to enter【parameter value】 e. press S key to save the value.

P S P S P S P S P S

. . . . .
A BC D A BC D A BC D A BC D A BC D
STOP STOP STOP STOP STOP

(6). How to access 【Parameter Mode B 】:(Available parameter codes : 1 ~ 122))


b. Press hold P key and turn on the power to access the first parameter code
a. Turn off the power
【 047.MAC 】of【parameter mode B 】

In Three phase type


OFF ON

or

P S P S

P S

.
In Single Phase type
P S A BC D A BC D
STOP
STOP

c. Press or key to get the e. In this area, press those key A B Note 1. After pressing S key, it will go
parameter code【 048. N12 】 C D to make value adjustment. back to 【Normal Mode】
d. Use S key to enter【parameter alue】 f. Press S key to save the value. Note 2. Example: on Lockstitch machine

P S P S P S P S P S

. . . . .
A BC D A BC D A BC D A BC D A BC D
STOP STOP STOP STOP STOP

12
(7). Key functions in the【Parameter Mode A and B】: ( example as the following )

Enter Value area Parameter increment key

Parameter decrement key

Same as parameter increment key P S

No Function

.
A BCD No Function
STOP
7-segment Display

In 【Mode A 】.First parameter showing is【 001. H 】.All available parameters start 1 ~ 46.
7-segment
Display In 【Mode B 】.First parameter showing is【 047. MAC 】.All available parameters start 1 ~ 122.

(8). How to access the【Parameter Value】and adjust the setting


Step 1 : Confirm the parameter code you want to make adjust. ( see the parameter table for detail)

Step 2 : Follow the instruction to access parameter area and call out the parameter code.

Step 3 : Start making adjust parameter value. (Function selection use key C and D to make change.

Speed, timing and angle setting can be set as the following :【001. H 】value setting for your
reference)

A). How to increase the default value :


Example : Factory default setting 【 H. 4500 】 increase to 【H. 5000 】.
See chapter 5, section (4) or (5) to learn how to access a、b、c value setting, then do the following step by step.

d.Into【 H.4500 】value area e. Press B to make increment f. Stop until it shown at 5000

. . .
A B C D A B C D A B C D
STOP STOP STOP

g. Use S to save the value h. Go back to【Normal Mode】 ∴【Normal mode】showing:


Example at left is showing for
the『 Lockstitch machine 』
P S : . Interlock stitch machine
A B C D icon showing is:
STOP 【 . 】

13
B). How to decrease the default value:
Example : Factory default setting【H. 4500】decrease to【H. 4000】 :
See chapter 5, section (4) or (5) to learn how to access a、b、c value setting, then do the following step by step.

d. Into【H.4500】value area e. Press A to make decrement f. Stop when see minimum value

. . .
A B C D A B C D A B C D
STOP STOP STOP

th th th
g. Use C to set the 10 digit h. Use B to set 100 digit i. Use A to set 1000 digit

. . .
A B C D A B C D A B C D
STOP STOP STOP

j. Stop at 4000 or any desire k. Use S to save the value l. Go back to【Normal Mode】

. P S
.
A B C D A B C D
STOP STOP

(9). Value setting for A、B、C、D keys in the【Parameter Value】:

KEY
VALUE
別 A B C D
TERMS
IN TERMS OF SPEED 1000 spm 100 spm 10 spm 1 spm

IN TERMS OF ANGLE -------- 100 ° 10 ° 1°

IN TERMS OF TIMING 1000 ms 100 ms 10 ms 10 ms

IN TERMS OF FUNCTION FUNCTION SWAP FUNCTION SWAP

∴ Other than the function selection, each press of the key will start change the value from 1 to 10

Note : After value changed, press key S to save the value, otherwise they will lost after turning power off

14
6. General Parameter Table :

Parameter Range /
Mode Parameter Function Description / Note
Code Selection
001. H Maximum sewing speed ( spm ) 50 ~ 9999 Maximum speed adjustments.

Start Back-Tacking speed or Speed adjustment for Start Back-Tacking or Constant-Stitch


004. N Constant-Stitch speed for the 50 ~ 8000
Interlock Stitch machine ( spm ) sewing in the Interlock Stitch machine.

005. V End Back-Tacking speed ( spm ) 50 ~ 8000 Speed adjustment for End Back-Tacking.

006. B Bar-Tacking speed ( spm ) 50 ~ 8000 Speed adjustment for Bar-Tacking.

007. S Slow Start speed ( spm ) 50 ~ 2000 Speed adjustment for Slow Start.

008. S L S Number of Stitches for the Slow Start 0 ~ 99 Number of Stitches setting for Slow Start.

Automatic Constant-Stitch sewing Speed adjustment for Automatic Constant-Stitch sewing.


009. A speed or Auto-start testing speed 50 ~ 8000
( spm ) Note:Valid only when the【 037. SMP】 set on 『A 』

O N:After last seam of Constant-Stitch sewing, it will automatic


execute the End Back-Tacking sewing function.
A Note:When turned on, the Stitch-Correction is invalid.
Automatic End Back-Tacking sewing
010. A C D ON / OFF OFF:Automatic End Back-Tacking will not execute after last seam,
(Can invalidate the Stitch Correction function)
but can be done by pedal manually
Note:The Stitch-Correction is valid in Free sewing, but the
parameter 【011.RVM】 must set on『 B 』.

J :JUKI mode ( Press TB switch will activate the reverse solenoid


when either machine is stopped or running).
011. RVM Back-Tacking Mode selection J / B
B:BROTHER mode (Press TB switch will activate the reverse
solenoid only when machine is running).
O N :Wiper valid.
040. W O N Wiper function selection ON / OFF
OFF:Wiper invalid.
O N:Trimmer valid.
041. T M Trimmer function selection ON / OFF
OFF:Trimmer invalid.

045. S P Sewing speed ------ Showing the current sewing speed.

C W :Clockwise.
046. D I R Direction of motor rotation CW / CCW
CCW:Counterclockwise.

060. L Low speed ( spm ) 50 ~ 500 Speed adjustment for Low speed.

061. T Trimmer speed ( spm ) 50 ~ 500 Speed adjustment for Trimmer.

Full-On time setting for Automatic


064. F O 0 ~ 990 Timing adjustment for Full-On time of Automatic Foot Lifter actives.
Foot Lifter ( ms )
Duty-Cycle setting for Automatic Adjustment for Duty-Cycle of AFL.
065. F C 0 ~ 90
Foot Lifter ( % ) (Fine tuning can reduce the over heating)

066. F D Running-Delay time setting (ms ) 0 ~ 990 Running-Delay time adjustment for the Automatic Foot Lifter.

O N :Pedal half heeling without foot lifting function.


Cancel Automatic Foot Lifting when
070. H H C ON / OFF (Only full heeling can activate Foot Lifer.)
Half-Heeling the pedal
OFF:Pedal half heeling with foot lifting function.
B
NO:Means Normal Opened.
075. S F M Safety switch mode NC / NO
NC:Means Normal Closed.

083. T 2 Trimming timing (ms) 0 ~ 990 Adjustment for trimming timing

Adjustment for tension release timing. (In Shing Ray brand’s


087. L 2 Tension release timing (ms) 0 ~ 1500
interlock stitch machine, it acts as wiper function.)

093. W 2 Wiper timing (ms) 0 ~ 9990 Adjustment for wiper timing.

O N:Motor drive machine head directly


119. D D Motor drive mode ON / OFF
OFF:Motor drive machine head with belt.

Needle goes up automatically as O N:Power turned on, needle goes up position automatically.
121. A N U ON / OFF
OFF:No Use.
power turned on

15
7. Basic Troubleshooting:
(1). Error Code and Measurement :
Error Code Cause of The Problem Status and Measurement
Motor and machine will be shutting down.
1. When power on, detected high voltage.
Please check the AC power. (Too high)
ERO. 4 2. Connect the wrong voltage, too high.
Please check the main pc board.
3. F2 fuse blown
Please check the F2 fuse.

Motor and machine will be shutting down..


1. When power on, current sensor detect low voltage
ERO. 5 Please check the AC power. (Too low)
2. Connect the wrong voltage, too low..
Please check the main pc board.

1. Bad connection at the motor connector.


2. Synchronizer (sensor) signal error. Motor and machine will be shutting down.
3. Synchronizer is a single position type, and parameter set wrong Please check the motor or motor connectors’ connection.
ERO. 7
type. Please check the Synchronizer (sensor) and its signal.
4. Machine locked or object stuck in the motor pulley. Please check machine head to see if objects stuck in the motor pulley, or rotate not smoothly.
5. Sewing material is too thick.

Motor and machine will be shutting down.


ERO. 8 Operation Box linked to CPU interface had communication error
Please check the Operation Box.

Motor still can run, but all output signals and Operation box’s pattern sewing function will be invalid..
1. Machine solenoid shorted.
ERO. 9 Please check machine’s solenoids or the resistance value is 2 Ω less.
2. Main board’s power transistor is faulty.
Please check all the power transistors which related to solenoid.

Motor still can run, but it automatic starts the clutch mode. All Constant-stitch sewing pattern and
trimmer wiper function will be invalid.
1. If parameter 【121.ANU】 is set ON, but Auto Needle Up is
ERO. 11 malfunction when the power turned on. Please check Synchronizer’s up position’s signal.
2. Machine locked or motor pulley have object stuck in it. Please check main board’s Synchronizer circuitry.
Please check machine head to see if objects stuck in motor pulley, or rotate not smoothly.

Motor rotation icon in LCD is halting and not moving. Motor stops.
1. Safety switch is either faulty or bad connection. (For interlock stitch Please check the safety switch.
. or blind stitch machine). Please check parameter table on【075. SFM】 setting, make sure it match machine head
2. Parameter【075. SFM】setting not match the machine head model. safety switch

16
(2). Instruction of Fuse Replacement
Fuse Type and Location:When fuse fused, find out the cause and fix it before replace the new one

Main Board Top View

15 W 10Ω
C7 C8 C9 F2 Fuse is 1.6 A / 250V
RELAY
S (For Brake Protection)
0.6 A
F2

F3 15 A

F4 15 A

HSV-MC122009
F1 2.5A

F1 2A

F3 / F4 Fuse is 15 A / 250V F1 Fuse is 2.5 A 250 V


( For AC Power Protection ) (For DC 12 V Protection)

Caution:Turn off the power and wait 10 minutes before opening box cover

(3). Others

1. If motor install with the machine head, then the CN2 must be shorted.
The error code 12 will occur if CN2 not shorted.

Main board layout:


15 W 10Ω
C7 C8 C9 CN 2 must be shorted
S

F3 15 A
Short pin

F4 15 A JP 4
CN
JP 5 1 2 3 4 5

HSV-MC122009
CN 2

1 5
CN 2

Caution:Turn off the power and wait 10 minutes before opening box cover

2. During the machine’s operation, if the synchronize (sensor) felt out or the belt snapped.
The motor will rotate few stitches then stop, and ERO.7 will be shown in the display.
Turn off the power and troubleshooting first then restart the power.

3. If other technical issues occur, beside the fuse replacement, don’t try to change any parts in the
control box. Please ask supplier or trained technician for technical support.

17
(4) HVP-70 Parts List:
1 2
Motor Set Assembly Control Box Assembly

1-1 1-2 1-3 1-4 1-5 1-6 2-3 2-4 2-5


2-2

2-1

Accessories
2-7
3 4 5

2-8 2-6
2-9

5-1

NO. Order Code Parts Name Description NO. Order Code Parts Name Description
1 2VP3411209AX1 Motor Set (CE) Ke:37 75EC006 2- 1 315MPB270 Left Cover cover (no screw)

2VP3411209AX2 Motor Set Ke:37 75EC006 331SP1130 Left Cover Screws M4*8

2VP3411209AX3 Motor Set (CE) Ke:50 75CC006 2- 2 2VPMPB205 Aluminum Case HVP-70 Series

2VP3411209AX4 Motor Set Ke:50 75CC006 2- 3 2VP70304201 Cement Resistor 220Ω / 30 W

2VP3432209AX3 Motor Set Ke:28 50AB007 2- 4 2VP70302005 Main Board 1∮ 20 A

2VP3432209AX4 Motor Set (CE) Ke:28 50AB007 2- 5 2VP70408BR001 Connector Panel HVP-4-BR

1-1 2VPBTV020 Motor Base For HVP-70 2VP704087W001 Connector Panel HVP-4-7W

1- 2 315BGV080 Belt Cover Top For V-Belt Type 2VP70308H1001 Connector Panel HVP-3-H1

1- 3 2VP2PY4041D Pulley (65 mm) (14∮hole) 2VP7040866001 Connector Panel HVP-4-66

2VP2PY4061D Pulley (75 mm) (14∮hole) 2VP7040846001 Connector Panel HVP-4-46

1- 3 2VP2PY4081D Pulley (85 mm) (14∮hole) 2VP7040870001 Connector Panel HVP-4-70

1- 4 315BGV070 Belt Cover Base For V-Belt Type 2VP7040898001 Connector Panel HVP-4-98

1- 5 313BGE030 Cover Bracket For V-Belt Type 2VP70408GD001 Connector Panel HVP-4-GD

1- 6 2VP3411209AX6 Motor Body (CE) 750 W Ke:37 2- 6 2VPPCB181 LED Panel Board 7 mm tack switch

2VP3411209AX7 Motor Body . 750 W Ke:37 2- 7 315MPB290 Control Panel For 1∮

2VP3411209AX8 Motor Body (CE) 750 W Ke:50 2- 8 341V50103 Membrane Sticker For HVP-70

2VP3411209AX9 Motor Body .. 750 W Ke:50 2- 9 315MPB280 Right Cover Cover (no screw)

2VP3432209AX8 Motor Body 500 W Ke:28 331SP1860 Right Cover Screws M4*0.7*25

2VP3432209AX9 Motor Body (CE) 500 W Ke:28 3 2VP70306001 Speed Control Unit With bracket

2 2VP70400BR101 HVP-70-4-BR-1 100 ~ 120 V 4 2VP115002900 Synchronizer 500-29 (8P)

2VP70400BR201 HVP-70-4-BR-2 200 ~ 240 V 5 2VPOPBC30001 Operation Box C-300 1.0 m.

2VP704007W201 HVP-70-4-7W-2 200 ~ 240 V 2VPOPBC30002 Operation Box C-300 1.5 m.

2VP70400GD201 HVP-70-4-GD-2 200 ~ 240 V 5-1 2VPOPBPT03 Curve Bracket For C-300

18
8. Operation Box :
(1). C – 300 Operation Box Diagram

A B C D

C−300

E F
G H

(2). Key Functions of C – 300

FUNCTION KEY OPERATION OF SEWING MACHINE

Double start tacking


Start Tacking
Selection
Single start tacking

Double end back tacking


End Back
Tacking Selection
Single end back tacking

1). As the treadle is toed down, machine will start sewing. Once the treadle
Free Sewing returned to neutral, machine will stop immediately.
2). As the treadle heeled back, the trimming cycle will be finished automatically.

Once the treadle is toed down, all the seams of Bar Tacking, A、B、C、D
sections will be completed with E times, and the trimming cycle will be
finished automatically
Bar Tack Sewing Note1:When E is 4 times above, then the exceeded times will be started
by the C、D section.
Note2:When the bar tack sewing start, it will not stop until the trimming cycle
finished, except for the treadle heeled back to cancel the action.

or 1). As the treadle is toed down, Constant-stitch Sewing E、F、G or H


performed section by section.

2).Once the treadle returns to neutral intermediately in any one section,


Constant-Stitch or the machine will stop immediately. When the treadle toed down again
Sewing the balanced stitches of E、F、G or H goes on.

3). If the parameter【010. ACD】is set ON, the machine will not stop and
or automatically start trimming cycle and end back tacking at the end of the
last section E or H.

19
A、B、C、D -- stitch setting range in 0 ~ F (Note)
E、F、G、H -- stitch setting range in 0 ~ 99
5 A B C D

4 4 4 4 ----A=B=C=D=4 stitches

E F
G H

A B C D

1 0 1 0 ---- E = F = 10 stitches
Stitch Setting
Selection 5 E
G
F
H

A B C D

1 5 1 5 ---- G = H = 15 stitches

E F
5 G H

∴ Press key to select : Top A、B、C、D


Middle E、F
Bottom G、H

1).In Free sewing:


One touch of this key act as stitch correction. (half stitch forward)
Needle Up / 2).In constant-stitch sewing : ( In Bar-tack sewing, it only act as needle up )
Forward Stitch a. If sewing stops intermediately in one section, one touch of this key will
Correction raise the needle to up position.
b. If sewing stops at the end of section, one touch of this key will correct one
stitch forward.

1). In Free sewing and Bar-tack sewing:


One touch of this key make beep sound but have no function, also LED does
not light up,.

One-Shot-Sewing 2). In Constant-stitch sewing:


Selection a. One shot to the pedal, automatic performed number of stitches of E、F、
G、H sections.
b. Toe down the pedal again and again to finish rest the sections until it finish
pattern.

Trimming Cycle
Enable or disable the trimming cycle.
Selection

Note : Stitches setting of A、B、C、D sections correspond to the alphabet.


A=10、B=11、C=12、D=13、E=14、F=15 stitches

20
9.CONNECTOR DIAGRAM :
(1).HVP-70- 3/4 -BR: (T1)

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP
M 3 U
4 V
SAFETY SW.
1 --- 2 1 DC12V 50 mA

SAFETY 2 INF SAFETY SW.


SW. (DC12V LAMP) ENCODER
3 ---
1 1 +5V
4 0V 0V
2 UP
M 3 DOWN
FOOT LIFTER M 4 A PHASE
※ Note 1 4
5 B PHASE
1 +30V +30V (switching)
2 0V 0V 6 R
(MOTOR)
7 S
3 ---
8 T
4 OF A.F.L. SOL. MP
9 0V
5 INF KNEE SW.
6
1
4
1 M
6 --- 8 2
7 5
3
5
SYNCHRONIZER
SEWING MACHINE (SYNCHRONIZER) 1 ---
1 +30V +30V ※ Note 1 (ENCODER) 2 +5V ※ Note 2
2 OD TENSION SOL. ML
3 DOWN
3 EARTH EARTH 4 0V
4 +30 +30V ※ Note 1 5 5 5 NO SYNC.
5 OA TRIMMER SOL. MT 6 ---
6 --- 1 1 7 UP
7 +30V +30V ※ Note 1 8 ---

8 OB WIPER SOL. MW (OPERATION BOX) (PEDAL)


9 INE REV. SW.
15 +30V +30V (switching) PEDAL
※ Note 1
11 OC REV. SOL. MR 1 +12V

12 0V 0V 4 1 2 START
3 1
5 2
4 2
3 VC
6 3
4 FRONT
OPTION (FOOT LIFTER) ( SAFETY SW. ) 5 HALF FRONT
5 O2 NCL. SOL. NCL
6 BACK
10 +30V +30V ※ Note 1 7 KNEE SW.
15 O1 OP SOL. OP 8 TM
4 INL SAFETY SW. 10 9 0V
1 3 5 15
9 INJ BTL SW. 4 6 4 14
3 13 OPTION
+5V 7 9
14 +5V +5V ※ Note 3 2 12
10 12 1 11
3 IN2 NEEDLE UP SW. OPERATION BOX
OPTION 6

8 UP SIGNAL UP SIGNAL (SEWING MACHINE) (OPTION) 1 +12V


13 INC SH SW. 2 ---
3 T1 out
2 IN1 OP SW.
4 R1 in
7 INA PSU
5 ---
12 0V 0V
6 ---
1 +12V +12V +12V ( 40 mA )
7 T2 out
6 INB PSD 8 R2 in
11 0V 0V 9 0V

NOTE:For HVP-3-BR, There is no【OPTION】.

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 30 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V.

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 21 -
(2).HVP-70- 3/4 -7W:

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP M 3 U
4 V
FOOT LIFTER 2 1 DC12V 50 mA

1 OF A.F.L. SOL. MP
※ Note 1 (DC12V LAMP)
2 +24V +24V (switching) 1 ENCODER
1 +5V
2 UP
M
SAFETY SW. 3 DOWN
1 --- 4 M 4 A PHASE
2 INL SAFETY SW. 5 B PHASE
SAFETY (MOTOR)
SW. 6 R
3 ---
7 S
4 0V 0V
8 T
9 0V
6
1
4
1 M
2
SEWING MACHINE 7 5
3
5
1 OA TRIMMER SOL. MT

2 OB WIPER SOL. MW (SYNCHRONIZER) SYNCHRONIZER


3 --- (ENCODER) 1 DOWN
4 --- 2 NO SYNC.
3 0V
5 INE REV. SW.
4 0V
6 OC REV. SOL. MR 5 5
5 +5V ※ Note 2
7 OD TENSION SOL. ML
1 1
6 UP
8 +24V +24V ※ Note 1
7 ----
9 +24V +24V ※ Note 1
10 EARTH EARTH (OPERATION BOX) (PEDAL)
11 ---
12 0V 0V PEDAL
※ Note 1 1 +12V
13 +24V +24V (switching)
2 START
14 +24V +24V ※ Note 1 2 1
3 1
4 2 3 VC
4 FRONT
(FOOT LIFTER) ( SAFETY SW. ) 5 HALF FRONT
OPTION
6 BACK
5 O2 NCL. SOL. NCL
7 KNEE SW.
10 +24V +24V ※ Note 1
8 TM
15 O1 OP SOL. OP 10
8 1 9 0V
5 15
4 INL SAFETY SW. 9 2
4 14
10 3
3 13 OPTION
9 INJ BTL SW. 11 4
2 12
12 5
1 11
14 +5V +5V ※ Note 3 +5V 13 6
6
14 7
3 IN2 NEEDLE UP SW. OPERATION BOX
(OPTION)
8 UP SIGNAL 1 +12V
OPTION UP SIGNAL
(SEWING MACHINE)
2 ---
13 INC SH SW.
3 T1 out
2 IN1 OP SW.
4 R1 in
7 INA PSU
5 ---
12 0V 0V 6 ---
1 +12V +12V +12V ( 40 mA )
7 T2 out
6 INB PSD 8 R2 in
11 0V 0V 9 0V

NOTE:For HVP-3-7W, There is no【OPTION】.

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 24 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 22 -
(3).HVP-70- 3/4 -H1: (H2)、(H3)

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP
M 3 U

FOOT LIFTER 4 V

1 0V 0V 2 1 DC12V 50 mA

2 INF KNEE SW.


※ Note 1 (DC12V LAMP) ENCODER
3 +30V +30V (switching) 1
1 +5V
4 OF A.F.L. SOL. MP
2 UP
M 3 DOWN
OPTION A M 4 A PHASE
4
1 0V 0V 5 B PHASE
2 INA PSU (MOTOR) 6 R
OPTION 3 +12V +12V +12V ( 40 mA ) 7 S
(A) 4 INB PSD 8 T
5 UP SIGNAL 9 0V
UP SIGNAL 6 3
1 M
6 INC SH SW. 5 2

4 1
5
OPTION B SYNCHRONIZER
(SYNCHRONIZER)
1 OV 0V (ENCODER) 1 0V
2 IN4 DB2 2 ----
3 O1 OP SOL. OP 3 EARTH
Extemal
4 VHP VHP variable
4 UP
resister 5 5
5 IN5 DB3 5 DOMN
6 +12V ※ Note 2
6 IN1 OP SW. 1 1
7 +5V +5V ※ Note 3

OPTION 8 +30V +30V ※ Note 1 (OPERATION BOX) (PEDAL)


(B) 9 INJ BTL SW.
PEDAL
10 0V 0V
1 +12V
11 +30V +30V ※ Note 1 2 START
1
12 O2 NCL SOL. NCL 3 VC
2
4 1
13 O7 BTL LED O7 3 4 FRONT
5 2
4
14 O6 STK LED O6 6 3 5 HALF FRONT
15 O3 HP SOL. HP (FOOT LIFTER) 6 BACK
(OPTION A) 7 KNEE SW.
8 TM
SEWING MACHINE
9 0V
1 EARTH EARTH
1 3 1 3
2 OB WIPER SOL. MW 4 6
4 6
3 +30V +30V ※ Note 1 7 9 7 9
10 12
4 OA TRIMMER SOL. MT
10 12 OPERATION BOX
13 15
5 0V 1 +12V
0V (SEWING MACHINE)
(OPTION B) 2 ---
6 INL SAFETY SW.
3 T1 out
7 OD TENSION SOL. ML
4 R1 in
8 +30V +30V ※ Note 1
5 ---
9 INE REV. SW. 6 ---
10 0V 0V 7 T2 out
11 +30V +30V (switching) ※ Note 1 8 R2 in
12 OC REV. SOL. MR 9 0V

NOTE:For HVP-3-H1, There is no【OPTION A & OPTION B】.

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 30 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 12 V JP 3 Must be set at 12 V.

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 23 -
(4).HVP-70- 4 -66: (V7)

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP M 3 U
4 V
FOOT LIFTER
※ Note 1 2 1 DC12V 50 mA
1 +24V +24V (switching)
2 OF A.F.L. SOL. MP ( DC12V LAMP )
ENCODER
1
1 +5V
SAFETY SW. 2 UP
1 +5V +5V +5V M 3 DOWN
SAFETY M 4 A PHASE
2 INL SAFETY SW. 4
SW. 5 B PHASE
3 0V 0V
(MOTOR) 6 R
7 S
KNEE SW. 8 T
KNEE 1 INF KNEE SW. 9 0V
SW. 1 1 M
2 0V 0V 6 4
8 2
7 5
3
5
SEWING MACHINE SYNCHRONIZER
(SYNCHRONIZER)
1 OA TRIMMER 1 ---
(ENCODER)
※ Note 1 2 +5V ※ Note 2
2 +24V +24V (switching)
3 DOWN
3 +24V +24V ※ Note 1 MT
4 0V
4 OB WIPER MW
5 5 5 NO SYNC.
5 OC CONDENSED STITCH MR
6 ---
6 +24V +24V ※ Note 1
1 1 7 UP
7 OD TENSION ML 8 ---
8 --- --- (OPERATION BOX) (PADEL)
9 +24V +24V ※ Note 1
10 --- --- PADEL
11 EARTH EARTH 1 +12V
12 --- --- 1 1 2 START
2 2
3 VC
(FOOT LIFTER) (KNEE SW.) 4 FRONT
OPTION
5 HALF FRONT
5 O2 NCL. SOL. NCL
6 BACK
10 +24V +24V ※ Note 1 7 KNEE SW.
10
15 O1 OP SOL. OP
1 3 5 15 8 TM
4 14
4 +24V +24V ※ Note 1 4 6
3 13 OPTION
9 0V
7 9 2 12
9 IND TL SW. 1 11
10 12
6
14 +5V +5V ※ Note 3 +5V
(SEWING MACHINE) (OPTION)
3 IN2 NEEDLE UP SW. OPERATION BOX
8 CKU UP SIGNAL 1 +12V
OPTION 1 2 3
13 INC SH SW. 2 ---
3 T1 out
2 IN1 OP SW. (SAFETY SW.)
4 R1 in
7 INA PSU
5 ---
12 0V 0V
6 ---
1 +12V +12V +12V ( 40 mA )
7 T2 out
6 INB PSD 8 R2 in
11 0V 0V 9 0V

NOTE:

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 24 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V.

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 24 -
(5).HVP-70- 4 -46: (T2)

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP M 3 U
4 V
FOOT LIFTER
※ Note 1 2 1 DC12V 50 mA
1 +24V +24V (switching)
2 OF A.F.L. SOL. MP ( DC12V LAMP ) ENCODER
1
1 +5V
SAFETY SW. 2 UP

1 +5V +5V +5V


M 3 DOWN
SAFETY M 4 A PHASE
2 INL SAFETY SW. 4
SW. 5 B PHASE
3 0V 0V
(MOTOR) 6 R
7 S
KNEE SW. 8 T
KNEE 9 0V
1 INF KNEE SW.
SW. 1 1 M
2 0V 0V 6 4
8 2
7 5
3
5 SYNCHRONIZER
SEWING MACHINE (SYNCHRONIZER) 1 ---
1 OA TRIMMER SOL. (ENCODER) 2 +5V ※ Note 2
2 +24V +24V ※ Note 1 3 DOWN
3 +24V +24V ※ Note 1 MT 4 0V
4 OB WIPER MW 5 NO SYNC.
5 5
5 OD TENSION ML 6 ---
6 +24V +24V ※ Note 1 7 UP
1 1
8 ---
7 OF A.F.L. SOL. MP

8 +5V +5V ※ Note 4 +5V


(OPERATION BOX) (PEDAL)
9 +24V +24V (switching) ※ Note 1

10 0V 0V PEDAL

EARTH EARTH 1 +12V


11 1 1
2 2 2 START
12 INL SAFETY SW.
3 VC
(FOOT LIFTER) (KNEE SW.)
4 FRONT
OPTION 5 HALF FRONT
5 O2 NCL. SOL. NCL 6 BACK
10
10 +24V +24V ※ Note 1 5 15
7 KNEE SW.
1 3
15 O1 OP SOL. OP 4 6
4 14 8 TM
3 13 OPTION
※ Note 1 7 9 2 12 9 0V
4 +24V +24V (switching)
10 12 1 11
9 OC CONDENSED STITCH MR 6

14 +5V +5V ※ Note 3 +5V (SEWING MACHINE) (OPTION)

3 IN2 NEEDLE UP SW. OPERATION BOX


OPTION 8 CKU UP SIGNAL 1 2 3 1 +12V
2 ---
13 INC SH SW.
(SAFETY SW.) 3 T1 out
2 IN1 OP SW.
4 R1 in
7 INA PSU
5 ---
12 0V 0V 6 ---
1 +12V +12V +12V ( 40 mA )
7 T2 out
6 INB PSD 8 R2 in
11 0V 0V 9 0V

NOTE:

Item Voltage supply Factory setting Location Description


Note 1 24 V / 30 V 24 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V.

Note 3 5 V / 12 V 5V JP 10

Note 4 5 V / 12 V 5V JP 11

Remark Switching voltage output is available for MR、MP only.

- 25 -
(6).HVP-70- 4 -70:

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP M 3 U
4 V
FOOT LIFTER
※ Note 1 2 1 DC12V 50 mA
1 +24V +24V (switching)
2 OF A.F.L. SOL. MP
( DC12V LAMP )
ENCODER
1
1 +5V
KNEE SW.
2 UP
KNEE
1 0V 0V M 3 DOWN
SW. 2 INF KNEE SW. M 4 A PHASE
4
3 IN2 NEEDLE UP SW. 5 B PHASE
(MOTOR) 6 R
SAFETY SW. 7 S
1 0V 0V 8 T
SAFETY 9 0V
2 INL SAFETY SW.
SW. 6
1
4
1 M
3 ---- 8 2
7 5
3
5
OPTION A SYNCHRONIZER
(SYNCHRONIZER)
※ Note 1 1 ---
1 +24V +24V (switching) (ENCODER)
2 +5V ※ Note 2
2 OD TENSION ML
3 DOWN
OPTION 3 OC CONDENSED STITCH MR
4 0V
(A) 4 OV 0V 0V
5 5 5 NO SYNC.
5 +24V +24V ※ Note 1
6 ---
6 O2 NCL SOL. NCL 1 1 7 UP
8 ---
SEWING MACHINE (OPERATION BOX) (PEDAL)
1 +24V +24V ※ Note 1
2 OA TRIMMER MT PEDAL
3 --- 1 +12V
4 1 1
1 2 START
4 OB WIPER MW 5 2 2
2 3 VC
6 3 3
4 FRONT
(OPTION A) (KNEE SW.) (FOOT LIFTER)
OPTION B 5 HALF FRONT
(BLUE)
5 O2 NCL. SOL. NCL
6 BACK
10 +24V +24V ※ Note 1 7 KNEE SW.
15 O1 OP SOL. OP 8 TM
4 +24V +24V ※ Note 1 9 0V
10
5 15
9 IND TL SW. 1
4 14
1
2
14 +5V +5V ※ Note 3 +5V 2 3 13 OPTION
3 2 12
3
3 --- 4 1 11 OPERATION BOX
6
OPTION 8 UP SIGNAL UP SIGNAL (SAFETY SW.) (SEWING (OPTION B)
1 +12V
(B) 2 ---
13 INC SH SW. (RED) MACHINE)
3 T1 out
2 IN1 OP SW.
4 R1 in
7 INA PSU
5 ---
12 0V 0V
6 ---
1 +12V +12V +12V (40 mA)
7 T2 out
6 INB PSD 8 R2 in
11 0V 0V 9 0V

NOTE:

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 24 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V.

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 26 -
(7).HVP-70- 4 -98:

DC+12V LAMP MOTOR


1 0V 0V 1 GND
2 W
2 +12V +12V LAMP
M 3 U
4 V
2 1 DC12V 50 mA
SAFETY SW.
1 +24V +24V ※ Note 1 +24V
SAFETY (DC12V LAMP)
ENCODER
2 INL SAFETY SW. 1
SW. 1 +5V
3 0V 0V
2 UP
M 3 DOWN
M 4 A PHASE
4
FOOT LIFTER
5 B PHASE
1 0V 0V (MOTOR) 6 R
2 INF KNEE SW. 7 S
3 +24V +24V ( switching ) ※ Note 1
8 T
4 OF A.F.L. SOL. MP 9 0V
1 1 M
6 4
8 2
7 5
3

CONDENSED STITCH
5 SYNCHRONIZER
※ Note 1 (SYNCHRONIZER) 1 ---
1 +24V +24V ( switching )
(ENCODER) 2 +5V ※ Note 2
2 OC CONDENSED STITCH MR
3 DOWN
4 0V
5 NO SYNC.
SEWING MACHINE 5 5
6 ---
1 +24V +24V ※ Note 1
7 UP
2 OA TRIMMER MT 1 1
8 ---
3 +24V +24V ※ Note 1
4 OB WIPER MW (OPERATION BOX) (PEDAL)
5 +24V +24V ※ Note 1 PEDAL
6 O2 NCL SOL. NCL 1 +12V
1 2 START
2 1
3 VC
3 2
OPTION 4 4 FRONT
5 O2 NCL. SOL. NCL (CONDENSED 5 HALF FRONT
(FOOT LIFTER) STITCH)
10 +24V +24V ※ Note 1 6 BACK
OP
7 KNEE SW.
15 O1 OP SOL.
8 TM
4 +24V +24V ※ Note 1 10 9 0V
5 15
9 IND TL SW. 3 1 4 14
14 +5V +5V ※ Note 3 +5V 5 2 3 13 OPTION
6 3 2 12
3 IN2 NEEDLE UP SW. 1 11 OPERATION BOX
6
OPTION 8 UP SIGNAL UP SIGNAL 1 +12V
(SEWING MACHINE) (OPTION)
13 INC SH SW. 2 ---
2 IN1 OP SW. 3 T1 out
7 INA PSU 4 R1 in
1 2 3
5 ---
12 0V 0V (SAFETY SW.)
6 ---
1 +12V +12V +12V ( 40 mA )
7 T2 out
6 INB PSD
8 R2 in
11 0V 0V 9 0V

NOTE:

Item Voltage supply Factory setting Location Description


Note 1 30 V / 24 V 24 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 5 V / 12 V 5V JP 3 Must be set at 5 V.

Note 3 5 V / 12 V 5V JP 10

Remark Switching voltage output is available for MR、MP only.

- 27 -
(8). HVP-70-4-GD
O P T IO N A D C+12V LAM P
* N o te 1 1
1 +30V +30V ( s w it c h in g ) 0V 0V
2 +30V +30V * N o te 1 2 +12V +12V LAM P

3 +30V +30V * N o te 1
O P T IO N 4 OF A .F .L . S O L . MP
( A ) M OTOR
5 O3 H P SO L. HP
1 GND
6 O1 O P SO L. OP
2 W
M 3 U
O P T IO N D 2 1 D C 12V 50 m A 4 V
1 +30V +30V * N o te 1
( D C 12V LAM P )
O P T IO N 2 O4 BUZZER O4 1 ENCODER
( D ) 3 IN I CRS SW . 1 +5V
4 0V 0V M 2 UP
3 DOWN
4 M 4 A PHASE
S E W IN G M A C H IN E
5 B PHASE
1 +30V +30V * N o te 1 (M O T O R )
6 R
2 OD T E N S IO N S O L . ML 7 S
3 EARTH EARTH 8 T
4 +30V +30V * N o te 1 9 0V
1 1 M
6 4
5 OA T R IM M E R S O L . MT 8 2
7 5
3
6 IN C SH SW . 5
S Y N C H R O N IZ E R
7 +30V +30V * N o te 1 ( S Y N C H R O N IZ E R ) 1 ---
8 OB W IP E R S O L . MW (E N C O D E R ) 2 +5V * N o te 2
9 IN E REV. SW . 3 DOWN
10 +30V +30V ( s w itc h in g ) * N o te 1 4 0V
11 OC R EV. SO L. MR
5 5
5 NO SYNC.
12 0V 0V 6 ---
1 1
7 UP
8 ---
O P T IO N C
5 +5V +5V * N o te 4 +5V ( O P E R A T IO N B O X ) (P E D A L )
10 H P LED H P LED PEDAL

15 O2 N CL SO L. NCL 1 +12V
2 START
4 +30V +30V * N o te 1 4 1
5 2
3 1 3 VC
9 STK LED STK LED 4 2
6 3 4 FRONT
14 IN 1 OP SW .
5 HALF FRONT
(O P T IO N A ) (O P T IO N D )
3 IN F KNEE SW . 6 BACK
O P T IO N
8 IN 2 NEEDLE UP 7 KNEE SW .
( C )
13 IN K HP SW . 8 TM
10
2 IN J BTL SW . 9 0V
1 3 5 15
4 14
7 IN L SAFETY SW . 4 6
3 13 O P T IO N
7 9
12 0V 0V 2 12
O P E R A T IO N B O X
10 12 1 11
1 +12V +12V +12V ( 40 m A ) 6 1 +12V
6 IN B PSD (S E W IN G M A C H IN E ) (O P T IO N C ) 2 ---
11 0V 0V 3 T1 out

3
4 R 1 in
1 2
(O P T IO N B ) 5 ---
O P T IO N B 6 N EED LE UP SW .
1 +5V +5V * N o te 3 7 T2 out
E x te rn a l
O P T IO N 2 VHP HP SPEED v a r ia b le
8 R 2 in
r e s is t e r
( B )
3 0V 0V 9 0V

Note :
Item Voltage supply Factory setting Location Description
Note 1 30 V / 24 V 30 V JP 4 / JP 5 JP 4 = 30V,JP 5 = 24V.

Note 2 12 V / 5 V 5V JP 3 Must be set at 5 V.

Note 3 12 V / 5 V 5V JP 10 Setting at 5V for Garudan machine


Note 4 12 V / 5 V 5V JP 11

Remark Switching voltage output is available for MR、MP only.

MACHINE CODE DESCRIPTION


GROUP CODE MACHINE
88 GARUDAN GF-115 (built-in synchronizer.)
89 GARUDAN GF-115 (external synchronizer.)
90 GARUDAN GF-115-447 (built-in synchronizer.)
91 GARUDAN GF-115-447 (external synchronizer.)
92 GARUDAN GF-130-446 H (built-in synchronizer.)
93 GARUDAN GF-130-446 H (external synchronizer.)
94 GARUDAN GF-130-446 LM (external synchronizer.)
GARUDAN
95 GARUDAN GF-207 Series
96 GARUDAN GF-233-448 / GF-133-448 Series
97 GARUDAN GP-510-146
98 GARUDAN GP-510-446
99 GARUDAN CT / FT Series
100 GARUDAN GF-138 /-238 Series
101 GARUDAN GZ-500 Series

- 28 -
7-Segment Display Characters Compare Chart :
Arabic Numerals

Actual
Numbers 0 1 2 3 4 5 6 7 8 9

Display
Numbers

English Alphabet

Actual
Alphabet A B C D E F G H I J

Display
Alphabet

Actual
Alphabet K L M N O P Q R S T

Display
Alphabet

Actual
Alphabet U V W X Y Z

Display
Alphabet

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