Electrical Jt100 Ditch Witch

JT/AT100M1
Technical
Supplement
CMW® Issue 3.0

053-1352
JT/AT100M1 Technical Supplement Foreword - 1
Foreword
This manual is an important part of your equipment. It provides basic hydraulic and electrical information,
harnesses, and diagrams to help you troubleshoot your Ditch Witch equipment. For detailed, step-by-step
troubleshooting information, refer to you Ditch Witch repair guide.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.

Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.

Foreword - 2 JT/AT100M1 Technical Supplement
JT/AT100M1
Technical Supplement
Issue number 3.0/TS-01/12

Part number 053-1352
Copyright 2009, 2010, 2012

by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser
Power Pipe, Super Witch, Pierce Airrow, Zahn, The Underground, and The Underground Authority
Worldwide are registered trademarks of The Charles Machine Works, Inc.
JT/AT100M1 Hydrostat Technical Supplement Table of Contents - 3
Table of Contents
Foreword
How To Use This Supplement

Basic Hydraulic Troubleshooting
• Gear Pump Circuits
• Hydrostatic Circuits
• Load Sense Circuits
• Hydraulic Schematics and Diagrams
Basic Electrical Troubleshooting

• Reading CMW Schematics
• Common CMW Circuits
• Circuit Faults
• How To Use a Digital Multimeter
• Basic Troubleshooting Checklist
• Electrical Schematics and Diagrams
Table of Contents - 4 JT/AT100M1 Hydrostat Technical Supplement
JT/AT100M1 Technical Supplement How To Use This Supplement - 5
How To Use This Supplement

This supplement contains the tools to help you perform basic electrical and hydraulic troubleshooting on
your machine:
• basic electrical troubleshooting steps that can be followed for any electrical circuit
• how to read CMW electrical schematics
• how to use a digital multimeter
• description of common circuit faults
• description of common CMW circuits
• electrical schematics and wiring diagrams specific to your machine
• basic hydraulic troubleshooting steps for the 3 types of hydraulic circuits used at CMW: gear pump,
hydrostat, and load sense
• hydraulic schematics specific to your machine
Use the basic troubleshooting steps combined with the schematics and diagrams to help isolate the cause
of a malfunction on your machine.
For more details and guided, step-by-step troubleshooting procedures, refer to the “Troubleshooting”
chapter of the repair guide for your machine.
How To Use This Supplement - 6 JT/AT100M1 Technical Supplement
JT/AT100M1 Technical Supplement Basic Hydraulic Troubleshooting - 7
Gear Pump Circuits
Basic Hydraulic Troubleshooting
Gear Pump Circuits

Step 1: Test for Pump and Main Relief
Theory
If all functions of a gear pump circuit are malfunctioning, the problem may be poor suction conditions or a
malfunction of the main relief, the first component in the circuit, or the pump.
Test Suction Conditions
1. Verify oil level.

2. Visually inspect the suction lines.
3. Remove suction lines and check for obstruction.
Test Main Relief
Main relief should be connected to the pressure line that comes from the pump. It may be located in the
pump, as an independent relief, or in the first valve of the circuit. To check the relief:
1. Verify the pressure of the main relief.

2. If pressure is not correct, try adjusting the relief.
IMPORTANT: Document the number of turns made to the adjustment in case you need to go
back to the original position.
3. If adjusting the relief does not work, remove, clean, and inspect.
4. Install the relief and test again.
Basic Hydraulic Troubleshooting - 8 JT/AT100M1 Technical Supplement
Gear Pump Circuits
Test First Component in the Circuit
The first component in the circuit after the pump may have an internal leak or be obstructed in a way that
effects the entire circuit. Depending on the circuit, this can be evaluated in different ways. Consider
bypassing or inspecting the component.
IMPORTANT: Do not bypass the main relief.
Test Pump
Measure pump flow with a flowmeter and needle valve (such as test kit p/n 259-501). On a good pump,
flow should not decrease more than 70% when the pressure is increased. Sometimes measuring the
speed of a function can approximate flow. See your Ditch Witch repair guide for more information.
NOTICE: Always have a main relief in the circuit to avoid pump failure.
Step 2: Test Valves and Actuators

Theory
If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).
Test Valves
NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.
• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.
Test Actuators
• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
Hydrostatic Circuits
Step 1: Check Charge Pressure
Theory
The charge pressure is low because of:
• oil leaking out of loop

• bad suction conditions
• pump malfunction
Test for Oil Leakage Out of the Loop
1. Measure charge pressure when the unit is malfunctioning.

2. If charge pressure is correct, go to Step 4.
3. If charge pressure is low, oil is probably leaking out of the loop. Look in the following places:
• Flushing valves or hot oil shuttles (Determine if you can cap off the flushing valve for a test. Do not
block case flow or you will cause a failure to the motor). If possible, measure the flushing flow
• Shift valves, brakes, brake valves, gripper valves, or any other valves that us charge pressure
(Determine if you can cap off these functions temporarily to test them)
• Motor leakage into case. Measure case flow, but remember to adjust for hot oil shuttle flow if
necessary. Consider measuring case pressure as an alternate test.
IMPORTANT: Measuring flow is preferred because pressure varies and is not accurate.
• Charge relief valve (either remove and inspect, or replace)

2. Visually inspect the suction lines.
Test Pump
The remaining causes for low charge pressure are charge relief, pump leakage, or charge pump
malfunction.
Charge Relief
1. Remove, clean and inspect the charge relief.

2. Re-install and test again.
Pump Leakage or Charge Pump Malfunction
1. Cap and plug the loop lines and all other external lines except the case drain and suction. In this state,
the pump is separated from the circuit.
2. If charge pressure is still low, you can eliminate everything external to the pump.
3. If charge pressure is correct, go to Step 4.
Step 2: Verify Main Pressures

Theory
The hydrostatic circuit is not producing the torque expected.
Test Main Pressure
1. If the pressures seem low, measure the maximum pressures of the main reliefs.
Step 3: Verify Pump and Motor Signal

Theory
The pump or motors are not being given the proper control signal, control pressure, mechanical control, or
the pump is not being turned.
Test Signals
1. Check the linkage, cable, pilot pressure, or electrical signal.

2. If the pump is equipped with manual overrides, use them to check signal.
3. Verify that the pump shaft is turning.
4. If the pump and motors are getting the proper signal and power, go to Step 1.
Step 4: Test for Oil Leakage Across the Loop

Theory
The loop is leaking from one side to the other. In this situation, charge pressure might be correct, but the
loop cannot produce full speed or torque.
Test
Look for ways the oil is leaking from one side of the loop to the other side. Consider the following
• Motor leakage across the loop (Will not show up in case flow. Cap off motor pressure lines.)
• Loop pressure relief valves (Exchange them to test.)
• Tow valve (Verify that it is closed.)
• Neutral valve
• Flushing valve
Load Sense Circuits
Load Sense Circuits

Step 1: Check Pump Differential
Theory
The reason for the malfunction is that the pump differential is wrong.
Test
1. Check the pump differential under the following conditions:

• at standby (not using any functions)
• when using functions that work properly
• when useing functions that are not working properly.
2. If differential wrong in any condition, try to adjust it. If it can’t be adjusted to the proper differential, go to
Step 2.
3. If differential is correct, go to Step 3.
Step 2: Check Pump

Theory
The pump is not operating properly. Possible causes are poor suction conditions or pump malfunction.

2. Perform an external visual inspection of the suction lines.
Test Pump
1. Cap off pressure line from pump and connect load sense signal line to pressure line. Pump should go
to compensator setting in this condition.
2. If pump does not go to compensator setting, the pump is malfunctioning.
3. If pump does go to compensator setting, the circuit may have an internal leakage in a valve in the
pressure circuit. To test, reconnect pump to the circuit, and block off valves one by one.
Load Sense Circuits
Step 3: Check Shuttle Circuit

Theory
The shuttle circuit has a leak or blockage that is causing the problem.
Test
1. Functioning some valves in the circuit and identify changes in behavior to determine which shuttles
could be leaking.
2. Cap off parts of the load sense signal circuit.
3. Run a separate independent signal line from the valve to the pump.
4. Identify any orifices in the load sense line and inspect for blockage.
5. Move shuttle cartridges from one location to another to see if the problem is effected.
6. If shuttle circuit does not have leakage or blockage, go to Step 4.
Step 4: Check Valves and Actuators

Theory
If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).
Test Valves
NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.
• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.
Test Actuators
• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
HYDRAULIC SCHEMATIC
JT/AT100M1 FROM THRUST
ROTATION DIVERTER VALVE
TO CHARGE
MANIFOLD
T1 ROTATION
DIVERTER VALVE
B O A
X2 X1
FILTER
LEFT GROUND T S T S T S
DRIVE
L2 M3 M1
PORT "A" (Make Up)

T
S
V
P
V
L1 M2
T T2
PORT "B" (Break Out)

L1 T S
ROTATION PUMP
SUCTION
BYPASS IN IN
OUT CASE OUT
DRAIN
MANIFOLD
IN IN
ROTATION MOTOR
G T
FILTER COOLER BYPASS
FROM THRUST
JT Model runs to tank MOTORS
U M1 AT Model tees into

Load sense Suction
02 ID0227774
HYDRAULIC SCHEMATIC
JT/AT100M1
THRUST FROM ROTATION
PUMP (CHARGE)
FLUID CONTROL
CYLINDER
TO ROTATION
DIVERTER VALVE
A B FLUID CONTROL
VALVE
P T
SPINDLE TRACK THRUST

BRAKE DIVERTER VALVE
CHARGE BRAKES
MANIFOLD
T1
THRUST PUMP
X2 X1
TO AUXILIARY
CONTROL
VALVE
FILTER
M4 TS
RIGHT GROUND
DRIVE
L2 M3 M1
PORT "A" (Thrust)
M1
M2 P
V
V
T4 T3
L1 M2
PORT "B" (Pull Back)
S
TS
SUCTION
A B
3 78
4
61 25 THRUST
BRAKE
A
B 30 B 30 A
IN IN
OUT
CASE OUT
DRAIN THRUST
MANIFOLD MOTORS
IN
A A
D
B 30 B 30
RETURN
MANIFOLD
CARRIAGE
34 7 8
MANIFOLD
61 2 5
A
ROTATION THRUST THRUST B 30 B 30 A
BRAKE BRAKE HI-LOW
03 ID0214965
HYDRAULIC SCHEMATIC
JT100 MACH 1
FLUID
B O A
X2 X1
FILTER
T S T S T S
FLUID HYDRAULIC MOTOR

PORT "A"
450 PORT "A"
PSI 6000 T
PSI
S
T
6450 S
PSI
PORT "B"
PORT "B"
T S
FLUID HYDRAULIC PUMP T5
SUCTION
IN IN
CASE
OUT DRAIN OUT
MANIFOLD
01 ID0227776
HYDRAULIC SCHEMATIC
JT/AT100M1
AUXILIARY
FROM THRUST PUMP
(CHARGE)
TO PIPE LOADER
CONTROL VALVE
TO HOIST CONTROL VALVE
CAB SWING
FRONT PIVOT
REAR PIVOT
RIGHT FRONT STABILIZER
LEFT FRONT STABILIZER
RIGHT REAR STABILIZER
LEFT REAR STABILIZER
AUXILIARY PUMP
3000
PSI
T6 x
04 ID0226997
HYDRAULIC SCHEMATIC
JT/AT100M1
HOIST
2
FROM AUXILIARY
CONTROL VALVE 1 3
AUGER 2200 PSI

DRIVER
B
B A
EXTENSION
B A
OPTION
B A
OUTER BOOM
B A
1500
PSI
PRESSURE
SWITCH 2100 PSI
B A
INNER BOOM
1500
PSI
2000
PSI
A
B A
SWING SWING DRIVE
DRIVE BRAKE
B
2000
PSI
FROM ROTATION PUMP

02 (CHARGE) ID0227779
HYDRAULIC SCHEMATIC GREASER MOTOR
JT/AT100M1
PIPE LOADER FROM CHARGE FILTER RETURN
FROM THRUST PUMP CHARGE)
Lubricator
PIPE LIFT
2500 2500
psi psi
FRONT GRIP
REAR GRIP
ROW SELECT
PIPE
SHUTTLE
1850
psi
1850 psi
WRENCH
ROTATION
LEFT REAR RIGHT REAR

BREAKOUT BREAKOUT
T8 2900 psi
V
T7
FLOW
P
DIVIDER
2900 psi
CA
CB
1850 psi
FROM AUXILIARY LEFT FRONT RIGHT FRONT

04 CONTROL VALVE BREAKOUT BREAKOUT ID0223907
HYDRAULIC SCHEMATIC
AT100
LOAD SENSE CIRCUIT
MA
LS
P
Inner Spindle
Motor
T4
A
A
B
B T3
A
Drill Fluid Motor
B A
PP
T LX
BYPASS IN IN
OUT CASE OUT
DRAIN
MANIFOLD
B X IN IN
X T1
M2
T2
FILTER COOLER
M4
S
01 ID0248097
Hydraulic Schematic Description
JT/AT100M1
JT/AT100M1 Hydraulic Schematic
JT 100 Specificatiions
Engine No Load Speed 2400 rpm
Hydraulic Pumps
Rotation 7.93 Cu In/Rev 79 gpm
Thrust 6.10 Cu In/Rev 61 gpm
Drill Fluid (Mud) 4.57 Cu In/Rev 36 gpm
Auxiliary 1.78 Cu In/Rev 20 gpm
Hydraulic Motors
Rotation x1 9.76 Cu In/Rev
Thrust x6 9.76 Cu In/Rev
Ground Drive x2 3.35 Cu In/Rev
Drill Fluid (Mud) x1 4.57 Cu In/Rev
Shuttle x1 24.0 Cu In/Rev
Auger Drive x1 24.0 Cu In/Rev
Greaser Air Compressor x1 1.02 Cu In/Rev
JT/AT100M
Component Notes
1 Test Ports
Charge Pressure ‐‐ Rotation, Thrust, Drill Fluid,
T1 450 psi (+/‐ 50 psi)
This can also be read at T5
Rotation ‐‐ High pressure port ‐‐ CW (Make Up) 4600 psi (+/‐ 100)
T2
Rotation ‐‐ High pressure port ‐‐ CCW (Break Out)
g p p ( ) 5900 psi (+/‐ 100)
p ( / )
T3 Thrust Pump ‐‐ Pressure Port "A" ‐‐ Thrust 3900 psi (+/‐ 100 psi)
T4 Thrust Pump ‐‐ Pressure Port "B" ‐‐ Pull Back 4750 psi (+/‐ 50 psi)
T5 Drill Fluid Hydraulic Pressure (JT Only) 6450 psi (+50 / ‐250 psi)
T6 Auxiliary Pump Pressure 3200 psi (+50/‐0 psi)
T7 Stationary Clamp (Wrench) 2900 psi (+/‐ 200 psi)
T8 Rotating Clamp (Wrench) 2900 psi (+/‐ 200 psi)
JT/AT100M
Component Notes
1 Test Ports
At Low
T10 Load Sense Signal 0 to 50 psi
Throttle
T11 Load Sense Compensator 3600 (+/‐100)
Low
T11 Load Sense Stand by 375 psi (+/‐ 25psi) Throttle
04 ID0223907
JT/AT100M1 Technical Supplement Basic Electrical Troubleshooting - 21
Reading CMW Schematics
Basic Electrical Troubleshooting
Reading CMW Schematics 1 2 3

1. component symbol
2. component name CARRIAGE
3. component ID (used in reference tables) HIGH SPEED
SOLENOID
4. pinout ID
4 L20 4
5. circuit number (used in reference tables)
6. resistance measurement
A B
6-8 Ù 1A
6 5
c00ic034c.eps
Common CMW Circuits

Circuit Type Item Circuit No./Wire Color
Ground
high current ground 1 black
medium current ground 1A black/red
low current ground 1B black/blue
drain, shield, or ESD (CAN bus only) 1C bare, uninsulated
drain, shield, or ESD (CAN bus only) 1D, bare, uninsulated
sensor return lines black/yellow or black/green
analog ground yellow/black
12-Volt
fused accessory orange
fused ignition orange/green
battery red
start white/black
Basic Electrical Troubleshooting - 22 JT/AT100M1 Technical Supplement
Common CMW Circuits
Circuit Type Item Circuit No./Wire Color
5-Volt
5V DC source blue/green
5V DC source blue/yellow (Tier 2 only)
J1939 CAN
J1939 CAN low/fuel system CAN low green
J1939 CAN high/fuel system CAN high yellow
Miscellaneous
fuel sender brown
oil sender blue
engine temperature sender green
hydraulic temperature gray/black
hydraulic filter gray/yellow
oil pressure sensor signal blue/black
coolant temperature sensor green/black
manifold air temperature sensor tan/black
tachometer signal yellow
Circuit Type Power Status
battery has power all the time
ignition has power when ignition switch is in run or start position
accessory has power when ignition switch is in run position
start has power when ignition switch is in start position

Circuit Faults
Circuit Faults
Open Circuit
1. broken wire
Definition
A circuit with a break or separation that prevents current from flowing through the circuit.
Common Causes
• broken wire
• disconnected terminal
• pin inside connector not making connection
• blown fuse
• failed switch or other component
• disconnected ground wire
Symptoms
• no function
• meter reads OL
Circuit Faults
Shorted Circuit
1. blown fuse
2. wire shorted to another wire
Definition
A circuit with unwanted continuity.
Common Causes
• two or more wires rubbing together
Symptoms
• blown fuse
• meter reads 00.0
Circuit Faults
Grounded Circuit
1. blown fuse
2. wire shorted to ground
Definition
Similar to a shorted circuit, a circuit with unwanted continuity to the battery ground terminal
Common Causes
• voltage wire in contact with machine frame
Symptoms
• blown fuse
• meter reads 00.0
Circuit Faults
High-Resistance Circuit
1. point of high resistance
Definition
A circuit with unwanted resistance that causes a voltage drop and reduces current flow
Common Causes
• loose, dirty, corroded, or oily terminal

• broken wire strands
• poor frame ground
Symptoms
• function works slowly, intermittently, or not at all

How To Use a Digital Multimeter
How To Use a Digital Multimeter

A digital multimeter combines the functions a voltmeter, ohmmeter, and ammeter in one test instrument.
This is the preferred electrical troubleshooting tool.
To Measure Voltage
1. Set multimeter to a voltage range higher than the circuit voltage (e.g. 20V range for a 12V circuit).
2. Turn ignition switch to run position.
3. Place red lead on positive side of the component and black lead on negative side of the component.
4. Observe voltage reading.
To Measure Resistance (Ohms)

1. Set multimeter to the ohms setting.
2. Disconnect the battery or disconnect the component you are testing.
NOTICE: Never measure resistance in a circuit when voltage is present.
3. Place red lead on one side of the component and black lead on the other side of the component.
4. Observe resistance reading.
To Measure Current (Amps)

1. Set multimeter to the highest current setting.
2. Turn ignition switch to run position.
3. Disconnect a component or wire and place the meter “in series” with the circuit, so that current flows
from the disconnected wire, through the meter, and back to the point where the wire was disconnected.
NOTICE: Never use the multimeter to measure high current devices such as a starter motor, as
this current far exceeds the measurement capabilities of the meter. For these types of devices,
use a current clamp.
4. Observe current reading.

Basic Troubleshooting Checklist
Basic Troubleshooting Checklist

1. Identify the malfunction.
• Example: Work lights don’t work.
2. Identify the components in the circuit.

• Refer to schematic.
3. Perform a visual inspection of the circuit.

• Look for dirty, loose, or broken connections.
• Look for water in or around any electrical components.
• Inspect wiring for cracks, breaks, or other damage.
• Inspect seals for cracks, breaks, or other damage.
• Look for poor crimp terminals.
4. Test the suspect component(s).

• Check for proper supply voltage to the component.
• Check for resistance from the component to battery negative post or to chassis ground.
Resistance should not exceed 1.0 ohm.
• Check for correct output signal from the component
IMPORTANT: If any of the above are not present, go to step 5.
• Check for resistance across the component, if applicable.
5. Inspect the wiring harness for continuity.
NOTICE: Ensure that power is off before checking harness for continuity.
ELECTRICAL SCHEMATIC
AT/JT100 MACH1
2
CAB WORK LIGHTS
2A F13 6 6 6
15 AMP
227 227
AUXILLARY
WORK LIGHT
ACCESSORY F7 227 5 5
SOCKET
F10 J1 20 AMP 216 216
14 1A
A B 2A
15 AMP ACCESSORY 220 220
CAB ACCESSORY SOCKET A/C HEATER
SOCKET F6 5
F2215 J2 18 18
2 1A
A B 20 AMP
15 AMP CAB ACCESSORY 16 16
SOCKET HOIST
F8 17
7 17
3
20 AMP
12 12
PRIMARY TOP WIPER 13 13

MAIN
F1 F4 BAT ACC F15 216
9
ST 20 71
125 AMP 40 AMP S2 11 10 AMP
IGN BOTTOM WIPER 77

2A 10 F16 220 DR1 ALTERNATOR
1N5402
IGNITION SWITCH 10 AMP 22
SENSORS 27 D+
16 D-
F18 18 77
2 MACHINE CONTROLLER B+ G1 1
10 AMP CUTOUT RELAY 2 2C
2 TO ECM CUTOUT K10 4 F3 ALTERNATOR 150 AMP STROBE
2 11 ENGINE STOP LS2
F20 5 D3 FUSE
BT1 BATTERY BT2 29 3 RELAY
29 34 200 AMP DS7 A ALARM
20 AMP K7 4 1A 1A B
START RELAY B1 STARTER 1 2 45 B A
SOLENOID 3 5
K6 87a ECM CONTROL 13
START F17 17 44
F5 4 30 87 STARTER 2 1
24
M MOTOR 3 AMP
1A ENGINE STOP
40 AMP 86 85 13 SWITCHES 44 1A 43
1 1
139 ACC LATCH RELEASE 70
F21 12 RELAY
S4 ELECTRICAL STRIKE
S1 D1 K8 4
BATTERY 11 20 AMP 71 SYSTEM ALARM BOX
12
DISCONNECT S5 3 5
ELECTRIC STRIKE 5
SWITCH 23
F14 11 2 1 1
20 20 2
15 AMP
3 4
GAUGES
VOLTAGE CURRENT COIL 1A 3 U3
F19 19
LIMITER
15 AMP
T1
11
ENGINE ECU VR1
F9 CURRENT COIL
237 237
VOLTAGE STAKE 98
25 AMP
HYDRAULIC HYDRAULIC VOLTAGE
IGN TEMPERATURE FILTER STAKE
F11 13
15 AMP DS1 DS2
2 WARNING LIGHTS
45
TWO SECOND REMOTE DISPLAY
SEAT SW ITCH DELAY F12 22
+12V A 13 5 AMP 1 2 3 4 5 6 7 8 20
CRANE ENABLE CRANE/PIPELOADER
GND B 1A FROM CRANE CRANE ENABLE SWITCH DIVERSION SOLENOID U2 103
E1 CONTROL RELAY 22
SW C S43 L1
SEAT SWITCH
K3 4 1 2 A B WARNING LIGHT
OUT D S3 51 52 6-8 1B
97 3 5 ALARM
2 1 47
TO CRANE LS1 153
2 1
PENDANT 22 + 155 154
23 98 98
8 5 39 -
CRANE POWER 77 A B C
D2 RELAY 39 38
K2 4 1A DOWNLOAD CONNECTION
TO CRANE ST1 SP1 1
GLOW PLUG 7 3 5 8 POWER LIGHT TEST
RELAY 12 1A
3 2
GLOW PLUG 2 1 RELAY
FUSE
D5 D4
GLOW PLUGS HYD FILTER K9 4
F2 K20 10 11
2B 21 HOT SWITCH SWITCH 3 5
ROTATION 42
125 AMP M6 ECU RELAY
59 SPEED 11 237 K5 87a
15.5
2 1
+ S-
AB C 30 87
238
X23:2 25 ROTATION SPEED 1A
SENSOR 85 86
X23:3 26 MT1 1B
18
A OIL COOLANT WAIT TO ENGINE
X23:5 21 233 PRESS TEMPERATURE START
C F B DIAGNOSTIC
R
247 45
1B DS3 DS4 DS5 DS6
AT CIRCUIT INNER WATER IN
VOLT WATER HOUR ROTATION FUEL SENSOR
OIL M10 SPEED 72 1 3 5 28
METER POWERVIEW 59 S41 CAB
FUEL TEMP PRESS METER 1 2 3 4 5 6 7 8 LED RESISTOR PACK 244
+ S- 2 1
THROTTLE
AB C 5.1K <4> 56 48 SWITCH
M1 M2 I M3 M4 M5 M8 3
I G
S
G 13
INNER ROTATION R14 R15 R16 R17 64 ENGINE 2
1B 78 50 1 S6
1 23456 1 23456 236 1 45 236 1 54 236 1 54 MT3
SPEED SENSOR 243 63 ECU
45 18 SETUP
1B 1B
A 77 242 55 THROTTLE
19 C F B U1 SWITCH
R DR2 250 92 3
18 2
1B
245 70 1 S7
240 29
37 TERMINATING AT CIRCUIT 241 71 S8
RESISTOR INNER ROTATION INNER ROTATION 1 2
120 PRESSURE 246 51 19 239
R2 PRESURE GAUGE 60 82 25 61 62 2 4 6 ENGINE SHUTDOWN
M11 TRANSDUCER
J3 1D OVERRIDE SWITCH
MT4 FLUID MOTOR FLUID FLOW
89 A 13
FUEL I SG SPEED SENSOR DISPLAY A
SENDER MT2 M7 4 5 B 1B
R1 1 75 3 6 1B
C 12 ENGINE F 248
49 4 F 3 2 7
R DIAGNOSTIC G DIAGNOSTIC
1 8 BUTTON
CONNECTION
H
5V B K 251
116 1B S42
M 249
TERMINATING
RESISTOR
120 R3
98
103
1E
1B 1B
1A 1A
1 1
03 ID0224405
AT/JT100 MACH1
6 6
227 227
5 5
216 216
220 220
18 18
16 123
17
12 12
13 13
71 CONTROL
CYCLE GEARBOX
INDICATOR
77 OIL PUMP
DS16 B8
GREEN M
98
141
4 3
E2 FLUID JOYSTICK CARRIAGE
SWITCH HIGH SPEED 1B
FLUID FLOW A OFF
B 54 SOLENOID DIAGNOSTIC
ADJUST POT D
L11 12 DIAGNOSTIC INDICATOR
ON INDICATOR REL AY 12 UP
R4 116 CARRIAGE HIGH 12 12 B
A SPEED SW ITCH A DS15 L13
QUICK 6-8 K14 4 72 B
FILL RESUME REMOVE 1 S17 3 5 1 2 100 A 6-8
E 104 S19 3
1 S16 2 3 2 RED SHUTTLE STOP
2 1 2 1 101
B 3 DOWN 1A
53 138 113
SET L14
150 MANUAL RELAY
D A B
3 114 MANUAL 4 5 K13 4 6-8
116 X 116
X
ADD 6 3 5
C
89 Y 111
2 1
X
4 89
1A 18
FRONT WRENCH CLAMP
VARIABLE 123 PRESSURE RELAY L15
ROTATION POT FRONT
5 3 WRENCH K22 4 A B
116 110 124 6-8
R5 A 115 18 6 3 5
123
5 4
116 77 71 112 141 2 1 PRESSURE FRONT WRENCH
12 S20 SWITCH
B 236 56 54 133 B A UNCLAMP
B L16 1B
105 113 2 3
R6 D7 SP5
A C 1 A B
90 125 6-8
L3 R2 E3 N3 E2 D2 C1 J1 S2 K1 A1 E1 120
142 REAR WRENCH CLAMP
C CARRIAGE FLOAT SENSOR 114 C3 D1 121 1A
89 12 PRESSURE RELAY L17
115 B3 F1 REAR
119
236 P2 MACHINE H1 WRENCH K23 4 A B
118 126 6-8
116 T3 G1 117
6 3 5
CONTROLL ER 122
89 W2 5 4
U4 X1 93 2 1
DIAGNOSTIC PRESSURE
104 K3 Y1 92 REAR WRENCH
J4 CONNECTION S21 SWITCH
90 G3 B1 76 B A UNCLAMP
3 2 5 4 CAB POSITION THRUST 1A 132
16 Y3 L18
C2 107 SWITCH NEUTRAL 5 2 3 SP6
Y2 P3 182 Q6 L38 4 103 1 A B
1B 127 6-8
17 X2 W1 185 6-8
57 57 T2 OPEN
T1 184 DRIVE S18
58 S3 4 1 L19 D12
M3 179 108
1 1 4
140 140 G2 2 A B130
D3 178 3 PARK 6-8
78 78 F2 109 3
B2 109
79 79 H2 DRILL PIPE GRIPPER
120
80 80 J2 K2 DRIVE DRILL/DRIVE 99
CLOSE 93
173 173 R1 R3 R19 108 SOLENOID ENABLE RELAY S22 1 L20 D13
L9 12 2
1B 85 A2 W3 1B R20 2.2K K11 4 2 5
3 A B131
REVERSE ALARM 234 N2 A 6-8 B 3 5 PIPE 6-8
STATUS X3
LIGHTS REVERSE RELAY N1 P1 L1 M1 A3 S1 J3 M2 L2 H3 F3 GRIP
U5 PARK BRAKE 2 1
98 4 12 1B
ALARM 4 K1 12 INNER ROT 3 189 SOLENOID 5
FRONT HOME SW ITCH DRILL OVERRIDE DRIVE OVERRIDE & 1A UP
DS9 3 SWITCHES 11 DRILL FLUID 2 L10 6
Q1 5 8 173 A 106 5 SWITCHES 187 L21 D14
9 CONTROLLER 1
B THRUST RIGHT TRACK A B 11 8
1 2 150 81 81 R10 5 6 7 8
6-8 A B128
A S11 C F S14 B 5 57 188 121 6-8
DS10 LS3 94 168 DIAGNOSTIC 2 58
CONNECTION 3 1A
1 4 140 2 11 108 R7 D 82 82 E 150 PIPE LIFT
108 4 12
2 S23 1
VARIABLE 85 ROTATION LEFT TRACK R11 142 DOWN 1A
3
DS11 1A 1A 150 83 83
D S15 A 3 111 L22 D15
ROTATION B S12 E PIPE
4 9 L3 95 167 A B 12 9
REAR HOME SWITCH 18 F LIFT
R8 84 84 C 150 AT OPTION CIRCUIT
5 4 6-8 129
18 Q2 B A 109 178
DS12 150 DRILL FLUID 55 INNER ROTATION POT 6
S13 H LUBRICATOR 92
3 10 96 R18
G 105 B A
L23
1 4 78 R9
DS13 1A A C INNER 93 A B
X
ROTATION 119 6-8 1A
3 1 12 12 JOG
116 E4 INNER ROT 1
182 S24
89 189 CW/CCW 2
SHUTTLE HOM E SW ITCH
187
L35 CW
Q3 REAR STOP SW ITCH JT ONLY INNER ROT 6 ON B L24 D16
6 D6 196 LUBRICATOR 92
Q5 E5 DRILL FLUID 5 4 OFF
D 1A A B134 11 8
D22 S44 6-8
+12V
+12V
GND
7 K27 4
+5V
+5V
1 4 LINER WASHER 1 12 12
79
4 234 3 5 1A REAR WRE NCH ROTATE
PUMP RELAY
18 1 179 1A
D8 D10 177 2 3 181 CCW 93
3 K17 4 55 2 1
12 31B 1MANUAL 118 L25 D17
6 3 2 7 A B C 102
3 5 81 84 176
A B 135 12 9
1A S25 1 6-8
1 2 C 2
1B
FRONT WRENCH 1A D9 D11 1 REAR 3 111
235 S45 181 196 WRENCH
SWITCH 5 4 1 8 DRILL FLUID 2 3
C A 80 LINER 1A 108 82 83 12 FRONT WRENCH INNER ROTATION ROTATE EXTEND
B WASHER PUMP 143 L8 142 5 4
1B SP2 1B AT/JT RELAY HOURMETER RELAY L26 136 D18
B2 TRACKER D20
TRACKER CONTROL A B 178 THRUST
4 6 136
M CONTROL RE LAY STROBE
188
LIMITER
K25 K26 4 A B 1 4
B A 3 5
6-8
18 DS14 20-24 5 4 D21
L37 3 5 93 SHUTTLE EXTEND
1 K12 4 46 183
158 12 REV CW/REV 189 6 A B SHUTTLE 92 ENABLE RELAY
SHUTTLE GUARD SW ITCH 3 5 B A 74 144 176 6-8
1A 102 L5 L6 117 230 RETRACT K
Q4 4
12 B A D C L27 D19
CHECK VALVE 2 1 AT ONLY 3 5
73 123
92
L2 173 103 20-24 16-20 1A 2 S26 1 A B
137 2 5
ON TRACKER CONTROL DRILL FLUID 6-8 2 1
1 4 B A 3 KEY ROT/LEFT TRACK 12 3
6-8 175 S9 THRUST/ FWD L8 INNER ROTATION
102 CCW/FWD SHUTTLE
1 2 RIGHT TRACK HOUR METER
3 DS8 L4 L7 4
1A BYPASS CHECK 5
174 S10 1A D A
231
VALVE C B 145 1A M9 6
B A
16-20 20-24 93
BYPASS
LIGHT 108 92
103 SHUTTLE ENA BLE

RELAY
K21 4 230
103 117 3 5
78 231
2 1
1B 1B
1A 1A
1 1
78
03 ID0224405
AT/JT100 MACH1
6
227
216
220
123
12
13
227
13
HORN BUTTON
LS4 TO B
30 1 HORN COMPRESSOR 204 205
S27 2 CLUTCH
4 C ST2 SP3 SP4
216 S32 206 207 214 215
5
A/C HEATER RELAY HI LO TO AUX

THERMOSTAT PRESSURE PRESSURE
K15 87a 1 LIGHTS
220 SWITCH SWITCH 6
30 87 2 S33 6 HI D
5 202 208 209
12 1A 3 5 4 CAB WORK
85 86 203 LIGHT RELAY DS18
A/C HEATER DS17
SWITCH R12 K16 87a 60 CAB
201 WORKLIGHTS
30 87
2 3 MED E BLOWER
210 211 M MOTOR 1
1 LO 85 86
BLOWER B3
SPEED 1A
SWITCH 212 R13
12 1A
F
213 S36
SPINDLE BRAKE SPINDLE BRAKE A TO GAUGE
12
2 3 59 AND SWITCH
SWITCH SPINDLE BRAKE RELEASE
CAB WORK LIGHTS
2 1 4 K24 L28 LIGHT SWITCH
193 AUXILLARY
S28 5 3 A B WORKLIGHTS
192 6-8 1 AUXILLARY WORK
123 1 2 LIGHT RELAY DS20
DS19
K4 87a 229
30 87
227
85 86
UP
FRONT DRILL FRAME L29 1A
228
TILT SWITCH A B
223 6-8 S37
S29 3 2 1
12 MUD PUMP
2 1 DOWN WORKLIGHTS
224 L30 AUXILLARY WORK
LIGHT SWITCH
A DS21
6-8 B
6 S38
217 B4 DS22
5 PARK 2 3
TOP 12 60
12 4
218 M WIPER MUD PUMP WORK
216 S34 LOW MOTOR LIGHT SWITCH
UP
REAR DRILL FRAME L31 2 1A
B5 DOMELIGHTS
TILT SWITCH A B 1 DS23
225 6-8 219 M S39
S30 3 TOP WINDSHIELD A B
WIPER/WASHER WASHER 13
2 1 DOWN
226 SWITCH MOTOR
L32
DOME LIGHT
A 6-8 B SWITCHES
6 DS24
5
221
PARK
B6 1 S40 A B
4 BOTTOM
222 M WIPER
220 S35 LOW MOTOR
1A
2
B7
IN 1
CAB SWING L33 219 M
BOTTOM WINDSHIELD
SWITCH WIPER/WASHER WASHER 1
61
A B
S31 6-8 SWITCH MOTOR
1
2 OUT
3 62 L34
A B
6-8
OPTION
GREASER
HEATER
HR1
1A 1A
1 1
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
Number Wire Color Function
1 blk System ground & high load ground
1A blk/red Medium load ground
1B blk/blu Low load ground
2 red Battery positive to fuse block
2A red Primary fused battery circuit
2B red Glow plug fuse to glow plug relay
2C red Alternator fuse to alternator
3 red Fused battery power
4 red/blk Start fuse to start relay
5 gra A/C heater fuse to relay
6 blu Work light fuse to relay
7 brn Crane fuse to crane
8 blu Crane power relay to crane
9 org Ignition switch accessory circuit
10 org/blu Ignition switch ignition circuit
11 wht/blk Ignition switch start circuit
12 org Fused accessory circuit
13 org/grn Fused ignition circuit
14 red/wht Accessory socket circuit
15 org/yel Cab accessory socket circuit
16 red/grn ECM cutout relay to machine controller
17 red/blu Machine controller control fuse circuit
18 red/blk Sensor/switch fuse circuit
19 org/brn Gauge circuit
20 red/yel Electric strike circuit
21 red Glow plug relay to glow plugs & engine ECU sense
22 gra/org Warning light circuit
23 wht/red Start relay to seat switch diode
24 pur Start relay to starter solenoid
25 brn/org Engine ECU to glow plug relay
26 blk/org Engine ECU to glow plug relay
27 org/blu Resistor-diode to alternator exciter connection
28 Not used
29 red/brn ECM output fuse to ECM cutout relay
30 tan/blu Horn button to horn
31 brn Fuel sender to fuel gauge
32 Not used
33 Not used
34 grn/red ECM cutout relay to diode
35 Not used
36 Not used
37 Not used
38 gra/yel Hydraulic filter switch to light & diodes
39 gra/blk Hydraulic oil temperature switch to light, warning alarm & diodes
40 Not used
41 Not used
42 blk/org Light test relay to diodes
43 wht Engine stop relay to latch release relay
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
44 yel/red Engine stop switch to engine stop relay, ECM cutout relay, & diode
45 org/blk Engine stop relay to engine ecu & hour meter
46 blk/org Front wrench relay to inner rotation hourmeter relay
47 tan Crane control to crane enable relay
48 pur/org Throttle switch to engine ecu
49 gra/brn Inner rotation pressure transducer to inner rotation pressure gauge
50 blu/org Throttle switch to engine ecu
51 gra/blk Crane enable relay to crane enable switch
52 gra Crane enable switch to crane pendant & crane/pipeloader diversion solenoid
53 blk/yel Fluid flow adjust pot to fluid switch "on"
54 blk/wht Machine controller to on-off fluid switch & quick-fill switch
55 wht/blk Machine controller to drill fluid voltage translator
56 tan/wht Machine controller to set/resume switch
57 pnk/blu Machine controller to diagnostics connection "5"
58 pnk/wht Machine controller to diagnostics connection "2"
59 tan/red Work light switch to relay & gauge lights
60 yel Work light relay to work lights & aux light connection
61 yel/blk Cab swing in/out switch to in solenoid
62 pur/blk Cab swing in/out switch to out solenoid
63 Not used
64 Not used
65 Not used
66 Not used
67 Not used
68 Not used
69 Not used
70 brn ESID to local alarm
71 wht/pur ESID to strobe & machine controller
72 pnk/blk Diagnostic light relay to diagnostic light
73 brn/org Thrust forward/right track forward diode to solenoid
74 brn/yel Thrust reverse/right track reverse diode to solenoid
75 wht/brn Fluid motor speed sensor to fluid flow display
76 brn/red Machine controller to thrust neutral solenoid
77 pur/blk Inner rotation speed sensor to machine controller & tachometer
78 gra/wht Rear home position switch to machine controller & led
79 wht/red Shuttle home to machine controller & led
80 wht Front wrench switch to machine controller & led
81 blu/org Machine controller to thrust forward/right track forward diode
82 blu/yel Machine controller to thrust reverse/right track reverse diode
83 gra/org Machine controller to rotation cw/left track reverse diode
84 gra/yel Machine controller to rotation ccw/left track forward diode
85 pur/grn Machine controller to variable rotation solenoid & reverse alarm relay
86 Not used
87 Not used
88 Not used
89 yel/blk Machine controller to ground for joystick and potentiometer
90 wht/grn Variable rotation pot to machine controller
91 Not used
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
92 grn/blk Machine controller to pipe loader function switches and diodes
93 blu/blk Machine controller to pipe loader function switches and diodes
94 wht/org Resistor to thrust auxiliary switch
95 wht/red Resistor to rotation auxiliary switch
96 wht/blu Resistor to drill fluid auxiliary switch
97 blu/yel Seat switch to two second delay timer
98 red/wht Diode anode to crane enable and drill/drive enable relays
99 org/wht Drill/drive enable relay to drive/park/drill switch
100 pur/wht Shuttle stop switch to up solenoid
101 blu/wht Shuttle stop switch to down solenoid
102 wht/grn Tracker control relay to rotation and thrust solenoids and translators
103 tan/red Tracker control relay to remote display, tracker control key, & drive switch
104 pur/red Carriage high speed switch to machine controller
105 pur/org Machine controller to carriage high speed solenoids
106 blu/org Reverse warning alarm relay to reverse warning alarm
107 yel/grn Cab position switch to machine controller
Drive/park/drill switch to cab position switch, drive solenoids, reverse alarm
108 gra relay, & track drive resistors
109 yel/pur Drill/park/drive switch to machine controller & drill resistors
110 brn/org Remove/manual/add switch to machine controller
111 wht/org Remove/manual/add switch to pipe loader function switches & manual relay
112 brn/yel Remove/manual/add switch to machine controller
113 tan/blk Machine controller to diagnostic light relay
114 gra/grn Joystick y-axis output to machine controller
115 tan/grn Joystick x-axis output to machine controller
116 blu/grn 5 volt output from machine controller
117 tan Machine controller to shuttle switch and shuttle enable relay
118 pur Machine controller to rear wrench rotate switch and solenoids
119 gra Machine controller to lubricator switch and solenoid
120 grn Machine controller to pipe grip switch and solenoids
121 blu Machine controller to pipe lift switch and solenoids
122 yel Rear wrench switch to rear wrench relay
123 brn Front wrench switch to front wrench relay
124 brn/org Front wrench relay to front wrench clamp solenoid
125 brn/yel Front wrench switch to front wrench unclamp solenoid
126 yel/red Rear wrench relay to rear wrench clamp solenoid
127 yel/blu Rear wrench switch to rear wrench unclamp solenoid
128 blu/grn Pipe lift up solenoid to diode anode
129 blu/yel Pipe lift down solenoid to diode anode
130 grn/blu Pipe gripper open solenoid to diode anode
131 grn/org Pipe gripper close solenoid to diode anode
132 wht/yel Rear wrench pressure switch to rear wrench pressure relay
133 wht/brn Front wrench pressure switch to front wrench pressure relay
134 pur/grn Rear wrench rotate cw solenoid to diode anode
135 pur/yel Rear wrench rotate ccw solenoid to diode anode
136 tan/grn Shuttle extend solenoid to diode anode
137 tan/wht Shuttle retract solenoid to diode anode
138 wht Jumper on remove/manual/add switch
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
139 wht/org Start relay to diode anode
140 tan/red Front home switch to machine controller & led
141 pnk Machine controller to control cycle light
142 wht/red Manual relay to manual pipe loader switches
143 blk/wht Drill fluid voltage translator to drill fluid solenoid
144 pur/org Rotation cw/left track reverse diode to solenoid
145 pur/yel Rotation ccw/left track forward diode to solenoid
146 Not used
147 Not used
148 Not used
149 Not used
150 yel Fluid pot 0.5V to fluid switch "off"
151 Not used
152 Not used
153 wht Remote display to download connection "b"
154 yel Remote display to download connection "c"
155 blk Remote display to download connection "a"
156 Not used
157 Not used
158 gra/pur Tracker control relay to tracker control light
159 Not used
160 Not used
161 Not used
162 Not used
163 Not used
164 Not used
165 Not used
166 Not used
167 blu/wht Resistor to left track auxiliary switch
168 grn/wht Resistor to right track auxiliary switch
169 Not used
170 Not used
171 Not used
172 Not used
173 brn/wht Controller to check valve switch and mud pump "on" led
174 grn/red Check valve switch to bypass light
175 grn/yel Check valve switch to check valve solenoid
176 yel/red JT switch to thrust limiter solenoid & diode
177 yel/blu AT switch to inner rotation on/off/manual switch
178 tan/org Inner rotation jog to machine controller
179 tan/yel Inner rotation switch (manual) to machine controller
180 Not used
181 blu/pur Inner rotation switch to inner rotation potentiometer & diode
182 tan/blu Inner rotation potentiometer to machine controller
183 yel/wht Inner rotation hourmeter relay to inner rotation hourmeter
184 brn/blu Machine controller to inner rotation cw solenoid
185 brn/red Machine controller to inner rotation ccw solenoid
186 Not used
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
187 org/wht 12V power from drill fluid/inner rot controller to drill fluid & inner rot valves
188 grn Drill fluid/inner rotation controller to drill fluid valve
189 yel Drill fluid/inner rotation controller to inner rotation valve
190 Not used
191 Not used
192 pur/wht Spindle brake release relay to spindle brake release solenoid
193 pur/red Spindle brake switch to spindle brake release relay
194 Not used
195 Not used
196 brn/blk Inner rotation switch to inner rotation potentiometer & front wrench relay
197 Not used
198 Not used
199 Not used
200 Not used
201 wht Jumper on blower speed switch
202 blu/blk A/C heater relay to A/C heater switch
203 grn/blk A/C heater switch to blower speed switch
204 lt.grn A/C heater unit connection to compressor clutch
205 lt.grn Low pressure switch to A/C heater unit connection
206 gra/grn A/C heater switch to A/C heater unit connection
207 dark grn A/C heater unit connection to thermostat
208 wht/org Blower speed switch "hi" to unit connection
209 org A/C heater unit connection to blower speed motor "hi"
210 wht/pur Blower speed switch "med" to A/C heater unit connection
211 lt. blu A/C heater unit connection to "med" resistor
212 wht/yel Blower speed switch "low" to A/C heater unit connection
213 yel A/C heater unit connection to resistor "low"
214 Not used
215 Not used
216 gra/red Top wiper fuse to switch
217 gra/blu Top wiper switch to "park" on top wiper motor
218 gra/grn Top wiper switch to "low" on top wiper motor
219 gra/org Top and bottom wiper switches to windshield washer motor
220 pur/org Bottom wiper fuse to switch
221 pur/yel Bottom wiper switch to "park" on bottom wiper motor
222 pur/grn Bottom wiper switch to "low" on bottom wiper motor
223 gra/blu Front drill frame tilt switch to up solenoid
224 gra/blk Front drill frame switch to down solenoid
225 wht/blu Rear drill frame tilt switch to up solenoid
226 wht/blk Rear drill frame tilt switch to down solenoid
227 grn Auxiliary work light fuse to auxiliary work light relay
228 grn/wht Auxiliary work light switch to auxiliary work light relay
229 grn/yel Auxiliary work light relay to auxiliary work light connection
230 tan/org Shuttle enable relay to shuttle solenoids
231 red/wht Shuttle guard switch to shuttle enable relay
232 brn/grn Hi pressure switch to air compressor solenoid
233 tan/wht Rotation speed sensor to rotation speed gauge
234 gra/red Rear stop switch to machine controller
03 ID0224405
CIRCUIT DESCRIPTION
JT/AT100M1
Circuit
235 org/brn Liner washer relay to liner washer pump
236 pur/yel Float sensor to machine controller
237 red/org Engine ecu fuse to engine ecu relay
238 red/blu Engine ecu relay to engine ecu
239 pnk/blk Engine shutdown override switch to engine ecu
240 blk/grn Engine ecu to coolant temperature & wait to start indicators
241 blu/wht Engine ecu to oil pressure indicator
242 tan/red Engine ecu to engine diagnostic indicator
243 blk/yel Engine ecu to water in fuel sensor (-)
244 tan/yel Engine ecu to water in fuel sensor (+)
245 wht/grn Engine ecu to coolant temperature indicator
246 wht/blu Engine ecu to oil pressure indicator
247 wht/pur Engine ecu to engine ecu relay
248 CAN-H
249 CAN-L
250 brn/org Engine ecu to wait to start indicator
251 brn Engine ecu to diagnostic connector and diagnostic button
03 ID0224405
COMPONENT DESCRIPTION
JT/AT100M1
Ref. No. Part No. Component Notes

B1 see note Starter
B2 153-738 Liner washer pump Mud pump
B3 349-099 Blower motor
B4 214-406 Top wiper motor
B5 344-115 Top washer motor
WIPER HARNESS
B6 214-406 Bottom wiper motor
B7 344-115 Bottom washer motor
B8 195-1596 Gearbox oil pump
BT1-BT2 215-282 Battery
D1-D6 211-026 Diode Console diode block
D7 215-1211 Diode
D8-D11 215-1140 Diode
D12-D19 211-025 Diode Pipe loader diode block
D20-D21 see note Diode Part of 214-891 harness
DR1 214-256 Diode/Resistor Alternator
DR2 213-117 Diode/Resistor Inner Rotation Speed Sensor
DS1 270-1145 Hyd high temp indicator
DS2 270-1145 Hyd filter indicator
DS3 270-1144 Oil pressure indicator
220-664
DS4 270-1144 Coolant temperature indicator
DS5 270-1144 Wait to start indicator
DS6 270-1144 Engine Diagnostic indicator
DS7 217-296 E.S.I.D. strobe
DS8 see note Bypass check valve indicator part of switch
DS9 214-701 Mud on indicator
DS10 214-701 Front home indicator
DS11 214-701 Rear home indicator
DS12 214-701 Shuttle home indicator
DS13 214-701 Front wrench indicator
DS14 217-297 Tracker control strobe
DS15 214-563 Diagnostic indicator (red)
DS16 214-840 Control cycle indicator (Green)
DS17-18 217-057 Cab work lights
DS19-20 217-057 Auxiliary work lights
DS21-22 217-057 Mud pump work lights
DS23-24 217-113 Dome lights
E1 217-184 Seat switch delay timer 2 seconds
E2 215-1224 Joystick .5V-4.5V
E3 211-017 Voltage translator 12V-6V
E4 215-1016 Inner rotation jog AT only
F1 211-305 Primary fuse
125A HV/AMI
F2 211-305 Glow plugs fuse
F3 215-1111 Alternator fuse 200A HV/AMI
F4 217-306 Main fuse
40A ATC
F5 217-306 Start fuse
F6 217-812 A/C heater fuse
F7 217-812 Work lights 20A ATC
F8 217-812 Hoist Fuse
03 ID0224405
JT/AT100M1

F9 211-278 Engine ECU 25A ATC
F10 217-811 Accessory socket fuse
15A ATC
F11 217-811 Ignition fuse
F12 217-809 Warning light/alarm fuse 5A ATC
F13 217-811 Cab work lights
15A ATC
F14 217-811 E.S.I.D. fuse
F15 217-810 Top windshield wiper fuse
10A ATC
F16 217-810 Bottom windshield wiper fuse
F17 211-271 ECM control fuse 3A ATC
F18 217-810 Sensors fuse 10A ATC
F19 217-811 Gauges fuse 15A ATC
F20 217-812 ECM output fuse
20A ATC
F21 217-812 Accessory fuse
F22 217-811 Cab accessory socket fuse 15A ATC
HR1 153-585 Greaser heater
G1 see note Alternator
J1 214-301 Accessory socket Setup station
J2 214-301 Accessory socket Cab
J3 see note Engine Diagnostic Connection part of junction box harness
J4 191-399 Diagnostic connection E.D.T. repair kit
K1 217-710 Reverse alarm relay
K2 217-710 Hoist Power Relay
K3 217-710 Hoist Enable Relay
K4 217-826 Auxiliary light relay
K5 217-826 Engine ECU relay
K6 217-826 Start relay
K7 217-710 Engine stop relay
K8 217-710 Latch release relay
K9 217-710 Light test relay
K10 217-710 ECM cutout relay
K11 217-710 Drill/drive enable relay
K12 217-710 Tracker control relay
K13 217-710 Manual relay
K14 217-710 Status Light Relay
K15 217-826 A/C heater relay
K16 217-826 Cab work lights relay
K17 217-710 Liner washer pump relay
K18 217-710 Cutout relay
K19 217-710 Rear stop relay
K20 500-1149 Glow plugs relay
K21 217-710 Shuttle enable relay
K22 217-710 Front wrench pressure relay
K23 217-710 Rear wrench pressure relay
K24 217-710 Spindle brake relay
K25 217-710 Front wrench relay AT only
K26 217-710 Inner rotation hourmeter relay AT only
K27 217-710 Inner rotation tracker control relay AT only
L1 217-950 Crane/pipe loader diversion solenoid
03 ID0224405
JT/AT100M1

L2 214-491 Mud pump check valve solenoid
L3 217-745 Variable rotation solenoid
L4 149-544 Thrust/right track fwd solenoid
L5 149-544 Thrust/right track rev solenoid
E.D.C. 190-981 repair kit
L6 147-545 Rotation cw/left track rev
L7 149-545 Rotation ccw/left track fwd
L8 159-533 Mud solenoid JT Only
L8 Mud solenoid At Only
L9 217-770 Drive solenoid
L10 217-770 Park brake solenoid
L11 217-408 Carriage high speed solenoid
L12 217-770 Thrust neutral solenoid
L13 217-950 Shuttle stop up solenoid
L14 217-950 Shuttle stop down solenoid
L15 217-950 Front wrench clamp solenoid
L16 217-950 Front wrench unclamp solenoid
L17 217-950 Rear wrench clamp solenoid
L18 217-950 Rear wrench unclamp solenoid
L19 217-950 Pipe gripper open solenoid
L20 217-950 Pipe gripper close solenoid
L21 217-950 Pipe lift up solenoid
L22 217-950 Pipe lift down solenoid
L23 214-417 Lubricator solenoid
L24 217-950 Rear wrench rotate cw solenoid
L25 217-950 Rear wrench rotate ccw solenoid
L26 217-950 Shuttle extend solenoid
L27 217-950 Shuttle retract solenoid
L28 217-770 Spindle brake solenoid
L29 217-950 Front drill frame tilt up solenoid
L30 217-950 Front drill frame tilt down solenoid
L31 217-950 Rear drill frame tilt up solenoid
L32 217-950 Rear drill frame tilt down solenoid
L33 217-950 Cab swing in solenoid
L34 217-950 Cab swing out solenoid
L35 Inner rotation cw solenoid AT only
L36 Inner rotation ccw solenoid AT only
L37 Thrust limiter solenoid AT only
LS1 306-603 Warning light alarm
LS2 306-602 E.S.I.D. alarm\Strobe Alarm
LS3 306-602 Reverse alarm
LS4 192-006 Horn
M1 211-328 Voltmeter
M2 211-329 Fuel Gauge
M3 215-1429 Powerview
M4 215-1267 Coolant temperature gauge
M5 215-1268 Oil pressure gauge
M6 211-053 Rotation speed gauge
M7 217-221 Mud flow display
03 ID0224405
JT/AT100M1

M8 215-128 Hour meter
M9 215-128 Inner rotation hour meter AT only
M10 211-099 Inner rotation speed gauge AT only
M11 217-570 Inner rotation pressure gauge AT only
MT1 214-668 Rotation speed sensor
MT2 214-509 Mud flow speed sensor
MT3 214-913 Inner rotation speed sensor AT only
MT4 214-569 Inner rotation pressure transducer AT only
Q1 215-1175 Front home proximity switch
Q2 215-1175 Rear home proximity switch
Q3 215-1175 Shuttle home proximity switch
Q4 215-1175 Shuttle guard proximity switch
Q5 215-1175 Rear stop proximity switch
Q6 215-1175 Cab position proximity switch
R1 217-564 Fuel sender
R2-R3 215-1063 Can terminating resistor 120 Ohm
R4 214-566 Mud flow potentiometer
R5 214-566 Variable rotation potentiometer .5V-4.5V
R6 215-1137 Carriage float sensor
R7-R11 211-035 Track/carriage override resistors
R12-R13 N/A Blower motor resistors
R14-R17 215-1128 LED resistor pack 5.1K Ohm
R18 211-089 Inner rotation pot AT only
R19-20 215-1196 Pull down resistor
S1 217-819 Battery disconnect switch
S2 214-852 Ignition switch
S3 217-750 Seat switch
S4 217-206 Engine stop switch Setup station
S5 217-206 Engine stop switch
Cab
S6 217-228 Engine Throttle Switch
S7 217-228 Throttle switch Setup station
S8 217-924 Engine Override Switch
S9 217-918 Check valve bypass switch
S10 214-908 Tracker control switch
S11-15 214-648 Override switches Part of override box
S16 217-228 Resume/Set Switch
S17 217-922 Add/Manual/Remove switch
S18 217-923 Bore/Park/Brake/Mobile Switch
S19 217-228 Shuttle stop switch
S20 217-919 Front Clamp Wrench switch
S21 217-919 Rear Clamp Wrench Switch
S22 217-228 Pipe grip switch
S23 217-228 Pipe lift switch
S24 217-924 Lubricator switch
S25 217-228 Rear wrench rotate switch
S26 217-228 Pipe Shuttle Switch
S27 306-607 Horn Button 306-608 button cover
S28 217-918 Spindle brake switch
03 ID0224405
JT/AT100M1

S29 217-228 Front drill frame tilt switch
S30 217-228 Rear drill frame tilt switch
S31 217-228 Cab swing switch
S32 217-923 A/C heater switch
S33 217-922 Blower speed switch
S34 217-919 Upper Windshield Wiper/Washer Switch
S35 217-919 Bottom windshield wiper/washer switch
S36 217-918 Cab work light switch
S37 217-918 Auxiliary work light switch
S38 217-907 Mud pump work light switch
S39 see note Left Dome Light Switch
part of light ass'y
S40 see note Right Dome Light Switch
S41 see note W.I.F. Sensor (water in fuel) part of fuel filter bowl
S42 215-1015 Diagnostic button
S43 217-918 Crane enable switch
S44 217-912 Inner rotation switch AT only
S45 217-912 AT/AT dirt/JT switch AT only
SP1 216-067 Hyd filter switch
SP2 214-696 Front wrench pressure switch Drill fluid shutoff
SP3 214-946 A/C hi pressure switch
SP4 214-947 A/C lo pressure switch
SP5 215-1121 Front wrench pressure switch Wrench clamp
SP6 215-1121 Rear wrench pressure switch Wrench clamp
ST1 214-819 Hyd temperature switch
ST2 499-559 A/C thermostat
T1 216-063 Current coil
U1 N/A Engine ECU
U2 N/A Remote display
U3 220-027 E.S.I.D.
U4 220-1023 Machine controller
U5 220-1158 12 PIN Controller
VR1 211-042 Voltage limiter
03 ID0224405
WIRE HARNESSES
JT/AT100M1
Ref.
No. Part No. Quantity Description
1 215-1488 1 Cab Harness
2 215-1075 1 Cab/Junction Box Jumper
3 215-1483 1 Frame/Engine Harness
4 215-1477 1 Junction Box Harness
5 215-1078 1 Top Gauge Panel Harness
6 215-1484 1 Pipe Loader Harness
7 215-1028 2 Can Gauge Harness
8 214-530 1 Pipe Loader Jumper Cable
9 215-1485 1 Pipe Loader Valve Harness
10 213-059 1 Umbilical Harness (JT only)
215-1551 1 Umbilical Harness (AT only)
11 215-1066 1 Top Panel Can Cable, 4M
12 215-1069 1 Can Trunk Cable, 6M
13 215-1063 2 Can Termination Resistor
14 215-1062 5 Can Tee
15 215-1448 1 Hose Track Harness
16 215-1476 1 Carriage Harness
17 214-406 2 Windshield Wiper Harness
18 215-1487 1 AT Valve Harness
19 215-1507 1 Powerview Harness
20 215-234 1 Negative Battery Cable (Blk)
21 215-235 1 Negative Battery Cable (Blk)
22 215-236 1 Postitive Battery Cable (Red)
23 215-1486 1 Inner Rotation Harness
24 214-891 1 AT/JT Switch Jumper
03 ID0224405
ELECTRICAL DIAGRAM
JT/AT100M1
CAB HARNESS
ECM DRILL/ TRACKER AC AND CAB WORK

SPINDLE BRAKE FRONT WRENCH INNER ROTATION ENGINE STOP LATCH RELEASE LIGHT TEST CUTOUT DRIVE ENABLE CONTROL MANUAL STATUS LIGHT HEATER LIGHT
RELAY RELAY HOURMETER RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY
K24 K25 K26 K7 K8 K9 K10 K11 K12 K13 K16
K14 K15
YEL/WHT GRN/RED WHT/GRN WHT/RED

(183) WHT {34} ORG/WHT {102} {142} PNK/BLK
BRN/BLK (43) {99} ORG {12} TAN/RED
PUR/WHT BLK/RED RED/BRN BLK/RED {72}
{59}
(192) (196) YEL/RED {1A} {29} {1A}
BLK/ORG BLU {6}
BLK/ORG ORG/GRN {44}
{42}
BLK/RED GRA {5}
ORG BLK/ORG ORG {12} ORG {12}
(46) ORG/BLK {13} GRA/PUR {1A}
(12) (46) WHT RED/GRN {158}
(45)
3 3 3 3 (43) 3 3 {16} 3 3 3 WHT/ORG 3 3 30 30
5 5 5 5 5 5 5 5 5 5 5
PUR/RED 2 4 1 2 4 1 2 4 1
{111} 85
87A
86 85
87A
86
2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1
(193)
87 87
B2
BRN BRN ORG BLK/RED
(123) (123) (12) BLK/RED BLK/RED RED/WHT TAN/RED BLK/RED
BLK/RED BLK/RED {1A}
{1A} BLK/RED {98} {103} {1A}
{1A} {1A} {1A} TAN/BLK {1A}
{113} BLU/BLK YEL
BLK/RED BLK/RED BLK/RED YEL/RED WHT/BLK WHT/BLK YEL/RED ORG {12} ORG {12} ORG {12} {202} {60}
(1A) (1A) (1A) {44} (11) {11} {44}
3 2 1
WHT/BLK PUR/GRN CAVITY PLUG
A {55} A {85} A
TAN/GRN YEL/PUR BRN/RED
B {115} B {109}
B (76)
GRA/GRN YEL/GRN PUR/ORG
C {114} C {107} C {105}
TAN/ORG BRN/YEL BLU {121}
D {178} D {112} D
BLK/WHT BRN/ORG GRN {120}
E {54} E {110} E
GRA/WHT GRA {119}
F CAVITY PLUG F {78} F
WHT/GRN TAN/RED TAN {117}
ORG/BLU
G {90} G {140} G
ORG {9} {10} WHT/RED PUR {118}
RED/YEL
ORG/GRN {13} H CAVITY PLUG H {79} H
{20}
PNK
F11 J CAVITY PLUG J WHT {80}
J {141}
F14 GRA/ORG PUR/RED
GRA/RED F12 {22} K24 K25 K26 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K {104} K CAVITY PLUG K CAVITY PLUG
F15 {216}
BLU TAN/WHT
F13 {6} L {56} L CAVITY PLUG L GRA/ORG
{83}
F16 PUR/ORG
{220}
RED
{2A} TAN/YEL
SPARE M {179} M CAVITY PLUG M GRA/YEL
{84}
SPARE
WHT/PUR GRA/RED BLU/ORG
E
F N {71} N {234} N {81}
TAN/BLU PUR/YEL BLU/YEL
P {182} P {236} P {82}
PUR/BLK BRN/WHT
ORG {9}
R CAVITY PLUG R {77} R {173}
ORG {9}
PNK/WHT
ORG {12} S {58} S TAN/BLK
{113}
S CAVITY PLUG
RED/BLU
{17} BLU/GRN PNK/BLU BRN/BLU
F21 15A 15A 3A 20A T {116} T {57} T {184}
F17 ORG {9}
BLK/BLU YEL/BLK BRN/RED
RED/BLK ORG {9} SPARE 5A 10A 10A 15A W {1B} W {89} W {185}
F18 {18}
ORG/YEL BLK/BLU RED/BLU BLU/BLK
F22 {15} 15A 10A 15A 15A X X {17} X
F19 {1B} {93}
ORG/BRN SPARE 3A 10A 20A 20A Y RED/GRN

Y RED/GRN
Y GRN/BLK
F20 {19} RED (3) {16} {16} {92}
F E D C
C
D
TO MACHINE CONTROLLER
RED/BRN
{29}
U4
WHT/RED IGNITION SWITCH ORG {9}

{23}
D BLU/YEL S2 RED {3}

C {97} SEAT TIMER
B
A
BLK/RED
{1A}
E1 E2
BLU/GRN
{116}
WHT/BLK {11} ORG/BLU
ORG/GRN {10} 5
YEL/BLK
{13} 4 {89}
3
2 GRA/GRN
1 {114}
1 5
BLU/GRN
{116}
YEL/BLK
4 {89}
TAN/RED 3
{59} BLK/BLU
2 TAN/GRN
ENGINE OVERRIDE {1B}
1 {115}
SWITCH PNK/BLK A B
(239) 1 4
S8 2
3
5
6
CAVITY
PLUG E2
BLK/BLU C D
PUR/RED
(1B) F {104}
TAN/RED BLK/BLU E BLK/YEL
PUR/ORG {59} {1B} D {53}
{105} YEL/RED
C
{176} BLU/GRN
TO DIODE BLOCK B
{116}
RED/WHT WHT/RED A
{98} 6 7 {23} D1-D6 BLK/WHT
{54}
GRN/RED 5 8 ORG/GRN YEL (150)
YEL/RED E-STOP SWITCH
{34} 4 9 {44} H {13} A
GRA/BLK
{39}
3
2
10
11
BLK/ORG S5 YEL/RED
B
TO JOYSTICK
{42} {44}
1 12 BLK/ORG
GRA/YEL
TAN/RED
E2
{38} {42}
CAVITY CAVITY {103}
WHT/ORG WHT/RED TRACKER CONTROL
{139} {23} PLUG PLUG
SWITCH
BLU/WHT BLK/RED
GRA {108} 6 7 {167} S10 {1A}
5 8 GRN/WHT
GRA {108} 4 9 {168} BLU/PUR
YEL/PUR
3 10
WHT/ORG
J BLK/BLU (181)
2 11 {94}
16(1B) F
{109}
YEL/PUR 1 12 YEL/WHT E
{109}
WHT/RED
{95} TO AT/JT SWITCH 16(183) D
YEL/PUR
WHT/BLU
HARNESS YEL/BLU C
TO RESISTOR BLOCK (177) B
-WW-
{109} {96}
A
R7-R11 YEL/RED
(176) ORG
(12)
-A-
02 ID0229260
ELECTRICAL DIAGRAM
JT/AT100M1
CAB HARNESS
AUXILLARY AUXILLARY
BORE MOBILE
S11-S13 S14-S15
PIN# PIN# PIN# PIN#

A WHT/ORG H WHT/BLK A BLU/WHT H
(94) (55) (167) CAVITY PLUG
B WHT/RED J CAVITY PLUG B GRN/WHT J

(95) CAVITY PLUG
(168)
C BLU/ORG K C GRA/YEL K
(81) CAVITY PLUG CAVITY PLUG
(84)
D BLU/YEL L CAVITY PLUG D GRA/ORG L CAVITY PLUG

(82) (83)
STATUS LED'S
E GRA/ORG M E BLU/YEL M
DS9-DS13 (83) CAVITY PLUG
(82) CAVITY PLUG
F GRA/YEL N CAVITY PLUG F BLU/ORG N

WHT/RED GRA/WHT (84) CAVITY PLUG
TAN/RED (79) (78) (81)
(140) BRN/WHT
G WHT/BLU P G P
(173) CAVITY PLUG CAVITY PLUG CAVITY PLUG
(96)
CAVITY
WHT (80) 1 2 3 4 5 6 PLUG
BLK/RED 12 11 10 9 8 7 CAVITY
(1A) PLUG
BLK/RED
BLK/RED
(1A)
(1A)
TO FLUID FLOW DISPLAY
BLK/RED BLK/RED
(1A) (1A) M7
BLK/BLU WHT/BRN
{1B} {75}
TAN/RED
{59}
C B A
TO TOP GAUGE
PNK/BLK BLK/BLU
HARNESS
ALED {72} {1B}
DS16
4
1 2
3
-AA-
NONE WHT
DLED PNK (58)
{141} BLK/BLU GRA 1 2
(57) 5
DS15 {1B} 4 3
BLU TAN/RED ORG/BRN GRA/ORG

BLK
(17)
(1B) DIAGNOSTIC {59}
PUR/BLK
{19} {22}
GRA/RED
CONNECTOR YEL/BLK
{62} ORG {12} {216}
YEL {60} {61}
GRA/BLK CAVITY PUR/ORG
WARNING LIGHT ALARM
J4 {39} 1 2 3 4 5 6 PLUG
BLK {1} 1 2 3 4 5 6 {220}
LS1 GRA/ORG CAVITY 12 11 10 9 8 7 GRA/ORG GRA/YEL 12 11 10 9 8 7 BRN {31}
{22} PLUG {219} {38}
CAVITY BLK/GRN BLU/WHT WHT/GRN TAN/RED
GRA/BLK PLUG (240) (241) (248) (242)
{39} BLK/BLU WHT/BLU BRN/ORG
{1B} (246) (250)
ACCESSORY SOCKET
ORG/YEL
{15}
J2
A
B
BLK/RED
{1A}
1
TO SEAT SWITCH
S3
ORG/GRN BLU/YEL
{13} {97}
1 2
BRN
BLK/BLU (251)
(1B) 2 1
CAVITY
PLUGS TO A/C UNIT
1 2
TO DIAGNOSTIC
BUTTON WHT/YEL
S42 WHT/PUR
{212}
GRN {204}
{210}
F
E B
A
D C
WHT/ORG
TO LEFT DOME LIGHT
GRA/GRN
{208} {206}
BLK {1}
DS23
ORG/GRN
{13}
A
B
BLK/RED
{1A}
ORG/GRN
A {13}
B
BLK/RED
{1A}
TO RIGHT DOME LIGHT
DS24
-A- -B-
02 ID0229260
ELECTRICAL DIAGRAM
JT/AT100M1
CAB HARNESS
-B- -C-
CAB SW.
Q6
BLU (1B) BLK (107)
3 4
2 1
BRN (108)
CAVITY
ORG/GRN PLUG
{13}
CAVITY
PLUG
U
T
S
RED {3}
PIPELOADER
CABLE
SOCS -DD-
FRAME/ENGINE
R
RED (2A) V Z GRA {5}
FRAME/ENGINE
PINS -HH- A ORG {12}
H BLU/BLK
{93}
Q
WHT/RED
{79}
W Y
X PINS PINS PNK/BLK GRA/BLK WHT/ORG
B GRA/RED
{234} J GRA {119}
R BLK/BLU
{1B}
BLK {1} A (239) J {39}
R {139}
-FF-
PUR {118}
BLK/RED
{1A}
BLK/BLU
{1B} -GG- B
BRN
(251) K YEL/RED
{44} S GRA/PUR
{158}
C BLK/RED
{1A}
K
GRN/BLK
S GRA/WHT
{78}
WHT/BLK TAN/WHT D YEL {122} L {92} T TAN/RED

ORG/BLK {140}
1 GRA
10 BRN {70}
19
TAN/RED
(242) 28 TAN/RED C {11} L {45} T {233}
TAN {117}
{108} {59}
PUR/YEL BLU {121} M U PUR/WHT
PUR/GRN GRN {204} BRN {31} ORG {12} D

PUR/BLK
(77) M WHT/PUR
U {236} E {100}
2 11 20 29 {71}
N
BLU/WHT
{85}
BRN/ORG BRN/RED YEL/BLU
{101} V BRN {123}
YEL/BLK
3 WHT/BLU
12 PUR/WHT
21 RED/BLK
30
YEL/RED E (250) N {89} V (76) F {127} BRN/YEL
(176) RED/BLK
{225} {192} {18} O {18} W {125}
WHT/BLU RED/WHT BRN/RED
4 WHT/BLK 13 BRN/WHT 22 BLU/ORG
31 GRA/BRN F (246) O {98} W (185)
G GRN {120}
{226} {50} (49) P WHT {80} BLK {1}
{173}
WHT/GRN WHT/GRN BRN/BLU
X
5 GRA/BLU
14 CAVITY PLUG 23 PUR/ORG G (248) P {102} X (184)
{223} {48}
GRA/YEL BLU/GRN
GRA/BLK YEL/BLK GRA/YEL H Q
6 {224} 15 {61} 24 {84}
{38} {116}
WHT/BLK PUR/BLK GRA/ORG

7 {55} 16 {62} 25 {83}
WHT/BRN BLK/GRN BLU/ORG
8 {75} 17 (240) 26 {81}
BLU/WHT BLU/YEL
9 PUR/ORG
{105}
18 (241) 27 {82}
GRA/ORG
{219}
HORN
LS4 BLK {1}
WASHER
BLK/RED MOTOR
TAN/BLU {1A}
{30} 1 2
B5
B7
TAN/RED
{59} BLK/BLU
GRN/BLK {IB}
{203} A B BLK/BLU
1 4 GRA/GRN {1B}
BLU/BLK {206}
2 5
{202} HOUR METER
CLIMATE CONTROL 3 6
BLU/BLK
GRN/BLK C
M8
D
{202}
ON-OFF {203}
TAN/RED BLK/BLU ORG/BLK
S32 {59} {1B} {45}
-D-
TAN/RED
BLK/BLU
{59} BLK/BLU {1B}
{1B} B
WHT/YEL A
{212} A B
WHT {201}
RED/YEL
BLOWER 1 4
{20} 750D
WHT {201} 2 5
GRN/BLK
SPEED 3 6
{203}
U2
WHT/PUR C D
TAN/RED
S33 {210} WHT/ORG
{208} (103)
TAN/RED BLK/BLU A
{59} {1B} B
BLU CAVITY
WHT (1A) PLUG
(20) GRN/YEL
BLK/RED 2
5
3
{1A}
1 4
(71)
BRN BLK
(70) (3)
GROUND
ESID
U3
02 ID0229260
ELECTRICAL DIAGRAM
JT/AT100M1
CAB HARNESS
SHUTTLE STOP
SWITCH
MANUAL SWITCH S19
S17 BLK/BLU BLK/BLU
TAN/RED BLK/BLU {1B} {1B}
{59} {1B} B 4 5 6 D
SPINDLE BRAKE
BRN/ORG TAN/RED
{110} B
WHT/ORG {59}
A 1 2 3 C
TAN/RED SWITCH
A
1 4
{111} {59} PIPE GRIP
BLU/WHT
ORG {12}
3
2 5
6
WHT {138} {101} PUR/WHT
ORG (12) {100}
PIPE SHUTTLE SWITCH S28
SWITCH
WHT {138} C D
BRN/YEL
{112}
S22 TAN/RED
{59} BLK/BLU
TAN/RED BLK/BLU
{1B}
S26 PUR/RED {1B}
{59} TAN/RED {193}
BLK/BLU
TAN/RED {59} {1B}
A B
{59} BLK/BLU ORG (12) BLU/BLK 1 4

{1B}
A B {93} ORG {12} 2 5
WHT/ORG BLU/BLK 1 4
BLK/RED 3 6
{111} {93} GRN {120} C D

A B 2 5 {1A}
3 6
1 4
WHT/RED ORG (12) BLK/BLU
TAN {117} C D TAN/RED
2 5 {142} GRN/BLK {1B}
{59}
WHT/ORG
3 6
{92}
C D TAN/RED BLK/BLU
{111} GRN/BLK
{59} {1B}
{92}
TAN/RED BLK/BLU
{59} {1B}
TAN/RED
{59}
BLK/BLU
WHT/ORG {1B}
{111} BLU/BLK
-C- A
1
B
4
{93}
PIPE LIFT
BLU {121} 2 5
WHT/RED SWITCH
3 6 {142}
WHT/ORG
{111}
C D
GRN/BLK S23
TAN/RED BLK/BLU {92}
{59} {1B}
FRONT WRENCH
CLAMP SWITCH
TAN/RED
BLK/BLU
S20 {59}
BRN/YEL
{1B} REAR WRENCH
TAN/BLU (125) A B
BLK/BLU ROTATE SWITCH
{30} ORG {12} 1 4 TAN/RED
{59} {1B}
ORG (12)
HORN BUTTON ORG (12)
2
3
5
6 BLU/BLK
S25
C D ORG (12) {93}
BRN {123} A B
BLK/BLU 1 4 BLK/RED
BLK/BLU
{1B}
{1B} S27 TAN/RED
{59}
BLK/BLU
{1B}
PUR {118} 2 5 {1A}
B 4 5 6 D 3 6
TAN/RED A 1 2 3 C TAN/RED ORG (12) C D GRN/BLK

{59} {59} {92}
BLU/ORG PUR/ORG TAN/RED BLK/BLU
{50} ORG {59} {1B}
{48}
{12}
ENGINE
TAN/RED
THROTTLE {59} BLK/BLU
{1B}
YEL/BLU REAR WRENCH
S6 (127) A
1
B
4 CLAMP SWITCH
ORG (12)
2 5
ORG (12)
3
C
6
D
S21
1
TAN/RED YEL {122}
BLK/BLU
{59} {1B} TAN/RED BLK/BLU
{59} {1B}
TAN/RED
GRA A B (103)
{108} 1 4
TAN/RED
2 5 BLK/RED BLK/BLU
ORG/WHT (1A) {59}
{99} 3 6
{1B}
C D ORG (12)
A B
YEL/PUR 1 4
LUBRICATOR
{109} TAN/RED BLK/BLU GRA {119} 2 5
{59} {1B} 3 6
SWITCH
C D
BORE/PARK
BRAKE/MOBILE S24
TAN/RED BLK/BLU
SWITCH {59} {1B}
S18 TAN/RED
BLK/BLU
{59}
ORG (12) {1B}
A
1
B
4
RESUME/
TAN/WHT SET
(56) 2 5
3 6
SWITCH
C
BLU/GRN D
(116)
S16
TAN/RED
TAN/RED BLK/BLU {59}
BLK/BLU
{59} {1B} GRA/BLK {1B}
{224}
-D- ORG {12}
A
1
B
4
FRONT DRILL
FRAME TILT
2 5
3 6 SWITCH
C D
GRA/BLU
BLU/GRN
{223}
TAN/RED BLK/BLU S29
{116} {59} {1B}
BLK/YEL A
{53} B
C
YEL/BLK TAN/RED
{89} D
{59} BLK/BLU
WHT/BLK {1B}
YEL FLUID {226}
{150} FLOW POT A B
ORG {12}
1 4 REAR DRILL
BLU/GRN
R4 2
3
5
6
FRAME TILT
{116} WHT/BLU C D SWITCH
{225}
WHT/GRN
{90}
A
B
TAN/RED
{59}
BLK/BLU
{1B}
S30
C
YEL/BLK
D
{89}
CAVITY VARIABLE BLK/BLU

PLUG ROTATATION {1B}
C
POT
R5 B TAN/WHT
{233}
TO SPINDLE
SPEED GAUGE
A
PIN # PIN #
1 TAN/RED 7
ORG/BRN TAN/YEL
(179)
ORG/BRN
{19} M6
(59) (19)
BLK/BLU
2 BLK/BLU PUR/BLK {1B}
(1B) 8 (77) 1 2 3 4 5 6
B TO SPINDLE SPEED
A GAUGE LIGHT
BLU/PUR TAN/BLU TAN/RED
3 (181) 9 (182)
12 11 10 9 8 7
{59}
BRN/BLK YEL/BLU
CAVITY PLUG M6
4 10 (197)
(196)
BLU/GRN TAN/ORG
5 (116) 11 (178)
YEL/BLK GRA/BRN
6 (89) 12 (49)
CAVITY CAVITY
PLUG PLUG
12 1110 9 8 7
AT ONLY
TO INNER ROTATION
1 2 3 4 5 6
HARNESS
CAVITY CAVITY
PLUG PLUG
02 -V V- ID0229260
ELECTRICAL DIAGRAM
JT/AT100M1
CAB JUNCTION BOX JUMPER A PNK/BLK
{239}
J GRA/BLK
{39}
R WHT/ORG
{139}
BRN YEL/RED GRA/PUR

B {251} K S
{44} {158}
WHT/BLK ORG/BLK TAN/WHT

C L T
{11} {45} {233}
PUR/BLK WHT/PUR PUR/YEL
D {77} M U {236}
{71}
BRN/ORG YEL/BLK BRN/RED

E N V {76}
{250} {89}

F O W {185}
{246} {98}

G P X {184}
{245} {102}
H GRA/YEL Q BLU/GRN
{38} {116}
SOCS
-JJ-
2
TO JUNCTION BOX HARNESS

CAVITY
PLUG
ORG/GRN
{13}
CAVITY
RED {3} T PLUG
S U
SOCS
-BB- GRA {5} Z R V RED {2A} -A-

Y W
X
BLK {1}
BLK/BLU
{1B} BLK/RED
{1A}
PINS
-KK-
GRA {108} PUR/ORG BLK/GRN GRA/ORG

1 9 17 (240)
25
{105} {83}
PUR/GRN BRN {70} BLU/WHT BLU/ORG

2 10 18 (241) 26
{85} {81}
TAN/RED
3 WHT/BLU 11 GRN {204} 19 27 BLU/YEL
(242)
{225} {82}
WHT/BLK PUR/WHT BRN {31} TAN/RED

4 12 20 28
{226} {192} {59}
GRA/BLU BRN/WHT RED/BLK ORG {12}

5 13 21 29
{223} {173} {18}
GRA/BLK CAVITY BLU/ORG YEL/RED

6 14 PLUG 22 30 {176}
{224} {50}
WHT/BLK YEL/BLK PUR/ORG GRA/BRN

7 15 23 31
{55} {61} {48} {49
WHT/BRN PUR/BLK GRA/YEL

8 16 24
{75} {62} {84}
02 ID0229805
ELECTRICAL DIAGRAM
JT/AT100M1
CAB JUNCTION BOX JUMPER
ORG/GRN
CAVITY
PLUG {13}
CAVITY
RED {3} PLUG
T
S U
Z R V RED {2A}
GRA {5}
Y W
X
BLK {1}
BLK/BLU
{1B} BLK/RED
SOCS
{1A}
-FF-
2
TO CAB HARNESS
PNK/BLK GRA/BLK WHT/ORG

A J R
{239} {39} {139}
BRN YEL/RED GRA/PUR
B {251} K S
{44} {158}

C L T
{11} {45} {233}
SOCS
PUR/YEL
-A- -HH- D
PUR/BLK
{77}
M WHT/PUR
{71}
U {236}
BRN/ORG YEL/BLK BRN/RED

E N V {76}
{250} {89}

F O W {185}
{246} {98}

G P X {184}
{245} {102}
H GRA/YEL Q BLU/GRN
{38} {116}
SOCS
-GG-
GRA {108} PUR/ORG BLK/GRN GRA/ORG

1 9 17 (240) 25
{105} {83}
PUR/GRN BRN {70} BLU/WHT BLU/ORG

2 10 18 (241) 26
{85} {81}
WHT/BLU GRN {204} TAN/RED BLU/YEL

3 11 19 (242)
27
{225} {82}
WHT/BLK PUR/WHT BRN {31} TAN/RED

4 12 20 28
{226} {192} {59}
GRA/BLU BRN/WHT RED/BLK ORG {12}

5 13 21 29
{223} {173} {18}
GRA/BLK CAVITY BLU/ORG YEL/RED

6 14 PLUG
22 30 {176}
{224} {50}
WHT/BLK YEL/BLK PUR/ORG GRA/BRN

7 15 23 31 {49}
{55} {61} {48}
WHT/BRN PUR/BLK GRA/YEL

8 16 24
{75} {62} {84}
02 ID0229805
ELECTRICAL DIAGRAM
JT/AT100M1
FRAME/ENGINE HARNESS
RED/BLK
{18} CAVITY PLUG
CAVITY PLUG
ORG {12} BRN {31}
BLK {1} P BLK/RED

E N
{1A}
F D M
BLU/ORG A C BLK/BLU
{106} G B L {1B}
3 CAVITY PLUG
H
J
K
CAVITY PLUG
WHT/BRN BRN/WHT
{75} {173}
8 7 6 5 CAVITY
-EE-
CAVITY
PLUG PLUG
12 3 4
TO GLOW TO UMBILICAL
PLUG RELAY
HARNESS
K20 YEL/RED
(176) 1 2
BLK/RED
{1A}
BRN/ORG
BLK/ORG 18(25)
18(26)
RED
-RR-
2 1
(21)
TO DIODE TO AT VALVE
PACK
1 2
DRILL FLUID HARNESS

D8-D11
RED
VOLTAGE TRANSLATOR
{2B}
-TT-
GRA/YEL
(84) BLU/ORG BLK/WHT
BLK/RED
{1A} E5
GRA/ORG (81) {143} CAVITY 1 2 3 4
(83) BLU/YEL PLUG CAVITY 8 7 6 5

1
(82)
2 3 4 PLUG
PUR/ORG A B C D E F
ALTERNATOR 8 7 6
BRN/YEL
5
PIN# PIN#
(144) CAVITY
G1 PUR/YEL BRN/ORG
(74) WHT/BLK
{55} PLUG 1 BRN/RED 5 YEL/BLK
(89)
(185)
ORG/BLU (145) (73)
TO {27} BRN/BLU 6 GRA/BRN
DIODE BLK RED 2 (49)
{1} {2C} (184)
CONNECTOR
3 WHT/GRN 7 ORG
ORG/GRN
{13} DR1 (102)
BLU/GRN
(12)
CAVITY
4 8 PLUG
A (116)
B
ORG/BLU
{27}
LT. GRN
-A-
{204}
AIR
CONDITIONER
COMPRESSOR WHT/GRN
GRA/BLK {102}
{39} BRN/YEL
THRUST
A
B
{74} PUMP
HYDRAULIC
C
D BRN/ORG
{73}
L4-L5
TEMPERATURE WHT/GRN
PUR
{102}
GRA/YEL
{38}
ST1 {24}
STARTER
HYDRAULIC
FILTER
RESTRICTION B1
SP1 WHT/GRN
{102} D C B A WHT/GRN
{102}
BLK/RED PUR/ORG PUR/YEL
BLK (1) WHT/PUR {1A} BLK/BLU
GRN/YEL {144} {145}
A B {71} A B
{1B}
(229)
BLK/RED ROTATAION
GND {1A}
STROBE PUMP
AUXILLARY DS7 BLK

{1} L6-L7
LIGHT
ALTERNATOR
DS19 PRIMARY RED RED RED
FUSE {2A} {2B} {2C}
FUSE
F3
F1 GLOW
PLUGS
FUSE
F2
BLK/YEL TAN/YEL
(243) (244)
2 1
W.I.F.
SENSOR
S41
02 ID0229812
ELECTRICAL DIAGRAM
JT/AT100M1
FRAME/ENGINE HARNESS
AUX LIGHTS
S37
TAN/RED BLK/RED
{59} {1A} ORG {12}
A B GRN/WHT
BLK/RED {228}
{1A}
BLK/RED
2
C
A
1
D
B
{1A}
5
TAN/RED TAN/RED TAN/RED
{59} {59} {59}
BLK/RED
BLU/ORG {1A}
{50} A B
THROTTLE ORG/GRN
1 4
YEL/RED
{13}
2 5
{44} TO ENGINE STOP

S7
3 6
S4
C D
PUR/ORG BLK/RED A
{48} {1A} ORG/GRN

TAN/RED
{59}
{13} #1
PIN # PIN # PIN #
FRONT DRILL FRAME
L31 DOWN SOLENOID 1
BLU/ORG
{50} 11
WHT/BLU
{225}
21
GRN/YEL
{229}
WHT/BLK
BLK/RED {226} PUR/ORG BLU/ORG BRN/WHT
2 22
L30 FRONT DRILL FRAME
UP SOLENOID
{1A} B
A
A
B
{48} 12 {106} {173}
BLK/RED WHT/BLK YEL/RED
WHT/BLU {1A} 3 13 WHT/GRN 23
{225}
{55} {102} (176)
GRA/BLK BLU/ORG BLU/YEL BRN/RED
BLK/RED 4 14 24
L32 REAR DRILL FRAME
UP SOLENOID
{1A} B
A
A
B
{224}
BLK/RED
{81} {82} (185)
TAN/RED GRA/ORG BRN/BLU
GRA/BLU {1A} 5
{59} 15 {83} 25 (184)
{223} REAR DRILL
L33 FRAME 6 YEL/BLK 16
GRA/YEL 26 BLU/GRN
BLK/RED DOWN SOLENOID
{61} {84} (116)
L1 TO CRANE {1A}
B
A PUR/BLK 7
PUR/BLK
17
LT GRN
27
YEL/BLK
{62} {204} (89)
GRA {52} A {62}
B GRA/BLK RED/BLK GRA/BRN
BLK/RED 8 {224} 18
{18}
28 (49)
BLK/RED {1A}
CAB SWING
L34 GRA/BLU CAVITY
B
{1A} CAB SWING TAN {47} 29
IN SOLENOID
YEL/BLK
A
L35 OUT SOLENOID
9 {223} 19
PLUG
WHT/BLK GRA {52} CAVITY
{61} 10 20 30
{226} PLUG
3 31 CAVITY
PLUG
31 20
30 8 21
19 9
18 2 10
#1 29
28
17
7
6
1
3
4
11
22
23
16 5 12
15 13
27 14 24
26 25
RED (2A)
-A- TO JUNCTION
BOX
BLK {1}
-MM-
X H
W J
V G K
B
#2 U
T
F
E
A
D
C
M
L
A B
S N
BLU (8) A B C
GRA {52} R P
TAN {47}
YEL/RED BLK {1} #2
{44} PIN # PIN # PIN #
ORG {12} BLK/ORG GRA/YEL
TO HOIST TO HOIST A H (26) R {38}
HARNESS HARNESS
BLK/RED WHT/BRN GRA/BLK
-UU- -UU-
B J S
{1A} {75} {39}
BLK/RED A B C D
C ORG/GRN K BRN {31} T YEL/RED
{1A} {13} {44}
CAVITY PLUG
BLK/WHT CAVITY BLK/YEL CAVITY
D PLUG L U PLUG
{143} (243)
PUR {24} TAN/YEL WHT/PUR
E M V
(244) {71}
DRILL
FLUID BLU {8} RED GRN/WHT
F N W
PUMP (21) (228)
BRN/ORG
L8 G BLK/BLU P X CAVITY
{1B} (25) PLUG
02 ID0229812
ELECTRICAL DIAGRAM
JT/AT100M1
JUNCTION BOX HARNESS
PIN# PIN# PIN#

PUR/WHT BLU/GRN CAVITY
A {192}
J {116} R
PLUG
BLK/RED YEL/BLK
B {1A} K {89} S CAVITY
PLUG
ORG {12} PUR/YEL
TO CRANE ENABLE
C L {236} T BLK/RED SWITCH
{1A}
D
BLK/BLU
{1B}
M
PUR/ORG
{105} U
CAVITY
PLUG
S43
GRA
TAN/WHT BRN/RED CAVITY
E N V (52)
{233} (76) PLUG GRA/BLK
RED/BLK PUR/BLK CAVITY (51)
F O (77) W
2
C
A
1
{18} PLUG
B
5
PUR/GRN CAVITY CAVITY TO ACC. SOCKET
G P X
J1
{85} PLUG PLUG
GRA/PUR CAVITY TO FRAME
H {158} Q GROUND
PLUG BLK/RED RED/WHT
W X GRA {1A} {14}
K
(1C)
-PP-
V J L
B A
H B
TO HOSETRACK
PINS
U
G C M
A
HARNESS T
F D N
S E
O
R P
Q
GRN/YEL
BLK/RED {229}
{1A} GRN/YEL
L9 GRA
{108}
B
A
TO AUX. LIGHTS {229}
BLK {1}
-A-
TO
DIVERSION VALVE BLK {1}
SOLENOIDS BLK/RED
{1A}
L10 B
A
TO STROBE ALARM
LS2
GRA BRN {70}
{108}
A
B
ORG/GRN BLK/RED
CAVITY {1A}
{13} PLUG
TO CAB JUMPER HARNESS
-BB- -B-
CAVITY
PLUG T RED {3}
U S
PINS
RED {2A} V R Z GRA {5} RED

(13)
W Y SHIELD 1 2
(1C)
X CAVITY RED
4
5
3
BLK {1}
PLUG (21)
BLK/BLU
BLK/RED {1B} CAVITY BLK
{1A} BRN/ORG PLUG WHT (1B)
(25) (249)
BLU
1
U1
(248)
10
5
7
2
11
6
8
3
12
CAN
4
RED {2A}
BLK/ORG CAVITY
(26) PLUG BLK {1}
PIN# PIN# PIN#

PNK/BLK GRA/BLK WHT/ORG
POWER SOURCE
A J R
-JJ- -MM-
(239) {39} {139}
BRN YEL/RED GRA/PUR
B (251) K S
{44} {158}
C {11} L T
{45} {233}
X W
D
PUR/BLK M WHT/PUR PUR/YEL K V
U J
(77) {71} {236} L B H U
PINS
E
BRN/ORG
N YEL/BLK V
BRN/RED M C A G T
(250) {89} (76) N D F
E S
F
WHT/BLU
O
RED/WHT
W
BRN/RED O R
(246) {98} (185) P Q
WHT/GRN WHT/GRN BRN/BLU 72 94 28 50
G P X
71 93 27 49
(245) {102} (184) 70 92

69 91
26 48
25 47
24 46
68 90
TO CAB HARNESS 67 89 23 45
GRA/YEL Q BLU/GRN 66 88 22 44
H 65 87 21 43
-BB-
{38} {116} 64 86
63 85
20 42
19 41
62 84 18 40
61 83 17 39
60 82 16 38
59 81 15 37
58 80 14 36
57 79 13 35
56 78 12 34
55 77 11 33
54 76 10 32
31 20 53 75 31 9
30 8 21 52 74 8 30
-KK-
19 9 73 51 29 7
18 2 10
SOCS
29 7 3 22 6 4 2
17 1 11
28 6 4 23 5 3 1
16 5 12
15 13
27 14 24
26 25
TO ENGINE ECU
PIN# PIN# PIN#
GRA {108} LT.GRN RED/BLK PIN # PIN # PIN #
1 11 21 {18}
{204} RED/BLU ORG/BLK
1 28 63 BLK/YEL
PUR/GRN PUR/WHT BLU/ORG (238) (45) (243)
2 {85} 12 22
{192} {50}
BLK BLK/GRN TAN/YEL
WHT/BLU 2 29 64
BRN/WHT PUR/ORG (1) (240) (244)
3 (225) 13 23
{173} {48}
RED/BLU BLU/WHT WHT/GRN
WHT/BLK CAVITY GRA/YEL 3 51 70
4 14 24 (238) (241) (245)
{226} PLUG {84}
YEL/BLK BLK TAN/RED WHT/BLU
5
GRA/BLU 15 25 GRA/ORG 4 55 71
{223} {61} (1) (242) (246)
{83}
GRA/BLK PUR/BLK BLU/ORG RED/BLU PUR/ORG WHT/PUR
6 16 26 5 56 72
{224} {62} {81} (238) (48) (247)
WHT/BLK BLK/GRN BLU/YEL BLK CABLE 22-2 BLU/ORG
7 {55} 17 27 6 60 78
(240) {82} (1) BLK (50)
WHT/BRN BLU/WHT TAN/RED
8 {75} 18 28 CAVITY BLU CABLE 22-2
(241) {59} 15 61 82
PLUG (248) CLR
PUR/ORG TAN/RED ORG {12}
9 19 29
4
{105} (242) PNK/BLK WHT 92 BRN/ORG
19 62 (250)
BRN YEL/RED (239) (249)
10 20 BRN 30
{70} {31} (176) BRN
GRA/BRN 25 (251)
31
(49)
02 ID0229819
ELECTRICAL DIAGRAM
JT/AT100M1
JUNCTION BOX HARNESS
REVERSE ALARM HOIST HOIST AUXILARY ENGINE

RELAY POWER RELAY ENABLE RELAY LIGHT RELAY ECU RELAY START RELAY
K1 K2 K3 K4 K5 K6
BLU/ORG GRN/WHT RED/ORG WHT/ORG
{106} {228} (237) {139}
BLU {8}
TAN {47} GRN {227} RED/ORG RED/BLK
PUR/GRN BRN {7} (237)
{85} {4}
GRA/BLK
3 3 (51) 3 30 30 30
5 5 5 85 86 85 86 85 86
87A 87A 87A
2 4 1 2 4 1 2 4 1
87 87 87
BLK/RED RED/WHT BLK/RED

BLK/RED {98} WHT/BLK
{1A} {1A} ORG {12} GRN/YEL {1A} WHT/PUR
GRA {108} PUR {24} {11}
ORG {12} {229} RED/BLU (247)
(238)
-A- BRN {7} RED {2A}
K1 K2 K3 K4 K5 K6 {20A} HOIST F8
{25A)
RED/ORG
(237) ENGINE ECU F9
{15A}
RED/WHT
{14} ACC SOCKET F10
RED {3} RED {2A}
-B- MAIN F4
{40A}
RED/BLK
{40A} {4}
START F5
{20A}
GRA {5}
A/C HEATER F6
DIAGNOSTIC {20A} GRN {227} WORKLIGHT F7
CONNECTOR
J3
A ORG/GRN
(13) RED {2A}
J
A
K
B
B BLK/BLU
H
M
L
C
(1B)
G
D
F
F CABLE 22-2
E
BLK
G CABLE 22-2
BLK
H CABLE 22-2
CLR
K BRN
(251)
M CABLE 22-2
CLR
20 31 PIN# PIN# PIN#

21 8 30
9 19
BLU/ORG WHT/BLU GRN/YEL
PINS
10 2 18 1 11 21
22 3 7 29 {50} {225} {229}
11 1 17
23
12
4
5
6
16
28
PUR/ORG BLU/ORG BRN/WHT
13 2 {48} 12 {106} 22
24 14
15
27 {173}
25 26
3
WHT/BLK
13 WHT/GRN YEL/RED
23
{55} {102} (176)
TO ENGINE/FRAME HARNESS BLU/ORG BLU/YEL BRN/RED
4
{81}
14
{82} 24 (185)
-MM- TO ENGINE/FRAME HARNESS 5

TAN/RED
{59}
15 GRA/ORG
{83}
25 BRN/BLU
(184)
PINS
PIN#
ORG {12}
PIN#
BLK/ORG
PIN#
GRA/YEL
-MM- 6
7
YEL/BLK
{61}
PUR/BLK
{62}
16
17
GRA/YEL
{84}
LT GRN
26
27
BLU/GRN
(116)
YEL/BLK
A H R {204} (89)
(26) {38}
GRA/BLK RED/BLK GRA/BRN
H X
BLK/RED WHT/BRN GRA/BLK 8 {224} 18 28
J W
B J S {18} (49)
K B G V {1A} {75} {39} GRA/BLU CAVITY
U ORG/GRN BRN {31} YEL/RED 9 19 TAN {47} 29
L C A F
C K T
{223} PLUG
D E T {13} {44}
M WHT/BLK CAVITY
N S CAVITY BLK/YEL CAVITY 10 20 GRA {52} 30
P R D L U {226} PLUG
PLUG (243) PLUG
CAVITY
PUR {24} TAN/YEL WHT/PUR 31 PLUG
E M V
(244) {71}
BLU {8} RED GRN/WHT
F N W {228}
(21)
BLK/BLU BRN/ORG CAVITY
G P X
{1B} (25) PLUG
02 ID0229819
ELECTRICAL DIAGRAM CAB
TOP GAUGE PANEL HARNESS
WORKLIGHT
SWITCH
S36
TO WINDSHIELD TAN/RED BLK/BLU

{59} {1B}
WIPER HARNESS
-SS- ORG {12} A
1
B
PUR/GRN BLK {1} 2 5
{222} TAN/RED 3 6
C D
GRA/BLU {59}
PUR/YEL
{221} {217} BLK/BLU
TAN/RED
{59} {1B}
BLK {1} F E D C B A GRA/GRN
{218}
YEL (60)
A
B -A-
BLK {1}
WORK LIGHT
DS18
BLK/GRN
BLK/GRN
(240)
(240)
WHT/BLU TAN/RED
1 2 3 4
(246) (242)
8 7 6 5
BLU/WHT
(241) BLK/BLU
WHT/GRN BRN/ORG (1B)
(245) (250)
8 7 6 5 8 7 6 5
4 3 2 1 4 3 2 1
ENGINE INDICATOR HYD. INDICATOR

DS3-DS6 DS1-DS2
PIN# PIN# PIN# PIN#
WHT/BLU BLK/GRN GRA/ORG
1 (246) 5 (240) 1 (22) 5
BLU/WHT BRN/ORG GRA/BLK

2 6 (250) 2 6
(241) (39)
BLK/GRN TAN/RED GRA/ORG

3 7 (242) 3 (22) 7
(240)
WHT/GRN BLK/BLU GRA/YEL

4 8 (1B) 4 8
(245) (38)
03 ID0173388
ELECTRICAL DIAGRAM
LOWER WIPER
TOP SWITCH
UPPER WIPER S35 CAB SWING
SWITCH SWITCH
S34 TAN/RED S31
{59} BLK/BLU
{1B}
TAN/RED GRA/ORG PUR/GRN
BLK/BLU A B {222}
GRA/ORG {59} {1B}
{219}
1 4 TAN/RED BLK/BLU
{219} GRA/GRN {59} {1B}
A B {218} 2 5 PUR/ORG
{220} YEL/BLK A B
1 4
GRA/RED 3 6
{61}
PUR/ORG 1 4
2 5 {216} {220}
C D
PUR/YEL
3 6 {221} ORG {12} 2 5
GRA/RED 3 6
C D
GRA/BLU TAN/RED BLK/BLU
{216} {59} PUR/BLK C D
{217} {1B}
BLK/BLU {62}
{1B} BLK/BLU
TAN/RED TAN/RED
{59} {1B}
{59}
-A- -B-
ORG/BRN BLK/BLU
(19) (1B)
BLK/BLU
(1B) ORG/BRN
(19)
6 1 6 1
CAVITY
PLUG 5 2 CAVITY 5 2 CAVITY
4 3 PLUG 4 3 PLUG
ORG/BRN BRN {31}

(19)
ORG/BRN ORG/BRN
(16) (19)
VOLTMETER FUEL GAUGE

03 M1 M2 ID0173388
ELECTRICAL DIAGRAM
WORK LIGHT
DS17
BLK {1}
YEL {60}
B A
-B-
TO CAB HARNESS
-AA- BLK/BLU BLK/GRN
WHT/BLU BRN/ORG
(250)
{1B} (240) BLU/WHT
WHT/GRN (246) (241)
TAN/RED
(245) CAVITY
(242)
PLUG
GRA/YEL CAVITY GRA/ORG
{38} BRN {31} PLUG 12 11 10 9 8 7 {219}
12 11 10 9 8 7
GRA/BLK 1 2 3 4 5 6 CAVITY
BLK {1} 1 2 3 4 5 6 PUR/ORG PLUG
{39}
{220} YEL
{60}
ORG {12} PUR/BLK
GRA/RED
{216} TAN/RED YEL/BLK {62}
ORG/BRN GRA/ORG {59} {61}
{19} {22}
03 ID0173388
ELECTRICAL DIAGRAM
JT/AT100M1
PIPE LOADER HARNESS
PIPELOADER
DIODE PACK
D12-D19
K23 K22 K21 REAR
WRENCH FRONT BLU/GRN GRN/BLU
YEL BRN TAN/ORG WRENCH SHUTTLE {128}
YEL/RED BRN/ORG PRESS {130} PUR/GRN
(122) 123) TAN ENABLE CAVITY
(126) (124) (230) {117} RELAY PRESS RELAY RELAY PLUG {134}
3 3 3 K23 K22 K21 1 2 3 4 5 6 TAN/GRN

{136}
5 5 5
TAN/WHT 12 11 10 9 8 7
2 4 1 2 4 1 2 4 1 {137}
CAVITY
PUR/YEL PLUG
BLK/RED BLK/RED BLK/RED K23 K22 K21 {135}
GRN/ORG BLU/YEL
{1A} {1A} {1A} {131} {129}
WHT/YEL WHT/BRN RED/WHT

(132) (133) {231} GRN/BLK
BLU/BLK
{92}
{93}
1 2
FRONT WRENCH
CLAMP PRESS
SWITCH FRONT
HOME
SP5 SWITCH
REAR WRENCH
CLAMP PRESS
SWITCH Q1
BLU BLK
SP6 WHT/BRN RED/BLK
{1B}
3 4
{140}
(133) (18) 2 1
B A
BRN
N.C. {18}
BLK/BLU C
WHT/YEL RED/BLK (1B)
(132) (18)
B A
C
BLK/BLU
(1B)
-A-
A B
WHT
C B A
{80}
RED/BLK BLK/BLU A B
{18} {1B} ORG BLK/RED

{12} {1A}
6 FRONT
WRENCH
BLU
{1B} 3 4
BLK
{231}
SWITCH 2 1 TO PIPELOADER
SP2 CAVITY
PLUG
CAVITY
N.C. 28 VALVE HARNESS
PLUG
Y
BRN -LL-
{18}
B A
PUR/WHT
SHUTTLE GUARD {100} BLU/WHT
GREASER SWITCH BRN/YEL {101}
HEATER {125}
Q4 BLK/RED YEL/RED
BRN/ORG {126}
{124} {1A}
TAN/ORG
{230}
CAVITY PUR
{118}
PLUG X
W K YEL/BLU
V J {127}
H L
B BLU/GRN
U
TAN/WHT G C M {128}
A
{137} T CAVITY PLUG
F D N
TAN/GRN S E
{136} O
R P
Q
GRA BLU/YEL
{119} GRN {129}
PUR/YEL {120}
{135} BLU
{121} GRN/BLU
PUR/GRN {130}
{134} GRN/ORG
{131}
02 ID0229872
ELECTRICAL DIAGRAM
JT/AT100M1
PIPE LOADER HARNESS
BLU (1B) BLK {234}

REAR
3 4 STOP
2 1 SWITCH
BRN/YEL
{125}
CAVITY
PLUG
N.C. BRN (18) Q2
BRN PUR
GRA ORG {118}
16 {123} {119} {12}
BLU/BLK
{93} GRA/RED
{234}
PUR/WHT X GRN/BLK
W K
{100} V {92}
J L
GRN H B TAN
TAN/RED {120} U
C M {117}
16 {140} G A
T BLK/RED
F D N {1A}
GRA/WHT S E REAR
{78} BLU/WHT O HOME
R P
Q
YEL/BLU YEL {101} SWITCH
{127}
BLK/BLU
{122}
RED/BLK SHUTTLE Q5
{1B} BLU {18} HOME BLU (1B) BLK {78}
{121} WHT SWITCH
WHT/RED {80} 3 4
{79}
Q3 2 1
TO PIPELOADER BLU (1B) BLK {79} N.C. BRN (18)

JUMPER HARNESS 4
3
-CC- N.C.
2 1
BRN (18)
BLK/RED
{1A}
-A- B
A
GRN
TO AIR
COMPRESSOR
SOLENOID
C B A
L28
CAVITY
ORG
{12} GRN PLUG
TO PRESSURE BLK/RED GRA

{1A} {119}
SWITCH
SP3
6 TO LUBE
SOLENOID
L23
02 ID0229872
ELECTRICAL DIAGRAM
CAN GAUGE HARNESS
WHT
22 BLU
BLK RED
22
22 18
SHIELD
22 4
5 6 1
1 BLK SHIELD BLU
3 5 2
22 22 22
4 3
2
WHT
RED 22
RED
18
22
02 ID0166794
ELECTRICAL DIAGRAM
PIPE LOADER JUMPER CABLE
TO CAB HARNESS TO PIPELOADER

-DD- -CC-
PINS
PINS
ORG {12} GRA {119} BLK/BLU

A J R {1B} ORG {12} GRA {119} BLK/BLU
A J R {1B}
B GRA/RED K PUR {118} S GRA/WHT
(234) {78} B GRA/RED K PUR {118} S GRA/WHT
(234) {78}
BLK/RED GRN/BLK TAN/RED
C L T BLK/RED TAN/RED
{1A} {92} {140} C L GRN/BLK T
{1A} {92} {140}
YEL {122} TAN {117} PUR/WHT
D M U TAN {117} PUR/WHT
{100} D YEL {122} M U
{100}
BLU {121} BLU/WHT BRN {123}
E N V BLU {121} BLU/WHT BRN {123}
{101} E N V
{101}
YEL/BLU RED/BLK BRN/YEL
F (127)
O W (125) YEL/BLU RED/BLK BRN/YEL
{18} F O W
(127) {18} (125)
GRN {120} WHT {80} BLK
G P X (1) GRN {120} BLK
G P WHT {80} X (1)
BLU/BLK WHT/RED
H Q {79} BLU/BLK WHT/RED
{93} H Q
{93} {79}
03 ID0173500
ELECTRICAL DIAGRAM
JT/AT100M1
PIPE LOADER VALVE HARNESS
WRENCH ROTATE WRENCH ROTATE
CW CCW
L24 L25
PUR/YEL
PUR/GRN (135)
PUR (134) PUR
(118) (118)
A B A B
REAR WRENCH REAR WRENCH
CLAMP UNCLAMP
L17 L18
BLK/RED
(1A) BLK/RED
(1A)
A B A B
9 YEL/RED
(126)
YEL/BLU
(127)
TO
PIPELOADER
HARNESS
-LL-
PINS
-A-
BLU/WHT
(101) BRN/YEL
(125) B A B A
PUR/WHT BLK/RED BRN/ORG BLK/RED BRN/YEL

BLK/RED (100) (124) (125)
YEL/RED (1A) (1A) (1A)
PUR (126) TAN/ORG
(118) (230)
YEL/BLU BRN/ORG FRONT WRENCH FRONT WRENCH
(127) (124) CLAMP UNCLAMP
X W
K
CAVITY J
V CAVITY L15 L16
PLUG L PLUG
B H U
BLU/GRN M G TAN/WHT
C A T (137)
(128)
BLU/YEL N D F
E S CAVITY
(129) O PLUG
R
P Q
GRN TAN/GRN
(120) (136)
GRN/BLU GRA
(130)
(119)
BLU
GRN/ORG (121) PUR/GRN PUR/YEL
(131) (134) (135)
02 ID0229875
ELECTRICAL DIAGRAM
JT/AT100M1
PIPE LOADER VALVE HARNESS
PIPE GRIP
OPEN PIPE GRIP
CLOSE
L19
L20
GRN GRN
SHUTTLE STOP SHUTTLE STOP (120) (120) GRN/ORG
(131)
UP DOWN
A B A B
L13 L14 GRN/BLU
BLK/RED BLU/WHT (130)
(1A) (101)
PUR/WHT A B A B
(100)
BLK/RED
(1A)
BLU
(121)
A PIPE LIFT
B UP
BLU/GRN L21
(128)
BLU
(121)
A PIPE LIFT
-A- B
DOWN
BLU/YEL L22
(129)
GRA
(119)
A
LUBE
B
BLK/RED L23
(1A)
B A B A
9 TAN/GRN TAN/ORG TAN/WHT

(136) (230)
TAN/ORG
(230)
(137)
SHUTTLE EXTEND SHUTTLE RETRACT

L26 L27
02 ID0229875
ELECTRICAL DIAGRAM
UMBILICAL HARNESS
LINER
WASHER
PUMP
ORG/BRN
RELAY
{235}
K17
ORG
{12}
3 K17
5
2 4 1
BLK/RED
{1A}
10
BRN/WHT
{173}
RED/BLK
CAVITY {18}
PLUG
BRN {31} ORG
{12}
BLK/RED P
{1A} N E BLK
SOCS
M D F {1}
BLK/BLU L
C
B
A
G BLU/ORG
-A-
{1B} K
J
H {106}
CAVITY CAVITY
PLUG PLUG
BRN/WHT
{173} WHT/BRN
{75}
TO FRAME
ENGINE HARNESS
-EE-
BRN {31}
TO FUEL
SENDER
R1
02 ID0173474
ELECTRICAL DIAGRAM
UMBILICAL HARNESS
TO FLUID FLOW
SPEED SENSOR
BRN
MT2
1
(18) 2
1 2
4 3
4 3
BLK BLU
(1B) (75)
TO WASH WAND
SWITCH 10
S9
BLK/RED
{1A}
D
B
5
4
6
GRN/RED
C
A
3
{174}
GRN/YEL
GRN/RED {175}
{174}
BRN/WHT
{173}
ORG/BRN
{235}
A
-A- B
BLK
{1}
LINER WASHER
PUMP
B2
A B
A B
BLU/ORG BLK/RED
BLK/RED {106} {1A}
D
B
GRN/YEL
5
4
{175} {1A}
C
A
3
2
TO REVERSE
WARNING ALARM ORG YEL
TO CHECK {12} {60}
VALVE LS3
L2
WORKLIGHT
SWITCH
S38
BLK YEL
{1} {60}
TO WORKLIGHTS
02 DS21-DS22 ID0173474
ELECTRICAL DIAGRAM
UMBILICAL HARNESS (AT ONLY)
A B C
A B C
WHT/BRN
(75)
BLK/BLU RED/BLK
(1B) (18)
C B A
TO FLUID FLOW
10 SPEED SENSOR
C B A
MT2
RED/BLK
CAVITY {18}
PLUG
ORG
BRN {31} {12}
BLK/RED P BLK
N E
{1A}
{1}
SOCS
M D F
BLK/BLU L
C
B
A
G BLU/ORG -A-
{1B} K H {106}
J
CAVITY CAVITY
PLUG PLUG
BRN/WHT
{173} WHT/BRN
{75}
TO FRAME ENGINE
HARNESS B A
-EE- BLK/RED GRN/YEL
{1A}
BRN {31} {175}
TO CHECK
VALVE
TO FUEL L2
SENDER
R1
01 ID0247936
ELECTRICAL DIAGRAM
UMBILICAL HARNESS (AT ONLY)
TO WASH WAND
SWITCH
S9
BLK/RED
{1A}
D
B
5
4
GRN/RED
C
A
{174}
GRN/RED GRN/YEL
{174} {175}
BRN/WHT
{173} 10
TO WORKLIGHTS
DS21, DS22
BLK
{1}
-A-
YEL
{60}
B A
BLK/RED
BLU/ORG
{1A} 16 {106}
D
B
5
4
C
A
3
2
TO REVERSE WARNING
ORG YEL
ALARM {12} {60}
LS3 WORKLIGHT
SWITCH
S38
01 ID0247936
ELECTRICAL DIAGRAM
TOP PANEL CAN CABLE, 4m
11
4 4
3 3
1 1
5 5
2 2
02 ID0173583
ELECTRICAL DIAGRAM
CAN TRUNK CABLE,6m
12
4 4
3 3
1 1
5 5
2 2
02 ID0173626
ELECTRICAL DIAGRAM
CAN TERMINATION RESISTOR
13
4
3
1
5
2
03 ID0173629
ELECTRICAL DIAGRAM
CAN TEE
14
02 ID0173632
ELECTRICAL DIAGRAM
JT/AT100M1
HOSETRACK HARNESS
PIN# PIN# PIN#

BLU BLU BLU
A J R
(1) (9) (17)
WHT/BLU BLU BLU
B K (10) S
(2) (18)
BLU BLU GRN/YEL
C L T
(3) (11) (19)
BLU BLU CAVITY
D M U PLUG
(4) (12)
BLU BLU CAVITY
E
(5)
N
(13)
V PLUG 15
BLU BLU CAVITY
F O W
(6) (14) PLUG
BLU BLU CAVITY
G P X
(7) (15) PLUG
BLU BLU
H Q
(8) (16)
TO JUNCTION
BOX HARNESS
-PP-
X W
K
J V
L H
B
-A-
U
M C G
A
T
N D F
E S
O
P R
Q
L
K
B
X
J
W
H
V TO CARRIAGE
-A- HARNESS
U
M C G
A
T
N D F
O
P
E
Q
R
S
-NN-
PIN# PIN# PIN#

BLU BLU BLU
A J R (17)
(1) (9)
WHT/BLU BLU BLU
B K (10) S
(2) (18)
BLU BLU GRN/YEL
C L T
(3) (11) (19)
BLU BLU CAVITY
D M U PLUG
(4) (12)
BLU BLU CAVITY
E N V PLUG
(5) (13)
BLU BLU CAVITY
F O W
(6) (14) PLUG
BLU BLU CAVITY
G P X
(7) (15) PLUG
BLU BLU
H Q
(8) (16)
02 ID0229896
ELECTRICAL DIAGRAM
JT/AT100M1
CARRIAGE HARNESS
PIN#
PUR/WHT
PIN#
BLU/GRN
PIN#
CAVITY
16
A {192}
J {116} R
PLUG
B
BLK/RED
K
YEL/BLK
S CAVITY
-A-
{1A} {89} PLUG
ORG {12} PUR/YEL BLK/RED
C L {236}
T {1A}
BLK/BLU PUR/ORG CAVITY

D {1B} M {105} U PLUG
E
TAN/WHT
N BRN/RED V
CAVITY
{233} (76) PLUG
F
RED/BLK
O
PUR/BLK W
CAVITY
{18} (77) PLUG
PUR/GRN CAVITY CAVITY
G {85}
P PLUG X
PLUG
H
GRA/PUR
Q CAVITY
-B-
{158} PLUG
W X
K
V J L
TO HOSETRACK U
H B
M
HARNESS G
-C-
A C
T
F D N
S E
O
-NN- R
Q P
CAVITY RED/BLK
PLUG {18}
C B A
C
A
PUR/BLK
B
{77}
B
A
C
CAVITY
PLUG
BLK/BLU
{1B}
-D-
TO INNER ROTATION
SPEED PICKUP
(AT Only) BLK/BLU
C B A RED/BLK
M10 {1B} {18}
TAN/WHT
{233}
TO ROTATION
SPEED PICKUP
MT1
02 ID0229905
ELECTRICAL DIAGRAM
JT/AT100M1
CARRIAGE HARNESS
16
TO TRACKER
CONTROL LIGHT GRA/PUR
{158}
B
A DS14
ORG {12}
-A-
BRN
(116)
1 2 TO FLOAT
4 3
SENSOR
PUR/YEL
BLK
(236)
BLU
(89)
R6
(236)
1
-B-
1
TO DIODE
2
2
YEL/BLK
D6 BLK/RED
B
{1A}
TO SPINDLE
(89) A BRAKE SOLENOID
L29
PUR/WHT
{192}
BLK/RED
{1A}
TO TWO SPEED
-C- B
A PUR/ORG SOLENOID
(105)
L11
BLK/RED
{1A}
B TO THRUST BRAKE
A SOLENOID
BRN/RED
16(76) L12
-D-
BLK/RED
{1A}
2 1 FRONT VIEW
3
PUR/GRN
{85}
TO VARIABLE
ROTATION SOLENOID
L3
02 ID0229905
ELECTRICAL DIAGRAM
WINDSHIELD WIPER HARNESS
TO TOP
GAUGE HARNESS
-SS-
PUR/GRN
PUR/YEL (137) BLK
(136) (1) GRA/BLU
(132)
BLK
(1) F E D C B A GRA/GRN
(133)
17
TO TOP
MOTOR
B4
BLK
(1)
GRA/GRN
(133)
GRA/BLU
(132)
PUR/GRN PUR/YEL BLK

(137) (136) (1)
TO BOTTOM
MOTOR
B6
02 ID0173708
ELECTRICAL DIAGRAM
AT VALVE HARNESS
TO PRESSURE
TRANSDUCER
MT4 BLU/GRN
YEL/BLK (116)
(89)
B
A
C
GRA/BRN
(49)
18
2.0
BRN/RED CAVITY
(185) PLUG
BRN/BLU 1 8 ORG
(184)
2 7 (12)
WHT/GRN 3 6 GRA/BRN
(102) (49)
4 5
YEL/BLK
BLU/GRN
(116)
(89)
-TT-
TO FRAME
HARNESS
-A-
CAVITY
PLUG -RR-
CAVITY
PLUG
F
CAVITY E
PLUG
D
BLK/RED C
(1A)
B
CAVITY A
PLUG
WHT/BLK
(55)
01 ID0247948
ELECTRICAL DIAGRAM
AT VALVE HARNESS
TO INNER TO DRILL
ROTATION FLUID
L35, L36 L38
WHT/GRN BLK/RED 18
(102) (1A)
YEL ORG/WHT GRN ORG/WHT

2 1 (187) 2 1 (187)
(189) 3 (188) 3
DIAGNOSTIC
CONNECTION
J4
NC WHT
(1) (2)
(58)
(5) GRA
(57)
BLK (4) (3)
BLU
(12) (1A)
12 11 10
1
2
TO
-A-
3
9
CONTROLLER
4
8
5
7
U5
PIN # PIN #
GRN ORG
1 (188) 7 (12)
ORG/WHT BLK/RED
2 (187) 8 (1A)
YEL WHT/BLK
3 (189) 9 (55)
CAVITY CAVITY
4 10 PLUG
PLUG
GRA BRN/RED
5 (57) 11
(185)
WHT BRN/BLU
6 (58) 12 (184)
01 ID0247948
ELECTRICAL DIAGRAM
JT/AT100M1
POWERVIEW HARNESS
WHT
RED 22 BLU
22 22
1
2
3
-A-
6
5
4
BLK SHIELD
22 22
CAVITY
PLUG
M3
19
WHT
22
4
BLK
-A- 1 5 3
2
22
SHIELD BLU
22 22
RED
22
02 ID0229917
ELECTRICAL DIAGRAM
NEGATIVE BATTERY CABLE (BLK)
TO
DISCONNECT
20
TO
ENGINE
01 ID0182434
ELECTRICAL DIAGRAM
NEGATIVE BATTERY CABLE (BLK)
TO BATTERY
21
TO BATTERY
TO
DISCONNECT SWITCH
01 ID0182435
ELECTRICAL DIAGRAM
POSITIVE BATTERY CABLE (RED)
TO BATTERY
TO BATTERY 22
TO STARTER
01 ID0182432
ELECTRICAL DIAGRAM
AT100M1 ONLY TAN/RED BLK/BLU
(59) (1B)
INNER ROTATION HARNESS TAN/YEL A B BLU/PUR
(179) 1 4
(181) INNER ROTATION
YEL/BLU SWITCH
BLU/PUR 2 5 (177)
(181) 3
C
6
D
BRN/BLK S44
(196)
TAN/RED BLK/BLU
(59) (1B)
INNER ROTATION
JOG SWITCH
YEL/BLK B
TAN/ORG
(178)
E4
(89)
C
BLU/GRN
A (116)
23
BLK/BLU
(1B)
C C
INNER ROTATION
B B PUR/BLK TACHOMETER
(77)
A A M10
ORG/BRN
(19)
B B BLK/BLU LIGHT
(1B)
A A
M10
-A- TAN/RED
(59)
BLU/PUR
(181)
D BLK/BLU
C (1B) INNER ROTATION
POT
B
A TAN/BLU R18
(182)
BRN/BLK
(196)
BLK/BLU
(1B)
C C
GRA/BRN INNER ROTATION
B B PRESS GAUGE
(49)
A
A
ORG/BRN M11
(19)
BLK/BLU
TO CAB HARNESS (1B)
B B
-VV- A A
LIGHT
TAN/RED M11
(59)
12 1110 9 8 7
1 2 3 4 5 6
-A-
PIN # PIN #
TAN/RED ORG/BRN
1 7 (19)
(59)
BLK/BLU PUR/BLK
2 (1B) 8 (77)
BLU/PUR TAN/BLU
3 9
(181) (182)
BRN/BLK YEL/BLU
4 (196) 10 (177)
BLU/GRN TAN/ORG
5 11 TAN/YEL
(116) (178)
YEL/BLK GRA/BRN
-VV- (179)
6 12
(89) (49)
01 ID0248517
ELECTRICAL DIAGRAM
AT/JT SWITCH JUMPER
TO INNER
TO JT/AT ROTATION
SWITCH HOURMETER
S45 M9
YEL/WHT
ORG BLK/BLU
{183}
WHT {12} YEL/BLU {1B}
16 {177}
A
2
3
1
D
B
5
YEL/RED WHT BLU/YEL
{176} 16 16
24
ORG BLU/PUR
16{12} A B C D E F 16 {181}
YEL/RED BLK/BLU
16 {176} YEL/WHT 16 {1B}
YEL/BLU 16 {183}
16 {177}
TO MAIN FRAME
HARNESS
-WW-
01 ID0249335
HOIST
JT8020/JT/AT100M1
LIMIT SWITCH
23 17
S1
J1
INNER BOOM UP
TERMINAL BLOCK
PENDANT L2
INNER BOOM DOWN
E1 UP L3
1 1 1
INNER BOOM S2
2
2 2 OUTER BOOM UP
DOWN L4
OUTER BOOM DOWN
UP L5 27
3 3 3
OUTER BOOM S3
4
4 4 ROTATE CW
DOWN L6
13 27 ROTATE CCW 17
CW L7
5 5 5
ROTATE S4
6
6 6 EXTEND OUT
CCW L8 17
EXTEND IN
OUT L9
7 7 7
EXTEND S5
8
8 8 AUX 1
IN L10 AUX 1
9 9 9 L11
AUX 1 S6
10
10 10 AUX 2
L12 AUX 2
11 11 11 L13
AUX 2 S7
12
12 12
13
13 13
ON/OFF TO CRANE
ENABLE RELAY
14 14 14 14
S8
15 15 15
13
16 16 13
TRIGGER
R1 17 17 17
21 18 18 18
19
16
OVERLOAD
20 RELAY
K4 87a
27
21 21 30 87
26
85 86
25
22
24 SP1
15 21 LS1
INNER BOOM
PRESSURE SWITCH
ALARM
14
POWER
16 14 RELAY
K1 87a
30 87
85 86
13
DIN POWER 18 U1
PROPORTIONAL SWITCHING 15 28
15
VALVE RELAY F1
L1 PROPORTIONAL
K2 87a
10 AMP AMPLIFIER
19
30 87 21
85 86
22
DIN GROUND
SWITCHING 29
28 RELAY
K3 87a
22
30 87
20
85 86
02 ID0147351
CIRCUIT DESCRIPTION
(HOIST)
JT8020M1/JT/AT100M1
Circuit
1 grn Inner boom switch to inner boom up solenoid
2 red/blk Inner boom switch to inner boom down solenoid
3 blk Outer boom switch to outer boom up solenoid
4 org Outer boom switch to outer boom down solenoid
5 red Rotate switch to rotate cw solenoid
6 blu Rotate switch to rotate ccw solenoid
7 grn/blk Extend switch to extend out solenoid
8 org/blk Extend switch to extend in solenoid
9 red/wht Aux 1 switch to aux 1 solenoid
10 grn/wht Aux 1 switch to aux 1 solenoid
11 org/red Aux 2 switch to aux 2 solenoid
12 blu/red Aux 2 switch to aux 2 solenoid
13 wht/red (red/wht) Power circuit
14 wht To crane enable relay
15 wht/red (red) DIN power switching relay, power relay to proportional amplifier
16 wht/blk (grn) Ground to power relay
Ground to rotate cw & ccw, aux 1, aux 2, outer boom down, extend in
17 wht (blk)
solenoids, & limit switch
18 blk (blk/wht) Ground to proportional amplifier
19 blu DIN power switching relay to proportional valve
20 brn DIN ground switching relay to proportional valve
21 wht (blu/blk) Pendent trigger to proportional amplifier
22 grn DIN ground switching relay to proportional amplifier
23 wht Limit switch to inner boom in solenoid
24 wht/blk Overload relay to ground
25 blk Overload relay to inner boom pressure switch
26 wht Overload relay to warning alarm
27 wht/blk Overload relay to outer boom up, inner boom down, extend out solenoids
28 red Power relay to DIN power switching relay & DIN ground switching relay
29 grn DIN power switching relay & DIN ground switching relay to ground
02 ID0147351
(HOIST)
JT8020M1/JT/AT100M1
Ref.
No. Part No. Component Notes
E1 213-389 Pendant 164-034 Case
F1 217-810 Fuse 10 Amp ATC
J1 213-314 Terminal Block
K1 215-1266 Power Relay Mini w/Bracket
K2 215-1266 DIN Power Switching Relay Mini w/Bracket
K3 215-1266 DIN Ground Switching Relay Mini w/Bracket
K4 215-1266 Overload Relay Mini w/Bracket
L1 499-267 Proportional Valve
L2 Inner Boom Up Solenoid
L3 Inner Boom Down Solenoid
L4 Outer Boom Up Solenoid
L5 Outer Boom Down Solenoid
L6 Rotate CW Solenoid
L7 Rotate CCW Solenoid
L8 Extend Out Solenoid
L9 Extend In Solenoid
L10 Aux 1 Solenoid
L11 Aux 1 Solenoid
L12 Aux 2 Solenoid
L13 Aux 2 Solenoid
LS1 214-416 Alarm
R1 217-406 Trigger Potentiometer 499-431 Trigger; 117-206 Spring
S1 213-384 Limit Switch 499-273 Boot
S2 213-387 Inner Boom Switch 499-273 Boot
S3 213-387 Outer Boom Switch 499-273 Boot
S4 213-387 Rotate Switch 499-273 Boot
S5 213-387 Extend Switch 499-273 Boot
S6 213-387 Aux 1 Switch 499-273 Boot
S7 499-271 Aux 2 Switch 499-273 Boot
S8 213-386 On/Off Switch 499-273 Boot
SP1 213-315 Inner Boom Pressure Switch
U1 213-316 Proportional Amp
02 ID0147351
WIRE HARNESSES
(HOIST)
JT8020M1/JT/AT100M1
Ref.
No. Part No. Quantity Description
1 213-391 1 Pendant to Panel Harness
2 213-392 1 Panel to Solenoid Harness
3 213-393 1 Relay Harness
4 213-296 2 DIN Connector Harness
02 ID0147351
BLU/BLK
ELECTRICAL DIAGRAM TO TERMINAL BLOCK
#20
20
JT8020/JT/AT100M1 J1
BLK/RED #19
20
PENDANT TO PANEL HARNESS #18 #21
BLU/WHT
20
BLK/WHT
20
#13
#11
WHT/RED ORG/RED
16 20
#10
#9 #12
GRN/WHT
20 RED/WHT BLU/RED
20 #7
20
#8 GRN/BLK
20
ORG/BLK #5
20 RED
20
#6
BLU
20
ORG
20
#4
#2 RED/BLK WHT
20
16
BLK
#3
B
20
A
GRN WHT
#1 20 16
WHT
16
#14
TO
MACHINE HARNESS
-UU-
JT/AT100MI
/JT8020
1
A RED K N.C.
20
B GRN WHT
20 L
16
C ORG M BLU/BLK
20 20
D RED/WHT BLK/WHT
N 20
20
BLK GRN/WHT
E P 20
20
F RED/BLK R BLU/WHT TO
20 20 PENDENT
BLU BLK/RED
G 20 S
20 L M A
H ORG/BLK T WHT/RED K U N B
20 16 J T V P C
GRN/BLK ORG/RED H S R D
J U 20
20 G F E
V BLU/RED
20
02 ID0146555
ELECTRICAL DIAGRAM TO TERMINAL WHT
16
BLOCK
JT8020/JT/AT100M1
PANEL TO SOLENOID HARNESS J1 #17
#12
BLU/RED
20
#3 #4 #5
#11
BLK ORG RED
20 20 20 ORG/RED
20
#2
OVERLOAD #9 #10
RED/BLK #8
RELAY 20 ORG/BLK RED/WHT GRN/WHT
20 20
K4 #1
20
GRN
20
WHT/BLK
WHT/BLK 16
16
30
WHT/BLK
85 87a 86 16
BLK
16 87
GRN/BLK #7
WHT/BLK 20
16
WHT
16 BLU #6
20
TO HORN
LS1
LIMIT
SWITCH
BLK
16
S1
WHT
16
#14
WHT/BLK
16
GND
BLK
16
WHT/BLK
2 GND
16
TO HORN
B A
LS1
BLK WHT
16 16
TO PRESSURE OVERLOAD
SWITCH
SP1 BLU
WHT/BLK 20
ROT CCW
OUTER BOOM 16 B A (1B) L7
UP (3A) BLK
A B WHT
16 RED
20 20
L4 WHT
A ROT CW
(1A)
B WHT
INNER BOOM 16 B
WHT
16
L6
UP (2A) GRN A 16
ORG
TO LIMIT SWITCH 20
L2 20
A OUTER BOOM
EXT. IN WHT
S1 B WHT
16
DOWN (3B)
16 B L5
(4B) ORG/BLK A RED/BLK
20
L9 20 A
WHT/BLK B WHT/BLK INNER BOOM
16 20 DOWN (2B)
EXT. OUT B
A L3
(4A) GRN/BLK
20
L8
B A B A B A B A
GRN/WHT WHT BLU/RED WHT RED/WHT ORG/RED
WHT 20 WHT
16 16 20 20 16 20
16
OPT OPT OPT OPT
(5A) (6A) (5B) (6B)
L10 L11 L12 L13

02 ID0146557
ELECTRICAL DIAGRAM DIN POWER
SWITCHING RELAY
POWER ASS'Y
RELAY
JT8020/JT/AT100M1 DIN GROUND K2 K1
RELAY HARNESS SWITCHING RELAY
K3 WHT
BLU 16
GRN/BLK WHT/RED 16 RED
BRN 16
16 16 16
30 30 30
RED RED GRN WHT/BLK RED/WHT
16 85 87a 86 85 87a 86 16 16 85 87a 86 16
16
87 GRN 87 87
16
VARIABLE SOLENOID RED
GRN 16 WHT/RED
DIN HARNESS 16 16
-AA-
RED/WHT
16
#13
BRN
16
#15 WHT/RED
16
#16
WHT/BLK
16
VARIABLE SOLENOID BLU
GRN/BLK DIN HARNESS 16
GRN #14
16 WHT
16
TO AMP -BB- 16
U1 GROUND #17
BLK
16
#20
GRN
16
WHT/RED
16
#15
#16
GRN
16
GRN
16
GROUND
2.0
TO MACHINE
HARNESS
-UU- JT/AT100M1
WHT
BLK
16
C B A
16 JT8020
GRN
02 16
ID0146547
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1
DIN CONNECTOR HARNESS
TO
PROPORTIONAL
VALVE
L1
BRN
16 BLU
16
TO RELAY
HARNESS
-AA- -BB-
01 ID0249608

Electrical Jt100 Ditch Witch

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Electrical Jt100 Ditch Witch

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JT/AT100M1

CMW® Issue 3.0

The Charles Machine Works, Inc.

Thank you for buying and using Ditch Witch equipment.

Issue number 3.0/TS-01/12

Copyright 2009, 2010, 2012

How To Use This Supplement

Basic Electrical Troubleshooting

How To Use This Supplement

Basic Hydraulic Troubleshooting

Gear Pump Circuits

Test Suction Conditions

1. Verify oil level.

Test Main Relief

1. Verify the pressure of the main relief.

Test First Component in the Circuit

IMPORTANT: Do not bypass the main relief.

Step 2: Test Valves and Actuators

• Test electric valves with manual overrides if available.

• For leakage in cylinders, perform a cylinder leak test.

The charge pressure is low because of:

• oil leaking out of loop

Test for Oil Leakage Out of the Loop

1. Measure charge pressure when the unit is malfunctioning.

• Charge relief valve (either remove and inspect, or replace)

Test Suction Conditions

1. Verify oil level.

1. Remove, clean and inspect the charge relief.

Pump Leakage or Charge Pump Malfunction

Step 2: Verify Main Pressures

The hydrostatic circuit is not producing the torque expected.

Test Main Pressure

Step 3: Verify Pump and Motor Signal

1. Check the linkage, cable, pilot pressure, or electrical signal.

Step 4: Test for Oil Leakage Across the Loop

Load Sense Circuits

1. Check the pump differential under the following conditions:

Step 2: Check Pump

Test Suction Conditions

1. Verify oil level.

Step 3: Check Shuttle Circuit

Step 4: Check Valves and Actuators

• Test electric valves with manual overrides if available.

• For leakage in cylinders, perform a cylinder leak test.

PORT "A" (Make Up)

PORT "B" (Break Out)

U M1 AT Model tees into

SPINDLE TRACK THRUST

FLUID HYDRAULIC MOTOR

FLUID HYDRAULIC PUMP T5

TO HOIST CONTROL VALVE

RIGHT FRONT STABILIZER

LEFT FRONT STABILIZER

RIGHT REAR STABILIZER

LEFT REAR STABILIZER

AUGER 2200 PSI

FROM ROTATION PUMP

FROM THRUST PUMP CHARGE)

LEFT REAR RIGHT REAR