PK-520 Punch Kit

INSTALLATION MANUAL
Applied Machines: C754e/C654e/C754/C654/C554e/C454e/C364e/C284e/C224e/C554/C454/C364/C284/C224/
C368/C308/754e/654e/754/654/554e/454e/364e/284e/224e/367/287/227
COLOR MFP: 75 ppm/65 ppm/55 ppm/45 ppm/36 ppm/30 ppm/28 ppm/22 ppm
MFP: 75 ppm/65 ppm/55 ppm/45 ppm/36 ppm/28 ppm/22 ppm
Product Code: A2X0/A2X1/A5AY/A5C0/A5C1/A5C2/A5C4/A2XK/A4FJ/A161/A4FK/A4FM/A7PU/A7PY/A55V/
A5YN/A61D/A61E/A61F/A61G/A61H/A789/A7AH/A7AK

1. Accessory parts Note:

• This manual provides the illustrations of the
No. Name Shape Q’ty accessory parts and machine that may be
1. Punch unit slightly different in shape from yours. In that
case, instead of the illustrations, use the
appearance of your machine to follow the
1 installation procedure. This does not cause any
significant change or problem with the proce-
dure.
• If none of the later steps instruct you to use the
2. Punch box parts including screw and cover that you
removed following the instructions described in
1 this manual, discard them.

2. Installation procedures
3. Label
Note:
1
When mounting the punch kit, mount it before
mounting the finisher to the machine.
4. Installation (1) Turn OFF the power switch and unplug the
manual power cord from the power outlet.
1 (2) Remove the protective tape.
set

Keep this bag away from babies and

children. Do not use in cribs, beds,
carriages, or playpens.

The thin film may cling to nose and

mouth and prevent breathing. This bag is
not a toy.

A3ET-9550-01
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(3) If the Finisher FS-534SD or FS-534 is mounted (6) Insert the punch unit into the Finisher in the
on the machine, remove the Finisher. place from which the guide plate was removed,
Note: and secure the punch unit with the screw
<C754e/C654e/C754/C654/C554e/C454e/C364e/ removed in step (5).
C284e/C224e/C554/C454/C364/C284/C224/C368/
C308/754e/654e/754/654/554e/454e/364e/284e/
224e>
See the installation manual for the Relay unit/Fin-
isher RU-513/FS-534SD or RU-513/FS-534 for
removal instructions.
<367/287/227>
See the installation manual for the Relay Unit/Fin-
isher RU-514/FS-534SD or RU-514/FS-534 for
removal instructions.

(4) Remove the rear cover from the finisher.

(Eight screws)
(7) Connect the connector of the punch unit to the
board in the finisher.

(5) Remove the screw and remove the guide plate. Connector

(8) Route the harness of the punch unit through the

harness guides of the finisher.

Harness guide

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(9) Install the supplied punch box. 3. Configuration procedures
<Punch option setting>
(1) Plug the power cord into the power outlet and
turn ON the power switch.
(2) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(3) Touch “Finisher.”
(4) Touch “Punch option setting.”
(5) Touch “PK-520” and select a desired number of
holes.
(6) Touch “decision.”
(7) Touch “END.”
(8) Touch “Exit” on the Service Mode screen.
(10) Affix the supplied label to the front door of the (9) Turn OFF and ON the power switch.
finisher as shown in the illustration.

4. Adjustment procedures
<Punch hole deviance adjustment>
(1) Make a copy in the punch mode.
(Refer to the User’s Guide CD)
(2) Fold the copy into halves and check for possible
deviation in the punch hole positions.
Specifications: 0 ± 2.0 mm

(11) Reattach the rear cover from the finisher

removed in step (4). (Eight screws)
(12) Install the finisher to the machine.
Note:
<C754e/C654e/C754/C654/C554e/C454e/C364e/
C284e/C224e/C554/C454/C364/C284/C224/C368/
C308/754e/654e/754/654/554e/454e/364e/284e/
224e>
See the installation manual for the Relay unit/Fin-
isher RU-513/FS-534SD or RU-513/FS-534 for
Note:
installation instructions.
If the positional deviation of the punch holes is not
<367/287/227> within the accepted range, take the following
See the installation manual for the Relay Unit/Fin- steps.
isher RU-514/FS-534SD or RU-514/FS-534 for
(3) Open the upper cover of the finisher.
installation instructions.

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(4) Loosen the two screws that hold the punch unit <Punch hole position adjustment>
in place. Note:
Perform this adjustment if necessary.
(1) Make a copy in the punch mode.
(Refer to the User’s Guide CD)
(2) Measure width A on the copy and check to see if
the measured dimension falls within the speci-
fied range.
<North America: 2 holes, 3 holes>
Specifications: 9.5 ± 1.0 mm
<Europe: 4 holes>
Specifications: 11 ± 1.0 mm
<Sweden: 4 holes>
Specifications: 10.5 ± 1.0 mm
Note:
If the measured width A outside the specified
range, perform the following procedure to punch
hole position adjustment.
<North America: <North America:
2 holes> 3 holes>
A A

(5) Using the triangle marks on the plate as a guide,

move the punch unit back and forth to adjust its
position.

<Europe: 4 holes> <Sweden: 4 holes>

A A

(3) Display the Service Mode screen.

(For details of how to display the Service Mode
screen, see the service manual.)
(6) After the adjustment, tighten the two screws (4) Touch “Finisher.”
loosened in step (4). (5) Touch “FS-FN adjustment.”
(7) Close the upper cover of the finisher. (6) Touch “Punch Edge Adj.”
(8) Make a copy and check the punch hole positions
(7) Set the correction value using the /
again.
keys.
• To make width A wider, enter a positive value.
• To make width A narrower, enter a negative
value.

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(8) If the “Test Copy” button is displayed on the
adjustment screen, check the adjustment result
according to the following procedure.
a) Touch “Test Copy.”
b) Select the tray loading paper for the test copy.
c) Touch “3.”
d) Select the number of punch hole in the “Punch”
list, and then press the start key.
e) Check the punch hole positions.
f) Touch “END” to return to the adjustment
screen.
(9) Touch “END.”
(10) Touch “OK.”
(11) Touch “Exit” on the Service Mode screen.
(12) If you did not check the adjustment result in the
step (8), make a copy and check the punch
hole positions again.

<Punch regist loop size adjustment>

Note:
Perform this adjustment if necessary.
(1) Make a copy in the punch mode.
(Refer to the User’s Guide CD)
(2) Check the tilt of the output paper.
Note:
If it tilts, follow the procedures below for punch
loop adjustment.
(3) Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
(4) Touch “Finisher.”
(5) Touch “FS-FN adjustment.”
(6) Touch “Punch Regist Loop Size.”
(7) Set the correction value using the /
keys.
• To make loop length larger, enter a positive
value.
• To make loop length smaller, enter a negative
value.
(8) Touch “END.”
(9) Touch “OK.”
(10) Touch “Exit” on the Service Mode screen.
(11) Make a copy again and check the deviance of
punch hole position.

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