ACCUITY

High Speed Automated 2D & 3D Optical Gauging

Single Click Setup and Inspection

Speed, accuracy & reliability

AUTOMATED 2D & 3D INSPECTION
The InspecVision Accuity is the most automated optical gauging
system on the market. The system has certified accuracies from
6 microns, and can scan up to 119mm wide.

Setup times and user input are reduced to zero by importing

dimensions and tolerances from the CAD file. The total setup
and inspection time for a new part is unrivalled, at around 4
seconds.

3D scanning is included as standard, allowing inspection of each

feature in both 2D and 3D. Parts can then be compared to both
2D and 3D CAD models, or inspected without a CAD model. The
system has no moving parts making it shop floor friendly.

18MP cameras and HD projectors produce accurate

measurements traceable to ISO10360-4. Ensuring fast
inspection times at high resolutions with minimal setup. Figure 1: Part on Table

2D KEY FEATURES

• 18 MP camera as standard

• No moving parts

• Scans entire field of view with each scan

• 4 second setup and inspection time

• Wide depth of field 60mm

• Automatic report generation, zero setup

Figure 2: Part with 2D Back Light
• Automatic alignment, no fixtures required

• Identification of bad parts and features

• Extensive support features for off site system analysis

• Traceable results, ISO 10360-4

• Temperature compensation

• Inspect multiple parts at once

• High speed reverse engineering

• Repositioning and merging of scan data

Figure 3: 2D Inspection with Deviation Map

 APPLICATIONS

• Lathe processing and cutting

• Stamping

• Injection molding

• Sintering

• Forged parts

• Molded object (profile tolerance)

• Electronic parts

• Rubber, seals and gaskets

• Micromechanics
Figure 4: 3D Scan Data
• Printing

3D KEY FEATURES
• Captures color, texture and 3D shape

• Scans entire field of view in less than 10 seconds

• Check angles, heights and cross-sections

• Measure edges in 3D

• Compatible with free 3D inspection software

• Comparison with 3D Solid Model

• GD &T inspections in 3D
Figure 5: Projected Augmented Reality Deviations
• Projection of flatness deviation onto part

• 10 second scan time

• Augmented reality projection of failed features onto parts

• HDR scanning for reflective and high contrast components

Figure 6: Comparisons to 3D CAD Model

SPECIFICATION AND SCOPE OF SUPPLY OF ACCUITY A150.6
DESCRIPTION SPECIFICATION/SCOPE OF SUPPLY
Max Single scan area 119mm (X) x 90mm (Y)
Max Single scan depth 60mm (Z)
Camera >18 megapixels
Lens Telecentric
2D Single Point Repeatability 1 1.5 microns
2D Accuracy 2 6 microns
3D Single Point Repeatability 3 1.8 microns
3D Accuracy 4 10 microns
2D Scanning time 0.1 seconds
3D Scanning time 5 10 seconds
Peripheral equipment Table lighting controller, Standard Computer Interface
Required Operating System Windows 7 64bit
Software included 3D scanning, automated repositioning, texture map acquisition, 3D color ren-
dering, creation of cross-sections, creation of 3D edges, reverse engineering
of 3D edges to DXF/DWG, comparison of 3D edges to DXF/DWG, reverse
projection of colored deviation reports onto part, creation of 3D point clouds
in PLY, STL, VRML, ASCII formats, creation of texture mapped point clouds,
calibration software, 2D inspection software using silhouette and light from
above, SPC output, automatic alignment, dimension importing, tolerance
importing, tolerance tables, 3D repositioning, 2D repositioning, 2D reverse
engineering.
Free 3D Inspection Software "Fully compatible with off the shelf free 3D inspection software.
Functionality includes comparison to 3D solid models, dimensioning, GD&T,
cross-sections, full surface deviation inspection, merging of scans, custom-
izable reports, automatic alignment of scan to CAD, point cloud meshing,
processing and filtering, extraction of nominal data from CAD model, com-
parison of 2 scans.”
Advanced 3D inspection software option (Geomagic Control X) Available on request. Comparison to 3D solid models, GD&T, SPC, cross-sec-
tions, full surface and edge inspection, creation of report templates, automated
merging of point clouds, automatic alignment of scan to CAD, automatic point
cloud processing and filtering, automatic detection of repositioning spheres,
macro creation for full automation, automatic extraction of nominal data from
CAD model, comparison of 2 scans.
3D reverse engineering (advanced package) Available on request. Creation of 3D solid models from scan data
Calibration Kit Included as standard, retro-reflective reference markers mounted onto steel
plate with repositioning frame
3D Accuracy Verification Object Included as standard, calibrated hardened steel ball bar
Accuity construction Frame with removable sheet metal cladding
Projection source Full HD 1080p 1920x1080 native resolution LED projector
Data cables HDMI and USB3
Power supply 110-240V 50/60/Hz
Power consumption 2 Amp maximum at 230 Volt, 4 Amp max at 110 Volt
EC directives Compliant with Machinery, Low voltage and EMC Directives
Paint colour Frame and Outer canopy: RAL5013 Blue
Ambient operating conditions 5-35 degree C
Approx Footprint width/ depth/ height/ weight 710mm (W) x 963mm (D) x 2005mm (H) 225kgs
Standard packing Export crate suitable for sea shipping
Warranty One year limited warranty on hardware and software
Optional extended warranty Two or three year extended warranty (requires software upgrade option)
Software support option Annual support contract provides free software upgrades

1. Tested using multiple scans of ISO10360-4 reference object in single position

2. Tested on ISO1036-4 reference object by applying ISO10360-4 to 2D scanning system across > 80% of scanning area
3. Tested using distance between ball bar spheres in single position
4. Tested by measuring distance between ball bar spheres throughout the measuring volume
5. Typical scanning time, may vary according to object surface finish and size

Actual measuring accuracies achieved will depend on operating environment, user input, quality and condition of materials
Due to our policy of continuous improvement specifications are subject to change without notice, please contact factory or your InspecVision dealer

InspecVision Ltd Telephone: +44 (0) 2890 844012

10 Trench Road, Mallusk Email: [email protected]
Co. Antrim, BT36 4TY Web: www.inspecvision.com
Northern Ireland