Dates : Name : Reference :

Approval Return Status

Comments

SigN Date

SigN.

SigN.

SigN.

SigN.

SigN.

SigN.

A SigN. 2016/12/30 First Issue GFE.

DXW HXN LPH

REV ESTABLISHED CHECKED APPROVED DATE MODIFICATIONS STAT.

VIETNAM ELECTRICITY
TRI AN HYDROPOWER COMPANY
LOT NO.5:“DESIGN,MATERIAL,EQUIPMENT SUPPLY AND
TECHNICAL SERVICES”
CONTRANT NO:99/HD-TDTA/ALSTOM

PURCHASER: SUPPLIER:

ALSTOM-HYDRO

UNIT LCU
CUBICLE FAT PROCEDURE

SCALE SIZE
SUBSUPPLIER:
A4

REV. SH/SH END N of S

H-10207 00 CJA 00-101F DC 1/18 18

A
 MODIFICATIONS TABLE

REV ESTABLISHED CHECKED APPROVED DATE MODIFICATIONS Status.

A DXW HXN LPH 2016/12/30 FIRST ISSUE GFE

UNIT LCU CUBICLE FAT PROCEDURE .2/A

 SUMMARY

 
1  PURPOSE ..................................................................................................................4 

2  REFERENCE DOCUMENTS .....................................................................................4 

2.1  STANDARD DOCUMENTS ........................................................................................4 

2.2  DESIGN DOCUMENTS ..............................................................................................4 

3  TOOLS FOR TEST .....................................................................................................4 

4  MECHNICAL TEST ....................................................................................................5 

4.1  GENERAL ASPECT ...................................................................................................5 

4.2  CUBICLE MATERIALS CHECKING ..........................................................................6 

4.3  CUBICLE MECHANICAL TEST REPORT .................................................................7 

5  ELECTRICAL TEST ...................................................................................................8 

5.1  REGULATORY TEST .................................................................................................8 

5.1.1  Insulation resistance (IR) TEST ...............................................................................8 

5.1.2  Earthing continuity checking ..................................................................................8 

5.2  CIRCUIT CONTINUITY CHECK .................................................................................9 

5.3  CUBICLE ELECTRICAL TEST REPORT ................................................................10 

6  FUNCTIONAL TEST ................................................................................................11 

6.1  FUNCTIONAL TEST LIST ........................................................................................11 

6.2  CUBICLE FUNCTIONAL TEST REPORT ................................................................17 

7  LCU CUBICLES FAT REPORT ...............................................................................18 

UNIT LCU CUBICLE FAT PROCEDURE .3/A

1 PURPOSE

This procedure is used for the technical acceptance in factory of

LCU cubicles

This documents cover:

- Mechanical Test
- Electrical Test
- Function Test
- FAT Report

2 REFERENCE DOCUMENTS

2.1 STANDARD DOCUMENTS

IEC 60227 : Polyvinyl chloride insulated cables of rated voltages up to an

including450/750V
IEC 60228 : Conductors of insulated cables
IEC 60332 : TEST on cables under fire conditions
IEC 60439 : Low voltage switchgear and control gear assemblies
IEC 60529 : Degrees of protection provided by enclosures (IP code)
IEC 60947 : Low voltage switchgear and control gear

2.2 DESIGN DOCUMENTS

Equipment drawing H-10207 00 CJA 00-001F TL

Electrical drawing H-10207 00 CJA 00-001F FS
LCU IO LIST H-10207 00 CJA 00-001F FP
Cubicles specification H-10207 00 0EA00-001F EC

3 TOOLS FOR TEST

- Multimeter
- Communication Computer with CCAD and firmware as well as its documents
- Protection test tools
- 500V DC mega ohmmeter
- Signal generator (4~20mA, RTD etc.)
- Other necessary wire connection tools

UNIT LCU CUBICLE FAT PROCEDURE .4/A

 4 MECHNICAL TEST

4.1 GENERAL ASPECT

General aspect list

In conformity
No Description of test Remark
YES NO
1 Dimension check
2 Quantity of cubicles
3 Alignment of cells Racks and cubicle
4 Shipping sections if any.
5 Exterior paint color, luster and thickness
6 Marking (for terminals, wiring, instruments
and switches)
7 Cubicle front labels
8 Rotation ways of all order button devices
(on-off), selector switches.
9 Tightness of screw connection
10 Lock and keys - functioning
11 Name-plate
12 Degree of protection
13 Earth circuit (door, frame, materials, earth
bar)
14 Protection for cables and wires in
penetration

UNIT LCU CUBICLE FAT PROCEDURE .5/A

 4.2 CUBICLE MATERIALS CHECKING

For each cubicle materials will be checked according equipment drawing; the
assembly , quality and type of each material have to be the same as the drawing.

Material checking list

In conformity
No Description of test Remark
YES NO
1 MCB’s
2 Auxiliary Relays
3 Terminal blocks
4 Controller and modules
5 HMI
6 Fiber optic rack and HUB
7 Power supply modules
8 220VDC diode plates
9 Wires (color code, section)
10 Selector switches and push
buttons and indicators
11 Voltage and current circuit
materials
12 Synchronization devices
13 Traffic meters
14 Electrical Measure devices
15 Temperature measurement
devices
16 Alarms, signalisations (colors,
engraving)
17 Cubicle Lighting, Heating, Fans
receptacle
18 Other materials

UNIT LCU CUBICLE FAT PROCEDURE .6/A

 4.3 CUBICLE MECHANICAL TEST REPORT

LCU Mechanical test report

Cubicle (s) reference : Acceptance

YES NO

General remarks :

Supplier - Alstom Client -

-

Date Name and visa Date Name and visa

UNIT LCU CUBICLE FAT PROCEDURE .7/A

5 ELECTRICAL TEST

5.1 REGULATORY TEST

5.1.1 Insulation resistance (IR) TEST

All electronic components shall be disconnected from external circuits and not
supplied with power。

All circuits AC/DC power and control circuits are short circuited at the terminal
blocks.
The measurement shall be carried out with a 500V DC mega ohmmeter between
earth circuit in the cubicle and the common point of the cubicle electrical circuit:

The insulation resistance is measured when the measure reaches a steady

value, and not less than 5 seconds after having applied the 500 Vdc voltage. The
value of this resistance for each circuit must be higher than 1k/ Volt （>0.5 M

The measured values are recorded.

Voltage applied 500V dc IR Value

Between earth and the IEC LIST ---

common point of cubicle
electrical circuits

5.1.2 Earthing continuity checking

Earthing continuity is checked at various metallic surfaces in the cubicle with an

ohmmeter and the measured values are recorded.

Earthing continuity is checked for door, frame, components and earth busbar.

Earthing continuity checking list

In conformity
No Description of test YES NO
Remark
1 Door
2 Frame
3 Components
4 Earth busbar

UNIT LCU CUBICLE FAT PROCEDURE .8/A

5.2 CIRCUIT CONTINUITY CHECK

It includes all the connection points.

The continuity between any points with all the looped points to be checked as
per electrical circuit drawing and the wiring list.

Continuity check list

In conformity
No Description of test YES NO
Remark
1 Inside cubicles
2 Between cubicles
3 Network connection
4 Between PLC racks

UNIT LCU CUBICLE FAT PROCEDURE .9/A

 5.3 CUBICLE ELECTRICAL TEST REPORT

LCU Electrical test report

Cubicle (s) reference : Acceptance

YES NO

General remarks :

Supplier - Alstom Client -

-

Date Name and visa Date Name and visa

UNIT LCU CUBICLE FAT PROCEDURE .10/A

 6 FUNCTIONAL TEST

The functional TEST shall be carried out according to the electrical diagram
and the most important and critical functions will be tested such as:

⑴ Cubicle facilities
⑵ Polarity
⑶ LCU HMI availability
⑷ EPL field bus test
⑸ Controller redundancy test
⑹ Controller module points test
⑺ Pushbutton, indicator ,alarm and trip circuit test
⑻ Measurement circuits test
⑼ Synchronization Circuit test
⑽ Communication with external systems

6.1 FUNCTIONAL TEST LIST

In conformity
No Description of test Expected Result Remark
YES NO

1 Cubicle facilities Refer to

- Fan running
Check Lighting, Heating, Fan electrical
functioned - Lighting ON /OFF drawing

- Heating ON /OFF
2 As above
Polarities

Check all polarities by Polarities will be

opening/closing MCB available in all
connected Circuits.

As above
Power redundancy check-1

2.1 Loss of 220VDC Power supply Loss of 220VDC

(Incoming 1) Power supply
(Incoming 1)

- All connected load

will still be supplied
by incoming 2
(220VAC )
- power supply Loss
of incoming 1
(220VDC) is
detected in PLC.

Loss of 220VAC Power supply Loss of 220VAC

(Incoming 2) Power supply
(Incoming 2)
- All connected load
will still be supplied
UNIT LCU CUBICLE FAT PROCEDURE .11/A
 In conformity
No Description of test Expected Result Remark
YES NO

by incoming 1
(220V DC )

- power supply Loss

of incoming
2(220VAC or
220VDC) is
detected in PLC.

- All connected load

Power redundancy check-2 will still be supplied
by 1 polarity .
2.2 220VDC polarity redundancy
check - Power supply Loss
is detected in PLC.
- The way is same as above

Power redundancy check-3 - All connected load

will still be supplied
2.3 24VDC polarity redundancy by the connected
check 24VDC
- Power supply Loss
- The way is same as above is detected in PLC

Cell controllers and HMI Power - The power indicator

supply check on the controller
2.4 front will be ON/OFF
- Switching ON /OFF its MCB
- Power supply ON
/OFF detected in
PLC

Filed controllers and I/O - The power indicator

modules Power supply check on controller front
2.5 will be ON/OFF
- The way is the same as above
- Power supply ON
/OFF detected in
PLC
Communication device power
supply check - The power indicator
on the device front
2.6 - The way is the same as above will be ON/OFF

- Power supply ON
/OFF detected in
PLC

Synchronization device, - The power indicator

And other devices power on the device front
2.7 supply check will be ON/OFF

UNIT LCU CUBICLE FAT PROCEDURE .12/A

 In conformity
No Description of test Expected Result Remark
YES NO

- The way is the same as above

- Power supply ON
/OFF detected in
PLC.
Measurement devices power - The power indicator According to
supply check on the device front electrical
- The way is the same as above will be ON/OFF drawing
2.8
- Power supply ON
/OFF detected in
PLC.
3 LCU HMI availability - System and
application software
- LCU HMI power on/off Works
- >3 days heat running
- Ready for use

- Temperature
increase normal
4 EPL E8000 network test
- All the controllers
- Check all the CE1000 in are on the bus
normal operation with EPL
ring network by IE - HMI can get
information from
- >3 days heat running each controller.

- Disconnect 1 network cable in - all the I/O and

the ring network controllers still works
normal with ring
network lost alarm

- Switch off 1 EPL switch; - Only the I/O

connected to the
switch lost, the
others still work
normal
5
Controller redundancy test

- HMI performs the

- Stop the Master MFC3000
same function
- Slave MFC3000 switches to inspite of Primary
Master mode and Master MFC3000 is Master
MFC3000 switches to Slave or Secondary
mode. MFC3000 is Master.

UNIT LCU CUBICLE FAT PROCEDURE .13/A

 In conformity
No Description of test Expected Result Remark
YES NO

- Normalize the Primary - Primary MFC3000

MFC3000. switch back to
master

6
Controller I/O check

6.1 Digital input(DI) According to

- The module point
electrical
- Short DI point input lamp on
drawing
- Check the result in
CCAD SDA watch
window and HMI
6.2 Digital output(DO) According to
- The output relay
electrical
- Force DO point in controller energized
drawing
- Terminal connected
to its contact is ok
6.3 Analog input(AI) According to
- Check the result in
- Connect 4~20mA to AI electrical
SDA watch window
point channel drawing
- Check the result in
HMI MIMIC view
6.4 Analog output (AO) According to
- The terminal
- Wirte a setting value to AO electrical
connect to the
channel drawing
channel will be
4~20mA
7 Push button , indicator, alarm - All the Indicators on
and trip circuit test the panels are on
- Push the lamp test button

7.1 Watchdog test - Watchdog Indicator According to

- Switch off one I/O bus power on electrical
supply MCB - Find the information drawing
on HMI
- The Main trip relay
energized
7.2 Emergency stop test - The Main trip relay According to
- Push the emergency stop energized electrical
push button on the front view - Find the information drawing
on HMI

7.3 Unit single line indicators According to

- Simulate the condition of electrical
DS/CB indicator - DS/CB Indicators on drawing
in the single line

8 Measurements circuit test

UNIT LCU CUBICLE FAT PROCEDURE .14/A

 In conformity
No Description of test Expected Result Remark
YES NO

8.1 Electrical measurement devices - Communication with According to

- Injection the voltage and the electrical electrical
current at the PT /CT measurement drawing
terminals by protection test device is ok and no
tools conflict with other
- Check Modbus RTU;
communication with the - All of the values get
devices from the devices in
- Check the measurement local meter / CCAD
values SDA / HMI are
- Check analog output current correct.
- >3 days heat running - The analog output
current value is
correct

9 Synchronization circuit According to

- Injection the voltage current electrical
on both PTs terminals by drawing
protection test tools

9.1 Manual synchronization test - CB closing relay is According to

- Select Manual synchro mode. energized and electrical
- Simulate the authorization contact link to drawing
- When 3 conditions of syncro. terminal will be
is meet, push the CB closing detected
button - The 3 diff-meters
- Simulate the condition to indication are
check the increase /decrease correct;
pulse switches - The switches action
are correct;

9.2 Auto synchronization test - Auto synchronizer According to

- Select auto synchro mode works normally electrical
- Simulate the authorization - The 3 diff-meters drawing
- the CB closing order will be indication are
send automatically correct
- CB closing relay is
energized and
contact link to
terminal will be
detected
10 Communication with other According to
system electrical
drawing

10.1 MODBUS TCP link with - Communication According to

redundancy Governor T-SLG program is ok electrical
- Check the parameters setting - It shows on HMI drawing
and data table view
- Connect with the redundancy
T-SLG to check the real case
- Check the MODBUS setpoint

UNIT LCU CUBICLE FAT PROCEDURE .15/A

 In conformity
No Description of test Expected Result Remark
YES NO

value
- >3 days heat running

10.2 MODBUS 485 link with - Communication According to

redundancy Excitation AVR program is ok electrical
- Check the parameters setting - It shows on HMI drawing
and data table view
- Connect with the redundancy
AVR to check the real case
- Check the MODBUS setpoint
value
- >3 days heat running

10.3 Communication link with unit - Communication According to

online monitor program is ok electrical
- Check the parameters setting - It shows on HMI drawing
and data table view
- Simulate the RTU client side

UNIT LCU CUBICLE FAT PROCEDURE .16/A

 6.2 CUBICLE FUNCTIONAL TEST REPORT

Cubicle (s) reference : Acceptance

YES NO

General remarks :

Supplier - Alstom Client -

-

Date Name and visa Date Name and visa

UNIT LCU CUBICLE FAT PROCEDURE .17/A

7 LCU CUBICLES FAT REPORT

REPORT DATE:

ACCEPTANCE TESTING SESSION REPORT

Session from to
Location: TianJin

Project: TRI AN System: Version No:

Qualitative appraisal:

LCU cubicles mechanical test Yes No

LCU cubicles electrical test Yes No

LCU cubicles functional test Yes No

List of Anomaly Reports appended: Yes No

Result Accepted Accepted Refused

With reservation

Remarks:

Customer's representative: Supplier's representative:

Company: Company:

Name: Name:

Position: Position:

Signature: Signature:

UNIT LCU CUBICLE FAT PROCEDURE .18/A