Gabbioneta Pumps®

Heavy Duty Process Pumps

AHP-AHP DS
General information
The AHP and AHPDS range heavy duty process multistage pumps are horizontal, between bearings with axial split casing, diffuser type with single or
double entry 1st stage impeller designed for full compliance with latest edition of API 610 Standard.

The “modular design” philosophy permits to cover a wide range of applications replacing the main hydraulic components i.e. only impeller/diffuser.

Casing, shaft, mechanical seals, bearing frames result therefore fully interchangeable and reusable.

A wide range of sizes, number of stages and material combinations complete the variety of the offered product.

Main design features

• Geometry of pump components optimised through hydraulic, • Axial split bearing housing for easy inspection and maintenance
structural, thermal and dynamic F.E.M. analysis to guarantee high procedure
product reliability • Labyrinths and deflectors at both bearing housing to maximise
• Opposed impeller and diffuser configuration to minimise axial and protection against dirt
radial hydraulic thrusts • Number of stages rangeable from 4 to 13
• Large eye single suction or double suction 1st stage impeller to • “Stiff shaft design”. Rotor operates below its 1st wet critical
meet low NPSH requirements speed
• Hydraulic performances checked on a Single Stage Test Equipment. • Side-Side suction and discharge nozzles integrally cast on lower
This is particularly useful to verify the effective 1st stage NPSH casing half
• Easy internal inspectability and maintenance in Central and • Contoured grafoil or glassfiber gasket to assure joint between
lateral balancing drums adequately shaped to optimise pump casing halves and eliminate interstage leakages
rotordynamic behaviour and minimise axial thrusts • Casing guide keys for high temperature application over 120°C
• Shrink fitted impellers for higher operational speeds (over 4500 (250°F)
rpm) • Three bearings arrangements available:
• Near centreline casing mounting for high temperature stability Ball Radial / Ball Thrust
• Deep stuffing boxes, designed in accordance with API 682 Std., Sleeve Radial / Ball Thrust
suitable to accept any type of mechanical or packing seals Sleeve Radial / Tilting Pads Thrust (Kingsbury Type)

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Options Operating data
The following pump designs can be provided:
• De-staged construction Capacity
• Replaceable stuffing box cooling or heating jackets up to 2000 m3/h (8800 USgpm)
• Double shaft extension
• Cylindrical fit at coupling shaft end Head
• Special bearing isolators at both bearing housing ends up to 2800 m (9200 feet)
• ‘CARB’ or hydrodynamic line bearing for high temperature
application
Temperature
• Oil mist lubrication system (pure or purge)
from — 30°C (-20°F) to 200°C (400°F)
• Forced feed lubrication system
• Temperature and/or vibration detection and monitoring equipment
• Baseplate available with three point gimbal mounting (FPSO Design working pressure
services) up to 210 barg (3000 psig)

Main pumps applications refer to heavy duties on Rotational speed
• Oil & Gas up to 5000 rpm
• Fluid transportation
• Refineries
• Petrochemical plants
• Boiler feedwater and
• Power plant auxiliaries
• Water injection
• Reverse osmosis

Hydrotest performed in test room

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 A B

D E
A. Sleeve-Kingsbury
B. Ball-Ball NDE
C. Ball-Ball DE
D. Sleeve-Ball NDE
E. Sleeve-Ball DE

FEM analysis of hydrotest

A
A. 3D mesh generated for the upper and lower
casing halves
B. Stress results of a static analysis
simulating the test
C. Residual pressure on the gasket

B C

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AHP-AHP DS overall dimensions

Pump No. of A C D E E1 F G H X Y M J K
type Stages B/B S/B S/K
4 706 630 947 280 1240 2380
5 796 920 1037 280 1330 2470
6 796 920 1037 370 1330 2560
Single suction first stage

7 886 1010 1127 370 1420 2650

AHP 200 / 50 - 80
(4’X2’) (4’X2’)

8 886 1010 1127 480 1420 2740

9 1060 150 200 475 475 250 750 700 976 1100 1217 460 580 1510 2830
10 976 1100 1217 550 1510 2920
11 1066 1190 1307 550 1600 3010
12 1066 1190 1307 640 1600 3100
13 1156 1280 1397 640 1690 3190
14 1156 1280 1397 730 1690 3280
4 760 884 904 305 1175 2385
5 865 989 1009 305 1280 2490
6 865 989 1009 410 1280 2595
Single suction first stage
AHP 250 / 50 - 80 - 100
(4’X2’) (4’X3’) (6’X4’)

7 970 1094 1114 410 1385 2700

8 970 1094 1114 515 1385 2805
1060 175 200 475 475 280 800 700 625
9 1075 1199 1219 515 1490 2910
10 1075 1199 1219 620 1490 3015
11 1180 1304 1324 620 1595 3120
12 1180 1304 1324 725 1595 3225
13 1285 1409 1429 725 1700 3330
5 760 884 904 420 1175 2575
6 865 989 1009 420 1280 2680
AHP DS 250 / 50 - 80 - 100

Double suction first stage

7 865 989 1009 525 1280 2785

(4’X2’) (4’X3’) (6’X4’)

8 970 1094 1114 525 1385 2890

9 1060 175 200 475 475 280 800 700 970 1094 1114 630 700 1385 2995
10 1075 1199 1219 630 1490 3100
11 1075 1199 1219 735 1490 3205
12 1180 1304 1324 735 1595 3310
13 1180 1304 1324 840 1595 3415

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General notes
1. All dimensions are in mm.
Do not use for construction unless certified.
2. Minimum flange rating on nozzle - ANSI 600#.
3. DImensions B and P vary with driver selection.
4. Dimension X relative to Sleeve-Kingsbury configuration does not include the coaxial lube oil pump

Pump type No. of A C D E E1 F G H X Y M J K

Stages B/B S/B S/K
4 827 951 971 405 1240 2623
5 957 1081 1101 405 1370 2753
6 957 1081 1101 535 1370 2883
AHP 300 / 100 - 150 - 200

Single suction fist stage

7 1067 1211 1231 535 1500 3013

(5’X4’) (8’X6’) (10’X8’)

8 1087 1211 1231 665 1500 3143

9 1390 225 200 575 675 360 950 800 1217 1341 1361 665 698 1630 3273
10 1217 1341 1361 795 1630 3403
11 1347 1471 1491 795 1780 3533
12 1347 1471 1491 925 1760 3663
13 1477 1601 1621 925 1890 3793
5 827 951 971 565 1240 2865
6 957 1081 1101 565 1370 2995
7 957 1081 1101 695 1370 3125
AHP DS 300 / 100 - 150 - 200

8 1087 1211 1231 695 1500 3255

Double suction fist stage
(5’X4’) (8’X6’) (10’X8’)

9 1087 1211 1231 825 1500 3385

10 1217 1341 1361 825 1630 3515
1390 225 200 575 675 360 950 800 780
11 1217 1341 1361 955 1630 3645
12 1347 1471 1491 955 1760 3775
13 1347 1471 1491 1085 1760 3905
4 991 1233 1220 510 1700 3250
5 1151 1393 1380 510 1860 3410
6 1151 1393 1380 670 1860 3570
7 1311 1553 1540 670 2020 3730
AHP 370 /150 - 200 - 250
(8’X6’) (10X8’) (12’X10’)
Single suction fist stage

8 1311 1553 1540 665 2020 3690

9 1471 1713 1700 830 2180 4050
10 1545 280 280 700 400 495 1200 1100 1471 1713 1700 990 910 2180 4210
11 1631 1873 1860 990 2340 4370
12 1631 1873 1880 1150 2340 4530
5 991 1233 1220 705 1700 3620
6 1151 1393 1380 705 1860 3780
7 1151 1393 1380 865 1860 3940
(8’X6’) (10’X8’) (12’X10’)
Double suction fist stage
AHP DS 370 /150 - 200

8 1311 1553 1540 865 2020 4100

9 1311 1553 1540 1025 2020 4260
- 250

1545 280 280 700 700 495 1200 1200 935

10 1471 1713 1700 1025 2180 4420
11 1471 1713 1700 1185 2180 4580
12 1631 1873 1860 1185 2340 4530
4 1139 1381 1367 680 1700 3570
Single suction fist

5 1389 1631 1617 680 1950 3820

AHP 385/300
(16’X12)

stage

6 1800 280 280 800 800 515 1300 1100 1389 1631 1617 930 910 1950 4070
7 1639 1881 1867 930 2200 4320
8 1639 1881 1867 1180 2200 4570
5 1139 1381 1367 930 1700 3680
AHP DS 385/300

Double suction
fist stage
(16’X12’)

6 1389 1631 1617 930 1950 4110

1800 280 280 800 800 515 1300 1100 950
7 1389 1631 1617 1180 1950 4360
8 1639 1881 1867 1180 2200 4610

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Coverage Chart

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A century of experience
Since the foundation of the company in 1897, Gabbioneta Pumps® has been engaged in design and manufacture of high quality centrifugal pumps.

The products and the markets served progressively changed from water to chemical industry and finally, in the last thirty years, to API 610 heavy duty
pumps for refinery and petrochemical industries.

Product development is based on a thorough interchange of marketing and operating experience within the company and in close cooperation with
project and plant engineers.

Manufacturing is carried out in a factory equipped with several modern CNC machines and machine tools. Special note has to be given to the machining
centers where pump casings can be machined completely with only two settings.

In-house facilities are designed to meet the performance and NPSH testing requirements of all pumps manufactured in the company in full compliance
with API 610 Standards.

A quality assurance system certified in accordance with ISO 9001 ensures Gabbioneta Pumps® are of the highest quality.

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Trillium Pumps Italy S.p.A.
Società Unipersonale
Gaetana Agnesi 1, 20834 Nova Milanese (MB), Italy
T: +39 0362 17331; Fax: +39 0362 1733209; E: [email protected]
www.trilliumflow.com Certified: ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007