Anaesthesia Gas Supply: Gas Cylinders: Review Article
Anaesthesia Gas Supply: Gas Cylinders: Review Article
Anaesthesia Gas Supply: Gas Cylinders: Review Article
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Review Article
Key words: Cylinders, installation of cylinders, medical and anaesthetic gases, pin index safety
system, safety devices, testing, valves
How to cite this article: Srivastava U. Anaesthesia gas supply: Gas cylinders. Indian J Anaesth 2013;57:500-6.
cylinder. Composite cylinders are used by firefighters, of three types: Burst disk, fusible plug, and combination
paramedics, and emergency first responders. of two. Burst disk is most commonly used. It is a small
metal gasket which bursts at a pre‑determined pressure.
COMPONENTS OF CYLINDER
Pressure relief valve is a spring‑loaded device designed
Body to re‑close and prevent gas in cylinder from being
The cylinder has a body, shoulder, and a neck. The curved discharged after a set pressure has been restored.[2]
upper part of the body is called as shoulder which tapers
in a neck. The neck ends in a tapered screw thread into Conical depression
which the valve is fitted. When the valve is screwed to On small cylinder valves a conical depression is
cylinder neck, a fusible material (Wood’s Metal) is used present that receives the retaining screw of the yoke.
to seal leaks between the valve and the cylinder which
melts if the cylinder is exposed to intense heat. This Non‑interchangeable safety system was introduced to
allows gas to release and lessens the risk of explosion.[1] prevent coupling of anaesthetic gas cylinders to wrong
manifold or inlet of anaesthesia machine by Dr Philip
Valve Woodbridge.
The valve is made of bronze or brass and is most
fragile part of cylinder, therefore provided with a metal Pin index safety system
protection cap to protect [Figure 1]. It allows the cylinder It has a unique configuration of holes and pins which
to be turned on and off and provides a means by which match precisely to eliminate connection of the wrong
the cylinders are filled and connected to yoke assembly cylinder to equipment, thus prevents delivery of
on anaesthesia machine or to regulator. The gas exits wrong gas to patients.[1,2,6] This system is also used
through the port. The valve contains a stem or shaft, by supplier to fill correct gas in the cylinder.[7] It
which is rotated for opening or closing of cylinder. When incorporates two holes in specific positions on the
the valve is opened the stem moves upward and gas cylinder valve below the outlet port [Figure 3]. The
flows to the port. During closure, the stem seals against cylinder can only be connected to a yoke or pressure
the seat [Figure 2]. Two types of valves are in use. In the regulator with a matching pair of pins. The holes in
packed valve, the stem is sealed by resilient packing such the cylinder valve accept pins 4 mm diameter by 6 mm
as Teflon. In Diaphragm valve, a diaphragm separates long.[2] Unless pins and holes are aligned, the port
upper and lower stem. Lower stem shuts or allows gas will not seal and gas will not pass to the anesthesia
flow through the valve. The latter can be opened by only machine. Each gas or combination of gases has a
½ or ¾ turns and is less likely to leak.[4] specific pin arrangement [Table 1]. Pin index valves
are fitted in small cylinders which are commonly
Pressure relief device is fitted on cylinders with the connected directly to the anesthesia machine. Side
aim to vent the cylinder contents to atmosphere if the spindle pin index valves are fitted in large cylinders
pressure in the cylinder increases to a dangerous level of medical O2, air and Entonox for pipeline manifold
as a result of high temperature or overfilling.[5] They are and to F size Entonox cylinders.[1] Pin index cylinders
require a seal between cylinder valve outlet and yoke. Integral valve
The seal is called as Bodok washer. It is a gasket with The easily portable cylinders with inbuilt integral
metal rim manufactured from a non‑combustible pressure regulators, flow meters, as well as handles is
material [Figure 4]. available for use[2] [Figure 6]. Regulator maintenance of
hospital is not required for these valves.[9]
Valve outlet connection for large cylinders
The valves of large cylinders (F and G size) of medical Cylinder size
gases have threaded outlet often called as bull nose Size of cylinder is defined by their capacity to hold water
valve [Figure 5]. The valve is spindle type and has a and range between 1.2 and 6550 L. The cylinders are
5/8 inch female outlet where a regulator is fitted. The produced in various sizes designated by a capital letter
nut causes the nipple to seal against the valve outlet code with A being the smallest. Tables 2 and 3 give details
and allows gas to pass.[1] A non‑interchangeable screw of commonly used oxygen and nitrous cylinders.[1,2,5]
thread system with a different number of threads per On anaesthesia machine, work stations and for patient
inch for each medical gas prevents wrong connection.[5] transportation and resuscitation, size E cylinder is most
MPR (minimum pressure retention) device is fitted in commonly used. On anaesthesia machine cylinders of
all bull nose valves to ensure that a positive pressure 4.5 inch in diameter and 26 inches in length, 5.4 kg tare
of approximately 2 bars is retained in the cylinder to weight and smaller can be directly attached.
prevent ingress of moisture.[1]
PRESSURE AND FILLING
Hand Wheel valve [Figure 5] is used for N2O (for use
on manifold) and CO2 cylinders (size F and G). The The majority of the gases are stored in cylinders as
valve may be surrounded by a protective guard. The compressed gases (oxygen, air, nitrogen, helium,
valve has a gas specific side outlet and male thread. heliox). These gases do not liquefy at ordinary ambient
Bull nose and pin index cylinders require a wrench temperature regardless of pressure applied.[4] as their
to open the valve while hand wheel cylinders do not critical temperature is low. These cylinders are filled up
require any additional equipment.[5,8] to service pressure (defined as the maximum pressure
Table 1: Color coding, pin index and physical state in cylinder of medical gases
Oxygen Nitrous oxide Air Carbon‑dioxide Entonox Nitrogen Helium
Physical state in cylinder Gas Gas+Liquid (below 980 F) Gas Gas+Liquid (below 880 F) Gas Gas Gas
Color (India)
Body Black Blue Black Gray Blue Black Brown
Shoulder White Blue White/Black Gray White/Blue Black Brown
International
Color White Blue Black/White Gray Blue/White Black Brown
Formula O2 N 2O ‑ CO2 ‑ N2 He
Pin index 2‑5 3‑5 1‑5 1‑6 7 1‑4 No pin
Table 2: Size and specification of commonly used gas in a cylinder/weight of water that cylinder can hold
oxygen cylinders at 60° F).[3] The filling ratio of oxygen and nitrous oxide
Size Capacity (L) Pressure (psi) Tare Wt. (kg) Valve type is 0.75, but 0.67 in the tropics. The contents of these
B 200 1900 2.27 Pin index
cylinders can be accurately measured by weighing
D 400 1900 3.4 Pin index
the cylinders (1.87 g/L of gas) rather than by pressure
E 660 1900 5.4 Pin index
F 1360 1900 14.5 Bull nose gauge.[13] The pressure depends on the vapor pressure
G 3400 1900 34.5 Bull nose of liquid and so does not indicate the amount of gas
H 6900 2200 53.2 Bull nose remaining in the cylinder as long as the contents are
M 3450 2200 29.0 Bull nose partly in the liquid phase. The pressure will remain
same till all the liquid is converted to gas, after which the
Table 3: Relative size and specification of nitrous pressure falls until the cylinder is exhausted. Cylinder
oxide cylinders pressure varies only if temperature changes due to rapid
Size Capacity (L) Pressure (psi) Tare Wt. (kg) Valve type
emptying of cylinder causing cooling of contents due
C 450 745 2 Pin index
D 940 745 3.4 Pin index
to absorption of latent heat of vaporization. Under this
E 1800 745 5.4 Pin index condition, cylinder pressure will decrease with cooling
F 3600 745 14.5 Hand wheel but will be restored as the cylinder warms up again.[7]
G 9000 745 34.5 Hand wheel
J 18000 745 68.9 Hand wheel COLOR OF CYLINDERS
to which the cylinder may be filled at 70° F) but they An international color code to aid in identification of
should be able to withstand 1.66 times the service gas cylinders was adopted by medical gas industry
pressure. The service pressure is usually 2000‑2015 in 1949. Unfortunately, this has not been adopted by
psi.[10] The quantity of gas in these cylinders can be many countries, US uses green and Germany uses blue
estimated by using a pressure gauge, as the quantity color for oxygen cylinders. International color code
is directly proportional to gauge pressure.[1,2,5] The of various cylinders and that used in India are given
amount of time that an anaesthesia machine can in Table 1. Due to variation in color tones, chemical
operate from E type cylinders is important. During changes in paint pigments, color should not be used
use, an equation can help to estimate the remaining as a primary means for identification of cylinders.[2,7]
time proposed by Arlas.[11] Approximate remaining in
hours = O2 cylinder pressure in psi/200 × O2 flow rate Cylinder identification
per minute. But this gives only a rough estimate.[12] Each cylinder should have a label [Figure 7] which has
all the informations about the cylinder for the users.
Nitrous oxide and carbon‑dioxide liquefy at pressures to The label has the following information:
which cylinders are filled (at ambient temperature) and • Name and chemical symbol of gas.
are therefore stored as liquids. These cylinders are not • Product specification.
filled completely, but only up to a filling ratio (weight of • Hazard warning diamond shaped figure