Taper Grid Couplings

www.koreacoupling.co.kr
 Coupling Selection

Coupling Selection
How to Select

Standard Selection

The Standard Selection may be used for engine driven, motor, or turbine applications. The following information is required:
• Application or equipment type (motor to pump, reducer to conveyor, etc.)
• Shaft diameters (mm)
• Gaps between shafts (mm)
• Speed (RPM)
• Horsepower or torque (Nm)
1. Rating : Determine system torque. Torque is calculated as follows :

kW × 9,550 kW × 974
Ⅰ. Torque (Nm) = Ⅱ. Torque (Kg.m)
RPM RPM

2. Service Factor : Determine appropriate service factor from page. 5-6

3. Minimum Coupling Rating : Determine the required minimum coupling rating as follows :
Minimum Coupling Rating = Service Factor x Torque (Nm)
4. Type : Select the appropriate coupling type
5. Size : Trace the Toque column to find the value that is equal or greater than value from Step 3.
6. Check : Check speed (RPM), bore, gap and dimensions.

Formula Selection

The Standard Selection should be used for most coupling selections.

The Formula Selection procedure below should be used for:
• High Peak Loads.
• Brake Applications (Brake disc or brake wheel is an integral part of coupling)
Using the Formula Selection and providing system peak torque and frequency, duty cycle, and brake torque rating will allow
for a more refined selection.

1. High Peak Loads : U se formula A or B for applications which involve motors with higher than normal torque
characteristics. Applications should also be those with intermittent operations, including shock loading,
inertia effects due to starting and stopping, system-induced repetitive high peak torques. System Peak
Torque is the maximum torque that can exist in the system. Select a coupling with a Torque Rating
equal or greater than the Selection Torque calculated below:

A. Non-Reversing High Peak Torque : Selection torque (Nm) = System Peak Torque or

System peak kW×9549

System Torque (Nm) =
RPM

B. Reversing High Peak Torque : Selection Torque (Nm) = 2 x System Peak Torque or

2 x Peak kW×9549
KOREA COUPLING CO., LTD

System Torque (Nm) =

RPM

2. Brake Applications : If the torque rating of the brake exceeds the motor torque, use brake rating as blow :
Selection Torque (Nm) = Brake Torque Rating x Service Factor

02
Service Factors

Service Factors
Service Factors for Operation of Drive System

Application Service Factor Application Service Factor

AERATOR 2.0 Hoist or Railway Service 1.5
AGITATORS Welder Load 2.0
Vertical and Horizontal Scerw, Propeller, Paddle 1.0 HAMMERMILL 1.75
BARGE HAUL PULLER 1.5 LAUNDRY WASHER or TUMBLER 2.0
BLOWERS LINE SHAFTS
Centrifugal 1.0 Any Processing Machinery 1.5
Lobe or Vane 1.25 MACHINE TOOLS
CAR DUMPERS 2.5 Auxiliary and Traverse Drive 1.0
CAR PULLERS 1.5 Bending Roll, Notching Press, Punch Press,
1.75
Planer, Plate Reversing
CLARIFIER or CLASSIFIER 1.0
Main Drive 1.5
COMPRESSORS
METAL FORMING MACHINES
Centrifugal 1.0
Continous Caster 1.75
Rotary, Lobe or Vane 1.25
Draw Bench Carriage and Main Drive 2.0
Rotary, Screw 1.0
Extruder 2.0
With Flywheel and Gear between Compressor
and Prime Mover Farming Machine and Forming Mills 2.0
1 Cylinder, single acting 3.0 Slitters 1.0
1 Cylinder, double acting 3.0 Wire Drawing or Flattening 1.75
2 Cylinders, single acting 3.0 Wire Winder 1.5
2 Cylinders, double acting 3.0 Coilers and Uncoilers 1.5
3 Cylinders, single acting 3.0 MIXERS
3 Cylinders, double acting 2.0 Concrete 1.75
4 or more cylinders, single acting 1.75 Muller 1.5
4 or more cylinders, double acting 1.75 PRESS, PRINTING 1.5
CONVEYORS PUG MILL 1.75
Apron, Assembly, Belt, Chain, Flight, Screw 1.0 PULVERIZERS
Bucket 1.25 Hammermil and Hog 1.75
Live Roll, Shaker and Reciprocating 3.0 Roller 1.5
CRANES and HOIST PUMPS
Main Hoist 1.75 Boiler Feed 1.5
Skip Hoist 1.75 Centrifugal-Constant Speed 1.0
Slope 1.5 Frequent Speed Changes under Load 1.25
Bridge, Travel or Trolley 1.75 Descaling with accumulators 1.25
DYNAMOMETER 1.0 Gear, Rotary, or Vane 1.25
ELEVATORS Reciprocating, Plunger Piston
Bucket, Centrifugal Discharge 1.25 1 Cylinder, single or double acting 3.0
Gravity Discharge 1.25 2 Cylinders, single acting 2.0
EXCITER, GENERATOR 1.0 2 Cylinders, double acting 1.75
EXTRUDER, PLASTIC 1.5 3 or more cylinders 1.5
FANS Screw Pump, Progressing Cavity 1.25
Centrifugal 1.0 Vacuum Pump 1.25
Cooling Tower 2.0 SCREENS
Forced Draft-Across the Line start 1.5 Air Washing 1.0
Forced Draft Motor driven thru fluid or electric Grizzly 2.0
1.0
slip clutch
Rotary Coal or Sand 1.5
Gas Recirculating 1.5
Vibrating 2.5
Induced Draft with damper control or blade cleaner 1.25
Water 1.0
Induced Draft without controls 2.0
STEERING GEAR 1.0
FEEDERS
STOKER 1.0
Apron, Belt, Disc, Screw 1.0
TIRE SHREDDER 1.5
Reciprocating 2.5
TUMBLING BARREL 1.75
www.koreacoupling.co.kr

GENERATORS
WINCH, MANEUVERING
Even Load 1.0
Dredge, Marine 1.5
Hoist or Railway Service 1.5
WINDLASS 1.5
Welder Load 2.0
WOODWORKING MACHINERY 1.0
GENERATORS
Even Load 1.0

03
 Service Factors and Reference

Service Factors and Reference

Service Factors for Operation of Drive System
Industry Service Factor Industry Service Factor
AGGREGATE PROCESSING, CEMENT, MINING KILNS; Slitters, Steel Mill only 1.75
TUBE, ROD and MILLS Lift 1.0
Direc or on L.S. shaft of Reducer, Travel 2.0
2.0
with final drive Machined Spur Gears Straighteners 2.0
Single Helical or Herringbone Gears 1.75 Unscramblers (Billet Bundle Busters) 2.0
Crushers, Ore or Stone 2.5 Wire Drawing Machinery 1.75
Dryer, Rotary 1.75 OIL INDUSTRY
Grizzly 2.0 Chiller 1.25
Hammermill or Hog 1.75 Oilwell Pumping (not over 150% peak torque) 2.0
Tumbling Mill or Barrel 1.75 Paraffin Filter Press 1.5
BREWING and DISTILLING Rotary Kiln 2.0
Bottle and Can Filling Machines 1.0 PAPER MILLS
Brew Kettle 1.0 Barker Auxiliary, Hydraulic 2.0
Cookers, Continuous Duty 1.25 Barker, Mechanical 2.0
Lauter Tub 1.5 Barking Drum
Mash Tub 1.25 L.S. shaft of reducer with final drive-Helical or
Scale Hopper, Frequent Peaks 1.75 Herringbone Gear 2.0
CLAY WORKING INDUSTRY Machined Spur Gear 2.5
Brick Press, Briquette Machine, Clay Working Machine, Cast Tooth Spur Gear 3.0
1.75
Pug Mill
Beater & Pulper 1.75
DREDGES
Bleachers, Coaters 1.0
Cable Reel 1.75
Calender & Super Calender 1.75
Conveyors 1.25
Chipper 2.5
Cutter head, Jig Drive 2.0
Converting Machine 1.25
Maneuvering Winch 1.5
Couch 1.75
Pumps (Uniform load) 1.5
Cutter, Felt Whipper 2.0
Screen Drive, Stacker 1.75
Dryer 1.75
Utility Winch 1.5
Cylinder 1.75
FOOD INDUSTRY
Felt Stretcher 1.25
Beet Slicer 1.75
Fourdrinier 1.75
Botting, Can Filling Machine 1.0
Jordan 2.0
Cereal Cooker 1.25
Log Haul 2.0
Dough Mixer, Meat Grinder 1.75
Line Shaft 1.5
LUMBER
Press 1.75
Band Resaw 1.5
Pulp Grinder 1.75
Circular Resaw, Cut-off 1.75
Reel, Rewinder, Winder 1.5
Edger, Head Rig, Hog 2.0
Stock Chest, Washer, Thickener 1.5
Log Haul 2.0
Stock Pumps, Centrifugal
Planer 1.75
Constant Speed 1.0
Rolls, Non-Reversing 1.25
Frequent Speed Changes Under load 1.25
Rolls, Reversing 2.0
Suction Roll 1.75
Sawdust Conveyor 1.25
Vacuum Pumps 1.25
Slab Conveyour 1.75
RUBBER INDUSTRY
Sorting Table 1.5
Calender 2.0
Trimmer 1.75
Cracker, Plasticator 2.5
METAL ROLLING MILLS
Extruder 1.75
Coilers (Up or Down) Cold Mills only 1.5
Intensive or Banbury Mixer 2.5
Coilers (Up or Down) Hot Mills only 2.0
Mixing Mill, Refiner or Sheeter
Coke Plants
One or two in line 2.5
Pusher Ram Drive 2.5
Three or four in line 2.0
Door Opener 2.0
Five or more in line 1.75
Pusher or Larry Car Traction Drive 3.0
Tire Building Machine 2.5
Continuous Caster 1.75
Tire & Tube Press Opener (Peak Torque) 1.0
Colling Beds 1.5
Tuber, Strainer, Pelletizer 1.75
Drawbench 2.0
Warming Mill
Feed Rolls-Blooming Mills 3.0
One or two Mills in line 2.0
Furnace Pushers 2.0
Three or more Mills in line 1.75
Hot and Cold Saws 2.0
Washer 2.5
Ingot Cars 2.0
SEWAGE DISPOSAL EQUIPMENT
Manipulators 3.0
Bar Screen, Chemical feeders, Collectors,
Mill Tables 1.0
Dewatering Screen, Grit Collector
Roughing Breakdown Mills 3.0 SUGAR INDUSTRY
Hot Bed or Transfer, non-reversing 1.5 Cane Carrier & Leveler 1.75
Runout, reversing 3.0 Cane Knife & Crusher 2.0
Runout, non-reversing, non-plugging 2.0 Mill Stands, Turbine Driver with all Helical or
Reel Drives 1.75 1.75
Herringbone, or Spur Gears with any Prime Mover
Screwdown 2.0 TEXTILE INDUSTRY
KOREA COUPLING CO., LTD

Seamless Tube Mills Batcher 1.25

Piercer 3.0 Calender, Card Machine 1.5
Thrust Block 2.0 Cloth Finishing Machine 1.5
Tube Conveyor Rolls 2.0 Dry Can, Loom 1.5
Reeler 2.0 Dyeing Machinery 1.25
Kick Out 2.0 Mangle, Napper, Soaper 1.25
Sideguards 3.0 Spinner, Tenter Frame, Winder 1.5

04
Service Factors

Service Factors
Standard Selection

Service Factors for engine drives are required for applications where good flywheel regulation prevents torque fluctuations greater
thans ± 20%. For drives where torque fluctuations are greather or where the operation is near a serious critical or torsional
vibration, a mass elastic study is necessary.

Number of Cylinders 4 or 5 6 or more

Service Factor 1.5 1.75 2 2.25 2.5 1.5 1.75 2 2.25 2.5

Engine Service Factor 2.5 2.75 3 3.25 3.5 2.5 2.75 3 3.25 3.5

To use Engine Drive Service Factors, first determine application Service Factor from page 5-6. When Service Factor is greater
than 2.0, or where 1, 2 or 3 cylinder engines are involved, refer complete application details to Korea Coupling for engineering
review.

Service Factors are a guid, based on experience, of the ratio between coupling catalogue rating and sytem characteristics. The
system characteristics are best measured with a torque meter.

Torque Demands Driven Machine Typical applications for Driven Equipment Typical Service Factor

Constant torque such as Centrifugal Pumps, Blowers

1.0
and Compressors.

Continuous duty with some torque variations

1.5
including Plastic Extruders, Forced Draft Fans.

Light shock loads from Metal Extruders, Cooling

2.0
Towers, Cane Knife, Log Haul.

Moderate shock loading as expected from a Car

2.5
Dumper, Stone Crusher, Vibrating Screen.

Heavy shock load with some negative torques from

Roughing Mills, Reciprocating Pumps, Compressors, 3.0
Reversing Runout Talbes.
www.koreacoupling.co.kr

Applications like Reciprocating Compressors with

frequent torque reversals, which do not necessarily Refer to KCP
cause reverse rotations.

05
 Taper Grid Couplings

Taper Grid Couplings

Horizontal Split • Best Choice for limited spaces
Cover Type •A  llows easy access to the grid spring
• Suitable for reversing applications
• Light weight, die-cast aluminum grid cover

Vertical Split • Best choice for high operating speeds

Cover Type • Allows easy access to the grid spring
• Steel grid cover for strength

KCP Tapered Grid Couplings are shaft-to-shaft couplings that Protection Against Shaft Misalignment
are of compact size, yet can handle torque capacity due to The tapered grids are free to rock, pivot, and float within the
their high strength hardened alloy steel construction. hub teeth. This provides generous capacity for misalignment
The tapered grids are designed with a trapezoidal cross without producing the detrimental side loads on the bearings
section and are tempered for spring hardness. Through a that are often created when couplings are misaligned.
high-precision operation called shot peening, the surface
molecules are compressed by high-velocity steel micro beads. Protection Against Shock & Vibratory loads
The compression of the molecules results in dramatic increase KCP Tapered Grid Couplings are able to deflect torsionally
in strength rating and provides reserve strength for a longer when subjected to normal shock or vibratory loads, so they
part life. are able to handle changing load conditions.
The system truly is a shock absorber for rotary motion, relying
The tapered grids are accessible through the unit's removable on the predictable resilience of the grid for torsional flexibility.
cover. It is extremely easy to fit the trapezoidal grids into the The tapered grids "tune" the drive system. Due to their spring
slots of the hub, compared to fitting rectangular grids. There is hardness, the grids absorb impact by spreading the impact
KOREA COUPLING CO., LTD

no need for the equipment to be moved (hence downtime) so energy over time. The grids can also damp vibration and
that couplings can be installed. reduce the peak or shock loads experienced by the rest of the
Due to their compact size, the tapered grids can simply be system.
placed directly in the slots of the hub. Finally, the practical split
cover can be placed using standard tools.

06
Taper Grid Couplings

Taper Grid Coupling Types

T10 Type T10 Type (Large) T20 Type

T31 Type (Full Spacer) T35 Type (Half Spacer) T50 Type (Spacer)

www.koreacoupling.co.kr

T63 Type KBW Type T10 & G82 Type (Floating Shaft)

07
 Taper Grid Couplings

Vibration & Shock

Input Output

Light Load
The grid contacts near the outer edges
of the hub teeth. A long span between
the points of contact remains free to
flex under load.

Normal Load
As the load increases, the distance
between the contact points on the hub
teeth is shortened, but a free span still
remains to cushion the load.

Shock Load
The coupling is flexible within its rated
KOREA COUPLING CO., LTD

capacity. Under extreme overloads,

the grid bears fully on the hub teeth
and transmits full load directly.

08
Taper Grid Couplings

T10 Type

Close Coupled
Horizontal Split Aluminium Cover

COVER

GRID

T HUB Extension of "C"is available

Refer to KCP

S
GAP
Cover Profiles
C C
A D

Sizes 1020~1140

LUBE
PLUGS

Torque Allow Max Min Cplg Lube Dimensions (Millimeters)

Size Rating Speed Bore Bore Weight Weight Size
(Nm) RPM (mm) (mm) (Kg) (Kg) A B C D J S GAP

1020 52 4,500 28 13 1.92 0.0272 101.0 98.2 47.6 39.7 67.8 39.1 3 1020

1030 149 4,500 35 13 2.58 0.0408 109.0 98.2 47.6 49.2 71.9 39.1 3 1030

1040 249 4,500 43 13 3.34 0.0544 116.0 104.6 50.8 57.2 72.0 40.1 3 1040

1050 435 4,500 50 13 5.44 0.0680 137.8 123.6 60.3 66.7 81.6 44.7 3 1050

1060 684 4,350 56 20 7.44 0.0862 147.0 130.0 63.5 76.2 97.9 52.3 3 1060

1070 994 4,125 67 20 10.40 0.113 162.2 155.4 76.2 87.3 99.2 53.8 3 1070

1080 2,050 3,600 80 27 17.90 0.172 193.0 180.8 88.9 104.8 118.4 64.5 3 1080

1090 3,730 3,600 95 27 25.60 0.254 212.0 199.8 98.4 123.8 127.4 71.6 3 1090

1100 6,280 2,440 110 42 42.00 0.426 250.7 246.2 120.6 142.1 156.6 - 5 1100

1110 9,320 2,250 120 42 54.30 0.508 270.0 259.0 127.0 160.3 162.6 - 5 1110

1120 13,700 2,025 140 61 81.20 0.735 306.4 304.4 149.2 179.4 191.7 - 6 1120

1130 19,900 1,800 170 67 121.00 0.907 343.8 329.8 161.9 217.5 195.5 - 6 1130

1140 28,600 1,650 200 67 178.00 1.130 383.8 374.4 184.2 254.0 201.7 - 6 1140

* Coupling Weight is without Bore Machining

www.koreacoupling.co.kr

09
 Taper Grid Couplings

T10 Type (Large)

Close Coupled
Horizontal Split Aluminium Cover
COVER

GRID

Cover Profiles
T HUB

Size1200
GAP
C C

A D
Sizes 1210~1230
PLUGS
LUBE

Size 1240

Sizes 1250~1260
J
B

Torque Allow Max Min Cplg Lube Dimensions (Millimeters)

Size Rating Speed Bore Bore Weight Weight Size
(Nm) RPM (mm) (mm) (Kg) (Kg) A B C D J GAP

1150 39,800 1,500 215 108 234 1.95 453.1 371.8 182.9 269.2 271.5 6 1150

1160 55,900 1,350 240 121 317 2.81 501.9 402.2 198.1 304.8 278.4 6 1160

1170 74,600 1,225 280 134 448 3.49 566.9 437.8 215.9 355.6 307.3 6 1170

1180 103,000 1,100 300 153 619 3.76 629.9 483.6 238.8 393.7 321.1 6 1180

1190 137,000 1,050 335 153 776 4.40 675.6 524.2 259.1 436.9 325.1 6 1190

1200 186,000 900 360 178 1058 5.62 756.9 564.8 279.4 497.8 355.6 6 1200

1210 249,000 820 390 178 1424 10.50 844.6 622.6 304.8 533.4 431.8 13 1210

1220 336,000 730 420 203 1785 16.10 920.8 663.2 325.1 571.5 490.2 13 1220

1230 435,000 680 450 203 2267 24.00 1,003.3 703.8 345.4 609.6 546.1 13 1230

1240 559,000 630 480 254 2950 33.80 1,087.1 749.6 368.3 647.7 647.7 13 1240

1250 746,000 580 - 254 3833 50.10 1,181.1 815.6 401.3 711.2 698.5 13 1250

1260 932,000 540 - 254 4682 67.20 1,260.9 876.6 431.8 762.0 762.0 13 1260

* Coupling Weight is without Bore Machining

KOREA COUPLING CO., LTD

10
Taper Grid Couplings

T20 Type

Close Coupled
Vertical Split Steel Cover VERTICAL SPLIT STEEL COVER
CLEARANCE FOR
M M GRID REMOVAL

LUBE
PLUGS
GRID

T HUB

S
GAP
C C
A F D

J J
B

Torque Allow Max Min Cplg Lube Dimensions (Millimeters)

Size Rating Speed Bore Bore Weight Weight Size
(Nm) RPM (mm) (mm) (Kg) (Kg) A B C D F J M GAP

1020 52 6,000 28 13 1.94 0.0272 112.3 98.2 47.6 39.7 64.3 23.9 47.8 3 1020

1030 149 6,000 35 13 2.58 0.0408 121.8 98.2 47.6 49.2 73.8 24.9 47.8 3 1030

1040 249 6,000 43 13 3.35 0.0544 129.8 104.6 50.8 57.2 81.8 25.9 50.8 3 1040

1050 435 6,000 50 13 5.32 0.0680 148.8 123.6 60.3 66.7 97.6 30.5 60.5 3 1050

1060 684 6,000 56 20 7.01 0.0862 163.1 130.0 63.5 76.2 111.1 31.8 63.5 3 1060

1070 994 5,500 67 20 10.20 0.1130 174.2 155.4 76.2 87.3 122.3 33.5 66.5 3 1070

1080 2,050 4,750 80 27 17.60 0.1720 201.2 180.8 88.9 104.8 149.2 43.7 88.9 3 1080

1090 3,730 4,000 95 27 25.40 0.2540 232.9 199.8 98.4 123.8 168.3 47.0 95.2 3 1090

1100 6,280 3,600 110 42 42.00 0.4260 267.9 246.2 120.6 142.1 198.0 59.7 120.7 5 1100

1110 9,320 3,000 120 42 54.40 0.5080 286.9 259.0 127.0 160.3 216.3 62.7 124.0 5 1110

1120 13,700 2,700 140 61 81.80 0.7350 320.2 304.4 149.2 179.4 245.5 73.7 142.7 6 1120

1130 19,900 2,400 170 67 122.00 0.9070 379.0 329.8 161.9 217.5 283.8 74.9 146.0 6 1130

1140 28,600 2,200 200 67 180.00 1.1300 417.1 374.4 184.2 254.0 321.9 78.2 155.4 6 1140

1150 39,800 2,000 215 108 230.00 1.9500 476.2 371.8 182.9 269.2 374.4 107.3 203.2 6 1150

1160 55,900 1,750 240 121 321.00 2.8100 533.4 402.2 198.1 304.8 423.9 115.3 215.9 6 1160
www.koreacoupling.co.kr

1170 74,600 1,600 280 134 448.00 3.4900 584.2 437.8 215.9 355.6 474.7 120.1 226.1 6 1170

1180 103,000 1,400 300 153 591.00 3.7600 630.0 483.6 238.8 393.7 546.0 130.0 - 6 1180

1190 137,000 1,300 335 153 761.00 4.4000 685.0 524.2 259.1 436.9 589.0 135.0 - 6 1190

1200 186,000 1,100 360 178 1021.00 5.6200 737.0 564.8 279.4 497.8 652.0 145.0 - 6 1200

* Coupling Weight is without Bore Machining

11
 Taper Grid Couplings

T31 Type

Full Spacer
Horizontal Split Aluminium Cover

COVER
GRID FLANGE
GAP FASTENERS

U U
E E
B B
A F DD

BETWEEN
BE SHAFT ENDS

SHAFT HUB
LUBE
PLUGS

SPACER HUB

Dimensions (Millimeters) Flange Fasteners

Add
Torque Allow Max Min Cplg Lube
BE
Size Rating Speed Bore Bore Weight Weight BE No.
Weight Dia
(Nm) RPM (mm) (mm) (Kg) (Kg) A B DD E F U GAP per
(Kg) (mm)
Min Max Flange

1020 52 4,500 35 13 3.85 0.010 0.0272 101.0 34.9 88.9 203 52.4 0.8 85.7 1.8 5 4 6.3

1030 149 4,500 43 13 5.21 0.016 0.0408 109.0 41.3 88.9 216 59.5 0.8 93.7 1.8 5 8 6.3

1040 249 4,500 56 13 8.43 0.021 0.0544 116.0 54.0 88.9 216 78.6 0.8 112.7 1.8 5 8 6.3

1050 435 4,500 67 13 12.80 0.028 0.0680 137.8 60.3 111.1 216 87.3 0.8 125.4 1.8 5 8 7.9

1060 684 4,350 80 20 20.50 0.037 0.0862 147.0 73.0 122.2 330 103.2 1.8 144.5 2.8 5 8 9.5

1070 994 4,125 85 20 24.80 0.048 0.1130 162.2 79.4 127.0 330 109.5 1.8 152.4 2.8 5 12 9.5

1080 2,050 3,600 95 27 40.00 0.069 0.1720 193.0 88.9 155.5 406 122.2 1.8 177.8 2.8 5 12 12.7

1090 3,730 3,600 110 27 60.10 0.100 0.2540 212.0 101.6 163.5 406 142.9 1.8 209.6 2.8 5 12 15.8

1100 6,280 2,440 130 39 90.20 0.120 0.4260 250.7 90.4 203.2 406 171.4 1.6 250.8 3.2 6 12 19.0

1110 9,320 2,250 150 51 119.00 0.160 0.5080 270.0 104.1 209.6 406 196.8 1.6 276.2 3.2 6 12 19.0

1120 13,700 2,025 170 64 178.00 0.200 0.7350 306.4 119.4 246.1 406 225.4 1.6 319.1 4.0 10 12 22.2

1130 19,900 1,800 190 77 237.00 0.290 0.9070 343.8 134.6 257.1 406 238.1 1.6 346.1 4.0 10 12 25.4

1140 28,600 1,650 210 89 327.00 0.400 1.1300 383.8 152.4 266.7 406 266.7 1.6 385.8 4.0 10 12 28.5

1150 39,800 1,500 270 102 462.00 0.190 1.9500 453.1 172.7 344.5 371.3 334.3 5.1 425.4 - 10 14 22.2

1160 55,900 1,350 290 115 566.00 0.250 2.8100 501.4 186.4 355.6 406.4 366.0 6.6 457.2 - 10 14 22.2

1170 74,600 1,225 340 127 856.00 0.380 3.4900 566.4 220.2 384.2 444.5 424.9 8.4 527.0 - 10 16 25.4
KOREA COUPLING CO., LTD

1180 103,000 1,100 340 102 1,135.00 0.470 3.7600 629.9 248.9 400.1 490.5 450.8 5.1 590.6 8.1 10 16 28.5

1190 137,000 1,050 380 115 1,525.00 0.600 4.4000 675.6 275.8 411.2 530.4 508.0 5.1 660.4 8.1 10 18 31.7

1200 186,000 900 400 127 1,910.00 0.850 5.6200 756.9 305.3 444.5 574.5 530.4 6.1 711.2 9.1 10 18 31.7

* Min BE Weight is Added Weight per Millimeters of BE over Minimum

* Coupling Weight is with no Bore and Mimimum BE

12
Taper Grid Couplings

T35 Type

Half Spacer
Horizontal Split Aluminium Cover

FLANGE
FASTENER COVER

GRID

U
E GAP
B C
A F DD D

BE
BETWEEN
SHAFT ENDS

T HUB
SHAFT HUB
LUBE
PLUGS
SPACER HUB

Flange
Max Bore Dimensions (Millimeters)
Add Fasteners
Torque Allow Min Cplg Lube
Shaft T BE
Size Rating Speed Bore Weight Weight BE No.
Hub Hub Weight Dia
(Nm) RPM (mm) (Kg) (Kg) A B C D DD E F U GAP per
(Kg) (mm)
Max Min Max Min Min Max Flange

1020 52 4,500 35 - 28 - 13 2.89 0.010 0.0272 97.0 34.9 45.2 102 47.6 39.7 52.4 0.8 85.7 1.8 3 4 6.3

1030 149 4,500 43 - 35 - 13 3.89 0.016 0.0408 105.7 41.3 45.2 109 47.6 49.2 59.5 0.8 93.7 1.8 3 8 6.3

1040 249 4,500 56 - 43 - 13 5.88 0.021 0.0544 114.3 54.0 45.2 109 50.8 57.2 78.6 0.8 112.7 1.8 3 8 6.3

1050 435 4,500 67 - 50 - 13 9.12 0.028 0.0680 135.1 60.3 56.3 109 60.3 66.7 87.3 0.8 125.4 1.8 3 8 7.9

1060 684 4,350 80 - 56 - 20 13.90 0.037 0.0862 147.8 73.0 61.9 166 63.5 76.2 103.2 1.8 144.5 2.8 3 8 9.5

1070 994 4,125 85 - 67 - 20 17.60 0.048 0.1130 158.8 79.4 64.3 166 76.2 87.3 109.5 1.8 152.4 2.8 3 12 9.5

1080 2,050 3,600 95 - 80 - 27 28.90 0.069 0.1720 190.5 88.9 78.6 204 88.9 104.8 122.2 1.8 177.8 2.8 3 12 12.7

1090 3,730 3,600 110 - 95 - 27 42.80 0.100 0.2540 211.1 101.6 82.6 204 98.4 123.8 142.9 1.8 209.6 2.8 3 12 15.8

1100 6,280 2,440 130 - 110 - 42 66.10 0.120 0.4260 251.0 90.4 103.2 205 120.6 142.1 171.4 1.6 250.8 3.2 5 12 19.0

1110 9,320 2,250 150 - 120 - 42 84.60 0.160 0.5080 269.7 104.1 106.4 205 127.0 160.3 196.8 1.6 276.2 3.2 5 12 19.0

1120 13,700 2,025 170 - 140 - 61 129.00 0.200 0.7350 307.8 119.4 124.6 205 149.2 179.4 225.4 1.6 319.1 4.0 6 12 22.2

1130 19,900 1,800 190 - 170 - 67 179.00 0.290 0.9070 345.9 134.6 130.1 205 161.9 217.5 238.1 1.6 346.1 4.0 6 12 25.4

1140 28,600 1,650 210 - 200 - 67 252.00 0.400 1.1300 384.0 152.4 134.9 205 184.2 254.0 266.7 1.6 385.8 4.0 6 12 28.5

1150 39,800 1,500 270 102 215 108 - 348.00 0.190 1.9500 453.1 172.7 174.5 187.5 182.9 269.2 334.3 5.1 425.4 - 6 14 22.2

1160 55,900 1,350 290 115 240 121 - 441.00 0.250 2.8100 501.4 186.4 179.6 204.7 198.1 304.8 366.0 6.6 457.2 - 6 14 22.2
www.koreacoupling.co.kr

1170 74,600 1,225 340 127 280 134 - 652.00 0.380 3.4900 566.4 220.2 194.1 223.8 215.9 355.6 424.9 8.4 527.0 - 6 16 25.4

1180 103,000 1,100 340 102 300 153 - 877.00 0.470 3.7600 629.9 248.9 201.7 246.9 238.8 393.7 450.8 5.1 590.6 8.1 6 16 28.5

1190 137,000 1,050 380 115 355 153 - 1,150.00 0.600 4.4000 675.6 275.8 207.3 266.7 259.1 436.9 508.0 5.1 660.4 8.1 6 18 31.7

1200 186,000 900 400 127 360 178 - 1,484.00 0.850 5.6200 756.9 305.3 223.8 289.1 279.4 497.8 530.4 6.1 711.2 9.1 6 18 31.7

* Min BE Weight is Added Weight per Millimeters of BE over Minimum

* Coupling Weight is with no Bore and Mimimum BE

13
 Taper Grid Couplings

T50 Type

Floating Shaft
Steel Cover

GASKET

P J
MINIMUM CLEARANCE
M FOR GRID REMOVAL
COVER
LUBE PLUGS
GRID

GAP BETWEEN GAP

BE
C C SHAFT ENDS C
A DD D F SD
SB

PILOT HUB

FLANGED HUB
FLANGED HUB

Max Bore Dimensions (Millimeters)

Torque Min Cplg Lube
Size Rating Bore Weight Weight
Flanged Pilot BE
(Nm) (mm) (Kg) (Kg) A C D DD F J M P SB SD GAP
Hub Hub Min

1030 149 35 27.0 13 3.90 0.0408 115.9 162 47.6 49.2 83.7 80.8 50.3 77.7 26.8 27.0 28.6 3

1050 435 50 36.5 13 8.84 0.0680 157.5 195 60.3 66.7 105.2 104.8 59.2 94.0 36.2 36.5 38.1 3

1070 994 67 49.2 20 15.60 0.1130 182.9 213 76.2 87.3 126.5 129.0 65.9 103.1 49.8 49.2 50.8 3

1080 2,050 80 61.9 27 26.40 0.1720 218.4 275 88.9 104.8 154.9 156.2 85.9 134.1 52.1 61.9 63.5 3

1090 3,730 95 74.6 27 37.20 0.2540 244.9 294 98.4 123.8 180.3 175.8 92.2 143.8 58.5 74.6 76.2 3

1100 6,280 110 92.1 42 62.80 0.4260 286.0 372 120.6 142.1 211.3 208.3 117.3 181.4 69.3 92.1 95.2 5

1110 9,320 120 101.6 42 83.60 0.5080 324.1 391 127.0 160.3 245.4 228.6 122.2 190.5 73.9 101.6 104.8 5

1120 13,700 140 117.5 61 97.90 0.7350 327.2 453 149.2 179.4 179.3 257.0 146.3 220.0 83.6 117.5 120.6 6

1130 19,900 170 133.4 67 140.00 0.9070 365.3 463 161.9 217.5 217.4 295.1 149.5 225.0 94.8 133.4 136.5 6

1140 28,600 200 142.9 67 210.00 1.1300 419.1 482 184.2 254.0 254.0 335.8 155.8 234.7 113.8 142.9 146.0 6

1150 39,800 215 161.9 108 277.00 1.9500 477.5 549 182.9 271.4 269.2 391.2 177.4 268.2 101.7 161.9 165.1 6

1160 55,900 240 200.0 121 381.00 2.8100 548.6 587 198.1 304.8 304.8 442.0 189.4 287.0 111.9 200.0 203.2 6

1170 74,600 280 200.0 134 519.00 3.4900 604.5 622 215.9 355.6 355.6 494.3 201.0 304.8 124.6 200.0 203.2 6

1180 103,000 300 225.4 153 718.00 3.7600 665.5 673 238.8 393.7 393.7 556.3 226.9 330.2 141.4 225.4 228.6 6

1190 137,000 335 250.8 153 898.00 4.4000 708.7 711 259.1 436.9 436.9 599.4 241.7 349.5 157.6 250.8 254.0 6
KOREA COUPLING CO., LTD

1200 186,000 360 276.2 178 1,205.00 5.6200 782.3 744 279.4 497.8 497.8 622.9 251.8 365.8 172.8 276.2 279.4 6

* Coupling Weight is without Bore Machining

14
Taper Grid Couplings

T63 Type

Disc Brake

J
T10 COVER

GRID

T63
HUB

GAP
X
W C
E P D A

T HUB

LUBE
PLUGS

F G

Brake Allow Max Min Cplg Lube Dimensions (Millimeters) Disc Brake
Size Rating Speed Bore Bore Weight Weight Dia x Thickness
(Nm) RPM (mm) (mm) (Kg) (Kg) A C D G J P W X GAP (E x F)

1020 11 4,500 28 13 2.55 0.0272 97.0 47.6 39.7 59.9 67.8 71.4 60.5 11.7 3 203 x 6.4

1030 35 4,500 35 13 3.31 0.0408 105.7 47.6 49.2 59.9 71.9 79.4 60.5 11.7 3 254 x 6.4

1040 65 4,500 43 13 4.26 0.0544 114.3 50.8 57.2 59.9 72.0 98.4 60.5 11.7 3 254 x 6.4

1050 118 4,150 50 13 6.35 0.0680 135.1 60.3 66.7 59.9 81.6 108.0 60.5 13.2 3 254 x 6.4

1060 209 3,800 56 20 9.57 0.0862 147.8 63.5 76.2 88.6 97.9 125.4 88.1 15.2 3 305 x 6.4

1070 331 3,250 67 20 12.30 0.1130 158.8 76.2 87.3 88.6 99.2 133.4 88.1 15.2 3 305 x 6.4

1080 637 2,850 80 27 19.80 0.1720 190.5 88.9 104.8 88.6 118.4 152.4 88.1 18.0 3 305 x 6.4

1090 1,084 2,700 95 27 28.40 0.2540 211.1 98.4 123.8 87.9 127.4 179.4 88.1 26.9 3 407 x 12.7

1100 1,897 2,400 110 42 47.70 0.4260 251.0 120.6 142.1 119.1 156.6 215.9 119.1 29.5 5 407 x 12.7

1110 2,846 2,250 120 42 64.90 0.5080 269.7 127.0 160.3 146.0 162.6 241.3 146.0 29.5 5 458 x 12.7

1120 4,336 2,025 140 61 92.10 0.7350 307.8 149.2 179.4 150.1 191.7 276.2 149.4 33.0 6 509 x 12.7

1130 6,098 1,800 170 67 132.0 0.9070 345.9 161.9 217.5 153.4 195.5 295.3 152.4 35.6 6 509 x 12.7

1140 8,808 1,650 200 67 185.0 1.1300 384.0 184.2 254.0 159.8 201.7 330.2 158.8 38.1 6 610 x 12.7

1150 12,195 1,500 215 108 253.0 1.9500 453.1 182.9 269.2 179.8 271.5 368.3 182.9 31.5 6 763 x 12.7

1160 16,938 1,350 240 121 336.0 2.8100 501.9 198.1 304.8 195.1 278.4 400.0 198.1 31.5 6 915 x 12.7
www.koreacoupling.co.kr

* Coupling Weight is without Disc and Bore Machining

15
 Taper Grid Couplings

KBW Type

Brake Wheel

JB
H I J

COVER
GRID

T HUB

GAP
W C
AB E F D A

LUBE
BRAKE PLUGS

Dimensions (Millimeters) Brake Wheel Size

Brake Max Min Lube
Size Rating Bore Bore Weight
AB JB
(mm) (mm) (mm) (Kg) A C D E F H I J GAP
(mm) (mm)

1020 10.78 30 12.7 0.03 101.0 47.6 39.7 - - - - - 3 - -

1030 35.18 36 12.7 0.03 109.0 47.6 49.2 - - - - - 3 - -

1040 64.97 44 12.7 0.05 116.0 50.8 57.2 145.0 140.0 40.0 12.0 28.0 3 160 80

1050 117.80 50 12.7 0.05 137.8 60.3 66.7 184.0 178.0 50.0 17.0 33.0 3 200 100

1060 208.64 57 19.1 0.09 147.0 63.5 76.2 184.0 178.0 50.0 17.0 33.0 3 200 100

1070 330.55 68 19.1 0.11 162.2 76.2 87.3 230.0 224.0 62.5 22.0 40.5 3 250 125

1080 636.71 82 27.0 0.17 193.0 88.9 104.8 292.0 285.0 80.0 23.0 57.0 3 315 160

1090 1,083.88 95 27.0 0.25 212.0 98.4 123.8 330.0 320.0 90.0 26.0 64.0 3 355 180

1100 1,896.79 107 41.3 0.43 250.7 120.6 142.1 374.0 362.0 100.0 28.0 72.0 5 400 200

1110 2,845.14 117 41.3 0.51 270.0 127.0 160.3 422.0 410.0 112.0 32.0 80.0 5 450 224

1120 4,335.52 136 60.3 0.73 306.4 149.2 179.4 462.0 445.0 125.0 35.0 90.0 6 500 250

1130 6,488.78 165 66.7 0.91 343.8 161.9 217.5 516.0 495.0 140.0 45.0 95.0 6 560 280

1140 8,806.48 184 66.7 1.13 383.8 184.2 254.0 516.0 495.0 140.0 45.0 95.0 6 560 280

* Coupling Weight is without Bore Machining

KOREA COUPLING CO., LTD

16
Taper Grid Couplings

T10 / G82 Type

Floating Shaft
Cover Profiles REGISTER DETAIL
SIZES 1080,1090 & 1100G

Sizes 1020~1140 CENTER PLATE

GRID
T10 COVER

G82 RIGID HUB

T HUB

E
GAP GAP
C BE L
A D FA AA
SD
PLUGS
LUBE

SHAFT

FLANGE
COVER FASTENERS
FASTENERS

T10 G82 Torque Allow Max Bore Min Bore Cplg Add BE Lube Fasteners
Cplg Cplg Rating Spped Weight Weight Weight
T10 Hub G82 Hub T10 Hub G82 Hub No. per Dia
Size Size (Nm) RPM (Kg) (Kg) (Kg)
(mm) (mm) (mm) (mm) Flange (mm)
1110 1035 9,320 2,250 120 164 42 51 125 0.0804 0.508 8 0.750
1120 1040 13,700 2,025 140 196 61 64 183 0.0992 0.735 8 0.750
1130 1045 19,900 1,800 170 216 67 76 261 0.1430 0.907 10 0.750
1140 1050 28,600 1,650 200 242 67 89 382 0.2090 1.130 8 0.875
1150 1055 39,800 1,500 215 267 108 102 508 0.2540 1.950 14 0.875
1160 1060 55,900 1,350 240 293 121 115 645 0.3220 2.810 14 0.875
1170 1070 74,600 1,225 280 341 134 127 983 0.3970 3.490 16 1.000
1180 1080 103,000 1,100 300 341 153 102 1313 0.4800 3.760 16 1.125
1190 1090 137,000 1,050 335 380 153 115 1756 0.5720 4.400 18 1.250
1200 1100 186,000 900 360 405 178 127 2254 0.6710 5.620 18 1.250

T10 G82 Dimensions (Millimeters) GAP

Cplg Cplg BE
Size Size A C D E J L AA FA SD T Hub G82 Hub
Min Max
1110 1035 269.7 239.0 304.8 127.0 160.3 2.5 161.5 102.1 279.4 211.3 114.3 5 5
1120 1040 307.8 279.1 355.6 149.2 179.4 4.1 191.5 115.3 317.5 245.4 127.0 6 8
1130 1045 345.9 307.1 381.0 161.9 217.5 4.1 195.1 130.6 345.9 274.1 152.4 6 8
1140 1050 384.0 348.0 406.4 184.2 254.0 5.1 201.2 147.3 388.9 305.8 184.2 6 10
1150 1055 453.1 372.1 406.4 182.9 269.2 5.1 271.5 172.7 425.4 334.3 203.2 6 10
1160 1060 501.9 404.1 457.2 198.1 304.8 6.6 278.4 186.4 457.2 366.0 228.6 6 13
www.koreacoupling.co.kr

1170 1070 566.9 459.2 508.0 215.9 355.6 8.4 307.3 220.2 527.0 424.9 254.0 6 17
1180 1080 629.9 510.3 660.4 238.8 393.7 8.1 321.1 248.9 590.6 450.8 279.4 6 16
1190 1090 675.6 557.5 711.2 259.1 436.9 8.1 325.1 275.8 660.4 508.0 304.8 6 16
1200 1100 756.9 609.3 762.0 279.4 497.8 9.1 355.6 305.3 711.2 530.4 330.2 6 18
* Coupling Weight is with no Bore and Shaft
* Shaft Weight is Added Weight per Millimeter of SD dia Between Hubs

17
 Taper Grid Couplings

Taper Grid Couplings

Installation

Requirements are wrenches, a straight edge and feeler gauges to install KCP Taper Grid Couplings. Taper Grid Coupling size
from 1020 to 1090 are furnished for a clearance fit with a setscrew over the keyway. Larger sizes (from 1100 and up) are
furnished for an interference fit without a setscrew

Clearance fit Hubs : Clean all parts using a non-flammable solvent. Check hubs, shafts and key ways for burrs. Install keys.
Mount hubs with the flange face flush with shaft ends (or as otherwise specified). Tighten setscrews. Do
not heat clearance fit hubs.
Interference Fit Hubs : Furnished without setscrews.

1) Mount Seals and Hubs 2) Gap and Alignment

Lock out starting switch of prime mover. Clean metal parts using Use a spacer bar equal in thickness to the gap between shafts (Page
a non-flammable solvent. Lightly coat seals with grease and place 11-12) Insert bar and same depth at 90° intervals and measure
on shafts before mounting hubs. Heat interference fit hubs. Seal clearance between bar and hub face with feelers. The difference
keyways to prevent leakage. Mount hubs on their corresponding in minimum and maximum measurements must not exceed the
shafts so that the hub face is flush with the end of the shaft (unless angular installation limits.
otherwise indicated).

3) Offset Alignment 4) Insert Grid

Align a straight edge so that it rests squarely on both hubs as Pack the gap and grooves with specified lubricant before inserting
shown in the diagram. Check with feelers. The clearance must not grid. When grids are furnished in two or more segments, install them
exceed the parallel offset installation limits. Tighten all foundation so that all cut ends extend in the same direction. This will assure
bolts and repeat Steps 2 and 3. Realign coupling if necessary. correct contact between the grid and any non-rotating pins in each
half of the covers. Spread the grid just enough so that it passes over
the coupling teeth. Seat with a soft mallet.
KOREA COUPLING CO., LTD

18
Taper Grid Couplings

Installation

5) Pack
Pack any spaces between and around the grid with as much lubricant as possible. Wipe off any excess so that any remaining lubricant is flush
with top of grid. Position hub seals to line up with the grooves in the cover. Position gaskets on lower cover half flange and assemble the two
covers so that the match marks are on the same side. If shafts are not horizontally level, or if the coupling is to be used vertically, assemble cover
halves with the lug so that the match marks are up or are on the high side. Push gaskets in against the seals as far as possible. Secure cover
halves with fasteners and tighten to torque. Make sure gaskets stay in position while the fasteners are tightened.

Annual Maintenance

Items to perform annually :

1. Check alignment. If the maximum operating misalignment limits are
exceeded, realign the coupling to the recommended installation
limits.
2. Check that all fasteners are tightened to torque.
3. Inspect Oil Seal and Gasket to determine if replacement is required.
Replace if the Seal and Gasket is leaking grease.
4. Disassemble the coupling and inspect for war. Replace any worn
parts. Clean grease from coupling and repack with new grease.
Install coupling using a new gasket as instructed in this manual.
www.koreacoupling.co.kr

19
 Taper Grid Couplings

Taper Grid Couplings

Alignment Data

Accurate alignment results in the maximum life and minimum maintenance for the coupling and the connected machinery. The
amount of time for a coupling to reach its maximum operating limits is a function of load, operating speed, and lubrication.
Maximum operating values listed in the table below are based on the allowable RPM listed on the catalogue. Values listed are
based on the use of the specified gaps, use of standard coupling components, standard assemblies, and catalogue allowable
speeds. Values may be combined for an installation or operating condition. Parallel misalignment is the distance between the
centers of each shaft. Angular misalignment is dimension X minus dimension Y as shown in the drawing below. End float is the
axial movement of the hubs within the covers as measured from "0" gap. This measure assumes zero angular and zero parallel
misalignment.

Parallel Misalignment Angular Misalignment End Float

Y FF
P

X GAP

Misalignment Capacity
Recommended Installation Operating Fastener Tightening
Size Parallel Offset-P Angular (X-Y) Parallel Offset-P Angular (X - Y) Torque Values
Max (mm) Max (mm) Max (mm) Max (mm) (Nm)

1020 0.15 0.08 0.30 0.25 11.30

1030 0.15 0.08 0.30 0.30 11.30
1040 0.15 0.08 0.30 0.33 11.30
1050 0.20 0.10 0.41 0.41 22.60
1060 0.20 0.13 0.41 0.46 22.60
1070 0.20 0.13 0.41 0.51 22.60
1080 0.20 0.15 0.41 0.61 22.60
1090 0.20 0.18 0.41 0.71 22.60
1100 0.25 0.20 0.51 0.84 35.00
1110 0.25 0.23 0.51 0.91 35.00
1120 0.28 0.25 0.56 1.02 73.00
1130 0.28 0.30 0.56 1.19 73.00
1140 0.28 0.33 0.56 1.35 73.00
1150 0.28 0.41 0.60 1.57 -
1160 0.30 0.46 0.60 1.78 -
1170 0.30 0.51 0.60 2.01 -
1180 0.38 0.56 0.76 2.26 -
1190 0.38 0.61 0.76 2.46 -
1200 0.38 0.69 0.76 2.72 -
1210 0.46 0.74 0.91 3.00 -
1220 0.46 0.81 0.91 3.28 -
1230 0.46 0.89 0.97 3.61 -
1240 0.48 0.97 0.97 3.91 -
1250 0.51 1.07 1.02 4.29 -

Puller Holes
2-M
KOREA COUPLING CO., LTD

C.D
Size B.C.D (mm) Tap Size Size B.C.D (mm) Tap Size
B. 1150 263 M16 x 2.0 x 24 1210 497 M36 x 4.0 x 45
1160 298 M22 x 2.5 x 27 1220 541 M36 x 4.0 x 45
1170 338 M30 x 3.5 x 32 1230 586 M36 x 4.0 x 45
1180 378 M30 x 3.5 x 38 1240 633 M36 x 4.0 x 45
1190 413 M36 x 4.0 x 45 1250 690 M36 x 4.0 x 45
1200 456 M36 x 4.0 x 45 1260 749 M36 x 4.0 x 45

20
 Ver. 2017-04(8) ISO-9001

www.koreacoupling.co.kr

H.Q & Factory

91-22 Songma-Ro, Daegod-Myeon,
Gimpo-Si, Gyeonggi-Do. 10027, Republic of Korea
Tel. +82 31 981 1926 (Rep.)
Fax. +82 31 981 1928
E-mail. [email protected]