SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Magnetic Particle Testing (MPT) on IK Projects SATIP-NDE-MPT-01 15-Nov-17 MECHANICAL- NDE

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (NDE) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

MPT Procedures (Technique) SAIC-MPT- SAIC-MPT-

1.1 RH RH MPT is per approved Technique Procedures.
2001 2001

SAIC-MPT- SAIC-MPT-
1.2 MPT Personnel Qualification Review RH RH Maintain Current Roster/CVs for NDE Techs.
2002 2002

SAIC-MPT-
SAIC-MPT-
1.3 NDE Process Control Procedure* 2010 RH RH *Combine all NDE Methods applicable
2010

SAIC-MPT- NDE Kickoff Meeting Item. Agreement shall be reached on

SAIC-MPT-
1.5 NDE Kickoff Meeting 2010 H H all items related to NDE Specs, Process Control & any
2010
NDE related checklist.

2.0 EQUIPMENT

Visual Insp & Verification of MPT mat'ls SAIC-MPT- SAIC-MPT- Use SATR-NDE-2010
2.1 W* S
and Equipment 2003 2003 Each day checked against In-Process work.

Storage, Handling & Preservation of MPT *Safety Checks are done for each In-Process application
2.2 See Remarks See Remarks W* S
materials (*See Safety Check) listed below

3.0 APPLICATION IN-PROCESS VERIFICATION = DAILY SUPERVISION BY CONTRACTOR* (*Prime/Sub) OF NDT SERVICE PROVIDERS, & SAEP-1160 DATABASE UPDATES

Use SATR-NDE-2003 & SATR-NDE-2010

In-Process Inspection of MPT using SAIC-MPT- SAIC-MPT-
3.1 W* S * Prime Contractor & any Subcontractor
Yoke Method (Most Common) 2004 2004
** Notification as shown. See Notice.

In-Process Inspection of MPT using Prod Same as above The prod technique should not be used
SAIC-MPT- SAIC-MPT-
3.2 Technique [As per SAEP 1144 page 10 W* S on highly polished or machined surfaces due the
2005 2005
para 1.3 Prods should be avoided] possibility of arc damage to the surface.

In-Process Inspection of MPT using Use SATR-NDE-2002 & SATR-NDE-2010

SAIC-MPT- SAIC-MPT-
3.3 Direct Contact and Coil W* S * Prime Contractor & any Subcontractor
2006 2006
Methods ** Notification as shown. See Notice.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Magnetic Particle Testing (MPT) on IK Projects SATIP-NDE-MPT-01 15-Nov-17 MECHANICAL- NDE

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-MPT- SAIC-MPT-
3.4 Demagnetization & Post Cleaning W S
2007 2007

NDE Process Control incl. Repairs:

SAIC-MPT- Complete W Series Checklists (Repairs). Inform SA Insp
A) SAIC-W Checklists in Item 1.5 SAIC-MPT-
3.5 2010 H/R R on 100% of repairs that require MPT. Perform req'd
B) Database Entry for LPT 2010
Database entry & Reporting using SATR-NDT-2011.
Results & Status & Backlog Reporting

GENERAL NOTES

NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process, and final
inspection. Applicable weld numbers must be entered in Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and
temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR
with the exception of the start of NDT activities. SAIC-W-2008 details SAEP-1160 Data Reqmts for Welding with NDE Control per SAIC-MPT-2010.

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016)

Saudi Aramco: Company General Use

Rev. 2016.06.00

###

Saudi Aramco: Company General Use

30-Jun-16

Saudi Aramco: Company General Use

### ###

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016)

Saudi Aramco: Company General Use

Rev. 2016.06.00

###

Saudi Aramco: Company General Use

30-Jun-16

Saudi Aramco: Company General Use

### ###

Saudi Aramco: Company General Use