BeneFusion nVP

BeneFusion nVP ex
BeneFusion nVP Neo

Infusion Pump

Service Manual
Intellectual Property Statement
Shenzhen Mindray Bio-Medical Electronics Co., Ltd. (hereinafter called Mindray) owns the intellectual property rights to
this product and this service manual. SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. is a member of Mindray
Medical Group.

© 2020 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved. No parts of this Manual may be
reproduced, modified or translated by any individual or organization without the written consent of Mindray.

, , and are the registered trademarks or trademarks of

Mindray. With the consent of Mindray, the company is authorized to use the above registered trademarks or trademarks.

Declaration
Mindray has the final right to interpret this manual.
Only when all of the following requirements are met, Mindray is responsible for the safety, reliability and performance of
the product, namely:

 Assembly operation, expansion, readjustment, improvement and repair are all carried out by professionals
recognized by Mindray;

 All parts to be replaced during maintenance, accessories and consumables used are original parts (original) of
Mindray or approved by Mindray;

 The relevant electrical equipment complies with the national standards and the requirements of this user manual;

 The product operations are performed according to this user manual.

I
Foreword

Description
This Service Manual presents detailed information on the hardware composition, installation, disassembly, test and
troubleshooting of the product and relevant accessories to help service personnel effectively address common
problems. Comprehensive briefings on product structure and design principle are not included. For issues that could not
be addressed, contact our Customer Service Department.

The product introduction described in this Service Manual is based on a fully configured product. Therefore, certain
content may not be applicable to your product. If you have any question, please contact us.

Please carefully read this Service Manual and fully understand the content before performing product maintenance.
Otherwise, incorrect operation may cause personal injury or damage to product.

Intended Audience
This Service Manual is geared for professional biomedical engineers, authorized service personnel and after-sales
representatives responsible for product maintenance.

Password
A password may be required to access different modes within the infusion pump. The passwords are listed below:
User maintenance password: 8868@m, the password can be modified.
Manufacturer Maintenance: 9969@d

Version Information
The version of this Service Manual is subject to update without notice due to changes in software or technical
specifications. The version information of this Service Manual is as follows:

 Version No.: 3.0

 Issue date: Oct, 2020

II
Contents
1 Safety............................................................................................................................................................................. 1-1
1.1 Safety Information.................................................................................................................................................................................... 1-1
1.2 WARNING..................................................................................................................................................................................................... 1-1
1.3 CAUTION...................................................................................................................................................................................................... 1-2
1.4 NOTE ............................................................................................................................................................................................................. 1-2
1.5 Equipment Symbols................................................................................................................................................................................. 1-2

2 Hardware and Principle Description ............................................................................................................................ 2-1

2.1 Main Control Board .................................................................................................................................................................................. 2-1
2.2 LCD Backplate ............................................................................................................................................................................................ 2-5
2.3 Open Button and Alarm Lamp Board ................................................................................................................................................. 2-6
2.4 Motor Detection Board ........................................................................................................................................................................... 2-6
2.5 Upper Tube In-Position Board............................................................................................................................................................... 2-7
2.6 Lower Tube In-Position Board ............................................................................................................................................................... 2-7
2.7 Drop Sensor Board ................................................................................................................................................................................... 2-8

3 Installation .................................................................................................................................................................... 3-1

3.1 Introduction ............................................................................................................................................................................................... 3-1
3.2 Device Unpacking Inspection and Fixing.......................................................................................................................................... 3-1
3.3 Brand Library Management................................................................................................................................................................... 3-2
3.3.1 Add Brand...................................................................................................................................................................................... 3-2
3.4 Device Calibration .................................................................................................................................................................................... 3-3
3.4.1 Accuracy Calibration .................................................................................................................................................................. 3-3
3.4.2 Pressure Calibration.................................................................................................................................................................... 3-5
3.5 Device Test .................................................................................................................................................................................................. 3-7
3.5.1 Accuracy Test ................................................................................................................................................................................ 3-7
3.5.2 Pressure Test.................................................................................................................................................................................. 3-8
3.6 System Calibration ................................................................................................................................................................................... 3-9
3.6.1 Hall Calibration............................................................................................................................................................................. 3-9
3.6.2 Door Calibration ........................................................................................................................................................................ 3-10
3.7 Batch Installation and Test ................................................................................................................................................................... 3-12

4 WLAN Installation ......................................................................................................................................................... 4-1

4.1 Introduction ............................................................................................................................................................................................... 4-1
4.2 Network Deployment Process .............................................................................................................................................................. 4-1
4.3 Network Requirements ........................................................................................................................................................................... 4-2
4.4 Network Acceptance ............................................................................................................................................................................... 4-4
4.4.1 Network Acceptance Process .................................................................................................................................................. 4-4
4.4.2 Use Method of the Wi-Fi Analyzer .......................................................................................................................................... 4-5
4.5 Recommended Network Devices ........................................................................................................................................................ 4-9
4.6 Setting Wireless Parameters of Infusion Pump/Syringe Pump/Dock ....................................................................................... 4-9
4.7 Troubleshooting...................................................................................................................................................................................... 4-12

1
5 Maintenance.................................................................................................................................................................. 5-1
5.1 Introduction ............................................................................................................................................................................................... 5-1
5.2 Test Equipment and Consumables...................................................................................................................................................... 5-1
5.3 Test Report .................................................................................................................................................................................................. 5-1
5.4 Preventative Maintenance ..................................................................................................................................................................... 5-1
5.5 Daily Inspection......................................................................................................................................................................................... 5-2
5.5.1 Appearance of the Entire System ........................................................................................................................................... 5-2
5.5.2 Power-on Test ............................................................................................................................................................................... 5-2
5.5.3 Battery Power Supply Test ........................................................................................................................................................ 5-3
5.6 Regular Maintenance .............................................................................................................................................................................. 5-3
5.6.1 Functionality Test ........................................................................................................................................................................ 5-3
5.6.2 Performance Test ......................................................................................................................................................................... 5-4
5.6.3 Electrical Safety Test ................................................................................................................................................................... 5-4
5.7 Maintenance Test Report........................................................................................................................................................................ 5-4

6 Repair and Disassembly ............................................................................................................................................... 6-1

6.1 Tools Preparation ...................................................................................................................................................................................... 6-1
6.2 Disassembly Steps of Infusion Pump LCD......................................................................................................................................... 6-1
6.2.1 Removing the LCD Backplate Assembly FRU of Infusion Pump ................................................................................... 6-1
6.2.2 Installing the Backplate Assembly FRU of Infusion Pump LCD ..................................................................................... 6-2
6.2.3 Removing Alarm Lamp & Open Button Board Assembly FRU....................................................................................... 6-4
6.2.4 Removing Open Button Assembly FRU................................................................................................................................ 6-4
6.2.5 Installing Open Button Assembly FRU, and Alarm Lamp & Open Button Board Assembly FRU ........................ 6-4
6.3 Disassembling the Top Shell.................................................................................................................................................................. 6-5
6.3.1 Removing the Top Shell Assembly FRU of Infusion Pump.............................................................................................. 6-5
6.3.2 Installing the Top Shell Assembly FRU of Infusion Pump................................................................................................ 6-6
6.4 Disassembling the CCU........................................................................................................................................................................... 6-6
6.4.1 Removing the Short Potentiometer Assembly FRU.......................................................................................................... 6-6
6.4.2 Installing the Short Potentiometer Assembly FRU ........................................................................................................... 6-7
6.4.3 Removing Power Module Assembly FRU............................................................................................................................. 6-7
6.4.4 Installing Power Module Assembly ....................................................................................................................................... 6-7
6.4.5 Removing Lithium Battery ....................................................................................................................................................... 6-8
6.4.6 Installing Lithium Battery ......................................................................................................................................................... 6-8
6.4.7 Removing the Interface Assembly FRU ................................................................................................................................ 6-9
6.4.8 Installing the Interface Assembly FRU .................................................................................................................................. 6-9
6.4.9 Removing the Door Motor Assembly FRU......................................................................................................................... 6-10
6.4.10 Installing the Door Motor Assembly FRU ........................................................................................................................ 6-10
6.4.11 Removing the Clip Assembly FRU ..................................................................................................................................... 6-11
6.4.12 Installing the Clip Assembly FRU ....................................................................................................................................... 6-11
6.4.13 Removing the Wire Cover Assembly FRU at the Bottom Shell of Infusion Pump ............................................... 6-12
6.4.14 Installing the Wire Cover Assembly FRU at the Bottom Shell of Infusion Pump ................................................. 6-12
6.4.15 Removing the Front Shell Assembly of Infusion Pump ............................................................................................... 6-12
6.4.16 Installing the Front Shell Assembly FRU of Infusion Pump ........................................................................................ 6-14
6.4.17 Removing the Sensor Adapter Board Assembly FRU of the Infusion Pump, Motor Detection Board Assembly
FRU of the Infusion Pump and Pump Body Assembly FRU .................................................................................................... 6-15
6.4.18 Installing the Sensor Adapter Board Assembly of the Infusion Pump, Motor Detection Board Assembly of the

2
 Infusion Pump and Pump Body Assembly .................................................................................................................................. 6-16
6.4.19 Removing the Pump Blade Frame Assembly FRU ........................................................................................................ 6-16
6.4.20 Installing the Pump Blade Frame Assembly FRU .......................................................................................................... 6-17
6.4.21 Removing the Upper Tube In-Position Detection Assembly FRU and Lower Tube In-Position Detection
Assembly FRU ....................................................................................................................................................................................... 6-17
6.4.22 Removing the Upper Tube In-Position Detection Assembly FRU and Lower Tube In-Position Detection
Assembly FRU ....................................................................................................................................................................................... 6-18
6.4.23 Removing the Ultrasonic Assembly FRU ......................................................................................................................... 6-19
6.4.24 Installing the Ultrasonic Assembly FRU ........................................................................................................................... 6-19
6.4.25 Removing the Pressure Sensor Assembly FRU .............................................................................................................. 6-20
6.4.26 Installing the Pressure Sensor Assembly FRU ................................................................................................................ 6-20
6.4.27 Removing the Main Control Board Assembly FRU ....................................................................................................... 6-21
6.4.28 Installing the Main Control Board Assembly FRU ......................................................................................................... 6-22
6.4.29 Removing the WiFi Assembly FRU ..................................................................................................................................... 6-22
6.4.30 Installing the WiFi Assembly FRU ....................................................................................................................................... 6-23
6.4.31 Removing the Drop Sensor Assembly FRU and the Bottom Shell Assembly of the Infusion Pump ............. 6-23
6.4.32 Installing the Drop Sensor Assembly FRU and the Bottom Shell Assembly of the Infusion Pump ............... 6-23

7 Part ................................................................................................................................................................................ 7-1

7.1 Overall Unit ................................................................................................................................................................................................. 7-1
7.2 Top Shell Assembly of the Infusion Pump ......................................................................................................................................... 7-2
7.3 Pump Body Assembly and Door Front Shell Assembly................................................................................................................. 7-2
7.4 Bottom Shell Assembly of the Infusion Pump ................................................................................................................................. 7-4
7.5 Others........................................................................................................................................................................................................... 7-4

8 Troubleshooting............................................................................................................................................................ 8-1
8.1 Overview ..................................................................................................................................................................................................... 8-1
8.1.1 Part Replacement ........................................................................................................................................................................ 8-1
8.1.2 Check the Infusion Pump before Power-on ........................................................................................................................ 8-1
8.2 Software Version Check .......................................................................................................................................................................... 8-1
8.3 Troubleshooting Guide ........................................................................................................................................................................... 8-1
8.3.1 Intuitive performance class...................................................................................................................................................... 8-2
8.3.2 Technical Alarm Class ................................................................................................................................................................. 8-4
8.4 Fault Repair Test ........................................................................................................................................................................................ 8-9
8.5 Introduction of Common Troubleshooting Tools ......................................................................................................................... 8-12
8.5.1 Fault Diagnosis Screen............................................................................................................................................................. 8-12
8.5.2 Motor Control ............................................................................................................................................................................. 8-12
8.5.3 LED Control ................................................................................................................................................................................. 8-12
8.5.4 Status Value................................................................................................................................................................................. 8-13

9 Software Upgrade......................................................................................................................................................... 9-1

9.1 Setting.......................................................................................................................................................................................................... 9-1
9.2 How to Set Up a Wireless Network ...................................................................................................................................................... 9-2
9.2.1 Set a Single Pump Network...................................................................................................................................................... 9-2
9.2.2 Configure WLAN IP...................................................................................................................................................................... 9-2
9.2.3 Configure the Central Station Setup ..................................................................................................................................... 9-3

3
 9.2.4 Device Discover ........................................................................................................................................................................... 9-3
9.3 DERS System Configuration Method .................................................................................................................................................. 9-3
9.4 How to Customize the Configuration Required by the Customer and Set the Default Configuration .......................... 9-4
9.4.1 Export Configuration ................................................................................................................................................................. 9-4
9.4.2 Import Configuration................................................................................................................................................................. 9-4
9.5 Software Upgrade .................................................................................................................................................................................... 9-4
9.5.1 Preparing the Upgrade Directory Structure of USB Drive............................................................................................... 9-4
9.5.2 To Upgrade USB, Proceed as Follows..................................................................................................................................... 9-5
9.6 License Upgrade ....................................................................................................................................................................................... 9-5

10 Hardware Upgrade ................................................................................................................................................... 10-1

10.1 Battery Upgrading ............................................................................................................................................................................... 10-1
10.1.1 Battery Disassembly and Assembly .................................................................................................................................. 10-1
10.1.2 Battery Test ............................................................................................................................................................................... 10-3
10.2 Unable to Upgrade .............................................................................................................................................................................. 10-3
10.2.1 Disassembly and Assembly ................................................................................................................................................. 10-3
10.2.2 Wireless Test.............................................................................................................................................................................. 10-6
10.3 Drop Upgrading.................................................................................................................................................................................... 10-7
10.3.1 Disassembly and Assembly ................................................................................................................................................. 10-7
10.3.2 Drop Test................................................................................................................................................................................. 10-10

A Electrical Safety Test ..................................................................................................................................................... A-1

A.1 Preparation Before Testing ....................................................................................................................................................................A-2
A.2 Ground Resistance Test...........................................................................................................................................................................A-2
A.3 Earth Leakage Current Test....................................................................................................................................................................A-4

4
1 Safety
1.1 Safety Information
This chapter lists the basic safety information that should be paid attention to and observed by users when they use the
infusion pump. The identical or similar safety information and/or the safety information related to specific operations will
be described in each chapter.

WARNING
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in death or serious injury or
property damage.

CAUTION
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in minor personal injury or
product/property damage.

NOTE
 Provides application tips or other useful information to ensure that you get the most from your product.

1.2 WARNING

WARNING

 This device can only be connected to a power socket with a protective ground, and no removable multi-hole
socket is allowed. If the power socket is not connected to a grounding wire, please do not use the socket,
and use the battery to power the device.

 To avoid explosion hazard, do not use the equipment in the oxygen-rich environment, or with the presence
of flammable anaesthetics, vapours or liquids.

 This device is not suitable for use in a nuclear magnetic resonance (MR) environment.

 Do not use mobile multi-position sockets (MPSO) or AC power extension cords. Ensure that the sum of the
individual ground leakage currents does not exceed the allowable limit.

 Do not open the enclosure of the device, otherwise there may be a risk of electric shock. The maintenance or
upgrade of the device must be performed by the trained and authorized service personnel of the company.

 The infusion can be started only after all the settings are confirmed correct.

 Please carefully place the power cord and cables of various accessories to prevent the patient from being
entangled or suffocated, prevent the cables from being entangled, or prevent electrical interference.

 During infusion, occlusions caused by kinked tubing, filter coagulation, etc. can increase the internal
pressure of the infusion line. At this time, eliminating the occlusion may cause too much fluid to be injected
into the patient, and appropriate preventive measures should be taken.

1-1
  Do not touch the patient and the device interface (USB interface and multi-function interface) at the same
time, otherwise the patient may be injured due to leakage current.

 During the defibrillation process, please do not touch the patient and other non-anti-defibrillation
equipment, so as to avoid electric shock. During the defibrillation process, the basic performance of the
device, such as infusion accuracy, alarm, signal transmission, etc. will not be affected by defibrillation.

1.3 CAUTION

CAUTION
 When this device and other infusion systems are connected to the same infusion port, the infusion tubes
may interact with each other and cause backflow, or prolong the response time of the occlusion alarm.
Therefore, when it is necessary to connect with other infusion systems, a one-way valve should be used at
the end of the infusion line or under the guidance of the local hospital.

 When this device is used for nutrition therapy, do not use enteral nutritional suspension for intravenous
injection to avoid harm to the patient. In addition, when performing enteral nutrition infusion, please use
the disposable enteral nutrition infusion tube correctly.

 During the use of the device, please ensure continuous power supply. Sudden power failure may cause some
settings unable to be saved.

 Electromagnetic field will affect performance of the equipment. Therefore, other devices used around this
equipment must conform to the corresponding EMC requirements. Mobile phones, X-ray devices or MRI
devices are possible sources of interference as they may emit higher levels of electromagnetic radiation.

 Always install or carry the equipment properly to avoid damage caused by drop, impact, strong vibration or
other mechanical force.

 This device must be wiped dry immediately after being exposed to rain or splashing water.

 Some settings are password protected. Password modification must be done by authorized personnel. If
you need the function of password access, please contact the relevant personnel.

1.4 NOTE
NOTE

 The software of this device is developed in accordance with the requirements of the YY/T 0708 standard.

 This manual describes this product with the complete configuration and functions. The product you
purchase may not have some configuration or functions.

 This device has a power-off storage function. After the power supply is abnormally interrupted, the alarm
limit settings before power failure can be saved, and the storage duration is the same as the service life of
the device. After the power is turned on, the alarm limit settings before the power interruption can be
automatically loaded.

1.5 Equipment Symbols

For the symbols of this device, please refer to H-046-019356-00 BeneFusion nVP User Manual (English).

1-2
2 Hardware and Principle Description
The infusion pump is used in conjunction with the infusion line to infuse patients with intravenous liquid and blood. It is
not used for the infusion of analgesics, chemotherapeutics, and insulin; it is used in conjunction with the enteral
nutrition infusion line for hospitals to infuse the patient’s gastrointestinal tract with nutrient solution in an adjustable
way.
The architecture of the hardware boards of the infusion pump is shown in the following figure: It mainly includes the
main control board, the LCD backplate, the motor detection board, the upper tube in-position board, the lower tube
in-position board, the Open button and the alarm lamp, etc., and the WiFi module and the drop sensor board are
optional.
Alarm lamp & Open button board
J1

J2
LCD Backplate J1 LCD

J3
Upper
Lower pressure
pressure J3 J2
sensor Sensor adapter sensor
Lower ultrasonic
Upper
board J4 sensor
ultrasonic J5
sensor Motor Detection
J1 J6 Board
Short Upper Tube
potentiometer In-Position Board Lower Tube
J2 J1 J38 J36 J27 J35 J1 In-Position
PMU debug Board
interface J43
Power CPU
J33 Pump body motor (HB)
Clip motion Main control Sub-CPU M0+
LED J45 CPU M7 (M0)
J34 Open button motor (PM)

Drop Sensor
Drop Sensor Board
J1 J2 J37
Main Control Board
J42 J44 Sub-CPU debug interface
J41 J40 J39 J18 USB Multifunctional
connector J32

Main CPU
Lithium
debug Smart battery ACDC module Speaker Wi-Fi module
batteries
interface

AC socket

Figure 1 Block Diagram of Hardware Board Architecture

2.1 Main Control Board

The main control board includes the power supply part, the main control part and the control measurement part.

2-1
 15V±5% 555 circuit
USB external power
supply: USB drive
EDC VCCB:5V
Gold capacitor Speaker and drive
Max：0.15A
charging circuit
LDO Screen backlight

15V±5%
VCC:5V Drop sensor
25w
DC_V
AC IN
Max：1.68A
Ultrasonic drive circuit
AC/DC Buck
220v Ultrasonic
measurement circuit

LDO Sub-CPU M0+

Pressure sensor and

Adjustable meaurement circuit
Battery
charging charging Main CPU M7 and minimum
circuit system
current MCU VDD:3.3V
Max：1.35A LCD (including touchscreen)
Buck
BAT Wi-Fi module

Clip in-position detection

LDO
VBB:3.3V Motor speed detection sensor
Max：0.15A Linkage potentiometer

Power Hall sensor for Open button

AC/EDC indicator
management Tube in-place recognition:
CPU M0 2 optocoupler
Battery indicator
Alarm lamp
M0 M0+
Time sharing and not
VMM：24V
working at the same time
Max：0.6A
Open button
Motor motor
Boost drive
Pump body motor

Figure 2 Schematic Diagram of the Power Supply Part

The power supply part is composed of lithium battery (BAT), ACDC module, external DC input, switch control circuit,
lithium battery charging circuit, DCDC conversion circuit and backup power circuit.
The AC/DC power module outputs 15V to the main control board, which can generate 3.3V, 5V and 24V through the
DC-DC conversion circuit inside the main control board, thus supplying power to other modules, boards or sensors. The
battery charging circuit is powered by 15V, and the external DC input voltage EDC is 15V.
The switch control circuit can combine the three power inputs of ACDC input (ACDC_IN), external DC input (EDC), and
internal battery (BAT) into DC_VIN, and ACDC input and external DC input have higher priority than internal battery, i.e.,
they supply power to the system in priority.
DC_VIN is not controlled by the switch signal. DC_VIN is stepped down to VBB (3.3V) through the LDO circuit, DC_VIN is
stepped down to VCCB (5V) through the LDO circuit; DC_VIN is stepped down to VCC (5V) through the Buck circuit,
DC_VIN is stepped down to VDD (3.3V) through the Buck circuit, and DC_VIN is boosted to VMM (+ 24V) through the
Boost circuit.

Test Point of Key Signal:

 TP192 (ACDC_IN) is about 14-16V when tested with a multimeter

 TP117 (EDC_IN) is about 14-16V when tested with a multimeter

 TP222 (BAT_IN) is about 6.0-8.4V when tested with multimeter (when non-smart battery is configured)

 TP222 (BAT_IN) is about 9.4-12.6V when tested with multimeter (when smart battery is configured)

 TP156 (DC_IN) is about 5.6-15.2V when tested with a multimeter

 TP203 (VCC) is about 4.5-5.5V when tested with a multimeter

 TP204 (VDD) is about 3.1-3.5V when tested with a multimeter

 TP205 (VMM) is about 22-26V when tested with a multimeter

 TP206 (VBB) is about 3.1-3.5V when tested with a multimeter

 TP208 (VCCB) is about 4.5-5.5V when tested with a multimeter

2-2
 GPIO
SCRAM UART
IO*1 Power CPU
QSPI IO*2
Flash
IO*1 ADC Door detection short
potentiometer
SPI IO*1
Flash
IO*1 GPIO Motor detection
I2C IO*1 sensor
EEPROM
IO*1 GPIO PWM
Motor drive
IO*10

ADC USB
Door detection Hall IO*4
IO*1
Upper tube in-position GPIO External serial port
detection IO*2
IO*1
GPIO UART
Lower tube in-position GPIO Main control CPU Wi-Fi module
detection (Optional)
IO*5
IO*1 M7
GPIO GPIO
Drop sensor (Optional) Speaker drive
IO*3 IO*4
GPIO
Clip motion LED GPIO
IO*1 Sub-CPU UART Nurse call circuit
GPIO IO*1
Clip detection sensor M0+ IO*2 GPIO SPI
IO*1 LCD
Upper ultrasonic ADC IO*29
receiving circuit GPIO
IO*1
Touchscreen
Lower ultrasonic ADC
IO*5
receiving circuit
IO*1 GPIO
Ultrasonic transmitting GPIO Button
circuit IO*2
IO*1
ADC GPIO Red/yellow alarm
Pressure differential
lamp
amplifier circuit
IO*4 IO*2

Figure 3 Circuit Diagram of the Main Control Board

The main control and control measurement part is composed of the main control CPU, LCD driver, touch screen driver,
key control, speaker driver, alarm lamp indication, RS-232, WiFi module (optional), USB, EEPROM, Nor Flash, SDRAM,
nurse call, RTC, motor drive control, and Open button monitoring.
The main control CPU selects Cortex M7 core chip, uses SPI communication to communicate with the LCD screen, and
uses I2C interface communication to control the touch screen.
EEPROM, FLASH and SDRAM are external storage units.
The RTC crystal oscillator provides the clock signal for the main control.
The speaker alarm circuit and alarm lamp control form a sound and light alarm circuit.
The motor drive circuit includes a motor drive chip and peripheral circuits to drive the door motor and the pump motor
by switching relays.
The system detects the positive and negative rotation and the rotation speed of the pump body motor through the
motor detection code wheel sensor, and detects the rotation speed and direction of the Open motor through a short
potentiometer.
The door detection short potentiometer is used to monitor the door travel.
The system provides three function buttons, which are Power button, Open button and Stop button. Among them, the
Power button is connected to the power supply CPU, used to control system startup and shutdown. The Open button is
connected to the power supply CPU and the main control CPU at the same time, and is used to control opening the door
of the system. Particularly, the Open button also provides the power-on function, but cannot be used as the shutdown
key. The Stop button is collected by the main control CPU and used to stop infusion control.
Nurse call is an external control unit.
RS-232 and WIFI modules are external communication modules.
The sub-CPU is a Cortex M0 + core chip, which realizes the functions of bubble detection, occlusion pressure

2-3
measurement, drop detection, tube in-position detection, and clip detection.
The ultrasonic circuit is used to realize the bubble detection function, the pressure differential amplifier circuit realizes
the occlusion pressure measurement, the tube in-position detection circuit realizes the tube in-position detection
function, the clip detection circuit realizes the clip function, and the drop sensor realizes the drop detection function.
Key Test Point:

 U100-B1 UART signal the main control CPU sends to the sub-CPU

 U100-A1 UART signal the main control CPU receives from the sub-CPU

 TP121 UART signal sent by the main control CPU to the external serial port

 TP120 UART signal received by the main control CPU from the external serial port

 U71-5 SDA signal the main control CPU communicates with EEPROM

 U71-6 SCL signal the main control CPU communicates with EEPROM

 U72-1 CS signal the main control CPU communicates with Flash

 U72-6 SCK signal the main control CPU communicates with Flash

 U72-2 MISO signal the main control CPU communicates with Flash

 U72-5 MOSI signal the main control CPU communicates with Flash

 TP14 CS signal the main control CPU communicates with Flash

 U73-6 SCK signal the main control CPU communicates with Flash

 U73-2 MISO signal the main control CPU communicates with Flash

 U73-5 MOSI signal the main control CPU communicates with Flash

 TP135 Signal sent by the main control CPU to the WiFi module

 TP136 Signal received by the main control CPU from the WiFi module

 U87-3, Q2-1 audio modulation input signal

 TP154 Motor drive MS1 signal

 TP155 Motor drive MS2 signal

 TP151 Motor drive MS3 signal

 TP154 Motor drive STEP signal

 TP155 Motor drive DIR signal

 TP156 Up ultrasonic Drive1 signal

 TP157 Up ultrasonic Drive2 signal

 TP158 Down ultrasonic Drive1 signal

 TP159 Down ultrasonic Drive2 signal

 TP93 Up ultrasonic receiving signal

 TP95 Down ultrasonic receiving signal

 TP184 Short potentiometer detection signal

 TP177 Motor detection sensor signal

 TP119 Nurse call control signal

 TP101 Open button signal

 TP100 Stop button signal

 TP99 Open button signal

2-4
  TP187 Alarm lamp red lamp drive signal

 TP188 Alarm lamp yellow lamp drive signal

 TP190 Door detection Hall signal

 TP183 Upper tube in-position detection

 TP182 Lower tube in-position detection

 TP212 Drop sensor detection signal

 TP177 Clip sensor detection signal

 TP167 Up pressure detection signal A

 TP168 Up pressure detection signal B

 TP173 Down pressure detection signal A

 TP174 Down pressure detection signal B

2.2 LCD Backplate

Keypad backlight circuit

Power-on/off button and

stop button circuit

Alarm lamp & Open Adapter circuit for alarm

Main Control
button board lamp board

Board
LCD
Back
plate

LCD & touchscreen LCD signal transfer circuit

Battery and power

indicator circuit

Figure 4 Structure Diagram of LCD Backplate

The LCD backplate includes Power, Open and Stop buttons, and a button lamp circuit, a battery and a power indicator
circuit, a screen signal switch circuit and an alarm lamp switch circuit.
There are two function buttons, and the Open button and Stop button are connected to the main control board.
The LCD backplate is connected to an external display through terminals to transmit the LCD signal.
The power and battery indicators are used for battery connection indication.
The alarm lamp switch circuit switches the circuit for the alarm lamp board.
Key Test Point:

 TP1 Open button signal

 TP2 Stop button signal

 TP29 Control signal of power indicator

 TP30 Control signal of battery indicator

2-5
2.3 Open Button and Alarm Lamp Board

Open button and keypad

Alarm lamp & Open

backlight circuit

button board
Hall sensor and detection LCD
Magnet Back
circuit
plate
Red/yellow alarm lamp
circuit

Figure 5 Structure of the Alarm Lamp Board

The Open button and the alarm lamp board include an alarm lamp circuit, a Hall sensor detection circuit and an Open
button circuit.
The alarm lamp is a red/yellow bi-color alarm lamp. The flashing frequency of each color can be adjusted independently
by the software, which should comply with the relevant regulations.
The Hall sensor detection circuit is used to detect the current door status.
The Open button circuit is used to open the door of the infusion pump.
Key Test Point:

 TP4 Open button control signal

 TP5 Hall sensor detection signal

 TP6 Yellow alarm lamp signal

 TP7 Red alarm lamp signal

2.4 Motor Detection Board

Motor Detection

Sensor adapter
Board

board

Motor code Code wheel sensor and

wheel adapter circuit

Figure 6 Structure of the Motor Detection Board

The motor detection board detects the rotation speed of the pump body motor through the code wheel sensor.
Key Test Point:

 U1-3 Code wheel sensor signal

2-6
2.5 Upper Tube In-Position Board

Upper tube
Tube in-position sensor

baffle
and adapter circuit
Upper
tube in-

Main Control
position

Board
Door displacement

detection
board
sensor

Displacement signal
transfer circuit

Figure 7 Structure of the Upper Tube In-position Board

The upper tube in-position board detects whether the side of the infusion set near the infusion bag is correctly installed
into the slot through a set of sensors, connects a short potentiometer to measure the current position of the door, and
switches the output signal of the short potentiometer to the main control board.
Key Test Point:

 TP167 Upper tube in-position detection signal

 TP167 Short potentiometer detection signal

2.6 Lower Tube In-Position Board

Lower
Main Control

Lower tube in-

Tube in-position sensor
Board

tube position
and adapter circuit
baffle
detection
board

Figure 8 Structure of the Lower Tube In-position Board

The lower tube in-position board detects whether the side of the infusion set away from the infusion bag is correctly
installed into the slot through a set of sensors.
Key Test Point:

 TP167 Lower tube in-position detection signal

2-7
2.7 Drop Sensor Board

Sensor drive circuit

Drop

Main Control
Sensor enable circuit
Drop Sensor Sensor

Board
Drip signal transfer Board
circuit

Sensor in-position
detection circuit

Figure 9 Structure of the Drop Sensor Board

The drop sensor detects the drop number of the medicine liquid in the drip pot through a group of contra-beam
photoelectric sensors.
Key Test Point:

 TP1 Drop detection signal

 TP7 Drop sensor enable signal

 TP8 Drop sensor in-position signal

2-8
3 Installation
3.1 Introduction
To ensure the accurate operation of the infusion pump (VP), the installer should test and confirm the infusion pump to
ensure that it meets the customer's requirements. This chapter introduces the operations and verifications that should
be performed when installing the infusion pump, and recommends you the appropriate installation tools.
The engineer should confirm with the customer before installation that the installation conditions are met, and start the
installation after getting permission.

1. Installation services to be provided should be safe, and meet environmental requirements and power
requirements.

2. The installer must follow the rules and regulations of the hospital when installing the device.

3. The installer should complete the device installation according to the requirements of this maintenance manual.

When installing the device, confirm that the customer's installation environment meets the requirements. The contents
include:

1. Before installation, determine and ensure the safety of the installation site, and the environment and power supply
meet the environmental requirements in the product manual.

2. The site requires a 1 × 1m² surface and the environment is safe, so as not to affect the normal treatment of patients
during installation.

3. There are all necessary sockets at the installation site to support the normal operation of the device.

4. Three-core power socket should be provided and its grounding performance should be safe and reliable.

5. The hospital shall provide firm and reliable device fixtures, including but not limited to trolley and horizontal and
vertical booms.

3.2 Device Unpacking Inspection and Fixing

Tools: Infusion pump (VP) toolbox

1. Unpacking

 Place the package containing the infusion pump on a stable table to prevent the prototype from falling during
disassembly, which will damage the device.

 Use a knife to cut along the sealing ring of the box. During the cutting process, pay attention to the depth of the cut
to prevent it from being too deep after cutting, resulting in scratching the internal device and accessories during
the cutting process.

2. Checking the device list in the package

If the device in the actual packaging is found not meeting the requirements in the list, please record and contact the
after-sales department.

 Carry out the physical inspection according to the paper list that comes with the package, and confirm that the VP
model and accessories in the list meet the requirements in the device list.

 The following accessories are included according to the list shipped with the main unit: Power cord, manual, quick
operation card, fastening clamp (optional), and PCA accessories (optional).

3-1
 3. Check the appearance of the entire system and accessories

Perform visual inspection on the entire system, including the following aspects:

 The enclosure is clean, without scratches, or obvious color difference, and there is no abnormal noise when the
device is being shaken.

 Key operations are sensitive.

 The labels are complete, the content is correct, and the corners of the labels are not upturned.

 There is no light leakage after the screen is turned on.

Perform visual inspection on the accessories, including the following aspects:

 The external packaging of the accessories is neat and clean, without scratches on the surface.

 The joints of the accessories are firm and reliable without cracks.

 Connect the accessories to the main unit respectively, verify that the installation on the main unit is firm and
reliable, and the main unit is working properly (see the requirements below for specific acceptance testing).

 If you find that the outer skin of any accessory is damaged or cannot be firmly installed on the main unit, please
contact the after-sales engineer.

4. Device fixing

 Place the infusion pump upside down on a smooth tabletop, and take care to clean the tabletop to avoid
scratching the surface of the infusion pump with debris.

 Install the fastening clamp in the infusion pump and fasten it to the bottom casing of the infusion pump by hand.

 After installation, hold the clamp firmly and shake the infusion pump at the same time. Make sure there is no
obvious gap between the clamp and the pump during the shaking process. If the gap occurs, tighten the screw
again.

3.3 Brand Library Management

The infusion pump / syringe pump has some consumables built-in when it leaves the factory. You can view it by sliding
the screen → Menu → User Maintenance→ enter the user m aintenance password → Brand Management
Common Brand: When consumables are installed for the first time after booting, the customer will be prompted to
select the brand of consumables used. The visible options are the commonly used brands set.
Add Brand: When the consumables used by customers are not in the built-in brand, the name and type of consumables
used by customers can be added. After adding consumables, perform accuracy calibration, pressure calibration,
accuracy test, pressure test, and empty size test.
Delete Brand: Both built-in and self-added brands can be deleted.
Modify Brand: Both built-in and self-added brands can be modified. After the modification, the calibration parameters
are reset and recalibration is required.

3.3.1 Add Brand

1. Add an infusion set specification, enter as follows: User Maintenance-Brand Management-Add Brand. When a
brand is added in the brand management, the brand will be synchronized to the accuracy calibration and pressure
calibration, so there is no need to add a brand in the Accuracy Calibration and Pressure Calibration screens.

2. For example, add an infusion set with the brand name as BB, and tick the correct specifications in the following
steps.

3-2
 Figure 1 New Infusion Set with Brand Name SK Is Added

3.4 Device Calibration

Tools: Infusion pump (VP) toolbox.
Consumables: Infusion tubes, third-level test water, physiological saline, etc. used by customers.

3.4.1 Accuracy Calibration

For added brands and consumable brands that fail the accuracy test, accuracy calibration should be performed.

1. Accuracy calibration path: M enu → M anufacturer M aintenance → System Calib ration → Accuracy Calib ration.

2. Remove the air bubbles in the infusion set to be calibrated by gravity, and install the infusion set into the pump.

3. According to the following diagram, adjust the maximum liquid level of the bag and the height of the geometric
center of the pump so that the height is within the range of 51 ± 5 cm, and confirm that there is no air bubble in the
infusion set. If the air bubbles are found, purge the air bubbles by press the Purge button, and then exit the
purging.

4. Before the measurement, place the beaker on the electronic balance. After the balance value stabilizes, record the
net weight of the beaker to record the weight increase of each subsequent step.

5. Start the first step of the accuracy calibration. After the first step is completed, place the beaker under the electronic
balance again, record the weight value, and enter it into the infusion pump.

6. Before starting the second step, record the net weight of the beaker again, and then start the second step
calibration to weigh out the volume of liquid in the second step and input it into the infusion pump.

7. Please refer to the figure below for specific steps.

Figure 2 Accuracy Calibration platform (h=51cm±5cm)

3-3
 Figure 3 Add Brand

Figure 4 Accuracy Calibration Screen

Figure 5 Purge Screen

Figure 6 First Step of Accuracy Calibration

Figure 7 Liquid Input in the First Step of Accuracy Calibration

Figure 8 Second Step of Accuracy Calibration

3-4
 Figure 9 Liquid Input in the Second Step of Accuracy Calibration

Figure 10 Accuracy Calibration Successful screen

3.4.2 Pressure Calibration

For added brands and consumable brands that fail the pressure test, pressure calibration should be performed. The
syringe pump supports 4 types of pressure units, and here only mmHg is taken as an example

1. The test platform is built according to the schematic diagram in the figure below. The interface between the
geometric center of the infusion pump and the pressure gauge is within the same horizontal range. The pressure
monitoring device can be a FLUKE infusion analyzer or a pressure gauge with peak pressure and real-time pressure
detection.

2. Purge the air in the infusion set by gravity.

3. Connect the other end of the infusion set to the pressure gauge through the three-way tap, open the three-way tap,
connect to the external atmospheric pressure, perform zero calibration, and set the pressure gauge to the real-time
pressure value display mode.

4. Rotate the three-way tap so that the pressure gauge is directly connected to the infusion pump.

5. Start the infusion pump and enter the Pressure Calibration screen. The specific path is as follows: M enu →
M anufacturer M aintenance → System Calib ration → Pressure Calib ration → Select the infusion set that
requires pressure calibration.

6. Start the first step of pressure calibration. When the real-time pressure value displayed on the pressure gauge
reaches 150 mmHg, press the Stop button to input the stable pressure value of the pressure gauge into the pump.

7. Start the second step of pressure calibration. When the real-time pressure of the pressure gauge reaches 500
mmHg, press the Stop button, and enter the stable pressure value of the pressure gauge into the pump at this time.
Calibration is successful.

3-5
 Figure 11 Schematic Diagram of Pressure Calibration

Figure 12 Pressure Calibration Screen

Figure 13 First step of Pressure Calibration

Figure 14 First Step of Pressure Calibration: Enter Real-time Pressure Value

Figure 15 Second Step of Pressure Calibration

3-6
 Figure 16 Second Step of Pressure Calibration: Enter Real-Time Pressure Value

Figure 17 Pressure Calibration Successful screen

3.5 Device Test

Tools: Infusion pump (VP) toolbox.
Consumables: Infusion tubes, third-level test water, physiological saline, etc. used by customers.

3.5.1 Accuracy Test

1. Use the same platform as the accuracy calibration, open the door, and replace another squeeze line.

2. Before the test, place the beaker on the electronic balance to obtain its net weight, and then place the infusion set
inside the beaker and place it against the wall of the beaker to prevent the liquid from splashing out during the
infusion.

3. Set the rate and VTBI of the infusion pump.

4. Start the timing at the same time as the infusion. After the infusion is completed, confirm that the actual time of the
infusion pump (time measured by the timer) is the same as the time calculated by the system at the initial start of
the infusion pump screen.

5. Remove the infusion set from the beaker. If there is a water drop on the needle, the water drop can be released into
the beaker and weighed together.

6. Place the beaker on the electronic balance and observe the electronic balance. When the value of the electronic
balance remains stable, and read the weight increase △ W.

7. Then calculate the error and confirm that the error meets the specifications.

The error calculation is as follows:

Actual measured Setting value

Setting value

3-7
 Figure 18 Schematic Diagram of Accuracy Confirmation

Parameter Setup for Accuracy Test

VTBI (ml) Recommended test Test time Acceptance criteria
speed (mL/h) (min)

20 200 6
±5%
60 1200 3

3.5.2 Pressure Test

1. The test platform is built according to the schematic diagram in the figure below. The interface between the
geometric center of the infusion pump and the pressure gauge is within the same horizontal range. The pressure
monitoring device can be a FLUKE infusion analyzer or a pressure gauge with peak pressure detection.

2. Purge the air in the infusion set by gravity.

3. Install the infusion set onto the infusion pump, set the running rate to Medium (25 ml/h) and set the corresponding
the occlusion level (high, medium and low levels) to be tested, and start running without occlusion.

4. Set the working mode of the pressure gauge to the peak pressure display mode. If FLUKE is used for the pressure
test, read the peak value displayed by FLUKE.

5. After the infusion is stable, rotate the three-way tap to occlude or trigger FLUKE to be occluded. After the infusion
pump reports an occlusion alarm, observe the peak value of the pressure gauge or the peak value of FLUKE,
calculate the error, and confirm that it is within the error range. If the error is exceeded, the occlusion pressure
calibration should be performed again.

3-8
 Figure 19 Schematic Diagram of Pressure Confirmation

Parameter setup of occlusion pressure test

Recommended test Occlusion pressure Acceptance criteria (mmhg)
speed (mL/h) levels (mmhg)

100 525 400-650

3.6 System Calibration

System calibration has been completed when the device is shipped from the factory, and no installation is required. The
system calibration of infusion pump is only applicable when there is a problem with opening and closing the door. For
example, the opening and closing door is not smooth or the door cannot be opened.
3.6.1 Hall Calibration
1. Calibration path: Menu → M anufacturer Maintenance → enter password → Device Calib ration → Hall
Calibration (as shown in the figure below).

2. Hall calibration: Enter Hall calibration, follow the instructions displayed on the screen, please remove the infusion
set and hold the door, and then start the calibration; in the first step, flatten the pump door, and press the OPEN
button; in the second step, fit the pump door to the main unit, wait for about 3s, the screen shows that the
calibration is successful, that is, the calibration is completed. For specifics, see the figure below:

Figure 20 Device Calibration Screen

Figure 21 Hall Calibration Start Screen

3-9
 Figure 22 First Step Instructions of Hall Calibration

Figure 23 Second Step Instructions of Hall Calibration

Figure 24 Hall Calibration Successful screen

3.6.2 Door Calibration
1. Calibration path: M enu → M anufacturer Maintenance → enter password → Device Calib ration → Door
Calibration (as shown in the figure below).

2. Follow the instructions displayed on the screen, remove the infusion set and press and hold the door, then start
calibration, continue to press and hold the door according to the instructions on the screen, and open the door
when the screen displays Check with the fixture.

3. Observe whether the gap size of the clip is less than 1 mm. Use a slotted screwdriver in the tool box to insert the
clip in parallel. When the slotted screwdriver cannot be inserted into the gap of the clip, it means that the gap size
of the clip meets the requirements.

4. When the gap size of the clip meets the requirements, click OK to complete the calibration. If the gap size of the clip
does not meet the requirements, click the Adjust button to adjust left/right until the gap size of the clip meets the
requirements and click OK to complete the door calibration.

Figure 25 Device Calibration Screen

3-10
 Figure 26 Door Calibration Start Screen

Figure 27 Door Calibration Process Screen

Figure 28 Adjust Screen after Door Calibration

Figure 29 Door Status Adjustment Operation screen

3-11
 Figure 30 Gap Size of the Clip

Figure 31 Gap Size Verification of the Clip

Figure 32 Door Calibration Successful screen

3.7 Batch Installation and Test

The device supports parameter copying between individual pumps. For import and export parameter configuration,
please refer to the upgrade chapter of this manual.
After the calibration of a single pump is completed, the brand library of the pump can be exported via USB drive and
burned to other pumps. One infusion pump of the same batch is sampled for accuracy verification and pressure
verification to ensure the accuracy of the burning data. For the specific test steps, refer to the above-mentioned device
test section.
At the same time, the device supports parameter copying during installation. After setting up one pump, export the
parameter file and burn it to other pumps to realize the unification of each pump parameter. Follow this procedure:

3-12
1. Take a USB flash drive and insert it to the USB port of the calibrated infusion pump.

2. Path to export brand library: Menu → User Maintenance → Import and Export → Export Brand Lib.

3. Name the brand library at the file name and click Export. When you are prompted to export the brand library, click
OK.

4. Insert the USB flash drive into the remaining infusion pumps.

5. Path to import brand library: Menu → User Maintenance → Import and Export → Select Brand Library.

6. After selecting the corresponding brand library in the Select Brand Library column, click Import (after successful
import, the infusion pump will display an Activate icon).

7. Shut down the device normally, Activate brand library? is prompted, click OK.

8. Restart, confirm that the newly imported brand library data has been successfully imported.

NOTE
 Due to the difference between the consumables, it may have an impact on the accuracy of the infusion,
resulting in deviations in the accuracy of the infusion. If you have higher requirements for the accuracy of
the infusion, please contact the service personnel.

Figure 33 Name the Brand Library

Figure 34 Export the Brand Library Successfully

Figure 35 Select the Brand Library

3-13
 Figure 36 Select the Brand Library

Figure 37 Successful Import

Figure 38 Shut down the Device and Activate the Brand Library

3-14
4 WLAN Installation
4.1 Introduction
This chapter describes how to install a wireless local area network (WLAN) for infusion pumps/syringe pumps/Dock

4.2 Network Deployment Process

If a hospital has a WLAN available, follow the network deployment process below.

Figure 1 Network Deployment Process

If a hospital plans to build a new WLAN for Mindray infusion pumps/syringe pumps/Dock, ensure that at least one Wi-Fi
channel is idle. Otherwise, after the new WLAN is built, it cannot meet network requirements of Mindray in terms of
co-channel interference. The figure below shows the network deployment process.

4-1
 Figure 2 New WLAN Installation Process

NOTE
 This document does not contain network design and deployment, which are complex and can be completed
only with help of professional IT engineers. This document does not contain this content.

4.3 Network Requirements

The WLAN needs to meet the requirements listed in the table below.

Table 1 Wireless Network Requirements

No. Item Specific Requirements
Wireless coverage requirements
1 Wi-Fi coverage signal ≥-65 dBm
strength (RSSI) RSSI is the value displayed on the infusion pump/syringe pump/Dock
2 Co-channel interference ≤ 20 dB (the co-channel interference AP signal is at least 20 dB lower than
the AP signal used by the infusion pump/syringe pump/Dock)
3 Ping delay The average delay is less than 250 ms and the packet loss rate is not
greater than 1%.
AP capacity requirement
1 Device density A maximum of 16 infusion pumps/syringe pumps/Docks can be
connected to one AP at the same time.
WLAN Characteristics
1 AP channel width Set the AP channel width to 20 MHz. Do not use HT40 or HT80.
2 Security mode WPA2-PSK and WPA2-Enterprise are recommended. Use a long password.
Hospitals should take internal management measures to strictly control
the acquisition of Wi-Fi security settings to prevent unauthorized
personnel from acquiring the settings. Do not change WLAN parameter
settings at discretion.

4-2
The specific requirements are described as follows:
The radio frequency (RF) environment requirements are imposed to ensure the high speed and low packet loss rate
during wireless transmission of data. The deployed WLAN must meet the following RF environment indicators:

 RSSI ≥ -65 dBm

 Ping average delay ≤ 250 ms

 Ping packet loss rate ≤ 1%

 Co-channel isolation ≥ 20 dB

WARNING
 RF environment requirements are vital to the wireless environment quality, and must be met. Otherwise,
wireless retransmission, packet loss, and network disconnection will occur. During the use of the infusion
pump/syringe pump/Dock, continuously monitor the wireless environment. Private APs/wireless routers are
not allowed as they will disconnect the infusion pump/syringe pump/Dock from the WLAN.

RSSI
The received signal strength indicator (RSSI) is one of the important factors that reflect the signal quality and affect the
WLAN performance. In areas with low RSSI, wireless clients are almost impossible to establish reliable and
high-throughput wireless links with an AP. Mindray requests that the RSSI be greater than or equal to -65 dBm in any
position in the area where the infusion pump/syringe pump/Dock is used.
Note that RSSI ≥ -65 dBm is the signal strength perceived and displayed by the wireless network interface card (NIC) of
the infusion pump/syringe pump/Dock. The signal strength is subject to the RSSI displayed on the infusion
pump/syringe pump/Dock during wireless environment survey.
Ping Operation
Ping is a common operation command used to test the network connectivity, evaluate the network quality, and analyze
and judge network faults. Windows, Linux, and other OSs support the ping command. Mindray electrocardiographic
monitoring equipment uses the ping tool to evaluate the network quality. It is required that the ping average delay is
smaller than or equal to 250 ms and the ping packet loss rate is smaller than or equal to 1%.
Co-channel Isolation
Co-channel isolation refers to the difference between signal strengths from different APs in the same channel. Mindray
requires that the inter-AP RSSI difference is greater than or equal to 20 dB. That is, the infusion pump/syringe
pump/Dock in the coverage of an expected AP can receive signals from other APs in the same channel as the expected
AP, and the RSSI must be 20 dB lower than that of the signal from the expected AP.
Take point "X" in the figure below as an example. At this point, the RSSI of the signal from the expected AP1 is -65 dBm.
The RSSI of the signal from AP2 in the same channel is -85 dBm, which is 20 dB lower than the RSSI of AP1. Point X is
closer to AP1. Therefore, in the coverage area (RSSI ≥ -65 dBm) of AP1, the RSSI is 20 dB greater than that of AP2, which
meets the co-channel isolation requirement.

4-3
 Channel 36
Channel 40
Channel 44

AP2

-85dBm

20dB separated on
the same channel

X X:RSSI Measurement location

-65dBm

AP1

NOTE
 The interference is low and there are many channels in the 5 GHz band. It is recommended to use 5 GHz
channels.

4.4 Network Acceptance

4.4.1 Network Acceptance Process
Network acceptance is to conduct final acceptance on the entire network. The acceptance process is described as
follows:

1. Connect the infusion pump/syringe pump/Dock to Mindray WLAN. Access Manufacturer Maintenance and open
the WLAN status page. Take a monitor and walk around all edges of the entire wireless coverage area that contains
the infusion pump/syringe pump/Dock (including all corners of each room and all areas of the corridor). Confirm
that the displayed RSSI value is greater than or equal to -65 dBm.

2. Perform the ping operation to test whether the network connectivity and delay meet requirements.

3. Use a Wi-Fi analyzer to confirm the co-channel isolation (see the following section).

The ping test process is described as follows:

1. Connect the test laptop through the network cable at the network node that will be connected to the server, and
connect the test infusion pump/syringe pump/Dock to the Mindray wireless network;

2. Open the CMD window of the test PC and run the following command to ping the monitor address:

 ping -n 1000 -l 32 -w 1500 IP_Addr > C:\PingTest.txt.

 Ping parameter description:

 -n: Indicates that 1000 packets are sent continuously to ping the monitor

 -l: Indicates that the size of each data packet is 32 bytes

 -w: The timeout time for ping packet return is 1500 ms

 > C:\PingTest.txt: Exports test results as a PingTest.txt file in drive C

3. After the ping operation ends, open C:\PingTest.txt to view and save test results. The figure below shows an
example of test results.

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 Ping statistics of 196.76.0.1:
Data packets: sent = 1000, received = 1000, lost = 0 (0% lost),
estimated time of the round trip (in milliseconds):
Shortest = 1ms, longest = 211ms, average = 2ms

Remarks: "0% loss" indicates that the packet loss rate is 0% in this test. "average = 2 ms" indicates that the average delay
of this test is 2 ms.
Table 4-2 Infusion Pump/Syringe Pump/Dock Installation Confirmation Table
Test Item Result (Pass, Fail or NA)
Perform the ping command on the PC of the wired network to ping the
infusion pump/syringe pump/Dock. Ensure that the average delay is less than
250 ms and the packet loss rate is smaller than 1%.
Hold the infusion pump/syringe pump/Dock and walk around the coverage
scopes of different APs. At a position with worst coverage effect, the RSSI value
displayed on the screen is higher than -65 dBm.
Use the Wi-Fi analyzer to confirm that the co-channel isolation is greater than
or equal to 20 dB

NOTE
 If the evaluated infusion pump/syringe pump/Dock has a fixed position and does not roam between APs,
the test of walking in the coverage area is not required. You only need to place the infusion pump/syringe
pump/Dock at the position with the worst signal where it may be installed, and then confirm the RSSI and
ping effect.

4.4.2 Use Method of the Wi-Fi Analyzer

Customer service engineers can use an app on the smartphone to conduct pre-sale network deployment survey. It is
recommended to use the following Android phones to coordinate with Cellular-Z Wi-Fi analyzer.

To use the Cellular-Z Wi-Fi analyzer, do as follows:

1. Download Cellular-Z from the smartphone application market and install it.

2. Start Cellular-Z. Click the WiFi tab and view the SSID of an AP in the name column, channel of the AP in the channel
column, and RSSI of the AP in the RSSI column;

4-5
3. When the RSSI needs to be acquired, disable real-time refresh (real-time fresh is enabled on the app and the refresh
frequency varies with the smartphone). After acquiring and recording the RSSI, enable real-time refresh. After
refresh is complete, disable real-time refresh and record the value.

4-6
4. View the RSSIs of channels to judge whether the co-channel interference RSSI is smaller than -85 dBm. As shown in
the figure below, In channel 153, the networks with SSID of CMS99, 0712, and aruba-ap work in the same band.
Wherein, the signals of 0712 and aruba-ap are emitted by interference APs.

4-7
 Channel 11

5. The hot spot list shows that the RSSI of the network with SSID of 0712 is -89 and the RSSI of the network with SSID
of aruba-ap is -88, which are both smaller than -85 dBm. Therefore, channel 153 meets network deployment
requirements.

4-8
4.5 Recommended Network Devices
Cisco devices listed below are recommended.
Device Model
Wireless controller AIR-CT3504-K9
Wireless access point AIR-AP2802I-K9

4.6 Setting Wireless Parameters of Infusion Pump/Syringe Pump/Dock

Set WLAN parameters for the infusion pump/syringe pump/Dock according to the table below.
Parameter Recommended Setting Description
Menu → Maintenance → WiFi Setup → WLAN Setup
Network Name (SSID) Enter the actual network /
name.
Security WPA2-PSK It should be the same as the security mode of the WLAN deployed
for the infusion pump/syringe pump/Dock.
If EAP is used, select the security mode according to the WLAN
deployment.
Security Key Enter the actual network /

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Parameter Recommended Setting Description
password.
Menu→ Maintenance.
IP Address Enter the actual IP /
address.
Subnet Mask Enter the actual subnet /
mask.
Default Gateway Enter the actual gateway. /
Main Menu → Maintenance → WiFi Setup → WLAN Setup
WLAN Band 5G Options: 2.4G, 5G, Auto
2.4G = Only the 2.4 GHz band is used.
5G = Only the 5GHz band is used.
Auto = The 2.4 GHz and 5 GHz bands (5 GHz first) are used
Authentication Server ACS Options: ACS and SBR
type ACS refers to the CISCO access control server.
SBR refers to the server different from ACS.
This is applicable only when the security type is Enterprise.
BG Channel Specified channel Options: all, specified, none
You can limit the channels that can be connected to the infusion
pump/syringe pump/Dock, so as to improve stability and roaming
performance. For example, set the channels to 1, 6, and 11 on a 2.4
GHz network. Then the NIC will not scan or select other channels.
The BG channel settings on the infusion pump/syringe pump/Dock
must match the channel settings on the AP.
Channel A Specified channel Options: all, specified, none
You can limit the channels that can be connected to the infusion
pump/syringe pump/Dock, so as to improve stability and roaming
performance.
The 5 GHz channel settings on the infusion pump/syringe
pump/Dock must match the channel settings on the WLAN AP.
Main Menu → Maintenance → WiFi Setup → Certificate Maintenance
Certificate Import / Import the certificate in the USB flash drive to the local equipment.
Certificate Deletion / Delete the local certificate.
Main Menu → Maintenance → Manufacturer Maintenance → WiFi Setup
Wireless Regulatory Worldwide This parameter needs to be set separately for South Korea, Turkey,
Area Russia and Brazil. Select "Worldwide" for other countries and regions.
Restart the infusion pump/syringe pump/Dock needs to make the
settings of the infusion pump/syringe pump/Dock take effect.
Trigger (Wifi Roam Test -70 The NIC will try roaming when the RSSI is lower than the roaming
page) trigger value.
Scan cycle (Wifi Roam 5 The detection request period is 5s when the RSSI is lower than the
Test page) roaming trigger value.

4-10
 The infusion pump/syringe pump/Dock supports the following security modes:
Authentication
Menu Technical Standard Encryption Mode CCKM Supported or Not
Mode
WEP OFF / / / No
WEP ON WEP WEP WEP/RC4 No
WPA PSK WPA PSK TKIP/RC4 No
WPA2 PSK WPA2 PSK CCMP/AES No
WPA PSK AES WPA PSK CCMP/AES No
WPA TKIP WPA EAP TKIP/RC4 No
WPA2 AES WPA2 EAP CCMP/AES No
WPA AES WPA EAP CCMP/AES No
CCKM TKIP WPA, WPA2 EAP TKIP/RC4 Yes
CCKM AES WPA, WPA2 EAP CCMP/AES Yes

When you select the EAP authentication mode, the system displays the corresponding configuration items. The
following table lists the configuration items for different EAP modes.
Identity Anonymous Password CA User PAC PAC
Certificate Certificate Certificate Password
PEAP-MSCHAP Y O Y Y N N N
V2
PEAP-GTC Y O Y Y N N N
PEAP-TLS Y O Y Y Y N N
TTLS Y O Y Y N N N
TLS Y N Y Y Y N N
FAST Y O Y N N Y Y
LEAP Y N Y N N N N

Note: Y means "Yes", N means "No," and "O" means "Optional".

The configuration items are described as follows:

 Phase2 Auth: When PEAP is selected in the EAP method, users can configure the following PEAP internal methods:
EAP-MSCHAPV2, EAP-GTC and EAP-TLS.

 Identity: user identity, which is the user name in AD, LDAP or local user management on the RADIUS server.

 Anonymous: This item does not affect the authentication process. It is used to hide the real name (identity).

 Password: password of the identity.

 CA Certificate: Select the CA certificate from the imported certificates.

 User Certificate: Select the user certificate from the imported certificates.

 PAC Certificate: Select the PAC certificate from the imported certificates when EAP-FAST is selected. If the RADIUS
server supports PAC preparation in the band and PAC is prepared for the customer, it is not required to set the PAC
certificate and password.

 PAC password: Enter the PAC password for the PAC certificate when EAP-FAST is selected. If the RADIUS server
supports PAC preparation in the band and PAC is prepared for the customer, it is not required to set the PAC
certificate and password.

4-11
4.7 Troubleshooting
Symptom Possible Cause Recommended Measures
The infusion The nearby AP is not turned on. Ensure that the AP has been turned on and serves the
pump/syringe WLAN where the infusion pump/syringe pump/Dock is.
pump/Dock cannot The infusion pump/syringe Move the infusion pump/syringe pump/Dock to the
connect to an AP, and pump/Dock is not within the coverage of the AP and turn on the infusion
the Wi-Fi signal icon coverage of the AP. pump/syringe pump/Dock. Make sure that the RSSI value
displayed on the displayed on the infusion pump/syringe pump/Dock is
infusion pump/syringe greater than –65 dBm.
pump/Dock is "X". Ensure that co-channel interference meets requirements.
The SSID, IP address acquisition Reconfigure the information as instructed in this manual.
mode, and security mode are not
correctly configured on the infusion
pump/syringe pump/Dock.
The work channel specified for the Change settings to ensure that the work channel of the AP
infusion pump/syringe pump/Dock is consistent with that specified for the infusion
differs from that configured on the pump/syringe pump/Dock.
AP.
Errors of Infusion Pump/Syringe Check whether another infusion pump/syringe
Pump/Dock pump/Dock can connect to the WLAN. If yes, restart this
infusion pump/syringe pump/Dock and ensure that the
two infusion pumps/syringe pumps/Docks use the same
configuration. If this infusion pump/syringe pump/Dock
still cannot connect to the WLAN, return it to Mindray for
repair.
The infusion The infusion pump/syringe The infusion pump/syringe pump/Dock is set to connect
pump/syringe pump/Dock is not configured to to the FTP server.
pump/Dock can connect to the FTP server.
connect to the AP but The infusion pump/syringe If the problem cannot be solved, contact the IT
cannot connect the pump/Dock cannot obtain any IP department.
FTP server. address due to configuration errors.
Static IP addresses conflict. Check whether an IP address conflict prompt is displayed
on the infusion pump/syringe pump/Dock.
If yes, ensure that all network devices have unique IP
addresses.
The network link fails. Check whether the FTP server can be pinged successfully
from a PC or smartphone after the PC or smartphone
connects to the AP.
If the problem cannot be solved, contact the IT
department.
The service port required by the Check whether the service port required by the infusion
infusion pump/syringe pump/Dock is pump/syringe pump/Dock is enabled on the hospital
disabled on the hospital network. network. If no, enable related services (such as some UDP
ports and multicast service).
If the problem cannot be solved, contact the IT

4-12
Symptom Possible Cause Recommended Measures
department.
A single set of infusion The infusion pump/syringe Determine the position of disconnection, and check if the
pump/syringe pump/Dock moves to the coverage Wi-Fi signal strength is greater than –65 dBm.
pump/Dock is blind spot.
disconnected Errors of Infusion Pump/Syringe Check whether the infusion pump/syringe pump/Dock is
intermittently. Pump/Dock easily disconnected at the same position. If this problem
persists after the infusion pump/syringe pump/Dock is
restarted, return this infusion pump/syringe pump/Dock
to Mindray for repair.
Static IP addresses conflict. Check whether an IP address conflict prompt is displayed
on the infusion pump/syringe pump/Dock.
Check whether the same IP address is assigned to
multiple sets of equipment.
Multiple sets of APs in some areas are damaged. Ensure that the APs have been turned on and operate
infusion properly.
pumps/syringe There is strong interference in some Use the network survey tool to check if the interference is
pumps/Docks are areas. strong. Remove obvious interference sources or adjust the
disconnected WLAN deployment to meet the requirements of Mindray.
intermittently. Signal coverage is insufficient in some Use the network survey tool to check the signal coverage.
areas. If the signal coverage is insufficient in a certain area,
adjust the location of the AP or add APs.
The AP configuration is improper. The Change the AP configuration to make an AP kick online
function of frequently kicking Wi-Fi Wi-Fi NICs offline once at most on one day.
NICs offline and requesting NIC
re-authentication is configured.
All infusion The wired network is not configured Check the configuration of the wired network. Ensure that
pumps/syringe properly. the WLAN bandwidth configured on the switch is
pumps/Docks are sufficient, with a 50% surplus.
disconnected There is radio interference. Use the network survey tool to check if there is any radio
intermittently. interference. Remove obvious interference sources or
adjust the WLAN deployment to meet the requirements of
Mindray.

4-13
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4-14
5 Maintenance
5.1 Introduction
To ensure the infusion pump always functions properly, qualified service personnel should perform regular inspection,
maintenance and test. This chapter provides a checklist of the testing procedures for the infusion pump with
recommended test frequency and test tools. Even if you are only an operator, it is very important to understand the
maintenance knowledge in this chapter. The service personnel should perform testing and maintenance as required and
use appropriate test tools.
The procedures are intended to verify that the infusion pump meets the performance specifications. During the test, if
the test result fails to meet the requirements, it indicates that a functional module of the infusion pump has failed and
needs immediate repair or replacement. If there is any problem, contact Mindray Customer Service Department.

CAUTION
 All tests should be performed only by qualified service personnel.

 Before performing the test, the service personnel should ensure the suitability of the test tools and
connection cables. The service personnel should be familiar with the use of these test tools.

 If the syringe pump is not maintained on schedule, the product performance and safety may be affected.

 The user should take charge of maintenance. The company only provides maintenance services when there
is a service contract.

5.2 Test Equipment and Consumables

See the following sections.

5.3 Test Report

After completing the tests, record the test results in the table described in the last page Maintenance Test Report of this
section, and deliver the report to our Customer Service Department.

5.4 Preventative Maintenance

The following tasks can only be performed by the professional maintenance personnel recognized by Mindray. Before
test or maintenance, you must clean and disinfect the equipment.
The following maintenance cycle is recommended by the manufacturer. If it conflicts with the hospital management
regulations or local regulations, please refer to the hospital regulations or local regulations. It is not recommended to
exceed the maintenance cycle recommended by the manufacturer.

Check/Maintenance Item Recommended Frequency

Daily Inspection
Appearance of the entire system 1. Daily inspection is recommended

5-1
 2. When the syringe pump is installed for the first time or after
reinstalled/maintained.
Power-on test 1. Daily inspection is recommended
2. When the syringe pump is installed for the first time or every time it
is reinstalled.
3. Following any repair or parts replacement of the main unit.
Battery power supply test 1. At least every two months.
2. When the syringe pump is installed for the first time or every time
the battery is replaced.
3. After the infusion pump is repaired or when the battery is suspected
to be the source of failure
Cleaning and Disinfection 1. After the patient is replaced.
2. Before storage
3. Follow the infection regulations of the hospital
Regular Maintenance
Functionality test 1. Once every two years.
2. Following any repair or parts replacement of the main unit.
Performance Test 1. Once every two years.
(Verification of accuracy and occlusion 2. Following any repair or parts replacement of the main unit
pressure) (accuracy).
3. Following any repair or replacement of pressure sensor (occlusion
pressure).
Electrical safety test 1. Once every two years.
2. Every time the power module is maintained.

5.5 Daily Inspection

Before daily inspection, please refer to the operation manual to complete cleaning and disinfection.

5.5.1 Appearance of the Entire System

Perform a comprehensive visual inspection for the infusion pump. If there is no obvious physical damage to the infusion
pump, the inspection passes.
Test Tools: None
The specific test contents are as follows:

 Carefully inspect the enclosure, LCD, and buttons of the infusion pump for obvious physical damage;

 Inspect the power cord, drop sensor, fastening clamp, etc. for obvious physical damage;

 Whether the external connection cables such as the power cord and the drop sensor are plugged in tightly;

 Whether the data interface and USB interface protection cap are physically damaged;

 Whether the safety label and nameplate are clearly legible.

5.5.2 Power-on Test

The power-on test is used to confirm whether the infusion pump can be started normally. If the infusion pump can be
started according to the following steps, the power-on test passes.
Test Tools: None

5-2
 Follow the procedure below to mark the AP position:

1. Connect the infusion pump to AC power. The AC power indicator and battery indicator light up;

2. Switch on the infusion pump by pressing the Power button;

3. The speaker issue two beeps of Di-Di and the buzzer issue three beeps of Di-Di-Di, which can be heard;

4. During the power-on process, you can see the red and yellow alarm lamps flashing in sequence.

5. The Guide to Load the Infusion Set screen is displayed.

6. Press the Open button. The door is opened automatically.

7. After the door is closed, the door will be locked automatically.

8. During the above operation, there is no alarm.

5.5.3 Battery Power Supply Test

Make sure that the battery supplies power properly.
Test Tools: None

1. The infusion pump works normally when powered by AC.

2. Remove the AC power cord and check that the infusion pump continues to work normally, prompting Battery in
Use.

3. After confirming that it is normal, reinstall the power cord.

5.6 Regular Maintenance

Before regular maintenance, please complete daily maintenance and cleaning & disinfection.

5.6.1 Functionality Test

Test equipment and consumables: Infusion set, tertiary test water, physiological saline, etc.
No. Test Item Test Step Acceptance Criteria
Inspection of System The system date and time are consistent
1 View system date and time
Date and Time with the local real-time ones
Each button can rebound normally, and
2 Button Inspection Press various buttons the machine can give corresponding
response
Confirmation of Elasticity
Press the door blocks (2 for ultrasonic The spring of the door assembly pressure
3 of Pressure Block of Door
and 2 for pressure) block can naturally return to position
Rear Shell
Identification of Infusion The option of the infusion set of this brand
4 Install a brand of infusion set
Set appears in the list of brands
After the door is opened and when the
infusion set is not installed, the clip is
5 Auto Clip Install a brand of infusion set
opened. After the infusion tube is installed
normally, the clip is automatically closed
Normally install the infusion tube filled
No fluid flows out of the end of the
6 Anti-Free Flow Test with water, do not start, and observe
infusion tube
the end of the infusion tube
7 Normal Infusion Load the infusion set and set the The machine can start normally and run

5-3
 parameters; then press the Start without obvious jitter or abnormal noise
button during operation
Set the rate to 100ml/h, start infusion, The machine normally generates an
8 Occlusion Alarm and manually occlude the upper/lower upstream/downstream occlusion alarm
end of the infusion tube, respectively within 5 minutes
Set the rate to 100ml/h, and start the
infusion. During the operation of the The machine generates a bubble high
9 Bubble Alarm
machine, turn the drip pot and make priority alarm and stops the pump
bubbles of about 1-2cm
1. The LCD is not blurred or garbled, and
there is no abnormality
Perform 1-9 functional checks
10 Touchscreen Detection 2. The touchscreen gives normal response
normally
during the above operation, and the
response area is normal
The machine stops infusion within 2
Configure the drop sensor and start minutes and emits an alarm sound at the
Drop sensor detection
11 the infusion normally; then remove the same time, the alarm indicator lights red
(Optional)
drop sensor from the drip pot and flashes, and the word Empty appears
on the LCD
Wi-Fi Module Detection
12 Connect the machine to a WIFI hotspot The connection is successful
(Optional)

5.6.2 Performance Test

For specific steps of accuracy and occlusion pressure tests, please refer to the section of Installation Performance Test for
details.

5.6.3 Electrical Safety Test

Please refer to Appendix 1 Electrical Safety Test

5.7 Maintenance Test Report

See the above sections for detailed test procedures and contents.

Customer name
Customer address
Servicing person
Servicing company
Equipment under test
(EUT)
Model of EUT
SN of EUT
Software Version
Test equipment Model/No. Effective date of calibration

5-4
Maintenance Test Content
Maintenance
No. Acceptance Criteria of Maintenance Test Test Conclusion
Test Item
Appearance of the entire system
Cleaning and
1 / □Completed □Not involved
Disinfection
1. The parts of the machine are complete,
Appearance of without physical damage □Passed □Failed □Not involved
2
the main unit 2. There is no abnormal noise when the machine Remarks:
is shaken
1. The interface has no rust, no foreign matter, □Passed □Failed □Not involved
and no trace of ablation Remarks:
Power Interface
3 3. The power cord is not damaged, and the
and Power Cord
interface can be tightly connected with the
pump
1. The structure is complete, without cracks □Passed □Failed □Not involved
2. It can be automatically rebounded after Remarks:
pressed
4 Drop Sensor
3. The connection cable is not damaged, and the
interface can be tightly connected with the
pump
1. The fastening clamp is complete, without □Passed □Failed □Not involved
cracks Remarks:
5 Fastening clamp
2. The machine can be independently fixed on
the infusion stand
Data Interfaces 1. The interfaces are complete, without physical □Passed □Failed □Not involved
(Multifunctional damage Remarks:
6
connector, USB 2. There is no drug residue on the interfaces
interface) 3. The protection cap of USB interface is not lost
Identification of The label and nameplate are clear and free of □Passed □Failed □Not involved
7
Machine damage Remarks:
Power-on test
When the pump is connected to AC power, the
□Passed □Failed □Not involved
1 Power LED AC power indicator and battery indicator are
Remarks:
always on
In the power-on process, both the speaker and
□Passed □Failed □Not involved
2 Sound Prompt the buzzer issue three beeps of Di-Di-Di, which
Remarks:
can be heard
Yellow and Red During the power-on process, you can see the □Passed □Failed □Not involved
3
Alarm Lamps red and yellow alarm lamps flashing in sequence Remarks:
Guide to Load the After power-on, the Guide to Load the Infusion □Passed □Failed □Not involved
4
Infusion Set Set screen is displayed; Remarks:
Automatically 1. After starting, press the Open button, the door
□Passed □Failed □Not involved
5 Opening and can be automatically opened
Remarks:
Closing the Door 2. After the door is closed, the door will be locked

5-5
 automatically
During the power-on test operation, there is no □Passed □Failed □Not involved
6 Others
alarm Remarks:
Battery power supply test
AC Power When connected to AC power (with battery), the □Passed □Failed □Not involved
1
(with battery) pump works normally Remarks:
Remove the AC power cord and verify that the
The battery □Passed □Failed □Not involved
2 pump still works properly, prompting Battery in
supplies power. Remarks:
Use.
Functionality test
System Date and The system date and time are consistent with the □Passed □Failed □Not involved
1
Time local real-time ones Remarks:
Each button can rebound normally, and the □Passed □Failed □Not involved
2 Button Inspection
machine can give corresponding response Remarks:
Confirmation of
Elasticity of The spring of the door assembly pressure block □Passed □Failed □Not involved
3
Pressure Block of can naturally return to position Remarks:
Door Rear Shell
After the infusion set is loaded, the option of the
Identification of □Passed □Failed □Not involved
4 infusion set of this brand appears in the list of
Infusion Set Remarks:
brands
After the door is opened and when the infusion
set is not installed, the clip is opened. After the □Passed □Failed □Not involved
5 Auto Clip
infusion tube is installed normally, the clip is Remarks:
automatically closed
Anti-Free Flow □Passed □Failed □Not involved
6 No fluid flows out of the end of the infusion tube
Test Remarks:
The machine can start normally and run without
□Passed □Failed □Not involved
7 Normal Infusion obvious jitter or abnormal noise during
Remarks:
operation
After infusion is started, when the upper and
lower ends of the infusion set are manually □Passed □Failed □Not involved
8 Occlusion Alarm
occluded, the machine normally generates that Remarks:
the upstream and downstream occlusion alarms
When there are bubbles in the set, the machine
□Passed □Failed □Not involved
9 Bubble Alarm generates a bubble high priority alarm and stops
Remarks:
the pump
1. The LCD is not blurred or garbled, and there is
no abnormality
Touchscreen □Passed □Failed □Not involved
10 2. The touchscreen gives normal response during
Detection Remarks:
the above operation, and the response area is
normal
After the drop sensor is removed from the drip
Drop sensor
pot during normal infusion, the machine stops □Passed □Failed □Not involved
11 detection
infusion and emits an alarm sound at the same Remarks:
(Optional)
time, the alarm indicator lights red and flashes,

5-6
 and the word Empty appears on the LCD
Wi-Fi Module
The machine is connected to a WIFI hotspot □Passed □Failed □Not involved
12 Detection
successfully Remarks:
(Optional)
Performance Test
□Passed □Failed □Not involved
The accuracy test meets the following: Remarks:
1 Accuracy Test 200Ml/h: [19-21ml] 200ml/h: ml
1200Ml/h: [57-63ml] 1200ml/h: ml
Remarks:
Downstream The downstream occlusion pressure test meets □Passed □Failed □Not involved
2 Occlusion the following: Remarks:
Pressure Test 400-650mmHg Occlusion pressure value mmHg
Electrical safety test
□Passed □Failed □Not involved
Ground
1 ≤0.2Ω Remarks:
resistance
Ground resistance Ω
□Passed □Failed □Not involved
Normal condition ≤347 μA Remarks:
Model reverse of normal condition ≤ 347 μA Normal condition μA
Earth Leakage
2 Single fault zero line disconnection ≤ 694 μA Model reverse of normal condition μA
Test
Model reverse of single fault zero line Single fault zero line disconnection μA
disconnection ≤ 694 μA Model reverse of single fault zero line
disconnection μA

5-7
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5-8
6 Repair and Disassembly
NOTE

 Wear ESD bracelets when maintaining and disassembling the equipment.

 This manual only shows the method and sequence of disassembly and installation after disassembly.

 When assembling, pay attention to keep the direction of the wiring, the routing path and the fixed position
of the wire the same as before disassembly.

 Pay attention to check the sealing ring, sponge pad, etc. during assembly, please keep the same before
disassembly.

6.1 Tools Preparation

During part disassembly and replacement, the following tools may be used:

 Phillips screwdriver (Size 102)

 Phillips screwdriver (Size 107)

 Slotted screwdriver (size 107)

 Needle nose pliers

 ESD bracelet

 Tweezers

 Adhesive tape

6.2 Disassembly Steps of Infusion Pump LCD

6.2.1 Removing the LCD Backplate Assembly FRU of Infusion Pump
1. Wear the ESD bracelet, press the Door button to open the door, and then press the Power button to shut down.

2. Use tweezers to take out the covers of the eight screws in the door rear shell.

3. Use a Phillips screwdriver (size 102) to unscrew 8 cross recessed cylindrical head screws M1.6 × 3.5mm.

4. Remove the door rear shell and door front shell by hand. Then separate the LCD cable socket buckle J3 on the LCD
backplate by hand, and then pull the LCD cable from the LCD backplate.

6-1
 5. Open the black foam, and then use your hand to separate the square plug of the LCD assembly that insert onto the
J1 socket of the LCD backplate.

6. Unplug the wire connected to the J2 socket on the LCD backplate by hand.

7. Use a Phillips screwdriver (size 102) to unscrew two M1.6 × 3.5 mm cross recessed cheese head screws, and then
remove the LCD backplate by hand.

8. The backplate assembly FRU of the infusion pump LCD is removed.

6.2.2 Installing the Backplate Assembly FRU of Infusion Pump LCD

1. Put the LCD backplate of the infusion pump (the conductive foam on both sides of the backplate should be placed
on the door front shell).

2. Use a Phillips screwdriver (size 102) to tighten two M1.6 × 3.5 mm cross recessed cheese head screws.

3. Connect the square plug of the LCD assembly to the J1 socket of the LCD backplane.

4. Paste the black foam on the square plug of the LCD assembly.

5. Insert the wire of the alarm lamp board into the J2 socket on the LCD backplate.

6-2
6. Insert the LCD cable into the J3 socket on the LCD backplate, and then tighten the socket by hand. At this time, the
blue bottom of the LCD line is aligned with the white lines on both sides.

7. Install the waterproof strip: Put the waterproof strip into the door rear shell, the buckle and the round hole on the
waterproof strip are set on the ribs or bosses on the door rear shell, and arrange the three sides of the waterproof
strip neatly to close the front shell and rear shell, use a Phillips screwdriver (size 102) to screw eight M1.6 × 3.5 mm 4
cross recessed cheese head screws into the corresponding screw holes, and close the cover.

8. Engage the torsion spring: Close the front shell in the dislocation to the rear shell slowly, and use a tool like
tweezers to clamp the tail of the torsion spring , and snap the torsion spring into the corresponding slot of the back
front shell. Seen from the bottom of the bottom case, the torsion spring is snapped into the hook groove.

9. Closing the doors: Align and fit the door rear shell with the door front shell, tuck in the waterproof strip and tidy it
up (Check that there is no astringency in the movement of the door after the shells are closed, and there is a buffer
effect), and then use eight M1.6 × 3.5 self-made cross recessed cheese head screws to fix the door rear shell to the
door front shell and seal it with 8 screws.

6-3
6.2.3 Removing Alarm Lamp & Open Button Board Assembly FRU
1. Use a small Phillips screwdriver to unscrew two M1.6 × 3.5 mm cross recessed cheese head screws, and then
remove the alarm lamp&Open button board PCBA by hand.

2. The alarm lamp&open button board FRU is removed.

6.2.4 Removing Open Button Assembly FRU

1. Remove the Open button bracket and LCD buttons at the corner of the LCD by hand, at this time the Open button
assembly FRU is removed.

2. The remaining part is the infusion pump LCD assembly, the LCD assembly is divided into three models, namely:
infusion pump (nVP) LCD assembly, infusion pump (nVP ex) LCD assembly, and infusion pump (nVP Neo) LCD
assembly.

6.2.5 Installing Open Button Assembly FRU, and Alarm Lamp & Open Button Board
Assembly FRU
1. Insert the WOLF LCD buttons into the corner of the door front shell by hand, and then snap the button bracket into
the buttons. Both snapped statuses are as shown in the figure. The buttons should be full and protruding from the
outside, without distortion, and the font direction should not be installed in the wrong direction.

6-4
 2. Place the alarm lamp & Open button board to the corresponding positions of the door front shell, use a Phillips
screwdriver (size 102) to tighten two M1.6 × 3.5 mm cross recessed cheese head screws to fix the keyboard. Then
insert one end of the wire into the socket on the alarm lamp and the other end into the J2 socket on the LCD
backplate.

6.3 Disassembling the Top Shell

6.3.1 Removing the Top Shell Assembly FRU of Infusion Pump
1. Place the infusion pump upside down on the ESD desktop.

2. Use tweezers to take out the screw plug as shown, use a Phillips screwdriver to unscrew the five M3 × 8 self-tapping
screws under the screw cover, and pull the top shell of the main unit from the rear side of the main unit with force.

3. The FRU top shell assembly of the infusion pump is removed.

4. Using a suitable slotted screwdriver, wrap a round of tape around its head (to prevent the screwdriver from
touching the plastic parts on the side), insert it into the slot of the side manual door opening lock cover of the top
shell assembly, and then gently turn clockwise to unscrew the manual door opening lock cover.

5. The manual door opening lock cover is removed.

6-5
6.3.2 Installing the Top Shell Assembly FRU of Infusion Pump
1. Stuff the manual door opening lock cover into the hole on the side of the top shell assembly, unscrew the manual
door opening lock cover with a suitable slotted screwdriver, wrap a round of tape around its head (to prevent the
screwdriver from touching the plastic parts on the side), insert it into the slot of the side manual door opening lock
cover of the top shell assembly, and then gently turn 90 degrees clockwise to screw the manual door opening lock
cover,.

2. Place the infusion pump upside down on the ESD desktop.

3. Snap the top shell onto the bottom shell, fix the top shell with five M3 × 8 self-tapping screws with a Phillips
screwdriver, and plug the screw plugs respectively.

6.4 Disassembling the CCU

6.4.1 Removing the Short Potentiometer Assembly FRU
1. Use a Phillips screwdriver to unscrew one M3 × 6 mm cross recessed cheese head screws.

2. Unplug the wire plug inserted on the upper in-position detection PCAB board, tilt the short potentiometer and
remove it from the slot.

3. The short potentiometer assembly FRU is removed.

6-6
6.4.2 Installing the Short Potentiometer Assembly FRU
1. Stuck the door detection short potentiometer in the left groove position, stuck the swing lever of the short
potentiometer in the opening slot of the sheet metal of the door opening motor, and align the two protrusions on
the sheet metal with the two round holes on the short potentiometer.

2. Use one M2 × 5 cross recessed pan head screws into the sheet metal. Then insert the wire into the J1 socket above
the side socket, and gently push the wire to the inside.

6.4.3 Removing Power Module Assembly FRU

1. Lift off the insulation sheet of the power module, and remove the wire plugged in the power module by hand.

2. Use a large Phillips screwdriver to unscrew two M3 × 8 mm self-tapping screws and pull down the power module.

3. The power module assembly FRU is removed.

6.4.4 Installing Power Module Assembly

1. Use two M3 × 8 self-tapping screws to fix the power module mounting base to the bottom shell. At the same time,
plug the AC socket output cable to the power module and snap the wire into the corresponding card slot.

2. Then insert one end of the output cable of the ACDC power module into the socket on the main control board on
the left side of the mounting base, and the other end into the socket on the left of the power module, and snap the
wire into the card slot shown in the figure. Stuff the excess wires into the left of the mounting base.

6-7
 3. At the same time, peel off the double-sided adhesive tape of the insulation sheet and paste the insulation sheet to
the power module.

6.4.5 Removing Lithium Battery

1. Remove the lithium battery (two types of battery: smart battery and non-smart battery) by hand from the card slot.

2. Unplug from the main control board.

3. The lithium battery is removed.

6.4.6 Installing Lithium Battery

Pass the battery plug through the square hole on the side of the sheet metal and insert it into the socket on the main
control board. The direction of the output end of the battery wire is shown in the figure. Select the corresponding
battery to install it.

 When installing the smart battery, insert the battery plug into the socket on the upper side, make the wire face
forward and the battery nameplate face outward, and snap the battery into the slot in the bottom shell and snap to
the bottom.

 When installing the non-smart battery, insert the battery into the socket on the lower side, make the wire face
forward, the large piece of foam on the top, and the battery nameplate face outward, and snap the battery into the
slot of the bottom shell and snap to the bottom.

 The picture shows the non-smart battery installation.

6-8
6.4.7 Removing the Interface Assembly FRU
1. Remove the Wifi antenna attached to the top of the AC socket by hand.

2. Use a Phillips screwdriver to remove one M3 × 6 mm cross recessed cheese head screws and two M3 × 8 mm
self-tapping screws, and unplug the wires on the AC socket from the main control board.

3. The interface assembly FRU is removed from top to down.

6.4.8 Installing the Interface Assembly FRU

1. First insert the speaker cable into the corresponding socket, and then fix the AC socket to the bottom shell with two
M3 × 8 self-tapping screws. Then fix the yellow ground wire to the corresponding position of the sheet metal with
M3 × 6 combination screws, and paste the ground label next to it.

2. Paste the Wifi antenna to the upper surface of the AC socket. The Wifi antenna passes through the sheet under the
third side of the insulation sheet.

6-9
6.4.9 Removing the Door Motor Assembly FRU
Unplug the wire on the door motor from the main control board, then use a large Phillips screwdriver to unscrew the
two M3 × 6 mm combination screws on the upper part of the upper sheet metal and the four M3 × 6 mm combination
screws on both sides, unplug the wire that connects the short potentiometer to the PCBA board Wire, then lift it up by
hand to separate the upper sheet metal and the lower sheet metal, at this time the door motor assembly is removed.

6.4.10 Installing the Door Motor Assembly FRU

1. Place the sheet metals on both sides of the door motor assembly onto the outside of the sheet metals on both sides
of the main sheet metal, and align the positioning holes on both sides with the two positioning posts on the main
sheet metal. Align the two screw holes on the upper part of the clip with the two holes on the sheet metal, and
align and stuck the two square holes on the upper part of the sheet metal with and into the two square protrusions
on the upper part of the shell.

2. Use the six M3 × 6 combination screws to screw into the six screw holes respectively. When tightening the two
screws on the upper part of the clip, first align and install the lock lever pressure plate.

6-10
6.4.11 Removing the Clip Assembly FRU
1. Remove the door motor assembly.

2. Pull the wire of the clip from the PCBA of the main control board by hand, and then pull the clip from the slot of the
lower sheet metal, at this time the clip assembly is removed.

6.4.12 Installing the Clip Assembly FRU

1. Snap the clip into the slot on the right side of the lower sheet metal and push it forward, so that the lower
in-position detection wire is between the clip and the main sheet metal and is not pressed.

2. Insert the wire of the clip onto the J45 socket on the main control board.

3. Install the door motor assembly.

6-11
6.4.13 Removing the Wire Cover Assembly FRU at the Bottom Shell of Infusion Pump
Use tweezers to take out the screw plug in the position shown in the figure, and then use a large Phillips screwdriver to
unscrew one M3 × 8 self-tapping screw under the screw cover, and remove the wire cover at the bottom shell of the
infusion pump by hand. The wire cover at the bottom shell of the infusion pump is removed.

6.4.14 Installing the Wire Cover Assembly FRU at the Bottom Shell of Infusion Pump
Fix the LCD cable cover to the bottom shell with one M3 × 8 self-tapping screw, and install the screw plug.

6.4.15 Removing the Front Shell Assembly of Infusion Pump

1. With the bottom shell of the infusion pump facing up, remove the FRU wire cover assembly at the bottom shell of
the infusion pump, and pull out the wires and LCD wires.

2. Use tweezers to take out the screw plug as shown in the figure, use a large Phillips screwdriver to unscrew the three
M3 × 8 self-tapping screws under the screw cover.

6-12
3. Remove the door motor assembly.

4. Remove the clip assembly.

5. Unplug the upper in-position detection wires and the lower in-position detection wires inserted on both sides of
the PCBA board.

6. Unscrew the two M3 × 8 self-tapping screws shown in the figure with a large Phillips screwdriver, and separate the
pump body assembly of the infusion pump from the bottom shell by hand. The pump body assembly of the
infusion pump is separate from the bottom shell.

7. Pull out the 5 wires from the lower part of the pump body assembly on the adapter plate, and use a large Phillips
screwdriver to unscrew the two M3 × 8 self-tapping screws shown in the figure. Gently pass the wire through the
long round hole to separate the front shell assembly from the pump body assembly.

6-13
 8. The front shell assembly FRU of the infusion pump is removed.

6.4.16 Installing the Front Shell Assembly FRU of Infusion Pump

1. Place the front shell assembly of the infusion pump on the pump body assembly, and pass the four wires in the
middle of the front shell assembly (two ultrasonic sensor wires and two pressure sensor wires) through the long
round holes on both sides of the sheet metal of the pump body assembly; Then align the two screw holes, use a
small screwdriver to fix the two M3 × 8 self-tapping screws.

2. Insert the wires passing through the long round holes into the corresponding sockets, the longer pressure sensor
wires into the inner sockets J2 and J3, and the shorter ultrasound component wires into the outer sockets J4 and J5.

3. Put the above pump body assembly on the bottom shell and fix it with two M3 × 8 self-tapping screws.

6-14
 4. Insert the upper and lower in-position detection wires on both sides of the face shell into the corresponding J38
and J35 sockets of the main control board.

5. Install the clip assembly.

6. Install the door motor assembly.

7. Install the wire cover of the bottom case and fix it with one M3 × 8 self-tapping screw, and cover the four screw
holes on the case involved in this step with screw plugs.

6.4.17 Removing the Sensor Adapter Board Assembly FRU of the Infusion Pump, Motor
Detection Board Assembly FRU of the Infusion Pump and Pump Body Assembly FRU
1. According to the FRU step of removing the front shell assembly of the infusion pump, remove the following
structures.

2. Use a large Phillips screwdriver to unscrew the two M3 × 6 combination screws as shown in the figure, and remove
the sensor adapter board assembly FRU of the infusion pump.

6-15
 3. Use a large Phillips screwdriver to unscrew one M2.5 × 6 combination screw as shown in the figure, and remove the
motor detection board FRU of the infusion pump from the slot.

4. The remaining part is the pump body assembly FRU.

6.4.18 Installing the Sensor Adapter Board Assembly of the Infusion Pump, Motor
Detection Board Assembly of the Infusion Pump and Pump Body Assembly
1. Place the motor detection board assembly of the infusion pump from the lower frame of the sheet metal, make the
screw hole correspond to the hole on the PCBA board, and fix it with one M3 × 6 combination screw.

2. Fix the sensor adapter board assembly of the infusion pump to the sheet metal with two M3 × 6 combination
screws.

6.4.19 Removing the Pump Blade Frame Assembly FRU

Use a slotted screwdriver to lift the pump blade frame out of the front shell assembly of the infusion pump, and then use

6-16
 a slotted screwdriver to take out the pump blade waterproof membrane under the pump blade frame from the groove.
The pump blade frame assembly FRU is removed.

6.4.20 Installing the Pump Blade Frame Assembly FRU

1. Put the 12 holes of the waterproof membrane onto the 12 push rods of the infusion pump, and snap the buckles at
the four sides of the waterproof membrane onto the front shell.

2. Snap the frame assembly into the face shell, aligning the edges without protruding.

6.4.21 Removing the Upper Tube In-Position Detection Assembly FRU and Lower Tube
In-Position Detection Assembly FRU
1. According to the steps of Removing the Front Shell Assembly FRU of the Infusion Pump, remove the front shell
assembly FRU of the infusion pump.

6-17
 2. Use a large Phillips screwdriver to unscrew three (two and one) M3 × 8 self-tapping screws on both sides of the
PCBA board, remove the PCBA board, and at the same time remove the black in-position detection assembly at the
lower part. The upper tube and lower tube in-position detection assembly FRUs are removed separately.

6.4.22 Removing the Upper Tube In-Position Detection Assembly FRU and Lower Tube
In-Position Detection Assembly FRU
1. Hook the in-position detection boards on both sides into the corresponding grooves on both sides of the shell
according to the direction and angle shown in the figure.

6-18
 2. Use two and one M3 × 8 self-tapping screws to fix the upper and lower in-position detection boards to the shell.
Note: The two limit holes on the in-position detection board are aligned with the two limit posts on the in-position
detection hook.

6.4.23 Removing the Ultrasonic Assembly FRU

1. According to the steps of Removing the Front Shell Assembly FRU of the Infusion Pump, remove the front shell
assembly FRU of the infusion pump.

2. Press the snaps on both sides of the two ultrasonic sensors by hand and remove the ultrasonic assembly FRU from
the front shell.

6.4.24 Installing the Ultrasonic Assembly FRU

Fasten the two ultrasonic assemblies from the front of the face shell to the face shell. The ultrasonic assembly should be

6-19
 completely aligned with the groove of the face shell, as shown in the cross-sectional view:

6.4.25 Removing the Pressure Sensor Assembly FRU

1. According to the steps of Removing the Front Shell Assembly FRU of the Infusion Pump, remove the front shell
assembly FRU of the infusion pump.

2. Use a large Phillips screwdriver to unscrew the two M3 × 8 self-tapping screws on the pressure sensor and remove
the pressure sensor. Then use a large Phillips screwdriver to unscrew one M3 × 8 self-tapping screw on the pressure
waterproof bracket, and remove the pressure movable block together with the pressure waterproof bracket. At this
time, the pressure sensor assembly FRU is removed.

6.4.26 Installing the Pressure Sensor Assembly FRU

1. Assemble the bracket, moving parts and waterproof silicone into the assembly, and then fix the two pressure
moving parts to the face shell with one M3 × 8 self-tapping screw, and snap one side of the waterproof silicone is
into the slot of the face shell.

6-20
 2. Put the two assembled pressure sensor assembly wires toward the clip into the slot on the face shell and fix them
with two M3 × 8 self-tapping screws. The pressure sensor wires are all toward the clip, i.e., the right side in the
figure.

6.4.27 Removing the Main Control Board Assembly FRU

1. According to the process of Removing the Front Shell Assembly FRU of the Infusion Pump, remove the bottom shell
assembly with the main control board.

2. Pull out the Wifi cable on the side of the main control board above the bottom shell by hand, pull the wire on the
drop sensor (if any) from the main control board, and then use a large Phillips screwdriver to unscrew the five
M3 × 8 self-tapping screws on the main control board, and remove the main control board assembly FRU.

6-21
6.4.28 Installing the Main Control Board Assembly FRU
1. Place the main control board assembly FRU on the bottom shell assembly of the infusion pump, insert the Wifi
cable on the side of the main control board into the J32 socket, and the wire on the drop sensor (if any) can be seen
on the J37 socket of the main control board.

2. According to the process of Installing the Front Shell Assembly FRU of the Infusion Pump, perform the next
assembly.

6.4.29 Removing the WiFi Assembly FRU

Use tweezers to lift the side of the WiFi board above the bottom shell and separate it from the bottom shell, and remove
the WiFi assembly FRU.

6-22
6.4.30 Installing the WiFi Assembly FRU
Insert the end of the WiFi adapter board wire away from the magnetic ring into the socket of the WiFi carrier board, then
connect the antenna to the WiFi carrier board, tear the pump adhesive sheet and stick it to the lower part of the carrier
board placement position, and stick the WiFi carrier board to the bottom shell. The direction and position are as shown
in the figure.

6.4.31 Removing the Drop Sensor Assembly FRU and the Bottom Shell Assembly of the
Infusion Pump
Use tweezers to lift the drop sensor board on the bottom shell and separate it from the bottom shell, pull the wire from
the board, then use needle-nose pliers to unscrew the hex nut and remove the drop sensor, thus the drop sensor
assembly FRU is removed, and the remaining part is the bottom shell assembly FRU of the infusion pump.

6.4.32 Installing the Drop Sensor Assembly FRU and the Bottom Shell Assembly of the
Infusion Pump
1. Use a hex nut to fix the drop sensor connector to the bottom shell assembly FRU (the arrowed part of the drop
sensor connector rubber is on the upper part, which is indicated by the red circle in the figure), and then cover the
waterproof cover; tear the pump adhesive sheet to paste the drop sensor adapter board to the position shown in

6-23
 the bottom shell, plug the drop sensor's own wire into the PCBA board, and insert the drop sensor's OD interface
wire into the board.

2. At this time, the drop sensor assembly FRU is assembled to the bottom shell assembly FRU of the infusion pump.

3. According to the process of Installing the Front Shell Assembly FRU of the Infusion Pump, perform other steps.

6-24
7 Part
7.1 Overall Unit

Table 1 Overall Unit Parts List

No. Material Code Material Description Remarks
1 115-069048-00 Top shell assembly FRU of the infusion pump /

2 / Pump body assembly and door front shell assembly /

3 / Bottom shell assembly of the infusion pump /

7-1
7.2 Top Shell Assembly of the Infusion Pump

Table 2 Top Shell Assembly Parts List of Infusion Pump

No. Material Code Material Description Remarks
1 115-069048-00 Top shell assembly FRU of the infusion pump /

2 115-069058-00 Manual door opening lock cover FRU /

7.3 Pump Body Assembly and Door Front Shell Assembly

7-2
 Table 3 Parts List of Pump Body Assembly and Door Front Shell Assembly
No. Material Code Material Description Remarks
1 115-069047-00 Open button assembly FRU /

115-069044-00 LCD assembly FRU of the infusion pump (nVP) /

115-069045-00 LCD assembly FRU of the infusion pump (nVP ex) /

2
LCD backplate assembly FRU of the infusion pump (nVP
115-069046-00 /
Neo)
3 115-069041-00 Alarm lamp & Open button board assembly FRU /
4 115-066727-00 Pump blade face frame assembly /

5 115-069056-00 Ultrasonic assembly FRU /

6 / Door short potentiometer /

Including: Door short
7 115-069049-00 Door motor assembly FRU
potentiometer
8 115-069052-00 Lower tube in-position detection assembly FRU /
9 115-069054-00 Clip assembly FRU /
10 115-069060-00 Pressure sensor assembly FRU /
11 115-069050-00 Pump body assembly and door rear shell assembly FRU /
Motor detection board assembly FRU of the infusion /
12 115-069057-00
pump
13 115-069053-00 Sensor adapter board assembly FRU of the infusion pump /
14 115-069051-00 Upper tube in-position detection assembly FRU /
15 115-070119-00 Face frame assembly FRU of the infusion pump /
Wire FFC electronic wire 60pin gap 0.5mm different face /
16 009-009862-00
interface
17 115-068533-00 Repair Kit (FRU) for LCD backplate /

7-3
7.4 Bottom Shell Assembly of the Infusion Pump

Table 4 Bottom Shell Assembly Parts List of Infusion Pump

No. Material Code Material Description Remarks
1 115-068547-00 Repair kit (FRU) for power module /
2 115-068545-00 Repair kit (FRU) for interface assembly /
115-069061-00 Main control board assembly FRU /
3 115-070530-00 Main control board assembly FRU (nVP ex) /
115-070531-00 Main control board assembly FRU (nVP Neo) /
4 115-067358-00 Wi-Fi material package (nVP) /
5 115-069059-00 Bottom shell assembly FRU of the infusion pump /
Repair kit (FRU) for wire cover of bottom shell of infusion
6 115-068538-00 /
pump
7 115-070118-00 Drop function upgrade package /
115-068527-00 Smart lithium battery 10.8V 2900mAh (Shipped separately)
8 /
115-068528-00 Lithium battery 7.2V 2600mAh (Shipped separately)

7.5 Others
Table 5 Other Materials List
No. Material Code Material Description Remarks
1 009-009758-00 Wire of alarm lamp board, C.9 (Design) /
DC connection cable from the power module to the main
2 009-009765-00 /
control board, D.8 (Design)

7-4
8 Troubleshooting
8.1 Overview
In this chapter, infusion problems are listed along with possible causes and recommended corrective actions. Refer to
the tables to check the infusion and identify and eliminate these problems.

The recommended solutions given in this chapter address most of the equipment problems you encounter, but do not
include any problems that may arise. Contact us if you have a problem that is not covered in this section.

8.1.1 Part Replacement

Printed circuit boards (PCBs) and other major parts and components in the infusion pump are replaceable. After a faulty
PCB is located, follow the instructions in 6 Repair and Disassembly to replace the PCB. Then, check whether the fault is
eliminated or whether the infusion pump passes related tests. If the failure is eliminated, it indicates that the original PCB
is damaged. In this case, send the defective PCB to us for repair. If the fault persists, reinstall the PCB and continue
troubleshooting as directed in this chapter.
To obtain information on the parts to be replaced, refer to 7 Part.

8.1.2 Check the Infusion Pump before Power-on

After the AC power supply is connected, check whether the AC indicator is turned on. If not, confirm whether the AC
cable is connected to the socket and the infusion pump reliably. If both the AC external power supply and power cord
are connected normally, but the AC indicator is off, the AC-DC power module or main control board of the main unit may
be damaged. The infusion pump has a built-in battery. See if it can be turned on. If it cannot be turned on, the battery
has been overdischarged or the main control board is damaged. If the syringe pump can be powered on with the battery,
the AC-DC power module is damaged.
In addition, check the appearance for damages before powering on. Particularly, when the touch screen of the display
assembly is damaged, stop using the monitor immediately.

8.2 Software Version Check

Some troubleshooting tasks may involve software version compatibility. For information about the configuration and
software version of the infusion pump, contact Mindray After-sales Service. To check the software version, do as follows:
Select Main Menu → User Maintenance >> → enter the user m aintenance password → Version Information from the
drop-down list. In the displayed menu, you can check the version information of the system software.

8.3 Troubleshooting Guide

When the pump fails, it will manifest itself in various ways.
After the alarm occurs, confirm the running status of the pump according to the alarm prompt or refer to the Alarm
chapter of the operation manual and deal with it as soon as possible. If the alarm cannot be processed or the fault that
needs repair is confirmed, you can follow this troubleshooting guide.
This device will save some key operations as historical records during use. In the System Options → History Record
menu, you can view infusion, alarm, calibration, maintenance settings and other operational information. This
information may help you to locate and restore the fault.

8-1
 This device supports exporting history record files via USB drive, which can be easily viewed via PC. The methods are as
follows:

1. Insert the USB drive into the USB port of the device.

2. Use your finger to swipe down from the top of the screen → select Main Menu → select System Options.

3. Select Export History Record.

There are two main types of device failures:

 Intuitive performance class-- Such failures are subdivided according to the specific performance of the faulty
machine (e.g.: unable to turn on, blurred screen, screen inaccuracy, etc.)

 Technical alarm class -- The system will display the fault ID code.

8.3.1 Intuitive performance class

8.3.1.1 Power Supply Failures
Fault Symptom Possible Cause Troubleshooting
Without external power The battery is overdischarged Plug in AC to charge the battery
supply, there is no response The battery cable is loose Check if the battery cable is loose, if it is, reinsert
at startup it
The battery is damaged Replace a new battery
The main board is faulty. Replace the main board.
With external power The power module is damaged Replace the power module.
supply, there is no response The Open button is invalid Replace the LCD backplate.
at startup The main board is faulty. Replace the main board.
The battery cannot be The battery is damaged Replace a new battery
charged The power module is damaged Replace the power module.
The main board is faulty. Replace the main board.

8.3.1.2 Display Failures

Fault Symptom Possible Cause Troubleshooting
The power supply is Wire FFC electronic cable 60pin cable is Replace the Wire FFC electronic wire 60pinFFC
normal, the LCD is black damaged wire
or white; during normal The LCD backplate assembly is damaged Replace the LCD backplate assembly.
operation, the LCD is The LCD assembly is damaged Replace the LCD assembly
black or white The main board is faulty. Replace the main board.
There are errors in the The software package is damaged Reburn the software
displayed texts or pictures
The display function is Wire FFC electronic cable 60pin cable is Replace the Wire FFC electronic wire 60pinFFC
normal, but the touch damaged wire
function is invalid The LCD backplate assembly is damaged Replace the LCD backplate assembly.
The LCD assembly is damaged Replace the LCD assembly
The main board is faulty. Replace the main board.

8-2
8.3.1.3 Overall Unit Failures
Fault Symptom Possible Cause Troubleshooting
Unable to open or close the For details, please refer to the flowchart of door opening and closing related faults
door normally
(No response, stuck)
There is abnormal noise For details, please refer to the flowchart of motor control and detection-related faults
and stuck pump during the
infusion
The battery cannot be The battery is damaged Replace a new battery
charged The power module is damaged Replace the power module.
The main board is faulty. Replace the main board.
Inaccuracy (refer to the The customer selects a wrong infusion set Tell the customer to select the right brand
operation manual) brand
Parameter error of brand library Update brand library and conduct accuracy test
The pump body assembly is loose or Replace the pump body assembly
damaged
Inaccurate occlusion The customer selects a wrong infusion set Tell the customer to select the right brand
pressure (refer to the brand
operation manual) Parameter error of brand library Update brand library and conduct occlusion test
The down pressure sensor is damaged Replace the down pressure sensor
The clip cannot be opened The wires of the upper and lower tube Check if the wires of the upper and lower tube
normally in-position detection boards are loose in-position detection boards are loose; if so,
reinsert them
The upper and lower tube in-position Replace the upper and lower tube in-position
detection boards are damaged detection boards
The door motor assembly is damaged Replace the door motor assembly
The clip assembly is damaged Replace the clip assembly
The button is invalid Wire FFC electronic cable 60pin cable is Replace the Wire FFC electronic wire 60pinFFC
damaged wire
Open button invalid Replace the alarm light/Open button board
The Power-on/off button and the Stop Replace the LCD backplate.
button are invalid

8.3.1.4 Alarm Prompt Failures

Fault Symptom Possible Cause Troubleshooting
The buzzer sound is invalid The main board is faulty. Replace the main board.
The speaker sound is invalid The speaker cable is loose or is not Check if the speaker cable is loose, if it is, reinsert
or hoarse inserted it
The speaker gets water in or damaged Replace the speaker
Red/yellow alarm lamp Alarm lamp & Open button board Replace the alarm light/Open button board
failure

8-3
8.3.1.5 Detection Failures
Fault Symptom Possible Cause Troubleshooting
The upstream occlusion Up pressure sensor invalid Replace the up pressure sensor
alarm is missed or reported
wrongly
The downstream occlusion The occlusion pressure alarm is Perform an occlusion pressure test, and if the test
alarm is missed or reported inaccurate fails, perform a pressure calibration
wrongly Down pressure sensor invalid Replace the down pressure sensor
Bubble alarm is wrongly The transmission link of the bubble Check if the wires of the bubble sensor, and the
generated sensor signal is loose or in poor contact sensor adapter board are loose; if so, reinsert
them
The bubble sensor is damaged Replace the bubble sensor
The bubble alarm is missed The bubble sensor is damaged Replace the bubble sensor

8.3.2 Technical Alarm Class

The system can monitor and report some faults and abnormal alarm by itself. Maintenance personnel can find the
corresponding alarm description in the table below based on the alarm number to help locate the fault.
Fault Code Cause Troubleshooting
ID001 Main CPU watchdog error Replace the main board.
ID002 Main CPU FLASH error
ID003 Main CPU EEPROM error
ID004 Main CPU RAM error
ID005 Main CPU Master clock error
ID006 Slave MCU error
ID007 Power MCU error
ID008 Power watchdog error
Main CPU Slave MCU communication
ID009
error
Main CPU power MCU communication
ID010
error
ID011 Motor switch failure For details, please refer to the flowchart of motor
ID012 Unable to control motor power control and detection-related faults
ID101 Software error 1. Reburn the software
ID102 Software resource failure 2. Reburn the brand library
ID103 Brand library failure 3. Reburn the drug library
ID104 Drug library failure
ID105 Drug Information Library failure
ID106 System restart error
Replace the FFC cable
ID201 The touchscreen is faulty. Replace the LCD backplate assembly.
Replace the LCD assembly
Replace the FFC cable
ID202 LCD failure Replace the LCD backplate assembly.
Replace the LCD assembly

8-4
 Check if the speaker cable is loose, if it is, reinsert
it
ID203 Speaker failure
Replace the speaker
Replace the main board.
ID204 The button is faulty. Replace the FFC cable
Replace the alarm light/Open button board
Replace the LCD backplate.
Replace the main board.
ID301 VCC 5V voltage too high Replace the main board.
ID302 VCC 5V voltage too low
ID303 VDD 3.3V voltage too high
ID304 VDD 3.3V voltage too low
ID305 VCCB 5V voltage too high
ID306 VCCB 5V voltage too low
ID307 VMM 24V voltage too high
ID308 VMM 24V voltage too low
Replace the power module.
ID309 ACDC voltage too high
Replace the main board.
Replace the power module.
ID310 ACDC voltage too low
Replace the main board.
ID311 DC input EDC voltage too high Replace the main board.
ID312 DC input EDC voltage too low
ID313 VBBO voltage error
ID314 VBB voltage error
Check if the battery cable is loose, if yes, insert it
tightly
ID316 Battery voltage test error
Replace a new battery
Replace the main board.
ID317 Gold capacitor voltage error Replace the main board.
ID401 Pump body motor not really stopped For details, please refer to the flowchart of motor
ID402 Pump speed too fast control and detection-related faults
ID403 Pump speed too slow
ID405 Pump body motor steering error
ID406 Pump body motor stopped
ID407 Pump motor speed out of range
ID408 Pump motor error
For details, please refer to the flowchart of door
ID409 Door opening and closing motor error
opening and closing related faults
For details, please refer to section of motor
ID411 Reset point not detected
control and detection-related faults
Check if the down pressure sensor is loose, if yes,
insert the cable tightly
ID501 Up pressure sensor error
Replace the down pressure sensor
Replace the main board.

8-5
 Check if the down pressure sensor is loose, if yes,
insert the cable tightly
ID502 Down pressure sensor error
Replace the down pressure sensor
Replace the main board.
Check if the wires of the bubble sensor, and the
sensor adapter board are loose; if so, reinsert
ID503 Up bubble sensor error them
Replace the bubble sensor
Replace the main board.
Check if the wires of the bubble sensor, and the
sensor adapter board are loose; if so, reinsert
ID504 Down bubble sensor error them
Replace the bubble sensor
Replace the main board.
ID506 Short potentiometer error For details, please refer to the flowchart of door
ID507 Hall sensor error opening and closing related faults
Check if the wires of the upper and lower tube
in-position detection boards are loose; if so,
ID508 Tube in-position error reinsert them
Replace the upper and lower tube in-position
detection boards
ID509 Clip sensor error Replace the main board.
Replace the battery
ID602 Battery temperature over high
Replace the main board.
Replace the battery
ID603 Battery Failure
Replace the main board.
Replace the battery
ID604 The battery cannot be charged
Replace the main board.
Replace the battery
ID607 The battery is aged.
Replace the main board.
Replace the battery
ID608 Smart battery communication failure
Replace the main board.

8.3.2.1 Flowchart of Motor Control and Detection-Related Faults

When the motor is running too fast, causing too much fluid to be injected into the patient's body too fast, the infusion
pump will monitor the running speed of the motor in real time through the code wheel. Once the running speed of the
motor is found to exceed the programmed value, a high level alarm will be triggered and at the same time the drive
voltage of the stepper motor is cut off. In the infusion process, the infusion pump monitors the infusion pressure of the
line in real time. When the infusion line is partially occluded or completely occluded, which prevents the fluid from
entering the human body, the current line pressure is displayed in real time in the screen of the infusion pump. When
the pressure value exceeds the set alarm threshold, the infusion pump will trigger an occlusion alarm and notify the
medical staff to deal with the occlusion.

8-6
 Motor control and
detection-related faults

No Is there any technical alarm?

Yes

Is there abnormal noise and ID402、ID403、ID405、 ID011、ID012、

No No ID407？
stuck pump during the infusion? ID406、ID411？ ID401、ID408？

Yes

Are wires of the motor

detection board and sensor adapter Yes
Yes board loose? Replace the brand library
information
Yes

Reinsert the wires

No Is the fault resolved?

Is the fault resolved?

No
No

Replace
Replace the motor detection board assembly
FRU

Is the fault resolved?

No

Replace the pump body

assembly FRU

Accuracy Test

Is the fault resolved?

No

Replace the main board

Door calibration/Hall
calibration
Accuracy/Pressure Test
Configuration restoration

Is the fault resolved?

Yes

Troubleshooting

8-7
8.3.2.2 Flowchart of Door Opening and Closing Related Failures

Open button-related
faults

Is the fault resolved

after door calibration/Hall
calibration

No

Is there any technical alarm? No

Yes

Is the Open button

ID507? Yes Yes
responselss?

No Are the alarm lamp & Open

button board loose?

ID409、ID506?
Yes

Yes
Reinsert the wires

No
Are the wires of the
upper tube in-position detection No
board are loose? No
Is the fault resolved?
Yes
Replace the upper tube in-position
detection assembly FRU No
Reinsert the wires

Replace the alarm lamp & Open button board

assembly FRU

Is the fault resolved?

Is the door stuck when

No
being opened / closed?

Replace the doormotor

Yes
assembly FRU

Door calibration/Hall calibration

Is the fault resolved?

Yes

Troubleshooting

8-8
8.4 Fault Repair Test
In the process of troubleshooting and repair, it may involve the disassembly&installation and replacement of related
parts. To ensure the performance of the device, after the repair is completed, it is necessary to perform the related
calibration recovery function and carry out related tests to ensure that the fault has been repaired.
The following table summarizes the calibrations required after disassembly & installation, and replacement of related
spare parts, and the tests required after replacement. The test section only lists the tests that need to be performed. For
the specific test content and steps, please refer to the maintenance section.
No. Material Code Description Calibration Test Remarks
Smart lithium battery Battery power
1 115-068527-00
10.8 V 2900 mAh / supply test /
Lithium battery 7.2 V Battery power
2 115-068528-00
2600 mAh / supply test /
Door
Alarm lamp & Open button
3 115-069041-00 calibration/Hall Functionality
board assembly FRU
calibration test /
4 009-009758-00 Wire of alarm lamp board / Power-on test /
Door
Repair Kit (FRU) for LCD
5 115-068533-00 calibration/Hall Functionality
backplate
calibration test /
Wire FFC electronic wire
6 009-009862-00 60pin gap 0.5mm different
face interface / Startup test /
Door
LCD assembly FRU of the
7 115-069044-00 calibration/Hall Functionality
infusion pump (nVP)
calibration test /
Door
LCD assembly FRU of the
8 115-069045-00 calibration/Hall Functionality
infusion pump (nVP ex)
calibration test /
LCD backplate assembly Door
9 115-069046-00 FRU of the infusion pump calibration/Hall Functionality
(nVP Neo) calibration test /
Door
Open button assembly
10 115-069047-00 calibration/Hall Functionality
FRU
calibration test /
Repair kit (FRU) for wire
11 115-068538-00 cover of bottom shell of
infusion pump / / /
DC connection line from
12 009-009765-00 the power module to the Battery power
main control board / supply test /
Top shell assembly FRU of
13 115-069048-00
the infusion pump / / /
Door
14 115-069049-00 Door motor assembly FRU calibration/Hall Functionality
calibration test /

8-9
 Door
Face frame assembly FRU
15 115-070119-00 calibration/Hall
of the infusion pump
calibration Function test /
Pump body assembly and Door
16 115-069050-00 door rear shell assembly calibration/Hall Performance
FRU calibration Test /
Remarks: Removal
and installation
Upper tube in-position
17 115-069051-00 may involve
detection assembly FRU
Functionality moving door
/ test motor assembly
Remarks: Removal
and installation
Lower tube in-position
18 115-069052-00 may involve
detection assembly FRU
Functionality moving door
/ test motor assembly
Remarks: Removal
and installation
may involve door
Sensor adapter board motor assembly,
19 115-069053-00 assembly FRU of the main control
infusion pump board, and pump
body assembly.
Functionality Please perform
/ test related tests
20 115-069054-00 Clip assembly FRU / Function test /
21 115-069056-00 Ultrasonic assembly FRU / Function test /
Remarks: Removal
and installation
may involve door
motor assembly,
Pump blade face frame
22 115-066727-00 main control
assembly
board, and pump
body assembly.
Please perform
/ Function test related tests
Repair kit (FRU) for
23 115-068545-00
interface assembly / Startup test /
If replacing the
power module,
Repair kit (FRU) for power
24 115-068547-00 please conduct
module
electrical safety
/ Startup test test
Motor detection board Remarks: Removal
25 115-069057-00 assembly FRU of the and installation
infusion pump / Function test may involve door

8-10
 motor assembly,
main control
board, and pump
body assembly.
Please perform
related tests
Manual door opening lock
26 115-069058-00
cover FRU / / /
Remarks: Removal
and installation
may involve door
motor assembly,
Bottom shell assembly FRU
27 115-069059-00 main control
of the infusion pump
board, and pump
body assembly.
Please perform
/ Function test related tests
Functionality
Pressure sensor assembly test +
28 115-069060-00
FRU performance
/ test /
Remarks: Removal
and installation
may involve door
motor assembly,
Wi-Fi material package
29 115-067358-00 main control
(nVP)
board, and pump
body assembly.
Functionality Please perform
/ test related tests
Remarks: Removal
and installation
may involve door
motor assembly,
Drop function upgrade
30 115-070118-00 main control
package
board, and pump
body assembly.
Functionality Please perform
/ test related tests
Functionality
Main control board Door test +
31 115-069061-00
assembly FRU calibration/Hall performance
calibration test /
Door Functionality
Main control board
32 115-070530-00 calibration/Hall test +
assembly FRU (nVP ex)
calibration performance /

8-11
 test

Functionality
Main control board Door test +
33 115-070531-00
assembly FRU (nVP Neo) calibration/Hall performance
calibration test /

8.5 Introduction of Common Troubleshooting Tools

8.5.1 Fault Diagnosis Screen
The infusion pump has a built-in fault diagnosis screen to check the status of the infusion pump. This chapter provides
operation methods and corresponding inspection content.

8.5.2 Motor Control

MotorRate: Motor speed (rph)

ElecLevel: Current level (%)
sMotor: Switch the motors (Main → Pump body motor, Door → Door motor)
sDirc: Motor steering (Fwd → forward [infusion direction], Rev → reverse)
StartMotor: Start motor
StopMotor: Stop motor

8.5.3 LED Control

RedOn: Turn on the alarm red lamp

8-12
 RedOff: Turn off the alarm red lamp
YellowOn: Turn on the alarm yellow lamp
YellowOff: Turn off the alarm yellow lamp

8.5.4 Status Value

Class Code Referential Meaning Normal Value Interval
Power AC_Vol AC voltage, unit: mV [1350,1650]
AC_Sta AC and DC in-position status AC in-position
0 AC/DC not-in-position
Warn Alarm Information Bit0: VCC too high
Bit1: VCC too low
Bit2: VDD too high
Bit3: VDD too low
Bit4: VCCB too high
Bit5: VCCB too low
Bit6: VMM too high
Bit7: VMM too low
Bit8: ACDC too high
Bit9: High position of ACDC too low threshold// An
alarm is generated when both high and low positions
are 1
Bit10: Low position of ACDC too low threshold
Bit11: EDC too high
Bit12: High position of EDC too low
Bit13: Low position of ACDC too high threshold//An
alarm is generated when both high and low positions
are 1
Bit14: VBBO too low
Bit15: VBBO too high
Bit16: VGC too high
Bit17: VGC too low
Bit18: VDD_SLAVE too high, only for infusion pump
Bit19: VDD_SLAVE too low, only for infusion pump
Bit20: Communication error
Bit21: AD_POS (Displacement sensor)
Key Button status 0 Release the Power button
Press the Power button
The Open button is pressed and the current Power
button is released
The Open button is pressed and the current Power
button is also pressed
BatWarn Battery alarm information The corresponding Bit position 1 represents the
corresponding fault alarm
Bit0: The difference between the two batteries is
greater than 1V
Bit1: Low Battery

8-13
 Bit2: Battery Depleted
Bit3: Battery Error
Bit4: Battery Comm Error
Bit5: Charging Error
Bit6: Overtemperature
Bit7: Battery Aging
Bit8: Battery Overcharged
ChgPwm Charging PWM [54,91]
PowerVmm Power CPU VMM control status 0 Power CPU VMM closed
1 Power CPU VMM opened
MeasureVmm Measurement CPU VMM 0 Measurement CPU VMM closed
control status 1 Measurement CPU VMM opened
DockOnVol DOCK in-position AD value DOCK not-in-position [0,50]
DOCK in-position [410,615]
Bat1_1 State Battery Status 0 indicates battery not available
1 indicates charging status
2 indicates charging full status
3 indicates discharging status
4 indicates charging failure
5 indicates battery communication error
6 indicates battery failure
7 indicates charging suspended
8 indicates not defined
Capacity Battery capacity (%) Smart battery [0,100]
Non-smart battery [0,100]
Temp Battery temperature, in Kelvin, Smart battery [2731,3281]
minus 2731 and divided by 10 Non smart battery is displayed 0 always
for degrees Celsius
Current Charging current, unit mA Smart battery [0,950]
Non smart battery is displayed 0 always
Vol Battery voltage Smart battery [8000,13100]
Non-smart battery [6000,8900]
RemainCap Remaining battery capacity, in Smart battery [0,3450]
mAh Non smart battery is displayed 0 always
FullCap Fully charged battery capacity Smart battery [0,3450]
in mAh Non smart battery is displayed 0 always
Chip1_V Battery cell 1 voltage, unit: mV Smart battery [0,4260]
Non smart battery is displayed 0 always
Chip2_V Battery cell 2 voltage, unit: mV Smart battery [0,4260]
Non smart battery is displayed 0 always
Chip3_V Battery cell 3 voltage, unit: mV Smart battery [0,4260]
Non smart battery is displayed 0 always
Bat1_2 SN Battery factory number /
Circle Battery cycle times [0,200]
SF Battery safety flag /
PF Battery permanent failure flag Smart battery:
8-14
 0: Battery not permanently failed
1: Battery permanently failed
Non smart battery is displayed 0 always
Health Battery health value [75%,100%]
RemainTime Remaining time /
ChargeState Charge status 0 No meaning
1 Charging
2 Charging completed
3 Charging failure or battery not-in-position
ChargeSwitch Charging voltage switch 0 or 4: The non-smart battery is turned on for
charging
1: The smart battery is turned on for charging, and
the voltage is fully charged at the low level (12.3V)
2 or 6: The non-smart battery is turned off for
charging
3 or 7: The non-smart battery is turned off for
charging
5: The smart battery is turned on for charging, and
the voltage is fully charged at the high level (12.6V)
Bat Type Battery type 0: Smart battery
1: Non-smart battery
Vol V_Bat1 Battery voltage test Smart battery [8000,13100]
Non-smart battery [6000,8900]
V_Bat2 Battery voltage test Smart battery [8000,13100]
Non-smart battery [6000,8900]
V_VD VDD power (3100,3500)
V_VC VCC power (4500,5500)
V_VAC ACDC power Connect to AC(13000,18000)
Not connect to AC [0,3000]
V_VBO VBBO power (3100,3500)
V_ED DC power Connect to DC(13000,18000)
Not connect to DC [0,3000]
V_VG Gold capacitor voltage 10 min after power-on [4000,5500]
V_VM Motor power VMM (21600,26400)
V_VCB VCCB power (4500,5500)
VP_AD1 US_Up1 Up ultrasonic bubble [1900，9950]
frequency point 0 detection
value
US_Up2 Up ultrasonic bubble Any frequency point meets
frequency point 2.67MHz [12345,46500]
detection value
US_Up3 Up ultrasonic bubble
frequency point 2.82MHz
detection value
US_Up4 Up ultrasonic bubble
frequency point 3MHz
8-15
 detection value
US_Dn1 Down ultrasonic bubble [1900，9950]
frequency point 0 detection
value
US_Dn2 Down ultrasonic bubble Any frequency point meets
frequency point 2.67MHz [12345,46500]
detection value
US_Dn3 Down ultrasonic bubble
frequency point 2.82MHz
detection value
US_Dn4 Down ultrasonic bubble
frequency point 3MHz
detection value
VP_AD2 UpAD AD value of up pressure sensor [-26000,32768]
DnAD AD value of down pressure [-26000,32768]
sensor
CodeDiscOpt Signal value of motor code When the motor is running, there will be 0-1 cyclic
wheel jump
Hallvalue Hall AD value of door opening [19859,45677]
and closing detection value
ShortAD AD value of short [100,4000]
potentiometer for door
opening and closing
ClampStatus Clip status signal value If the clip is opened, it is 1; and if the clip is closed, it
is 0
DropOn Drop sensor in-position signal It is 0 in case of not-in-position, and 1 in case of
in-position
DropSig Drop sensor detection signal The drop sensor will change between 0 and 1 when
drops flow down

8-16
9 Software Upgrade
9.1 Setting
How to set language, time, date and format, measurement result unit, department name, infusion pump name, patient
category, alarm setup, alarm key volume, and screen brightness.

Language:

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Time and Language, you can set the system language.

Time:

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Time and Language, you can set the date, time, date format, 24-hour system
switch.

Unit:

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Unit Setup; you can set the pressure unit, weight unit and height unit.

Device Management:

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Device Management; you can set the hospital name, department name and device
name.

Patient Information

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Patient Information; you can set the Patient ID and Visit Number.

3. Turn on the device, swipe down from the top of the screen with your finger, select Menu and select Patient
Management; you can set Room No., Bed No., Patient ID / Visit Number, Last Name, First Name, Height,
Weight, Date of Birth, Patient Category, and Gender.

9-1
 Alarm Volume:
Power on, use your finger to swipe down from the top of the screen, select Menu and select System Setup. You can
set the alarm volume.

Screen Brightness:
Power on, use your finger to swipe down from the top of the screen, select Menu and select System Options. You can
set the screen brightness under AC power supply and the screen brightness under battery power supply.

Alarm Setup:

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, and select Alarm, you can set the alarm sound.

9.2 How to Set Up a Wireless Network

(Optional, you must set this when the central station is connected)

9.2.1 Set a Single Pump Network

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, select Network Setup and select WLAN; you can enter the SSID, Encryption, Password, and
WLAN Setup (frequency band set) corresponding to the AP.

9.2.2 Configure WLAN IP

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, select Network Setup and select WLAN IP Setup; you can set the machine's IP Address,
Subnet Mask, and Gateway.

9-2
9.2.3 Configure the Central Station Setup
1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, select Network Setup and select Central Station Setup; you can set the IP address of the
central station.

9.2.4 Device Discover

1. Power on, use your finger to swipe down from the top of the screen, select Menu and select User Maintenance.

2. Enter the password, select Network Setup, and select Device Discover; you can set Multicast TTL and
Multicast Address.

9.3 DERS System Configuration Method

DERS:

1. First use the drug library tool (G-110-007724-00) on the PC side, edit the drug library, save the drug library file, and
export it to the DrugLib folder of the USB drive.

2. Start the pump, and insert the USB into the device.

3. Use your finger to swipe down from the top of the screen at the pump, select Menu, select User Maintenance,
enter the password, and select Import and Export.

4. Click Select Drug Library and select the drug library file from the list.

5. Click Import, tick the drug library, click OK, wait for the prompt of successful import, click OK.

6. After the import is successful, an Activate icon will appear in the upper left corner of the main interface of the

pump .

7. When the pump is turned off, the prompt of Activate drug library? will pop up, select Yes.

8. The pump restarts and the drug library is activated.

9-3
9.4 How to Customize the Configuration Required by the Customer and Set

the Default Configuration

9.4.1 Export Configuration
Required tools: Ordinary USB drive FAT format.

1. Modify the configuration at the pump end (according to customer needs).

2. Insert the USB drive into the device.

3. Use your finger to swipe down from the top of the screen at the pump, select Menu, select User Maintenance,
enter the password, select Import and Export , select Export Configuration, name the file name, and click the
Export button. The exported file is located in the BatchConfig folder of the USB flash drive.

9.4.2 Import Configuration

1. Insert the USB drive into the device.

2. Use your finger to swipe down from the top of the screen at the pump, select Menu, select User Maintenance,
enter the password, select Import and Export , select the configuration file to be imported and Import
Configuration, tick the configuration file, click OK and wait for the prompt of Import Successfully, and click OK.

9.5 Software Upgrade

9.5.1 Preparing the Upgrade Directory Structure of USB Drive
Required tools: Ordinary USB drive FAT format.

1. Create a new file directory under the root directory of the USB drive: UPGRADE_M7\Pump (note the case of the file
name).

2. Put the USB upgrade tool Installers.dat into the UPGRADE_M7\Pump directory.

3. Copy the upgrade file (*.mpkg or *.pkg) to the UPGRADE_M7\Pump directory (Note: Do not put multiple files,
currently only support one upgrade file).

9-4
9.5.2 To Upgrade USB, Proceed as Follows
1. Turn off the pump, insert the USB drive into the pump, first press and hold the Stop button, do not release; then
press the Power button until you enter the Upgrade screen; then release your hand; the machine begins to
upgrade.

2. The pump will automatically shut down after the upgrade is completed.

3. Restart and check whether the software version is correct (Main Menu-> User Maintenance-> Version
Information).

9.6 License Upgrade

Required tools: Ordinary USB drive FAT format.

1. Decompress the generated PMLS compressed package to a PMLS file and place it in the root directory of the USB
drive.

2. Turn on the pump, and insert the USB drive into the pump. Use your finger to swipe down from the top of the
screen at the pump, select Menu, select User Maintenance, enter the password, select License, and select
External License.

3. Select the .key file and click Import.

9-5
This page intentionally left blank.

9-6
10 Hardware Upgrade
NOTE

 The machine before the upgrade should be powered off (including the battery).

The optional accessories of this infusion pump that can be upgraded are:
Optional Accessory PN Name and Specification Remarks
Standard fastening clamp for the
115-070491-00 /
Fastening clamp infusion pump
114-070532-00 Stacking accessories (with handle) /

Smart 115-068527-00 Smart lithium battery 10.8 V 2900 mAh /

Battery
Non-smart 115-068528-00 Lithium battery 7.2 V 2600 mAh /
Wireless 115-067358-00 Wi-Fi material package (nVP) /
Drop 115-070118-00 Drop function upgrade package /
Nurse Call 009-009838-00 WOLF nurse call cable /

This product is configured with wireless network functions and can be connected to network through wireless AP. The
authorized personnel of our company are required to connect and set up the wireless network, and then carry out the
performance test.

10.1 Battery Upgrading

During part disassembly and replacement, the following tools may be used:

 Phillips screwdriver (Size 102)

 Needle nose pliers

 ESD bracelet

 Tweezers

10.1.1 Battery Disassembly and Assembly

1. Use tweezers to take out the screw cover from the bottom shell as shown in the figure, use a Phillips screwdriver to
unscrew the M3 × 8 self-tapping screw under the screw cover, and pull up the top shell of the main unit from the
rear side of the main unit with force.

10-1
2. If the machine has a battery, pull out the battery cable as shown in the figure, and then hold the two ends of the
battery to lift it up. Then the battery is removed; if the machine does not have a battery, insert the battery cable into
the corresponding socket and follow the battery direction to snap it into the groove of the bottom shell.

3. After the battery is installed, fix the top shell with screws.

NOTE

 Please distinguish between the socket of the smart battery cable and the socket of the non-smart battery
cable.

 Please pay attention to the battery outlet direction and installation direction.

10-2
 Outlet Outlet
direction direction

Non-smart battery:
The square foam
faces up

J40 Smart
battery

J41

10.1.2 Battery Test

Test: Press the Power button to turn on the machine. The machine can be turned on normally, and the battery indicator
on the screen always flashes green. The machine reports the Battery in Use alarm. Select Alarm Reset to eliminate the
alarm. The battery is installed correctly. (If the machine cannot be turned on with the battery, please plug in the AC to
charge the battery and confirm whether the battery is damaged).

10.2 Unable to Upgrade

During part disassembly and replacement, the following tools may be used:

 Phillips screwdriver (Size 102)

 Needle nose pliers

 ESD bracelet

 Tweezers

10.2.1 Disassembly and Assembly

1. Use tweezers to take out the screw cover from the bottom shell as shown in the figure, use a Phillips screwdriver to
unscrew the M3 × 8 self-tapping screw under the screw cover, remove the wire cover from the bottom shell of the
infusion pump, and pull up the top shell of the main unit from the rear side of the main unit with force.

10-3
2. Remove the battery according to the battery upgrade steps.

3. Use tweezers to take out the screw cover from the bottom shell as shown in the figure, use a Phillips screwdriver to
unscrew the M3 × 8 self-tapping screws under the screw cover. Pull out the wires and screen wires under the wire
cover of the bottom shell from the J36 and J27 sockets.

4. Use a Phillips screwdriver to unscrew the following M3 × 8 self-tapping screws:

 Three screws that connect the bottom shell with the pump body assembly;

 Two screws that connect the AC socket to the bottom shell;

Pull out the following wires:

 Upper and lower tube in-position detection wires that are connected to the main control board;

 Motor wire and door motor wire that are connected to the main control board;

 Clip wire that is connected to the main control board;

 Speaker wire that is connected to the AC socket of the main control board;

10-4
The following structures are obtained:

5. Unscrew the five M3×8 self-tapping screws on the main control board with a large Phillips screwdriver and remove
the main control board assembly.

6. Insert the end of the WiFi adapter board wire away from the magnetic ring into the socket of the WiFi carrier board,
then connect the antenna to the WiFi carrier board, tear the pump adhesive sheet and paste it to the lower part of
the carrier board placement position, and paste the WiFi carrier board to the bottom shell. The direction and
position are as shown in the figure.

10-5
 7. Assemble the assemblies in the reverse direction of disassembly steps; during the assembly process, insert the Wifi
cable into the J32 socket on the main control board; after installing the AC socket, tear off the sticker on the back of
the Wifi antenna and paste it into the upper surface of the AC socket, and pass the Wifi antenna through the sheet
under the third side of the insulation sheet.

8. After the wireless installation is completed, use screws to fix the structure of the top shell of the machine.

NOTE

 Please pay attention to the outgoing direction and installation direction of each wire, and the direction and
pasting position of the antenna.

10.2.2 Wireless Test

Test steps are as follows:

1. After the wireless module has been upgraded, press the Power button.

2. Use your finger to swipe down from the top of the screen, select Main Menu and select User Maintenance.

3. Enter the password, select Network Setup.

4. Select Wireless Network, select WLAN Setup (2.4GHz/5GHz) and wireless security type, enter the hospital SSID and
enter the password, and a normal Wifi logo appears on the LCD, indicating that the wireless module has been
upgraded successfully.

10-6
 NOTE

 If the wireless network cannot be connected, check whether the wireless network settings are correct, and
whether the antenna is reliably connected to the wireless module.

10.3 Drop Upgrading

During part disassembly and replacement, the following tools may be used:

 Phillips screwdriver (Size 102)

 Needle nose pliers

 ESD bracelet

 Tweezers

10.3.1 Disassembly and Assembly

1. Use tweezers to take out the screw cover from the bottom shell as shown in the figure, use a Phillips screwdriver to
unscrew the M3×8 self-tapping screw under the screw cover, remove the wire cover from the bottom shell of the
infusion pump, and pull up the top shell of the main unit from the rear side of the main unit with force.

2. Remove the battery according to the battery upgrade steps.

3. Use tweezers to take out the screw cover from the bottom shell as shown in the figure, use a Phillips screwdriver to
unscrew the M3×8 self-tapping screws under the screw cover. Pull out the wires and screen wires under the wire
cover of the bottom shell from the J36 and J27 sockets.

10-7
4. Use a Phillips screwdriver to unscrew the following M3×8 self-tapping screws:

 Three screws that connect the bottom shell with the pump body assembly;

 Two screws that connect the AC socket to the bottom shell;

Disconnect the following wires:

 Upper and lower tube in-position detection wires that are connected to the main control board;

 Motor wire and door motor wire that are connected to the main control board;

 Clip wire that is connected to the main control board;

 Speaker wire that is connected to the AC socket of the main control board;

The following structures are obtained:

10-8
5. Unscrew the five M3 × 8 self-tapping screws on the main control board with a large Phillips screwdriver and remove
the main control board assembly.

6. Remove the round interface plug inserted in the position shown on the bottom shell.

7. Use a hex nut to fix the drop sensor connector to the bottom shell (the arrowed part of the drop sensor connector
rubber is on the upper part), and then cover the waterproof cover; paste the drop sensor adapter board to the
position shown in the bottom shell, plug the wire built in the drop sensor into the PCBA board, and insert the drop
sensor's OD interface wire into the board.

The arrowed part is on the upper part.

8. Install the main control board, fix the main control board with five M3 × 8 self-tapping screws (3.5 - 4.0 kgf.cm) to
the bottom shell; (of which two screws are fixed at the multi-functional connector); then connect and insert the
interface wire of drop sensor into the corresponding slot J37 on the main control board, respectively.

10-9
 9 Install various assemblies in the reverse direction of the disassembly steps, and use screws to fix the structure of the
top shell of the machine.

NOTE

 Please pay attention to the outgoing direction and installation direction of each wire, and the direction and
pasting position of the drop module.

10.3.2 Drop Test

Test steps are as follows:

1. After the drop module has been upgraded, press the Power button.

2. Open the drop sensor setup, connect the drop sensor, if it can be used normally, the drop module has been
upgraded successfully.

10-10
A Electrical Safety Test
CAUTION
 Electrical safety tests are a proven means of detecting abnormalities that, if undetected, could prove
dangerous to either the patient or the operator.

 All tests can be performed using commercially available safety analyzer and other test devices. Maintenance
personnel shall ensure the adaptability, functional completeness and safety of the test devices, and be
familiar with their usage.

 Electrical safety tests shall comply with the following standards: GB9706.1.

 In case of other stipulations in local laws and regulations, implement electrical safety tests by following
relevant stipulations.

 All devices driven by AC power and connected to medical instruments in patient zones must comply with
the IEC 60601-1 standard. And electrical safety tests on these devices must be implemented in accordance
with the test interval of the infusion pump.

 Electrical safety tests are used to timely detect potential electrical safety risks that might cause injuries to
patients, operators or maintenance personnel. Electrical safety tests must be carried out in the environment
(including temperature, humidity and barometric pressure) specified in this manual.

 The electrical safety tests described in this chapter take ESA620 safety analyzer as an example. The safety
analyzer used in different regions may vary. Make sure that the electrical safety test scheme you adopted is
applicable.

Device connection is shown in the following figure.

EUT

A: AC power supply (programmable, frequency control) B: Isolation transformer on leakage current test tooling C: Safety tester

Tools required:

 Safety analyzer (ESA620)

 Isolation transformer

A-1
A.1 Preparation Before Testing
1. Connect the leakage current tester and the network power supply with the power cord built in the ESA620.

2. Press the Power switch, as shown in the figure below. The leakage current tester starts.

Power switch

3. After the tester is started, a series of self-tests will be performed. During the self-test, the high-voltage indicator will
briefly light up. After the self-tests are completed, the message shown in the following figure will be displayed on
the screen, and the high-voltage indicator will be off (if the high-voltage indicator still remains on after the self-tests
are completed, the system is problematic, and the following tests cannot be performed).

A.2 Ground Resistance Test

1. Connect the ESA620 safety analyzer to a 264 V AC 60 Hz power supply.

2. Use the power cord to connect the EUT to the auxiliary power output connector of the ESA620 safety analyzer.

3. Press the Ω button on the left side of the safety analyzer panel, and then press the F2 button, as shown in the figure
below:

Press this button

A-2
 Press this button

4. Insert one end of the test lead of the safety analyzer into the jack at the upper left as shown in the figure below;
then clamp the test lead clip to the equipotential column of the EUT or the metal that has been grounded, as
shown in the figure:

5. Press the TEST button in the lower right corner of the safety analyzer panel, as shown below, to start the test:

6. The ground resistance value should be less than 0.2 Ω.

A-3
A.3 Earth Leakage Current Test
1. Connect the ESA620 safety analyzer to a 264 V AC 60 Hz power supply.

2. Use the power cord to connect the EUT to the auxiliary power output connector of the ESA620 safety analyzer.

3. Turn on the power of the ESA620 safety analyzer, press the STANDARDS button on the tester panel, as shown in
the figure below, to start the standard selection.

Standard
selection
button

4. Press the Up and Down keys on the tester panel to select the IEC 60601 & ANSI/AAMI ES60601-1 standard.

5. Press the uA button on the tester panel and select the AC + DC leakage current test.

A-4
 Press this button

6. Press the POLARITY button to change its status to NORMAL, as shown in the figure below, and the state of the
NEUTRAL button is CLOSED at this time; observe the leakage current value displayed on the screen; at this time,
the leakage current should be ≤347 uA.

Measured leakage current value

7. Press the POLARITY button again to change its status to REVERSE (that is, reverse the polarity), as shown in the
figure below. Observe the leakage current value displayed on the screen; at this time, the leakage current should be
≤347 uA.

A-5
 Measured leakage current value

8. Keep the POLARITY button in the REVERSE status, and press the NEUTRAL button to change its status to OPEN
(that is, disconnect the zero line); as shown in the figure below. Observe the leakage current value displayed on the
screen; at this time, the leakage current should be ≤694 uA.

9. Keep the NEUTRAL button in the OPEN state, and then press the POLARITY button to change its status to
NORMAL, as shown in the following figure. Observe the leakage current value displayed on the screen; at this time,
the leakage current should be ≤694 uA.

Note: The application part (syringe, infusion tube) is composed of non-metallic materials and has no electrical
connection with the internal circuit, and there is no risk of leakage current.
The gap between the plastic shell and the internal circuit meets the requirements of creepage distance and electrical
clearance, and there is no risk of leakage current.

A-6
P/N: 046-019479-00(3.0)