F432-007-3-2020 (Hvac) Single Phase
F432-007-3-2020 (Hvac) Single Phase
F432-007-3-2020 (Hvac) Single Phase
F432-007-3:2020
LEVEL 3
Copyright © DSD 2020
LEVEL 3
Preface
Standard Definition
The National Occupational Skills Standard (NOSS) is a Standard document that outlines the
minimum competencies required by a skilled worker working in Malaysia for a particular area
and level of occupational, also the path to achieve the competencies. The competencies are
based on the needs of employment, according to the career structure for the occupational area
and developed by industry experts and skilled workers.
The National Competency Standard (NCS) is a Standard document that outlines the
competencies required by a skilled worker in Malaysia.
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Abbreviation
7 IR Industrial Revolution
8 MACRA Malaysian Air-Conditioning & Refrigeration Association
9 MSC Malaysian Skills Certificate
10 NOSS National Occupational Skills Standard
11 ODS Ozone Depleting Substances
12 OSHE Occupational Safety, Health and Environment
13 PVC Polymerizing Vinyl Chloride
14 RAC Refrigeration and Air Conditioning
15 SOP Standard Operating Procedures
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Glossary
1 Air changes The hourly ventilation rate divided by the volume of a space. For perfectly
per hour mixed air or laminar flow spaces, this is equal to the number of times per
hour that the volume the space is exchanged by mechanical and natural
ventilation. Also called air change rate or air exchange rate.
Abbreviated ACH or ac/hr.
2 Air An appliance, system, or mechanism designed to dehumidify and extract
conditioner heat from an area. Usually this term is reserved for smaller self-contained
units such as a residential system.
3 Centrifugal A centrifugal fan is a mechanical device for moving air or other gases.
fan
4 Chiller A device that removes heat from a liquid via a vapour-compression or
absorption refrigeration cycle. This cooled liquid flows through pipes in a
building and passes through coils in air handlers, fan-coil units, or other
systems, cooling and usually dehumidifying the air in the building.
Chillers are of two types; air-cooled or water-cooled. Air-cooled chillers
are usually outside and consist of condenser coils cooled by fan-driven air.
Water-cooled chillers are usually inside a building, and heat from these
chillers is carried by recirculating water to a heat sink such as an outdoor
cooling tower.
5 Coil Equipment that performs heat transfer to air when mounted inside an air
handling unit or ductworks. It is heated or cooled by electrical means or
by circulating liquid or steam within it.
6 Condenser A component in the basic refrigeration cycle that ejects or removes heat
from the system. The condenser is the hot side of an air conditioner or heat
pump. Condensers are heat exchangers, and can transfer heat to air or to
an intermediate fluid (such as water or an aqueous solution of ethylene
glycol) to carry heat to a distant sink, such as ground (earth sink), a body
of water, or air (as with cooling towers).
7 Constant air A device that controls the operation of part or all of a system. It may simply
volume turn a device on and off, or it may more subtly modulate the set point of
components. Most controllers are automatic but have user input such as
temperature set points, e.g. a thermostat. Controls may
be analogue or digital.
8 Dehumidifier A dehumidifier is the equipment that extracts and removes humidity from
the air. It works by cooling air to the point where water turns to liquid from
vapour form and then the liquid is removed.
9 Dry bulb Dry bulb temperature is the temperature of air measured by a thermometer
temperature which is freely exposed to the air while it is shielded from radiation and
moisture. It is usually thought of as air temperature, and it is the true
thermodynamic temperature. It is a measurement of heat intensity
independently of humidity and a dry bulb thermometer is used to measure
it.
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10 Dry bulb A dry bulb thermometer is a device that measures air temperature
thermometer independently of humidity. It is freely exposed to the air it is measuring
and is protected from the radiation and moisture.
11 Duct (HVAC) Specialized housing for the air flow.
12 Evaporator A component in the basic refrigeration cycle that absorbs or adds heat to
the system. Evaporators can be used to absorb heat from air or from a
liquid. The evaporator is the cold side of an air conditioner or heat pump.
13 Fan coil unit A small terminal unit that is often composed of only a blower and a heating
and/or cooling coil, as is often used in hotels, condominiums, or
apartments. Abbreviated FCU.
14 Flow A transfer of fluid volume per unit time.
15 Gas furnace A gas furnace heat exchanger is responsible for the transfer of heat from
heat inside the furnace into the air outside the furnace. The duct system then
exchanger transfers this exchanged air to different rooms in the building or space.
16 Heat pump A heat pump is a compressor that cycles hot or cold air. It is a device that
is designed to move thermal energy in the opposite direction of heat flow
by absorbing heat from a cold space which is released to a warmer space.
17 Heat transfer Heat transfer happens when heat moves from one area to another. It is an
important and vital step in the process of cooling a space.
18 Heating coil A heat exchanger is the part of the system that transfers heat from the hot
parts of the machine or a system to the cold parts of the machine or system.
19 HVAC Heating, Ventilation, and Air Conditioning is a major sub discipline
of mechanical engineering.
20 Industrial An industrial refrigerator is a refrigeration equipment designed for low-
refrigerator temperature processing of food products by creating and maintaining
inside the object a specified operating cooling mode, including
temperature, humidity, speed for the cooling environment, and sometimes
may include pressure and gas composition.
21 Industrial The subset of the fourth industrial revolution that concerns industry. The
Revolution fourth industrial revolution encompasses areas which are not normally
(IR) 4.0 classified as industry, such as smart cities for instance.
22 ODS Ozone depleting substances are chemicals that destroy the earth’s
protective ozone layer.
23 Sub cooling The condition where liquid refrigerant is colder than the minimum
temperature required to keep it from boiling which would change it from
a liquid to a gas phase. Sub cooling is the difference between its saturation
temperature and the actual liquid refrigerant temperature.
24 Superheat The number of degrees a vapour is above its boiling point at a specific
pressure.
25 Terminal unit A small component that contains a heating coil, cooling coil, automatic
damper, or some combination of the three. Used to control the temperature
of a single room. Abbreviated TU.
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26 Two-stage A two-stage air conditioner is designed to operate on high and low settings
(cooling and during different weather conditions and seasons. The high setting is used
heating) during extreme weather, and the low setting is used during moderate
weather. This type of air conditioner produces a balanced temperature and
is in use for a longer period of time.
27 TXV - A thermostatic expansion valve is a piece of equipment that meters the
Thermostatic flow of liquid refrigerant into the evaporator while measuring the vapour
Expansion refrigerant leaving the evaporator. It thereby controls the superheating at
Valve the outlet of the evaporator.
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List of Figure
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Acknowledgement
Director General of Department of Skills Development (DSD) would like to extend his
gratitude to the National Skills Development Council (MPKK), Standard Technical Committee
(JTS), Standard Technical Evaluation Committee (JTPS), Standard Development Committee
(JPS), and organisation and individuals who have been involved directly or indirectly for the
contribution, persistence and support in the development of this Standard until it is completed.
The Director General of DSD also would like to express his sincere thanks to Department of
Environmental (DOE) officer the support and involvement of HVAC Single Phase experts as
a major contributor, En. Sukri Bin Awang for supervision of development session.
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STANDARD PRACTICE
LEVEL 3
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1. Introduction
The main key function of Heating Ventilation Air Conditioning (HVAC) personnel are
to provide comfort air conditioning refers to control of spaces to promote the comfort,
health, or productivity of the inhabitants. Spaces in which air is conditioned for comfort
include residences, offices, institutions, sports arenas, hotels, factory works areas, and
motor vehicles. Process air-conditioning systems are designed to facilitate the
functioning of a production, manufacturing, or operational activity.
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The panel of experts conclude that this reviewed NOSS be developed at Level 3, to
justify that the nature of Level 2 and Level 3 competencies are holistic to produce a
works cycle.
a) Department of Environment;
b) Occupational Safety, Health and Environment (OSHE); and
c) Department of Occupational Safety and Health (DOSH) Ministry of Human
Resources.
The minimum requirement set forth by the industry for interested individual to
undertake the job or career in this area are as follows;
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The NOSS is developed for various occupational areas. Below is a guideline of each
NOSS Level as defined by the Department of Skills Development, Ministry of Human
Resources, Malaysia.
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5. Award of Certificate
The Director General may award, to any person upon conforming to the Standards the
following skills qualifications as stipulated under the National Skills Development Act
2006 (Act 652):
6. Occupational Competencies
7. Work Conditions
Service technician in commercial sector usually works either under supervision of the
company or works himself in a small size of business. They must be meticulous in
selecting the appropriate tools and be precise in completing their service job. They are
also doing service within the time given. Therefore, the time management, self-discipline
and prioritizing skill are highly emphasized. Mostly service technician works in hours are
around 8 to 12 hour per day. They are also facing various kind of risk. In order to gain a
safety vies condition, they must be equipped with precaution knowledge towards
uncertainties conditions. In this commercial sector, a service technician should be able
have knowledge in sales and promote their service in giving good and better services
towards customer. This is due to build and maintain customer satisfaction.
8. Employment Prospects
Heating Ventilation Air Conditioning (HVAC) industry in this country plays major in
developing the economy vision and achievement. Malaysia had played the role as among
the biggest manufactured in air conditioning equipment.
There are many factors which make the industries so extremely demand by the private and
government sector. Air Conditioning is not a luxury item anymore.
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It is a necessary item that everybody is now owned and used the air condition regardless
domestic houses or even big organization’s buildings. Air conditioning equipment is
necessity for the society to live in a comfortable environment due to changeability of the
world’s climate. At this reason, the demand of skilful, knowledgeable and experience
service technician is emphasised.
Every industries sector such as factory plant, hospital, government’s building, hotel,
university, museums, hypermarket and etc. could not be avoided in using air conditioning
& ventilation. In order to maintain industries productivity, humidity and temperature in
any spaces of room in a comfortable, cool and healthy air circulation and again, multi
skilled service technicians is needed. They must be able to have a capability to identified,
installation, servicing, trouble shooting and repair any domestic air conditioning &
ventilation. In addition, this industry may help personnel enhance and cultivate service
and maintenance skills to be commercialized and profitable for new business persona in
HVAC industry.
Besides, personnel in this HVAC industry may be able to use their skills and abilities in
many sectors such as in education and training, business, manufacturing and many more
towards the Malaysia vision in producing skilful labour for international markets.
9. Up Skilling Opportunities
The works force of HVAC industry can upgrade their skills by means of training and
certification by recognised body or authority related to their skill trade. Career progress
available for personnel who have related works in experience, who know their job well
and also who have supervisory ability. Advancement and opportunity to lead a group of
persons as a supervisor and as a manager is possible in many factories. Those who
understand and can apply the knowledge or procedures of HVAC and also able to manage
people, are the most likely to be promoted. For now, there are no professional certificate
available for this industry.
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LEVEL 3
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STANDARD CONTENT
LEVEL 3
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COMPETENCY UNIT
HVAC SINGLE
SINGLE PHASE SINGLE PHASE SINGLE PHASE AIR-
PHASE
HEATING VENTILATION CONDITIONING
INSTALLATION AND
EQUIPMENT EQUIPMENT EQUIPMENT
MAINTENANCE
MAINTENANCE MAINTENANCE MAINTENANCE
STAFF SUPERVISION
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1 Single Phase Single Phase Heating Equipment 1. Perform fitting works. 1.1 Fitting works selected in
Heating Installation describes the installation accordance with works
Equipment of heating equipment such as water instruction.
Installation. heater and heater, to provide for 1.2 Fitting materials selected in
consumer’s usage at home, industry accordance with works
F432-007- and offices. instruction.
3:2020-C01 1.3 Fitting works produced which
The person who is competent in this include cutting, drilling, bending,
CU should be able to perform fitting joining and assembling in
works, install mounting accordance with manufacturer’s
bracket/plate, install piping system, specifications.
install heating unit, install 1.4 Tolerance, strength, and levelling
equipment wiring system and record confirmed in accordance with
installation process. manufacturer’s specifications.
The outcomes of this CU are heating 2. Install mounting 2.1 Mounting bracket/plate
equipment safety, performance and bracket/plate. installation method selected in
energy efficiency complied with accordance with works
manufacturer’s specifications instruction.
Occupational Safety, Health and 2.2 Mounting bracket/plate tools,
Environment (OSHE) requirements. equipment and materials selected
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in accordance with works
instruction.
2.3 Levelling of bracket/plate
determine in accordance with
works instruction.
2.4 Bracket/plate hole visible.
2.5 Wall plug secured at determined
position.
2.6 Bracket/plate secured at
determined position.
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4. Install heating unit. 4.1 Heating unit installation method
selected in accordance with works
instruction.
4.2 Heating unit tools, equipment and
materials selected in accordance
with works instruction.
4.3 Heating unit and accessories
secured at specified bracket/plate
location in accordance with works
instruction.
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6. Record installation process. 6.1 Installation checklist selected.
6.2 Heating equipment installation
process confirmed in accordance
with manufacturer’s
specifications.
6.3 Installation process checklist
produced in accordance with
organizational requirements.
2 Single Phase Single Phase Ventilation Equipment 1. Perform fitting works. 1.1 Fitting works selected in
Ventilation Installation describes the ventilation accordance with works
Equipment equipment such as exhaust fan and instruction.
Installation. ducting system, to provide 1.2 Fitting materials selected in
consumer usage at home, industry accordance with works
F432-007- and offices. instruction.
3:2020-C02 1.3 Fitting works produced which
The person who is competent in this include cutting, drilling, bending,
CU should be able to perform fitting joining and assembling in
works, install mounting accordance with manufacturer’s
bracket/plate, install ventilation specifications.
unit, install equipment wiring 1.4 Tolerance, strength, and levelling
system, install ventilation ducting confirmed in accordance with
system and record installation manufacturer’s specifications.
process.
2. Install mounting 2.1 Mounting bracket/plate
The outcomes of this CU are bracket/plate. installation selected in accordance
ventilation equipment safety and with works instruction.
performance, complied with 2.2 Mounting bracket/plate tools,
manufacturer’s specifications and equipment and materials selected
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Occupational Safety, Health and in accordance with works
Environment (OSHE) requirements. instruction.
2.3 Levelling of bracket/plate
determined in accordance with
works instruction.
2.4 Bracket/plate hole visible.
2.5 Wall plug secured at determined
position.
2.6 Bracket/plate secured at
determined position.
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in accordance with works
instruction.
4.3 Power source indicated as per
schematic drawing.
4.4 Cable casing secured at
determined location.
4.5 Cable connected to the equipment
in accordance with
manufacturer’s specifications.
4.6 Voltage reading obtained in
accordance with manufacturer’s
specifications.
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6. Record installation process. 6.1 Installation checklist selected.
6.2 Ventilation equipment
installation confirmed in
accordance with manufacturer’s
specifications.
6.3 Installation process checklist
produced in accordance with
organizational requirements.
3 Single Phase Single Phase Air-Conditioning 1. Perform fitting works. 1.1 Fitting works selected in
Air- Equipment Installation describes air accordance with works
Conditioning conditioning equipment such as instruction.
Equipment indoor unit and outdoor unit, to 1.2 Fitting materials selected in
Installation. provide consumer usage at home, accordance with works
industry and offices. instruction.
F432-007- 1.3 Fitting works produced which
3:2020-C03 The person who is competent in this include cutting, drilling, bending,
CU should be able to perform fitting joining and assembling in
works, install mounting accordance with manufacturer’s
bracket/plate, drill piping hole, specifications.
install piping system, install indoor 1.4 Tolerance, strength, and levelling
unit, install outdoor unit, install confirmed in accordance with
wiring system, vacuum piping manufacturer’s specifications.
system, perform leak test, charge
refrigerant and record air 2. Install mounting 2.1 Mounting bracket/plate
conditioning installation process. bracket/plate. installation selected in
accordance with works
The outcomes of this CU are air- instruction.
conditioning equipment safety, 2.2 Mounting bracket/plate tools,
performance and energy efficiency equipment and materials selected
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complied with manufacturer’s in accordance with works
specifications and Occupational instruction.
Safety, Health and Environment 2.3 Levelling of bracket/plate
(OSHE) requirements. determined in accordance with
works instruction.
2.4 Bracket/plate hole visible.
2.5 Wall plug secured at determined
position.
2.6 Bracket/plate secured at
determined position.
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4.3 Copper pipe and thermal
insulation with specified size
secured at determined location.
4.4 Water piping materials which
include copper, PVC and ABS
secured at specified location.
4.5 No leakage at all fittings
confirmed in accordance with
OSHE requirements.
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6. Install outdoor unit. 6.1 Outdoor unit installation method
selected in accordance with
works instruction.
6.2 Outdoor unit installation tools,
equipment and materials selected
in accordance with works
instruction.
6.3 Power source indicated as per
schematic drawing.
6.4 Cable casing secured at
determined location.
6.5 Cable connected to the equipment
in accordance with
manufacturer’s specifications.
6.6 Voltage reading obtained in
accordance with manufacturer’s
specifications.
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7.5 Cable connected to the equipment
in accordance with
manufacturer’s specifications.
7.6 Voltage reading obtained in
accordance with manufacturer’s
specifications.
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9. Perform leak test. 9.1 Leak test method selected in
accordance with works
instruction.
9.2 Leak test tools, equipment and
materials selected in accordance
with works instruction.
9.3 Specified manifold gauge secured
in accordance with
manufacturer’s specifications.
9.4 Refrigerant piping system at
recommended pressure obtained
in accordance with
manufacturer’s specifications.
9.5 Leak test checklist produced in
accordance with organizational
and OSHE requirements.
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Depleting Substances (ODS)
specifications.
10.5 Refrigerant test checklist
produced in accordance with
organizational requirements.
4 HVAC HVAC Equipment Testing and 1. Perform heating performance 1.1 Heating performance test method
Equipment Commissioning describes the test. selected in accordance with works
Testing and process of testing HVAC equipment instruction.
Commissioning. and handing over the equipment 1.2 Heating performance test
with the acceptance of the client materials selected in accordance
F432-007- during commissioning in with works instruction.
3:2020-C04 compliance with performance of the 1.3 Heating temperature reading
equipment, safety and consumer’s confirmed with manufacturer’s
requirements. specifications.
1.4 Electrical safety which include
The person who is competent in this leakage, wear and tear and
CU should be able to perform tolerance confirmed in accordance
heating performance test, perform with manufacturer’s
ventilation performance test, specifications.
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perform air conditioning 1.5 Heating performance test report
performance test, commissioning produced in accordance with
HVAC equipment and record testing organizational requirements.
and commissioning process.
The outcomes of this CU are testing 2. Perform ventilation 2.1 Ventilation performance test
and commissioning equipment performance test. method selected in accordance
safety, performance and energy with works instruction.
efficiency complied with 2.2 Ventilation performance test tools,
manufacturer’s specifications and equipment and materials selected
Occupational Safety, Health and in accordance with works
Environment (OSHE) requirements instruction.
2.3 Airflow and fan rotation of
ventilation confirmed in
accordance with manufacturer’s
specifications.
2.4 Ventilation performance test
report produced in accordance
with organizational requirements.
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HVAC functioning confirmed in
accordance with manufacturer’s
specifications.
3.4 Air conditioning performance test
report produced in accordance
with organizational requirements.
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5.3 Testing and commissioning
process checklist produced in
accordance with organizational
requirements.
5 Single Phase Single Phase Heating Equipment 1. Maintain heating equipment 1.1 Heating equipment motor pump
Heating Maintenance describes the motor pump. maintenance selected in
Equipment maintenance of heating equipment accordance with works
Maintenance. such as water heater and heater, to instruction.
ensure the equipment performance 1.2 Heating equipment motor pump
F432-007- and safe for consumer usage. maintenance tools, equipment and
3:2020-C05 materials selected in accordance
The person who is competent in this with works instruction.
CU should be able to maintain 1.3 Crack, burnt marks, leaking,
heating equipment motor pump, abnormal noise, overload and
maintain heating equipment heater, control function of motor pump
maintain wiring system, maintain confirmed in accordance with
piping system, maintain filter manufacturer’s specifications.
system and record maintenance 1.4 Damage motor pump removed
activities. from heating equipment and new
motor pump installed in
The outcomes of this CU are heating accordance with manufacturer’s
equipment safety, performance and specifications.
energy efficiency complied with 1.5 Motor pump performance as
manufacturer’s specifications and required in accordance with
Occupational Safety, Health and manufacturer’s specifications.
Environment (OSHE) requirements. 1.6 Checklist produce in accordance
with organizational requirements.
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2. Maintain heating equipment 2.1 Heating equipment heater
heater. maintenance selected in
accordance with works
instruction.
2.2 Heating equipment heater
maintenance tools, equipment and
materials selected in accordance
with works instruction.
2.3 Crack, burnt marks, leaking,
abnormal noise, overload and
control function of heater
confirmed in accordance with
manufacturer’s specifications.
2.4 Damage heater removed from
heating equipment and new heater
installed in accordance with
manufacturer’s specifications.
2.5 Heating equipment heater
functioned as required in
accordance with manufacturer’s
specifications.
2.6 Checklist produced in accordance
with organizational requirements.
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in accordance with works
instruction.
3.3 Burnt marks, leaking, and
overload of wiring system
confirmed in accordance with
manufacturer’s specifications.
3.4 Damage wiring system removed
from heating equipment and new
wiring system installed in
accordance with manufacturer’s
specifications.
3.5 Wiring system functioned as
required in accordance with
manufacturer’s specifications.
3.6 Wiring system maintenance
checklist produced in accordance
with organizational requirements.
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4.4 Damage piping system removed
from heating equipment and new
piping system installed in
accordance with manufacturer’s
specifications.
4.5 Piping system functioned as
required in accordance with
manufacturer’s specifications.
4.6 Piping system maintenance
checklist produced in accordance
with organizational requirements.
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5.6 Filter system maintenance
checklist produced in accordance
with organizational requirements.
6 Single Phase Single Phase Ventilation Equipment 1. Maintain ventilation motor. 1.1 Ventilation motor maintenance
Ventilation Maintenance describes the method selected in accordance
Equipment maintenance of ventilation with works instruction.
Maintenance. equipment such as exhaust fan and 1.2 Ventilation motor maintenance
ducting system, to ensure the tools, equipment and materials
F432-007- equipment performance and safe for selected in accordance with works
3:2020-C06 consumer usage. instruction.
1.3 Noise, broken fan and fan rotation
The person who is competent in this of ventilation motor confirmed in
CU should be able to maintain accordance with manufacturer’s
ventilation motor, maintain wiring specifications.
system, maintain ducting system, 1.4 Damage ventilation motor
maintain fan blade and record removed from heating equipment
ventilation maintenance activities. and new ventilation motor
installed in accordance with
manufacturer’s specifications.
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The outcomes of this CU are 1.5 Ventilation motor functioned as
ventilation equipment safety and required in accordance with
performance, complied with manufacturer’s specifications.
manufacturer’s specifications and 1.6 Ventilation motor maintenance
Occupational Safety, Health and checklist produced in accordance
Environment (OSHE) requirements. with organizational requirements.
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3. Maintain ducting system. 3.1 Ducting system maintenance
method selected in accordance
with works instruction.
3.2 Ducting system maintenance
tools, equipment and materials
selected in accordance with works
instruction.
3.3 Crack, leaking, and abnormal
noise of the ducting system
confirmed in accordance with
manufacturer’s specifications.
3.4 Damage ducting system removed
from heating equipment and new
ducting system installed in
accordance with manufacturer’s
specifications.
3.5 Ducting system functioned as
required in accordance with
manufacturer’s specifications.
3.6 Ducting system maintenance
checklist produced in accordance
with organizational requirements.
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4.3 Crack, broken and abnormal noise
of fan blade confirmed in
accordance with manufacturer’s
specifications.
4.4 Damage fan blade removed from
heating equipment and new fan
blade installed in accordance with
manufacturer’s specifications.
4.5 Fan blade functioned as required
in accordance with manufacturer’s
specifications.
4.6 Fan blade maintenance checklist
produced in accordance with
organizational requirements.
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7 Single Phase Single Phase Air-Conditioning 1. Maintain indoor motor. 1.1 Air-conditioning indoor motor
Air- Equipment Maintenance describes maintenance method selected in
Conditioning the maintenance of air conditioning accordance with works
Equipment equipment such as indoor unit and instruction.
Maintenance. outdoor unit, to ensure the 1.2 Air-conditioning indoor motor
equipment performance and safe for maintenance tools, equipment and
F432-007- consumer usage. materials selected in accordance
3:2020-C07 with works instruction.
The person who is competent in this 1.3 Noise and motor rotation of Air
CU should be able to maintain conditioning indoor motor
indoor motor, maintain outdoor fan confirmed in accordance with
motor, maintain compressor, manufacturer’s specifications.
maintain evaporator/ cooling coil, 1.4 Damage indoor motor removed
maintain condenser coil, maintain from air conditioning equipment
refrigerant, maintain piping system, and new indoor motor installed in
maintain wiring control system, accordance with manufacturer’s
maintain metering device, maintain specifications.
drainage system and record air 1.5 Air-conditioning indoor motor
conditioning maintenance activities. functioned as required in
accordance with manufacturer’s
The outcomes of this CU are air- specifications.
conditioning equipment safety, 1.6 Air-conditioning indoor motor
performance and energy efficiency maintenance checklist produced in
complied with manufacturer’s accordance with organizational
specifications and Occupational requirements.
Safety, Health and Environment
(OSHE) requirements.
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2. Maintain outdoor fan motor. 2.1 Air-conditioning outdoor fan
motor maintenance method
selected in accordance with works
instruction.
2.2 Air-conditioning outdoor fan
motor maintenance tools,
equipment and materials selected
in accordance with works
instruction.
2.3 Noise, broken fan and fan rotation
of air conditioning outdoor fan
motor confirmed in accordance
with manufacturer’s
specifications.
2.4 Damage outdoor fan motor
removed from air conditioning
equipment and new outdoor fan
motor system installed in
accordance with manufacturer’s
specifications.
2.5 Air-conditioning outdoor fan
motor functioned as required in
accordance with manufacturer’s
specifications.
2.6 Air-conditioning outdoor fan
motor maintenance checklist
produced in accordance with
organizational requirements.
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3. Maintain compressor. 3.1 Air-conditioning compressor
maintenance method selected in
accordance with works
instruction.
3.2 Air-conditioning compressor
maintenance tools, equipment and
materials selected in accordance
with works instruction.
3.3 Noise and damage of air
conditioning compressor motor
confirmed in accordance with
manufacturer’s specifications.
3.4 Damage compressor removed
from air conditioning equipment
and new compressor installed in
accordance with manufacturer’s
specifications.
3.5 Air-conditioning compressor
motor functioned as required in
accordance with manufacturer’s
specifications.
3.6 Air-conditioning compressor
motor maintenance checklist
produced in accordance with
organizational requirements.
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4. Maintain evaporator/ cooling 4.1 Air-conditioning evaporator/
coil. cooling coil maintenance method
selected in accordance with works
instruction.
4.2 Air-conditioning evaporator/
cooling coil maintenance tools,
equipment and materials selected
in accordance with works
instruction.
4.3 Temperature of air-conditioning
evaporator/ cooling coil confirmed
in accordance with manufacturer’s
specifications.
4.4 Damage evaporator/ cooling coil
removed from air-conditioning
equipment and new evaporator/
cooling coil installed in
accordance with manufacturer’s
specifications.
4.5 Air-conditioning evaporator/
cooling coil functioned as required
in accordance with manufacturer’s
specifications.
4.6 Air-conditioning evaporator/
cooling coil maintenance checklist
produced in accordance with
organizational requirements.
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5. Maintain condenser coil. 5.1 Air-conditioning condenser coil
maintenance method selected in
accordance with works
instruction.
5.2 Air-conditioning condenser coil
maintenance tools, equipment and
materials selected in accordance
with works instruction.
5.3 Temperature of air-conditioning
condenser coil confirmed in
accordance with manufacturer’s
specifications.
5.4 Damage condenser coil removed
from air-conditioning equipment
and new condenser coil installed
in accordance with manufacturer’s
specifications.
5.5 Air-conditioning condenser coil
functioned as required in
accordance with manufacturer’s
specifications.
5.6 Air-conditioning condenser coil
maintenance checklist produced in
accordance with organizational
requirements.
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6. Maintain refrigerant. 6.1 Air-conditioning refrigerant
maintenance method selected in
accordance with works
instruction.
6.2 Air-conditioning refrigerant
maintenance tools, equipment and
materials selected in accordance
with works instruction.
6.3 Leaking and used refrigerant of
air-conditioning equipment
confirmed in accordance with
manufacturer’s specifications.
6.4 Used refrigerant removed from
air-conditioning unit and new
refrigerant filled up in accordance
with manufacturer’s and Ozone
Depleting Substances (ODS)
specifications.
6.5 Air-conditioning refrigerant
functioned as required in
accordance with manufacturer’s
and Ozone Depleting Substances
(ODS) specifications.
6.6 Air-conditioning refrigerant
maintenance checklist produced in
accordance with organizational
requirements.
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7. Maintain piping system. 7.1 Air-conditioning piping system
maintenance method selected in
accordance with works
instruction.
7.2 Air-conditioning piping system
maintenance tools, equipment and
materials selected in accordance
with works instruction.
7.3 Crack, bent, corrosion and leaking
of piping system confirmed in
accordance with manufacturer’s
specifications.
7.4 Damage piping system removed
from air-conditioning unit and
new piping system fixed in
accordance with manufacturer’s
specifications.
7.5 Air-conditioning piping system
functioned as required in
accordance with manufacturer’s
specifications.
7.6 Air-conditioning piping system
maintenance checklist produced in
accordance with organizational
requirements.
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8. Maintain wiring control 8.1 Wiring system maintenance
system. method selected in accordance
with works instruction.
8.2 Wiring system maintenance tools,
equipment and materials selected
in accordance with works
instruction.
8.3 Burnt marks, leaking and overload
of wiring system confirmed in
accordance with manufacturer’s
specifications.
8.4 Damage wiring control removed
from air-conditioning unit and
new wiring control installed in
accordance with manufacturer’s
specifications.
8.5 Wiring system functioned as
required in accordance with
manufacturer’s specifications.
8.6 Wiring system maintenance
checklist produced in accordance
with organizational requirements.
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9.3 Burnt marks, leaking and overload
of metering device confirmed in
accordance with manufacturer’s
specifications.
9.4 Damage metering device removed
from air-conditioning unit and
new metering device installed in
accordance with manufacturer’s
specifications.
9.5 Metering device functioned as
required in accordance with
manufacturer’s specifications.
9.6 Metering device maintenance
checklist produced in accordance
with organizational requirements.
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accordance with manufacturer’s
specifications.
10.5 Drainage system functioned as
required in accordance with
manufacturer’s specifications.
10.6 Drainage system maintenance
checklist produced in accordance
with organizational requirements.
8 HVAC Single HVAC Single Phase Installation and 1. Monitor Health, Safety And 1.1 Health, safety and environmental
Phase Maintenance Staff Supervision Environmental (HSE) checklist acquired from superior
Installation and describes supervision of HVAC compliance. 1.2 Health, safety and environmental
Maintenance installation, performance of the requirements determined and
Staff equipment, safety and comply the recorded.
Supervision. consumer’s requirements. 1.3 Selected personnel assigned to
health, safety and environmental
responsibilities.
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F432-007- The person who is competent in this 1.4 Health, safety and environmental
3:2020-C08 CU should be able to monitor health, implementation requirements
safety and environment compliance, acknowledged to all personnel.
conduct in-house training, prepare 1.5 Health, safety and environmental
installation and maintenance implementation progress recorded
schedule, coordinate staff appraisal, and remedial action taken and
conduct staff briefing, coordinate reported to superior.
stock supply and monitor waste
disposal. 2. Conduct in-house training. 2.1 Training target group shortlisted.
2.2 Training requirements which
The outcomes of this CU are works included training materials, audio
efficiency, reliability and visual aids, venue, budget and
productivity complied in accordance training personnel finalized in
with organisation and Occupational accordance with organizational
Safety, Health and Environment requirements.
(OSHE) requirements. 2.3 Shortlisted target group notified in
accordance with organizational
requirements.
2.4 Training conducted in accordance
with training schedule.
2.5 Training report produced.
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maintenance, reason, cost and date
produced in accordance with
organizational requirements.
3.4 Maintenance schedule submitted
for approval.
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6. Coordinate stock supply. 6.1 Stock inventory acquired from
superior.
6.2 Stock requirements which
included stocks replenishing and
replacement confirmed in
accordance with organizational
requirements.
6.3 Requisition documents drafted
and submitted for approval.
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LEVEL 3
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Types and 1.2 Prepare fitting practices and described in accordance with
usage of materials. procedures. manufacture’s specifications.
materials. 1.3 Execute fitting 1.2 Fitting works selected in
Fitting tools works. SAFETY accordance with works
and usage. 1.4 Check fitting works. 1.1 Compliance to instruction.
1.2 Fitting process: warnings, cautions 1.3 Fitting materials selected in
Technique. and notes as stated in accordance with works
Procedure. manufacturer’s instruction.
1.3 Fitting checking manual. 1.4 Fitting works produced which
procedure: include cutting, drilling,
Types of ENVIRONMENT bending, joining and
inspection 1.1 Minimizing of assembling in accordance with
tools and pollution during manufacturer’s specifications.
usage. handling hazardous 1.5 Tolerance, strength, and
Technique of chemicals, waste in levelling confirmed in
checking compliance to current accordance with manufacturer’s
fitting works. environmental acts. specifications.
1.6 Attitude requirements complied
in accordance with best practise
and procedure.
1.7 Safety and environment
requirements complied in
according with warnings,
cautions and notes as stated in
manufacturer’s manual.
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6. Record 6.1 Installation 6.1 Obtain installation ATTITUDE 6.1 Installation process recording
installation checklist checklist. 6.1 Compliance to best described in accordance with
process. Installation 6.2 Check heating practices and works instruction.
information. equipment procedures. 6.2 Installation checklist selected.
Heating installation. 6.3 Heating equipment installation
equipment 6.3 Complete checklist. SAFETY process which include fitting
performance 6.1 Compliance to works, bracket/plate mounting,
information. warnings, cautions heating unit, equipment wiring
6.2 Heating and notes as stated in system and ventilation ducting
equipment manufacturer’s system are confirmed in
installation manual. accordance with
process inspection manufacturer’s specifications.
Types of ENVIRONMENT 6.4 Installation process checklist
inspection Not Available produced in accordance with
tools and organizational requirements.
usage. 6.5 Attitude requirements
Technique of complied in accordance with
heating best practices and procedure.
equipment 6.6 Safety requirements complied
installation in accordance with warnings,
inspection. cautions and notes as stated in
manufacturer’s manual.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl, (2000). Report No 22: Risk Assessment in Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 Committee on Risk Appraisal in the Development of Facilities Design Criteria, National Research Council, & et.al., 1991. Uses of Risk
Analysis to Achieve Balanced Safety in Building Design and Operations (Studies in Management of Building Technology: A Series)
[Paperback]. National Academies Press. ISBN:0309046807.
3 A. Eitan & K. Abraham, (1988). Engineering Risk and Hazard Assessment, Vol. 1. 1 ed., CRC Press. ISBN:0849346568.
4 John S. Page (1978), Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing, Second Edition (Man-Hour
Manuals).
5 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems.
6 Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide).
7 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide).
8 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems.
9 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships.
10 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990).
11 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
14 Department of Skills Standard (DSD). (2018). Module on Social Skills and Social Values
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Types and 1.3 Execute fitting SAFETY 1.2 Fitting works selected in
usage of works. 1.1 Compliance to accordance with works
materials. 1.4 Check fitting works. warnings, cautions instruction.
Fitting tools and notes as stated in 1.3 Fitting materials selected in
and usage. manufacturer’s accordance with works
1.2 Fitting process: manual. instruction.
Technique. 1.4 Fitting works produced which
Procedure. ENVIRONMENT include cutting, drilling,
1.3 Fitting checking 1.1 Minimizing of bending, joining and
procedure: pollution during assembling in accordance with
Types of handling hazardous manufacturer’s specifications.
inspection chemicals, waste in 1.5 Tolerance, strength, and
tools and compliance to current levelling confirmed in
usage. environmental acts. accordance with manufacturer’s
Technique of specifications.
checking 1.6 Attitude requirements complied
fitting works. in accordance with best practise
1.4 OSHE and procedure.
requirements. 1.7 Safety and environmental
requirements complied in
accordance with OSHE
requirements.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl, (2000). Report No 22: Risk Assessment in Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 A. Eitan & K. Abraham, (1988). Engineering Risk and Hazard Assessment, Vol. 1. 1 ed., CRC Press. ISBN:0849346568.
3 John S. Page (1978), Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing, Second Edition (Man-Hour
Manuals)
4 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
5 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
6 Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
7 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
8 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
9 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
10 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990).
11 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
14 Department of Skills Standard (DSD). (2018). Module on Social Skills and Social Values
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl. (2000). Report No 22: Risk Assessment in Relation to Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 Committee on Risk Appraisal in the Development of Facilities Design Criteria, National Research Council, & et.al. 1991. Uses of Risk
Analysis to Achieve Balanced Safety in Building Design and Operations (Studies in Management of Building Technology: A Series)
[Paperback]. National Academies Press. ISBN:0309046807
3 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
4 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
5 Gerald R Bodman (1995), Ventilation fans: Types and sizes (NebGuide)
6 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
7 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
8 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
9 Home Heating & Air Conditioning Systems by James L. Kittle(Apr 1, 1990)
10 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
11 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2018). Module on Social Skills and Social Values
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TRAINING PREREQUISITE Competent in any of the installation competency F432-007-1:2020-C01, Single Phase Heating
(SPECIFIC) Equipment Installation, F432-007-1:2020-C02, Single Phase Ventilation Equipment Installation
and F432-007-1:2020-C03, Single Phase Air-Conditioning Equipment Installation.
CU CODE F432-007-3:2020-C04 NOSS LEVEL Three (3)
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Manufacturer’s 1.3 Check heating SAFETY 1.2 Heating performance test method
specifications. equipment 1.1 Compliance to selected in accordance with
1.2 Heating condition and warnings, cautions works instruction.
performance performance. and notes as stated in1.3 Heating performance test
testing tools, 1.4 Record manufacturer’s materials selected in accordance
equipment and performance manual. with works instruction.
materials: checklist. 1.4 Heating temperature reading
Types. ENVIRONMENT confirmed with manufacturer’s
Usage. 1.1 Minimizing of specifications.
Maintenance. pollution during 1.5 Electrical safety which include
1.3 Condition and handling hazardous leakage, wear and tear and
performance of chemicals, waste in tolerance confirmed in
heating compliance to current accordance with manufacturer’s
equipment. environmental acts. specifications.
1.4 Heating 1.6 Heating performance test report
equipment testing produced in accordance with
procedure. organizational requirements.
1.7 Attitude requirements complied
in accordance with best practices
and procedure.
1.8 Safety requirements complied in
accordance with warnings,
cautions and notes as stated in
manufacturer’s manual.
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4. Commission 4.1 Works instruction: 4.1 Obtain works ATTITUDE 4.1 HVAC equipment
HVAC Types of instruction. 4.1 Compliance to best commissioning process and
equipment. HVAC 4.2 Prepare tools, practices and procedure described in
equipment. equipment and procedures. accordance with client
HVAC Testing materials. guidelines.
tools. 4.3 Test equipment SAFETY 4.2 HVAC commissioning works
Manufacturer’s function. 4.1 Compliance to instruction acquired in
specifications. 4.4 Handover heating, warnings, cautions accordance with client
4.2 HVAC ventilation and air and notes as stated in guidelines.
performance conditioning manufacturer’s 4.3 HVAC commissioning tools,
testing tools, (HVAC) manual. equipment and materials
equipment and equipment. selected in accordance with
materials: 4.5 Record ENVIRONMENT works instruction.
Types. commissioning 4.1 Minimizing of 4.4 HVAC equipment functioned
Usage. equipment. pollution during in accordance with
Maintenance. handling hazardous manufacturer’s specifications
4.3 Testing and chemicals, waste in and client acceptance
commissioning compliance to current acknowledged.
procedure: environmental acts. 4.5 Commissioning HVAC
equipment report produced in
Client
accordance with organizational
compliance
requirements.
requirements.
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5. Record 5.1 HVAC Testing and 5.1 Obtain testing and ATTITUDE 5.1 HVAC testing and
testing and commissioning commissioning 5.1 Compliance to best commissioning process
commissioni checklist: checklist. practices and recording described in
ng process. Types of 5.2 Check heating, procedures. accordance with recording
HVAC ventilation and air format.
equipment. conditioning SAFETY 5.2 Testing and commissioning
Safety (HVAC) equipment 5.1 Compliance to checklist selected.
requirements. testing and warnings, cautions 5.3 HVAC equipment testing and
Testing tools, commissioning and notes as stated in commissioning process
equipment and process. manufacturer’s confirmed in accordance with
materials 5.3 Complete checklist. manual. manufacturer’s specifications.
requirements. 5.4 Testing and commissioning
Performance ENVIRONMENT process checklist produced in
requirements. Not Available accordance with organizational
Testing and requirements.
commissioning 5.5 Attitude requirements complied
process in accordance with best
requirements. practices and procedure.
5.6 Safety requirements complied
in accordance with warnings,
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl.,(2000). Report No 22: Risk Assessment In Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 Committee on Risk Appraisal in the Development of Facilities Design Criteria, National Research Council, & et.al. , 1991. Uses of Risk
Analysis to Achieve Balanced Safety in Building Design and Operations (Studies in Management of Building Technology: A Series)
[Paperback]. National Academies Press. ISBN:0309046807
3 A. Eitan & K. Abraham, (1988). Engineering Risk and Hazard Assessment, Vol. 1. 1 ed., CRC Press. ISBN:0849346568.
4 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
5 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
6 Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
7 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
8 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
9 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
10 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990).
11 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
14 Department of Skills Standard (DSD). (2015). Module on Social Skills and Social Values
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2. Maintain 2.1 Works 2.1 Obtain works ATTITUDE 2.1 Heating equipment heater
heating instruction: instruction. 2.1 Compliance to best maintenance process and
equipment Maintenance of 2.2 Prepare tools, practices and testing procedure described in
heater. heating equipment and procedures. accordance with works
equipment materials. instruction.
heater 2.3 Check condition SAFETY 2.2 Heating equipment heater
requirements. and 2.1 Compliance to maintenance selected in
Manufacturer’s Performance. warnings, cautions accordance with works
specifications. 2.4 Service heating and notes as stated in instruction.
2.2 Types of Equipment. manufacturer’s 2.3 Heating equipment heater
maintenance: 2.5 Test heating manual. maintenance tools, equipment
Preventive function. and materials selected in
maintenance. 2.6 Record heating ENVIRONMENT accordance with works
Corrective maintenance 2.1 Minimizing of instruction.
maintenance. checklist. pollution during 2.4 Crack, burnt marks, leaking,
2.3 Heater handling hazardous abnormal noise, overload and
maintenance and chemicals, waste in control function of heater
testing tools, compliance to current confirmed in accordance with
equipment and environmental acts. manufacturer’s specifications.
materials: 2.5 Damage heater removed from
Types. heating equipment and new
Usage. heater installed in accordance
with manufacturer’s
Maintenance.
specifications.
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3. Maintain 3.1 Works instruction 3.1 Obtain works ATTITUDE 3.1 Wiring system maintenance
wiring Wiring system instruction. 3.1 Compliance to best process and testing procedure
system. Maintenance 3.2 Prepare tools, practices and described in accordance with
requirements. equipment and procedures. works instruction.
Manufacturer’s materials. 3.2 Wiring system maintenance
specifications. 3.3 Check condition SAFETY method selected in accordance
3.2 Types of and performance. 3.1 Compliance to with works instruction.
maintenance: 3.4 Repair wiring warnings, cautions 3.3 Wiring system maintenance
Preventive system. and notes as stated in tools, equipment and materials
maintenance. 3.5 Test wiring system manufacturer’s selected in accordance with
Corrective function. manual. works instruction.
maintenance. 3.6 Record wiring 3.4 Burnt marks, leaking, and
system overload of wiring system
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5. Maintain 5.1 Works instruction: 5.1 Obtain works ATTITUDE 5.1 Filter system maintenance
filter Filter system instruction. 5.1 Compliance to best process and testing procedure
system. maintenance 5.2 Prepare tools, practices and described in accordance with
requirements. equipment and procedures. works instruction.
Manufacturer’s materials. 5.2 Filter system maintenance
specifications. 5.3 Check condition SAFETY method selected in accordance
5.2 Types of filter and performance. 5.1 Compliance to with works instruction.
system 5.4 Service filter warnings, cautions 5.3 Filter system maintenance
maintenance: 5.5 Equipment Test and notes as stated in tools, equipment and materials
Preventive 5.6 filter system manufacturer’s selected in accordance with
maintenance. function. manual. works instruction.
Corrective 5.7 Record filter ENVIRONMENT 5.4 Crack and leaking of filter
maintenance. maintenance 5.1 Minimizing of system confirmed in
5.3 Filter system checklist pollution during accordance with
maintenance and handling hazardous manufacturer’s specifications.
testing tools, chemicals, waste in 5.5 Damage filter system removed
equipment and compliance to current from heating equipment and
materials: environmental acts. new filter system installed in
Types. accordance with
Usage. manufacturer’s specifications.
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6. Record 6.1 Installation 6.1 Obtain heating ATTITUDE 6.1 Heating equipment
maintenance Testing and equipment. 6.1 Compliance to best maintenance activities
activities. commissioning maintenance practices and recording described in
checklist: 6.2 Check heating procedures. accordance with recording
Types of equipment format.
HVAC maintenance SAFETY 6.2 Heating equipment checklist
equipment. process. 6.1 Compliance to selected.
Safety 6.3 Complete heating warnings, cautions 6.3 Heating equipment
requirements. equipment and notes as stated in maintenance process confirmed
Testing tools, maintenance manufacturer’s in accordance with
equipment and checklist. manual. manufacturer’s specifications.
materials 6.4 Heating equipment
requirements. ENVIRONMENT maintenance checklist
Not Available
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl.,(2000). Report No 22: Risk Assessment In Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 Committee on Risk Appraisal in the Development of Facilities Design Criteria, National Research Council , & et.al. , 1991. Uses of Risk
Analysis to Achieve Balanced Safety in Building Design and Operations (Studies in Management of Building Technology: A Series)
[Paperback]. National Academies Press. ISBN:0309046807
3 John S. Page (1978), Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing, Second Edition (Man-Hour
Manuals)
4 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
5 Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
6 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
7 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
8 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
9 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990).
10 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
11 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Module on Social Skills and Social Values
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2. Maintain 2.1 Works instruction: 2.1 Obtain works ATTITUDE 2.1 Wiring system maintenance
wiring Maintenance of instruction. 2.1 Compliance to best process and testing procedure
system. wiring system 2.2 Prepare tools, practices and described in accordance with
requirements equipment and procedures. works instruction.
Manufacturer’s materials. 2.2 Wiring system maintenance
specifications 2.3 Check condition SAFETY method selected in accordance
2.2 Types of and performance. 2.1 Compliance to with works instruction.
maintenance: 2.4 Replace wiring warnings, cautions 2.3 Wiring system maintenance
Preventive system. and notes as stated in tools, equipment and materials
maintenance. 2.5 Test wiring system manufacturer’s selected in accordance with
Corrective function. manual. works instruction.
maintenance. 2.6 Record wiring 2.4 Burnt marks, leaking and
2.3 Wiring system system ENVIRONMENT overload of wiring system
maintenance and maintenance 2.1 Minimizing of confirmed in accordance with
testing tools, checklist. pollution during manufacturer’s specifications.
equipment and handling hazardous 2.5 Damage wiring system
materials: chemicals, waste in removed from heating
Types. compliance to current equipment and new wiring
Usage. environmental acts system installed in accordance
with manufacturer’s
Maintenance.
specifications.
2.4 Condition and
2.6 Wiring system functioned as
performance of
required in accordance with
wiring system:
manufacturer’s specifications.
Short circuit.
2.7 Wiring system maintenance
Burnt mark.
checklist produced in
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3. Maintain 3.1 Works instruction: 3.1 Obtain works ATTITUDE 3.1 Ducting system maintenance
ducting Maintenance of instruction. 3.1 Compliance to best process and testing procedure
system. ducting system 3.2 Prepare tools, practices and described in accordance with
requirements. equipment and procedures. works instruction.
Manufacturer’s materials. 3.2 Ducting system maintenance
specifications. 3.3 Check condition SAFETY method selected in accordance
3.2 Types of and performance. 3.1 Compliance to with works instruction.
maintenance: 3.4 Service ducting warnings, cautions 3.3 Ducting system maintenance
Preventive system. and notes as stated in tools, equipment and materials
maintenance. 3.5 Test ducting manufacturer’s selected in accordance with
Corrective system function. manual. works instruction.
maintenance. 3.6 Record ducting 3.4 Crack, leaking, and abnormal
3.3 Ducting system system ENVIRONMENT noise of the ducting system
maintenance and maintenance 3.1 Minimizing of confirmed in accordance with
testing tools, checklist. pollution during manufacturer’s specifications.
equipment and handling hazardous 3.5 Damage ducting system
materials; chemicals, waste in removed from heating
Types. compliance to current equipment and new ducting
environmental acts system installed in accordance
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4. Maintain fan 4.1 Works 4.1 Obtain works ATTITUDE 4.1 Fan blade maintenance process
blade. instruction: instruction. 4.1 Compliance to best and testing procedure described
Maintenance of 4.2 Prepare tools, practices and in accordance with works
fan blade equipment and procedures. instruction.
requirements. materials. 4.2 Fan blade maintenance method
Manufacturer’s 4.3 Check condition SAFETY selected in accordance with
specifications. and performance. 4.1 Compliance to works instruction.
4.2 Types of 4.4 Service fan blade. warnings, cautions 4.3 Fan blade maintenance tools,
maintenance 4.5 Test fan blade and notes as stated in equipment and materials
Preventive maintenance. manufacturer’s selected in accordance with
maintenance. manual. works instruction.
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Corrective 4.6 Record fan blade ENVIRONMENT 4.4 Crack, broken and abnormal
maintenance. maintenance 4.1 Minimizing of noise of fan blade confirmed in
4.3 Fan blade checklist. pollution during accordance with
maintenance and handling hazardous manufacturer’s specifications.
testing tools, chemicals, waste in 4.5 Damage fan blade removed
equipment and compliance to current from heating equipment and
materials environmental acts. new fan blade installed in
Types. accordance with
Usage. manufacturer’s specifications.
Maintenance. 4.6 Fan blade functioned as
4.4 Condition and required in accordance with
performance of manufacturer’s specifications.
fan blade 4.7 Fan blade maintenance
Damage. checklist produced in
Alignment. accordance with organizational
requirements.
Contamination.
4.8 Attitude requirements complied
4.5 Fan blade
in accordance with best
maintenance and
practices and procedure.
testing procedure.
4.9 Safety requirements complied
in accordance with warnings,
cautions and notes as stated in
manufacturer’s manual.
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl.,(2000). Report No 22: Risk Assessment In Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 A. Eitan & K. Abraham, (1988). Engineering Risk and Hazard Assessment, Vol. 1. 1 ed., CRC Press. ISBN:0849346568.
3 John S. Page (1978), Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing, Second Edition (Man-Hour
Manuals)
4 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
5 Laurie Young (Hardcover - Dec 1996)Gower Handbook of Customer Service
6 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
7 Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
8 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
9 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
10 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
11 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990)
12 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
14 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
15 Department of Skills Standard (DSD). (2015). Module on Social Skills and Social Values
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2. Maintain 2.1 Works instruction: 2.1 Obtain works ATTITUDE 2.1 Outdoor fan motor maintenance
outdoor fan Maintenance of instruction. 2.1 Compliance to best process and testing procedure
motor. outdoor fan 2.2 Prepare tools, practices and described in accordance with
motor equipment and procedures. works instruction.
requirements. materials. 2.2 Air-conditioning outdoor fan
Manufacturer’s 2.3 Check condition SAFETY motor maintenance method
specifications. and performance. 2.1 Compliance to selected in accordance with
2.2 Types of 2.4 Replace outdoor warnings, cautions works instruction.
maintenance: motor. and notes as stated in 2.3 Air-conditioning outdoor fan
Preventive 2.5 Test outdoor motor manufacturer’s motor maintenance tools,
maintenance. function. manual. equipment and materials
Corrective 2.6 Record outdoor selected in accordance with
maintenance. motor maintenance ENVIRONMENT works instruction.
2.3 Outdoor fan motor checklist. 2.1 Minimizing of 2.4 Noise, broken fan and fan
maintenance and pollution during rotation of air-conditioning
testing tools, handling hazardous outdoor fan motor confirmed in
equipment and chemicals, waste in accordance with
materials: compliance to current manufacturer’s specifications.
environmental acts.
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4. Maintain 4.1 Works instruction: 4.1 Obtain works ATTITUDE 4.1 Evaporator/cooling coil
evaporator/ Maintenance of instruction. 4.1 Compliance to best maintenance process and
cooling evaporator/ 4.2 Prepare tools, practices and testing procedure described in
coil. cooling coil equipment and procedures. accordance with works
requirements. materials. instruction.
Manufacturer’s 4.3 Check condition SAFETY 4.2 Air-conditioning evaporator/
specifications. and performance. 4.1 Compliance to cooling coil maintenance
4.2 Types of 4.4 Replace evaporator/ warnings, cautions method selected in accordance
maintenance: cooling coil. and notes as stated in with works instruction.
Preventive 4.5 Test evaporator/ manufacturer’s 4.3 Air-conditioning evaporator/
maintenance. cooling coil manual. cooling coil maintenance tools,
Corrective function. equipment and materials
maintenance. 4.6 Record evaporator/ ENVIRONMENT selected in accordance with
4.3 Evaporator/ cooling coil 4.1 Minimizing of works instruction.
cooling coil maintenance pollution during 4.4 Temperature of air-
maintenance and checklist. handling hazardous conditioning evaporator/
testing tools, chemicals, waste in cooling coil confirmed in
compliance to current accordance with
environmental acts. manufacturer’s specifications.
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6. Maintain 6.1 Works instruction: 6.1 Obtain works ATTITUDE 6.1 Refrigerant maintenance
refrigerant. Maintenance of instruction. 6.1 Compliance to best process and testing procedure
refrigerant 6.2 Prepare tools, practices and described in accordance with
requirements. equipment and procedures. works instruction.
Manufacturer’s materials. 6.2 Air-conditioning refrigerant
specifications. 6.3 Check condition SAFETY maintenance method selected in
6.2 Types of and performance. 6.1 Compliance to accordance with works
maintenance: 6.4 Replace refrigerant. warnings, cautions instruction.
Preventive 6.5 Test refrigerant and notes as stated in 6.3 Air-conditioning refrigerant
maintenance. function. manufacturer’s maintenance tools, equipment
Corrective 6.6 Record refrigerant manual. and materials selected in
maintenance. maintenance accordance with works
6.3 Refrigerant checklist. ENVIRONMENT instruction.
maintenance and 6.1 Minimizing of 6.4 Leaking and used refrigerant of
testing tools, pollution during air-conditioning equipment
equipment and handling hazardous confirmed in accordance with
materials: chemicals, waste in manufacturer’s specifications
Types. compliance to current and DOE regulation.
environmental acts.
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8. Maintain 8.1 Works instruction: 8.1 Obtain works ATTITUDE 8.1 Wiring control system
wiring Maintenance of instruction. 8.1 Compliance to best maintenance process and
control wiring control 8.2 Prepare tools, practices and testing procedure described in
system. system equipment and procedures. accordance with works
requirements. materials. instruction.
Manufacturer’s 8.3 Check condition SAFETY 8.2 Wiring system maintenance
specifications. and performance. 8.1 Compliance to method selected in accordance
8.2 Types of 8.4 Replace wiring warnings, cautions with works instruction.
maintenance: control. and notes as stated in 8.3 Wiring system maintenance
Preventive 8.5 Test wiring control manufacturer’s tools, equipment and materials
maintenance. function. manual. selected in accordance with
Corrective 8.6 Record wiring works instruction.
maintenance. control maintenance ENVIRONMENT 8.4 Burnt marks, leaking and
8.3 Wiring control checklist. 8.1 Minimizing of overload of wiring system
system pollution during confirmed in accordance with
maintenance and handling hazardous manufacturer’s specifications.
testing tools, chemicals, waste in 8.5 Damage wiring control
compliance to current removed from air conditioning
environmental acts. unit and new wiring control
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9. Maintain 9.1 Works instruction: 9.1 Obtain works ATTITUDE 9.1 Metering device maintenance
metering Maintenance of instruction. 9.1 Compliance to best process and testing procedure
device. metering 9.2 Prepare tools, practices and described in accordance with
device. equipment and procedures. works instruction.
requirements materials. 9.2 Metering device maintenance
Manufacturer’s 9.3 Check condition SAFETY method selected in accordance
specifications. and performance. 9.1 Compliance to with works instruction.
9.2 Types of 9.4 Replace metering warnings, cautions 9.3 Metering device maintenance
maintenance: device. and notes as stated in tools, equipment and materials
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1. A.B. Constantinos, B. Francesco, H. Sten Olaf & etl.,(2000). Report No 22: Risk Assessment In Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2. A. Eitan & K. Abraham, (1988). Engineering Risk and Hazard Assessment, Vol. 1. 1 ed., CRC Press. ISBN:0849346568.
3. John S. Page (1978), Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing, Second Edition (Man-Hour
Manuals)
4. Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
5. Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
6. Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
7. David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
8. James E. Brumbaugh (Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
9. Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
10. Home Heating & Air Conditioning Systems by James L. Kittle(Apr 1, 1990)
11. Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
12. Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
13. Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
14. Department of Skills Standard (DSD). (2015). Module on Social Skills and Social Values
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Employability Skills
Core Abilities
Please refer NCS- Core Abilities latest edition.
1 A.B. Constantinos, B. Francesco, H. Sten Olaf & etl.,(2000). Report No 22: Risk Assessment In Relation To Indoor Air Quality.
Luxembourg; European Communities. ISBN: 92-828-9284-0.
2 Committee on Risk Appraisal in the Development of Facilities Design Criteria , National Research Council , & et.al. , 1991. Uses of Risk
Analysis to Achieve Balanced Safety in Building Design and Operations (Studies in Management of Building Technology: A Series)
[Paperback]. National Academies Press. ISBN:0309046807
3 Richard Jazwin (August 1, 2001), Troubleshooting and Servicing HVAC&R Electrical Systems
4 Laurie Young (Hardcover - Dec 1996)Gower Handbook of Customer Service
5 Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors
are called upon to plan and install,
6 David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
7 James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
8 Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating
Ducts, Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
9 Home Heating & Air Conditioning Systemsby James L. Kittle(Apr 1, 1990).
10 Department of Skills Standard (DSD). (2015). Z-009-1:2015 NCS-Core Abilities
11 Department of Skills Standard (DSD). (2015). Z-009-2:2015 NCS-Core Abilities
12 Department of Skills Standard (DSD). (2015). Z-009-3:2015 NCS-Core Abilities
13 Department of Skills Standard (DSD). (2015). Module on Social Skills and Social Values
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KNOWLEDGE SKILL
Lecture
Demonstration
Group discussion
Simulation
E-learning, self-paced
Project
E-learning, facilitate
Scenario based training (SBT)
Case study or Problem based learning (PBL)
Role play
Self-paced learning, non-electronic
Coaching
One-on-one tutorial
Observation
Shop talk
Mentoring
Seminar
Skills training and skills assessment of trainees should be implemented in accordance with TEM requirements and actual situation.
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LEVEL 3
* Items listed refer to TEM’s minimum requirement for skills delivery only.
RATIO (TEM: Trainees or AR = As Required)
NO. ITEM*
C01 C02 C03 C04 C05 C06 C07 C08
A. Tools
1 Hammer Drill 1:5 1:5 1:5 1:5
2 Cordless Drill 1:5 1:5 1:5 1:5
3 Water Level 1:5 1:5 1:5 1:5 1:5 1:5
4 Screwdriver 1:1 1:5 1:5 1:1 1:1 1:5 1:1
5 Test Pen 1:1 1:5 1:5 1:1 1:1 1:1 1:1
6 Multi meter 1:5 1:5 1:5 1:5 1:5 1:1 1:5
7 Wire Crimping Tools 1:5 1:5 1:5 1:5 1:5 1:5
8 Wire Cuter 1:1 1:1 1:1 1:1 1:1 1:1
9 Combination Spanner 1:5 1:5 1:5
10 Adjustable Spanner 1:5 1:5 1:5 1:5 1:5
11 Measuring Tape 1:1 1:1 1:1 1:1 1:1 1:1
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28 Blower Motor AR
29 Compressor Vibration Rubber AR
30 Condenser Motor AR
31 Stationary AR
32 Checklist AR
33 Installation Manual AR
34 Regulation (exp: EQA 1974) AR
35 Operation Manual AR
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The following table shows the percentage of training priorities based on consensus made by the Standard Development Committee (SDC).
LEVEL 3
COMPETENCY WORKS
CU CODE COMPETENCY UNIT TITLE UNIT WORKS ACTIVITIES ACTIVITIES
WEIGHTAGE WEIGHTAGE
1. Perform fitting works. 25%
2. Install mounting bracket/plate. 10%
F432-007-3: Single Phase Heating 3. Install piping system. 20%
5%
2020-C01 Equipment Installation 4. Install heating unit. 10%
5. Install equipment wiring system. 25%
6. Record installation process. 10%
1. Perform fitting works. 25%
2. Install mounting bracket/plate. 10%
F432-007-3: Single Phase Ventilation 3. Install ventilation unit. 10%
10%
2020-C02 Equipment Installation 4. Install equipment wiring system. 25%
5. Install ventilation ducting system. 20%
6. Record installation process. 10%
1. Perform fitting works. 20%
2. Install mounting bracket/plate. 5%
3. Drill piping hole. 5%
F432-007-3: Single Phase Air-Conditioning
20% 4. Install piping system. 10%
2020-C03 Equipment Installation
5. Install indoor unit. 5%
6. Install outdoor unit. 5%
7. Install wiring system. 20%
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The following table shows the nominal training hours based on recommendations made by the Standard Development Committee (SDC). For
purpose of Malaysian Skills Certification through accredited centre training, the program duration is subject to Malaysian Skills Certification
System.
LEVEL 3
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4. Install equipment
16 38
wiring system.
5. Install ventilation
13 30
ducting system.
6. Record installation
7 16
process.
1. Perform fitting works. 28 64
2. Install mounting
7 16
bracket/plate.
3. Drill piping hole. 7 16
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1. Perform heating
13 30
performance test.
2. Perform ventilation
13 30
performance test.
F432-007- HVAC Equipment 3. Perform air
3:2020- Testing and conditioning 13 30 220 22
C04 Commissioning performance test.
4. Commissioning
20 47
HVAC equipment.
5. Record testing and
commissioning 7 16
process.
1. Maintain heating
equipment motor 7 16
pump.
2. Maintain heating
13 30
equipment heater.
Single Phase
F432-007- 3. Maintain wiring
Heating 13 30
3:2020- system. 220 22
Equipment
C05 4. Maintain piping
Maintenance 13 30
system.
5. Maintain filter
7 16
system.
6. Record maintenance
14 32
activities.
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1. Maintain ventilation
26 56
motor.
2. Maintain wiring
26 56
system.
Single Phase
F432-007- 3. Maintain ducting
Ventilation 20 47
3:2020- system. 340 34
Equipment
C06 4. Maintain fan blade.
Maintenance 13 30
5. Record ventilation
maintenance 20 47
activities.
1. Maintain indoor
13 30
motor.
2. Maintain outdoor fan
13 30
motor.
3. Maintain compressor.
14 32
4. Maintain evaporator/
13 30
cooling coil.
Single Phase Air- 5. Maintain condenser
F432-007- 14 32
Conditioning coil.
3:2020- 450 45
Equipment 6. Maintain refrigerant.
C07 14 32
Maintenance;
7. Maintain piping
14 32
system.
8. Maintain wiring
14 32
control system.
9. Maintain metering
7 16
device.
10. Maintain drainage
13 30
system.
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The sample calculations performed are based on table in section 18 for delivery of level 3 training program at 2240 hours excluding delivery
of core abilities.
.
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