K2S60 DR Feeding Module Spare Parts List
K2S60 DR Feeding Module Spare Parts List
K2S60 DR Feeding Module Spare Parts List
Rev. H
82-EN
K2S60 DR Feeding Module Spare Parts LIst
Table of Contents
Overview ....................................................................................................................................................................1
DR and Non-DR versions ......................................................................................................................................2
Drive Train .................................................................................................................................................................3
Sub-Assembly........................................................................................................................................................3
Individual Componets ...........................................................................................................................................3
Alternate Belts .......................................................................................................................................................8
Overview ..........................................................................................................................................................8
GT Belts ...........................................................................................................................................................8
PU belts ............................................................................................................................................................8
Pre Seal Option ......................................................................................................................................................9
Screw and Tube ........................................................................................................................................................10
Single Screws ......................................................................................................................................................10
Discharge Tubes ..................................................................................................................................................13
Outboard Bearings..........................................................................................................................................16
Flexes and Caps ...................................................................................................................................................16
Screw Drive Motors .................................................................................................................................................17
Speed Pickup .......................................................................................................................................................18
Special Options.........................................................................................................................................................21
Seal Purge ............................................................................................................................................................21
Inline Reducer .....................................................................................................................................................23
Note:
This document is general information related to K-Tron Equipment and should be used in conjunction with the K-
Tron Engineering Specifcation Sheets provided with the equipment. This document may not contain information
and pricing for custom or “project level” parts. Many of the options listed in is manual may not be currently on
your feeder, but can be added if required.
To assist in selecting spare parts to stock onsite, the following Capital Letter codes are used and apply to all Spare
Part Manuals:
A Critical Mechanical Item
B Critical Electrical Item
C Recommended Part be inspected and replacement if worn during Preventitive Maintenance
Program every 9000 runtime hours or every 2 years which ever is first.
All notes in lower case are defined in later sections and only apply to this manual
Rev. H
82.1
K2S60 DR Feeding Module Spare Parts List
A Drive Train
B Screw and Tube
C Screw Drive Motor
D Horizontal Agitator
Rev. H
82.2
K2S60 DR Feeding Module Spare Parts List
K2 DR Feeder can be differented from K2 feeder by the screw locking shafts. The DR screw locking
shafts extend into the hopper area on the DR feeder. . This manual includes feeder modules used in NEC
Hazardous area classifications, but does NOT include feeder modules used in a for an EU ATEX
application.
Rev. H
82.3
K2S60 DR Feeding Module Spare Parts List
Drive Train
The drive train (between motor output shaft and feed screw shafts) incorporates the main casting with a series of
drive pulleys and idler pulleys, three sets of belts, and two roller clutch mechanisms.
This Drivetrain is available for NEMA or IEC motors. NEMA motor mounting bolts are inserted from the inside
of the gearbox and threaded into the motor. The IEC version motors are mounted with the bolts passing through
the motor flange and threaded into the gearbox casting. Most feeders manufactured in North America have
NEMA Motors.
Sub-Assembly
The K2 subassembly includes the drive train without gearbox covers, screw and tube or motor.
Notes
a Subassembly does NOT include sleeve and motor coupling.
The gearbox has an IEC motor flange. T0 be used with NEMA Face Motors, a adapter is required.
See Motor section for details.
Individual Componets:
This section show the individual componets for the Drive Train. Refer to the Alternate Belts and Pulleys section
on page 82.8 where “SEE BELOW” is noted to determine the part numbers for your type of Drive Train.
Rev. H
82.4
K2S60 DR Feeding Module Spare Parts List
Rev. H
82.5
K2S60 DR Feeding Module Spare Parts List
Rev. H
82.6
K2S60 DR Feeding Module Spare Parts List
Rev. H
82.7
K2S60 DR Feeding Module Spare Parts List
Notes:
m Also refered to as the High Speed Belt – See next section for belt options
n Also refered to as the Low Speed Belt – See next section for belt options
o Also refered to as the Rear Belt – See next section for belt options
p Also refered to as the Idler Rollers
The screw drive shaft (56) and Support bearing (57) are packed in synthetic lubrication grease
(Mobilith SHC 007)
Rev. H
82.8
K2S60 DR Feeding Module Spare Parts List
Overview
K-Tron offers several options for the belt drive.
This section reviews the identification of the type of Belt. K2 Belts have a Square or Rounded (GT) tooth profile:
GT Belts
PU belts
To retrofit a PU belt to a GT belt, use kit P/N 0000000037 KIT RETROFIT GEARBOX K2 GT2
Rev. H
82.9
K2S60 DR Feeding Module Spare Parts List
Rev. H
82.10
K2S60 DR Feeding Module Spare Parts List
Sngle screws are designated by their type, Diameter, pitch and length. The two basic types of screws are concave
auger (B), and spirals (C). The auger screws are closed flight. The spirals are an open flight style of screws.
Coarse Pitch is often referred to as Profile A or Profile 1. Fine Pitch is often referred to as Profile B or Profile 2.
100mm Extended screw and tube are required for D-Scale applications.
These screws may or may not have an Overflight as shown below. The screws above are without overflight or
“GNL” screws. The screw below shows the overflight or “W/OF” screws. The overflight is only in the bowl
area.
Rev. H
82.11
K2S60 DR Feeding Module Spare Parts List
Screws with outboard bearing have a bearing support extension. This extension is 4.9 inches and is in addition to
the total length (TL) listed for the screws. Outboard bearing screws require a Tube with outboard bearings.
Screw Nomenclature
Code Description
SCR Screw
OB Includes Outboard Bearing Support
CC Concave Course
CF Concave Fine
AC Auger Course
AF Auger Fine
SC Spiral Course
SF Spiral Fine
58MM Screw Diameter is approx. 58 millimeters
STD Standard Length Screw
E100 Extended 100 mm beyond standard length
TL Total Length of screw in inches not
including the outboard bearing support
DR Screw Shafts extend into feeding bowl
W/OF With Overflight on screw in Bowl area.
GNL Without Overflight
Rev. H
82.12
K2S60 DR Feeding Module Spare Parts List
Notes:
Rev. H
82.13
K2S60 DR Feeding Module Spare Parts List
Discharge Tubes
Glassbeaded tubes are standard for volumetric feeders and for loss in weight feeders. Electropolished tubes can
also be supplied if required. The Discharge Tube length must match the length of the screw and diameter.
Extended screws may require discharge tubes with outboard bearing support. The standard tube length is 120 mm
(4.72 in) for both the Horizontal and Vertical Tubes. The vertical discharge sections adds to the overall length
O-Ring
Rev. H
82.14
K2S60 DR Feeding Module Spare Parts List
Tube Nomenclature
Code Description
V Vertical Discharge
GBO Glassbead Finish
EPL ElectroPolish Finish
OB Includes Outboard Bearing Housing
SW Sanitary welds on tube
STD Standard Length Screw
E100 Extended 100 mm passed standard length
TL Total Length of tube is only the Horizontal
section and does NOT include the vertical
discharge section
ID Tube Diameter
Rev. H
82.15
K2S60 DR Feeding Module Spare Parts List
Rev. H
82.16
K2S60 DR Feeding Module Spare Parts List
Outboard Bearings
Pressure Balance Compensation can be added to any vertical discharge tube. This option is sized to match the
diameter of the vertical discharge section of the tube.
Rev. H
82.17
K2S60 DR Feeding Module Spare Parts List
DC Motor
Motor Coupling
Coupling Sleeve
Screw motors 1
HorsePower Armature Rating Model Number
9473700380 450 Watt 100 VDC SD 33-2205Z134G1 * B
9473700390 450 Watt 200 VDC SD 33-2205Z1980G1 * B
9473001140 1/2HP 90 VDC SD CDP3330/M4616BNV * B
9473001150 1/2HP 180 VDC SD CDP3326/M4616AB * B
9473001160 1/2HP 90 VDC CD FGS2420 * B
9473001170 1/2HP 180 VDC CD FGS2738 * B
9473001180 1/2HP 90 VDC XP FGE0213 * B
9473001190 1/2HP 180 VDC XP FGE0262 * B
Motor Brushes: Call Parts Department for Brush Number
Note: 0000000068 is used to attached a C56 Motor to the K2S60 Gearbox and requires the longer
coupling sleeve 0000000022
Rev. H
82.18
K2S60 DR Feeding Module Spare Parts List
Speed Pickup
Replaces 9244700110
Rev. H
82.19
K2S60 DR Feeding Module Spare Parts List
Horizontal Agitator
A S60 feeder has an option for horizontal agitator to aid material flow in the feed hopper section. With the DR
feeder, the feeder bowl is either Agitated or Non-Agitated.
Rev. H
82.20
K2S60 DR Feeding Module Spare Parts List
Feeding Bowl
S60 feeding bowl is available in different metal finishes. The feeding bowl to attached to the extension hopper
using a V-Clamp and gasket as show below.
Rev. H
82.21
K2S60 DR Feeding Module Spare Parts List
Special Options
Seal Purge
Seal Purge is used to apply positive pressure in the seal to prevent material from passing through the sealing
system. This is typical used with very fine powders. The standard screw and agitator seals can be purged.
Rev. H
82.22
K2S60 DR Feeding Module Spare Parts List
Hinge Kit
This hinge kit is available for extension hoppers with hinge bracket.
Rev. H
82.23
K2S60 DR Feeding Module Spare Parts List
Inline Reducer
A 5:1 inline reducer can be added to the K2 small line feeders. This additional reduction will apply to
both High and Low speeds.
The K2 motor input uses a NEMA 56C motor flange with a 30mm long shaft. The input for the inline
reducer requires a 48mm (1.875 inch) motor shaft. To add the inline reducer in the field requires
replacing the screw drive motor.
Because the standard speed pickup sensor would be after the inline reducer, a Dynapar speed feedback
ring kit with a 120 tooth gear is added for speed feedback to the motor drive controller.
Because the additional torque from the inline reducer exceeds the K2 design limits, the motor drive
system must be programmed to limit the motor to a maximum of 200 Watts.
Notes:
g Speed Reducer has ½ NPT Female connection at junction box
h Motor Must be NEMA 56C Frame with 1.875 inch Shaft length
Rev. H
82.24
K2S60 DR Feeding Module Spare Parts List
Reference Documentation
The following documentation applies to the K2 feeder
Rev. H