Technician Manual: E-Type Electronic Table - Top Autoclaves Models 1730, 2340, 2540, 3140, 3850, 3870 E, Ek, Ea & Eka

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TECHNICIAN
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MANUAL
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E-type Electronic Table -Top Autoclaves

models 1730, 2340, 2540, 3140, 3850, 3870
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E, EK, EA & EKA

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Cat. No. MAN205-0064000EN Rev. H

Tuttnauer Europe b.v., Paardeweide 36, 4824 EH, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510, Fax:
+31/76-5423540
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TABLE OF CONTENTS
PARAGRAPH PAGE NO.
1. INTRODUCTION .............................................................................................. 4
2. SYMBOL DESCRIPTION ................................................................................. 4
3. TESTS ................................................................................................................ 5
3.1 Installation Tests .................................................................................... 5
3.2 Periodical Tests....................................................................................... 5
4. WATER QUALITY ............................................................................................ 6
4.1. Water quality........................................................................................... 6
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4.2. Reverse Osmosis ..................................................................................... 6
5. DESCRIPTION OF THE CONTROL SYSTEM............................................... 7
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5.1 Digital Board DIG - T2........................................................................... 7
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5.2 Analog Board ANL-T2 ........................................................................... 9
5.3 AC - Board - AC-T1.............................................................................. 10
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6. CALIBRATION OF TEMPERATURE AND PRESSURE ............................. 11
6.1 Method of Calibration: ......................................................................... 11
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6.2 Temperature Calibration Procedure .................................................... 12
6.3 Pressure Calibration Procedure ........................................................... 14
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7. TEST POINTS ................................................................................................. 15
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8. SOFTWARE PROGRAMMING PROCEDURES ........................................... 16

8.1 General ................................................................................................. 16
8.2 Changing Cycle Parameters ................................................................. 16
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8.3 Resetting the Autoclave ........................................................................ 20

9. REPLACEMENT OF COMPONENTS........................................................... 21
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9.1 Safety Tests after Repair....................................................................... 21

9.2 Dismantling the Outer Covers of the Autoclave................................... 22
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9.3 Replacing the Safety Valve ................................................................... 23

9.4 Replacing the Air Jet ............................................................................ 24
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9.5 Replacing the Air Relief-safety relief Valve block ............................... 25

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9.6 Replacing the electronics board (control panel) .................................. 26

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9.7 Replacing the Electronics Box ............................................................. 26

9.8 Replacing Heating elements ................................................................. 29
9.9 Replacing the Temperature Safety Thermostat.................................... 30
9.10 Replacing the Cut-Off Thermostat ....................................................... 31
9.11 Cleaning and Replacing the Water Level Electrodes ........................... 32
9.12 Replacing the Drain Valve.................................................................... 33
9.13 Replacing the Pressure Gauge ............................................................. 34
9.14 Replacing the Locking Solenoid........................................................... 35
9.15 Replacing the Printer............................................................................ 36
9.16 Replacing the Door Switch ................................................................... 38
9.17 Cleaning water inlet strainer ................................................................ 39
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9.18 Replacing the circuit breaker ............................................................... 40
9.19 Fuses and Circuit Breaker Data........................................................... 41
9.20 Replacing the water pump .................................................................... 42
9.21 Replacement of the Door Cover............................................................ 43
9.22 Replacing the Locking Device .............................................................. 44
9.23 Validation.............................................................................................. 45
9.24 Emergency Door Opening .................................................................... 46
10. IN-OUT TEST.................................................................................................. 47
11. TROUBLESHOOTING ................................................................................... 48
11.1 Displayed Messages and Reference to Trouble Shooting .................... 48
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11.2 Pre-process malfunction....................................................................... 49
11.3 In Process Malfunction ........................................................................ 54
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11.4 Mechanical malfunction....................................................................... 69
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11.5 Water pump malfunction...................................................................... 70
12. LIST OF SPARE PARTS................................................................................. 71
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13. PRESSURE VS TEMPERATURE FOR SATURATED STEAM ................... 82
14. XPCS Manual .................................................................................................. 86
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15. VALVES NUMBERING .................................................................................. 99
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TABLE OF CONTENT (cont.)
DRAWINGS PAGE NO.
Control System Block-Diagram................................................................................... 7

DIG- T2 Board ............................................................................................................ 8
ANL - T2 Board........................................................................................................... 9
AC-T1 Board ............................................................................................................. 10
Front View................................................................................................................. 76
Vessel Assembly......................................................................................................... 78
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Door Tightening Bolt – Assembly ............................................................................. 79
Outer Cabinet - Assembly.......................................................................................... 80
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Water Outlet Strainer ................................................................................................ 81
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Electrical Wiring Diagram: Models: 1730 120/230V ............................................ 103
Electrical Wiring Diagram: Models: 1730 120/230V ............................................. 104
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Electrical Wiring Diagram: Models: 2340/2540E 120/230V.................................. 105
Electrical Wiring Diagram: Models: 2340/2540EA 120/230V ............................... 106
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Electrical Wiring Diagram: Models: 3140E 230V.................................................. 107
Electrical Wiring Diagram: Models: 3870/3850E 120/230V.................................. 108
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Electrical Wiring Diagram: Models: 3870/3850EA 120/230V ............................... 109
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1. INTRODUCTION
This manual, together with the operator’s manual, forms the complete edition of
the Operation and Maintenance instructions. This manual is intended for the use
of the technician. It is forbidden for unqualified and unauthorized personnel to
service the autoclave in accordance with the instructions in this manual. Any
unauthorized service may result in the invalidation of the manufacturer’s
guarantee.
The qualified technician shall be an authorized electrician with the right
qualifications in electronics and shall be familiar with the local
technical/electrical regulations.
2. SYMBOL DESCRIPTION
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Caution! Consult accompanying documents
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Caution! Hot surface.
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Caution! Hot steam.
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Protective earth (Ground)

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On-Off
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3. TESTS
3.1 Installation Tests
The service technician shall perform the following preliminary checks
before operating the autoclave:
a. Integrity Check
Perform a visual check to verify that there are no dents, scratches,
broken gauges, etc.
b Leveling Check
Check that the autoclave is leveled.
c. Leakage current test
Check the precise operation of the earth leakage relay.
d. Continuity Check
Check the continuity of the grounding connection.
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At this stage operate the autoclave and continue with the tests:
e. Safety Check
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Check the safety elements; safety valve and the door locking
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mechanisms.
f. Programs Check
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Run basic programs of the autoclave and check the operation
sequences, the sterilization parameters etc.
g. Validation el
Validate the sterilization cycles, taking in consideration the interface
of packaging/goods/autoclave.
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After the above steps are performed, the autoclave is ready for operation.
3.2 Periodical Tests
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PERIOD TEST
1 months Test the safety valve by operating it.
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Remove the cover of the autoclave, tighten the screws of the

6 months heaters and the electrical connections at the heaters, valves
and connectors in the control box.
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Check the continuity of the grounding connections.

Check the temperature and pressure calibration.
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Perform validation of the autoclave.

Check the precise operation of the earth leakage relay.
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Check that the autoclave is levelled.

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Check the safety elements; safety valve, safety and cut-off

Year thermostats door locking mechanisms.
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Run basic programs of the autoclave and check the operation

sequences, the sterilization parameters etc.
Check the water reservoir, piping, plastic parts and electric
wires.
Check and tighten the piping joints to avoid leakage.
Check and tighten all screw connections in the control box,
heaters and valves and instrumentation.
5 years Observe the closing device for excessive wear
Safety tests (pressure vessel, efficiency, electrical) shall be performed in
accordance with local rules or regulations, by an authorised inspector.
Only an authorized technician shall perform the 6-months and yearly
tests!
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4. WATER QUALITY
4.1. Water quality
The distilled or mineral – free water supplied to the sterlizer shall be
according to the table below:
Physical Characteristics and Maximum acceptable contaminants levels

in water or steam for sterilizers
(According to EN 285:2006).
Evaporate residue ≤ 10 mg/l

Silicate (SiO2) ≤ 1 mg/l
Iron ≤ 0.2mg/l
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Cadmium ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l
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Rest of heavy metals except iron,
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≤ 0.1 mg/l
cadmium, lead
Chloride (Cl) ≤ 2 mg/l
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Phosphate (P2O5) ≤ 0.5 mg/l
Conductivity (at 25°C) el ≤ 15 µs/cm
pH value (degree of acidity) 5 to 7.5
Hardness (Σ ions of alkaline earth) ≤ 0.02 mmol/l
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Colourless, clean, without
Appearance
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sediments
Compliance with the above data should be tested in accordance with

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acknowledged analytical methods, by an authorized laboratory.
Attention:
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We recommend testing the water quality once a month. The use of

water that does not comply with the table above may have severe impact
on the working life of the sterilizer and can invalidate the
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manufacturer’s guarantee.
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4.2. Reverse Osmosis

A Reverse Osmosis system may be used to improve the quality of the
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water used to generate steam in the autoclave chamber. The use of

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mineral free will contribute to better performance and longer life of the
autoclave.
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5. DESCRIPTION OF THE CONTROL SYSTEM.
(See CDR Control diagram).
The control system is based on 3 electronic boards designed according to the
autoclave requirements, the digital board DIG-T2 containing the micro-
controller memories, buffers and digital ICs and the analog board ANL-T2
which performs the processing of signals coming from the sensors and switches.
The AC-T1 board consists of filters and AC drivers. DC voltages 12V and 5V,
supplied by a switching type power supply, powers the 3 electronic boards.
CONTROL SYSTEM BLOCK-DIAGRAM
PLUG
20 37
SK T
20 37
1 19
JP1
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1 19
JP1
P1
+ C2 U12
DIG-T2 BOARD
R3 JP7 1 12
JP5 1 JP6
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1
C9 U8 JP2
R2
U16
C7
R1 U11 U14 U3 C4 U18
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C5
JP3 JP4 JP9 JP10
C3+ U4 R4
C16 1 1
C17
U21 Q1 1 1
RP1 Y1 BZ1
U15
U17
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R9 JP12 JP8
DIG T3
97-05 C25 C24 U22 D1
C15 U19 1 1
JP3 C23
8
1
C22 U1 C6
2 34
D S1
1 33
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The system is provided with communication interfaces RS 232 to PC and to

parallel printer.
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5.1 Digital Board DIG - T2

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— The digital board is connected to the keypad panel, to the parallel

printer and to the analog board ANL-T2.
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— The board contains the micro-controller (U15) type 80C32 that runs
the software program of the system.
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— On the board, are three types of memories:

1) EPROM memory (U17), part no. 27512 storing the program
codes.
2) RAM memory (U21) with a capacity of 32KB for the temporary
data during the running of the program.
3) EPROM memory (U22) that is a fixed serial memory with an
electrical writing and erasing.
— This EPROM serves as a non-volatile memory, enabling the system
to change follow-up tables during running of program codes, and
ensuring this data is not lost in case of power failure.
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— The board contains an optimal Real Time Clock (U12), which serves
as a clock to the system, including a back-up battery, which ensures
the clock, runs continuously even when the autoclave is not
powered.
This component is optimal because it is related to the operation of
the printer, which is also an optional item.
— The board contains a watchdog, which detects any faulty situation in
the running program code. It performs an automatic reset of the
micro-controller and stops all the commands to avoid an
uncontrolled activation of any of the heating elements or the valves.
— The board functions as an MMI (Man-Machine Interface). It is
connected to a LCD display of two rows with 16 characters on each
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row and to the following light indicators:
— START (autoclave in process),
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— FAIL (the process failed),
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— WATER (no water in the reservoir),
— DOOR (the door is not closed).
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A keyboard connected to the digital board, serves as a control panel
containing the command and programming keys.
— The digital inputs and outputs are transferred to the system, as
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follows:
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— Through the digital board to the analog board by means of buffers
74HC377.
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— RS232 interface is performed on the board by the U13 component,

the signal is transmitted to the communication connector located on
the ANL-T2 board.
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— The printer is connected directly to this board, connector DS1

enables to connect the DPU-20 printer manufactured by SEIKO.
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The printer receives the data and the supply voltage directly from
this connector.
The layout of the DIG-T2 board components is provided below
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DIG- T2 BOARD
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SK
T 20 37
JP1
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1 19
R8
R7 R6 R5 C2
C1 C1 R1
C1 U5 R1
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U1
C1 C1 U1 R1
+C2 C1 JP C2 U2
U1 +
1
C8
R3 C1
RP 1 U2
U7
U6
C9 U8
R2
U1
C7
R1 U1
C5 U1 U3 C4 U1
C3 + U4 R4
C1
C1 6
U2 7
Q1
1 RP Y1 BZ1
U1
U1 5
R9
D IG C2 C2 U2 D1 C1
H2 97-05 U1
1 JP3 C2 8
C2 U1 C6
2 34
DS
1 33
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5.2 Analog Board ANL-T2
The analog board contains the drivers of the valves, heaters and pump. It
contains the sensors circuits connected to the control system, and serves
as a junction to the autoclave connections.
The input is 12VDC & 5VDC and the output is for all the signals to the
autoclave.
— The power supply provides the DC voltages 12V and 5V through the
connector JP3 to the board and further to the DIG-T2 board.
— The computer is connected to the board through the connector P1, by
RS232 interface.
— The analog and digital inputs, from the temperature sensor, electrode
door switch, etc. are connected through connector JP6, the
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conversion circuits of the sensors are located on this board.
— The pressure sensor MPX2200 that measures the chamber pressure is
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connected to the board through connector JP8, to the conversion
circuit of the sensor that is located on this board.
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— The analog to digital conversion circuit A/D (U5) and the analog
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multiplexer (U6) for 8 analog inputs (temperature, pressure, and
electrode) are located on this board and transfer digital signal to the
DIG-T2 board. el
— All the drivers and power circuits to the solenoids (valves, door
locking) are included on this board.
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Layout diagram of the ANL-T2 is provided below.

ANL - T2 BOARD
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ANL T1 BOARD
PLUG
20 37
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1 19
JP1
P1
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12 1 1 1
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JP2 JP7 JP5 JP6

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JP3 JP4 JP9 JP10
1 1 1 1
JP12 JP8 JP11
1 1 1
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5.3 AC - Board - AC-T1
This board receives command signals from ANL-T2 board designated to

activate AC devices. It converts them to AC mode.
The AC-T1 board provides AC filtering for the power supply to the
control system and protection from sharp current fluctuations.
The AC-T1 board includes:
— AC drivers for the AC devices (pump, heaters, etc.) up to 6A.
— AC - input connector JP3.
— Filter circuit based on L1C5, the power transfer from the filter to
power supply via JP2.
— Spike protection - RV1÷3.
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— Three - 230/115 VAC output channels, triac control circuit.
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Q1 - 16Amp - JP4/1,2
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Q2 - 8 Amp - JP7/1
Q3 - 8 Amp - JP7/2
AC-T1 BOARD
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(JP3,JP4,JP7 ON THE BOTTOM SIDE OF THE BOARD)
JP5
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JP1
1 RV3 RV2
JP2
R9 R5 R1
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1
U3 U2 U1
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R12 R10 R6 R2
C3 R11 R8 C2 R7 R4 C1 R3
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JP6 L1
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JP7 JP4 RV1

JP3
1
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C5
Q3 Q2 Q1
ETYPEAC-97
CAT TECH.
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6. CALIBRATION OF TEMPERATURE AND PRESSURE
6.1 Method of Calibration:
The calibration of temperature and pressure is performed digitally.
The temperature and pressure measuring circuits are designed with
components having 1% accuracy.
The temperature circuit is linear and has an output of 100mV÷2400mV
for a temperature range 20°C÷150°C.
The pressure circuit is also linear and has an output of 100mV÷2400mV
for a pressure range 0÷400 kPa.
The measuring at the A/D is limited for values higher than 2400mV or
below 100mV.
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The system has a non-volatile memory in which the offset and gain data
of the sensors are stored.
Calibration is performed by use of the keyboard (or the communication
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port for computer use).
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Following is a description of the calibration of temperature and pressure
using the keyboard. The calibration procedure is identical to all autoclave
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models.
Definition of Gain and Offset:
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Every straight line can be defined by the equation ax+b=y. “a” is the
deviation from y=0 and “b” is the slope of the line. In our case a=Gain
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and b=Offset.
The system is based on calculation of offset and gain of two points as in
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the following example

If the actual measured pressures are 100 kPa & 300 kPa and the
displayed pressures are 90 kPa & 310 kPa respectively, the ‘input Vs
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pressure” graph will be as follows.

READ
Y
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310
300 ACTUAL
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PRESURE
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100
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90
X
V1 V2
a INPUT FROM SENSOR
The calibration method enables to input this data into the system in order
to perform automatic correction of OFFSET and GAIN.
It is necessary to define the two points, which have to be input to the
system, prior to performing calibration.
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6.2 Temperature Calibration Procedure
— Press the PROGRAM key.

— The system enables to set the system’s date the time.
— This operation is skipped by pressing PROGRAM key
six times.
— CODE: ∅∅∅ will be displayed.
— Select Technician Code (011) by the UP/DN keys and press the
PROGRAM key.
— Select CALIB CODE: 107 to calibrate the system by means of the
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UP/DN keys and press the PROGRAM key again until TEMP
CAL: ∅∅∅ will be displayed.
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— Set calibration code to TEMP CAL: ∅∅1
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— Press the PROGRAM key again and do not change the code.
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— The following data will be displayed:
UPPER ROW: A 60.0
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LOWER ROW: A 130.0 R130.0
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Enter the actual data (A) and the displayed data (R) for two known points
as in the following example:
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The actual temperatures are 70°C & 120°C and the displayed
temperatures are 68°C & 120°C respectively.
Proceed as follows:
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— On the upper row, change A60.0 to A 70.0 by means of UP/DN

keys.
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— The cursor on the upper row will move to R60.0, change to R68.0 by
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means of UP/DN keys.

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— The cursor moves to the lower row to A 130.0, change it to A 120.0

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by means of UP/DN keys.

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— The cursor on the lower row will move to R130.0, change to R123.0
by means of keys UP/DN, then press the PROGRAM key
This completes calibration procedure for temperature.
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Remarks:
— When cursor is set under any figure, pressing the START/STOP
key stops calibration.
— When the cursor is set under any figure, it enables to feed this value
to the reading of temperature by pressing the PARAMETERS key.
Example:
If the cursor is set under R68.0 on the upper row and the actual
temperature of the autoclave is now 66.0ºC, by pressing the
PARAMETERS key, the temperature reading will be corrected from
R68.0 to R 66.0.
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This calibration method enables the technician to change a certain point
without affecting a second point.
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Example:
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When the working temperatures are 134ºC and 121ºC but the actual
temperature are 132ºC and 121ºC
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The measured temperature for 134ºC must be corrected without
changing the temperature at 121ºC,
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Considering the above example, the setting of data can be done as
follows:
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A 121.0 R 121.0
A 132.0 R 134.0
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The system will calibrate the new offset and gain and retain them into the
non-erasable memory.
As a result, while running a 134ºC program the correction is
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automatically made, while at 121ºC no change is felt.

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6.3 Pressure Calibration Procedure
To perform the pressure calibration two points have to be defined

allowing the calculation of new OFFSET and GAIN values.
— Skip date and the time setting by pressing the PROGRAM key
six times.
— CODE: ∅∅∅ will be displayed.
— Select the Technician Code (011) by the UP/DN keys and press the
PROGRAM key.
— Select CALIB CODE: 107 to calibrate the system by means of the
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UP/DN keys and press the PROGRAM key again until the
system displays: PRES CAL: ∅∅∅
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— Press the PROGRAM
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key.
The following is displayed:
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Point 1 – Upper Row A 100 R 100
Point 2 - Lower Row A 300 R 300
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— Open the door, do not alter A 100.
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— Press the PROGRAM key, the cursor will move to R
100.
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— Press the PARAMETERS key. The system performs reading

pressure and displays it instead of R100. E.g. R97 (i.e. the system
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reads out 97kPa, when the door is open).

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— The cursor moves to the lower row to A300.

If the system reads out 280kPa, do not change A300. Press the
PROGRAM key to move to R300 and change it to the actual
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pressure value 280kPa by means of the keys UP/DN.

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— Press the PROGRAM key again.

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The system calculates the new values for offset and gain and stores
these values in the non-volatile memory.
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This completes the calibration procedure for the pressure.
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7. TEST POINTS
The test point list provides testing points on the junctions on board to assist in
locating the malfunction.
NU TP FUNCTION VALVE
TP1 GND 
TP2 +5V DC 
TP3 +12V DC 
TP4 OUT - HEATERS ‘0’V-Off 5V-On
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TP5  
TP6  
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TP7 OUT-AIR-VALVE 0V-Off 5V-On
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TP8 OUT-EXH-VALVE 0V-Off 5V-On
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TP9 OUT-WATER-VALVE 0V-Off 5V-On
TP10 OUT-DRY-VALVE el 0V-Off 5V-On
TP11 OUT-DOOR-VALVE 0V-Off 5V-On
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TP12  
TP13  
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TP14  
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TP15  
TP16  
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TP17  
TP 18  
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TP19  
 
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TP20
TP21 IN-TEMPERATURE 0÷2.5V
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TP22  
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TP23  
TP24 IN-PRESSURE 0 ÷2.5V
TP25  
TP26 IN-ELECTR. 2.5V NO WATER
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8. SOFTWARE PROGRAMMING PROCEDURES
8.1 General
The software for the control system of E-Type autoclaves is AS
FOLLWS:
EaEn3WP20 for standard autoclaves.
EaEn3WP20AR for autoclaves designed to operate at high altitude
(above 2500 m.
The software contains a table of parameters of which part of them defines
the autoclave, and part defines the processes in the autoclave. This
document describes parameters and their task in the software.
8.2 Changing Cycle Parameters

Access to the program is achieved by inserting the access code.
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Access code 1 – This access code enables change of the sterilization
time, sterilization temperature and the drying time.
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Access code 11 – changes that may be done by the supervisor.
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Enables to change a few parameters
Access code 33 – changes that may be done by the technician.
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Enables to change all the parameters
To change the parameters listed below, proceed as follows:
a. Select the cycle. el
b. Enable the operation by entering the ACCESS CODE (11).
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c. Set the parameter that has to be modified, by pressing successively
the PROGRAM key.
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d. Set the desired data by means of the UP/DN keys.

e. Pressing the PROGRAM key enters the modified data into memory,
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and moves to the next parameter.

The pre-set parameters values will replace the last default values and
become the updated default values.
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8.2.1 SteTemp – Required sterilization temperature for the process

Entry Code – 1
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Resolution – 1ºC
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Minimum value for the change – 60ºC

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Maximum value for the change – 137ºC

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Cycle 1 2 3 4 5
Set value
Value 134 121 134 121 121
8.2.2 SteTime – Required sterilization time for the process

Entry code – 1
Resolution – 1 minute
Minimum value – 3 minutes
Maximum value – 99 minutes
Cycle 1 2 3 4 5
Set value
Value 3 15 7 20 30
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8.2.3 Heat Standby – Heating elements operation in Standby Mode
Access Code – 1
Resolution – 1
Value – 0 or 1
— If Heat Standby = 0, the heating elements will not
operate in the Standby Mode.
— If Heat Standby = 1, the heating elements will operate in
the Standby mode, in a shoot mode of 1 second on, 59
seconds off.
8.2.4 Dry Time – Required drying time for the process

Entry Code – 1
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Resolution – 1 minute
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Minimum Value – Ø minutes
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Maximum Value – 99 minutes
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Cycle 1 2 3 4 5
Set value Value E, EK 0 0 30 30 0
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model EA, EKA 1 1 30 30 0
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8.2.5 Heat T.O. - Maximum time allowed for the heating stage
(testing)
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After this time, if the system does not enter the sterilization stage,
it will receive a ‘Low Heat’ message and the process will abort.
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Entry Code – 11
Resolution – 1min
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Minimum Value – 20min

Maximum Value – 120 min
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Cycle 1 2 3 4 5
Set value
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Value 60 60 60 60 90
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8.2.6 Ex Mode – The method for exhausting the steam at the end
of the process
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Entry Code – 11
Resolution – 1
Ex Mode
Fast Ex 1
N.A. 2
Slow Ex (Waste) 3
Slow Ex (Liquids) 4
Cycle 1 2 3 4 5
Set value
Value 1 1 1 1 4
17
8.2.7 End Temp - The ending temperature of the process
If at the end of the process the temperature is higher than this
temperature, the process will not end and the door will remain
closed.
Entry Code – 11
Resolution – 1ºC
Minimum Value – 40ºC
Maximum value – 137ºC
Cycle 1 2 3 4 5
Set value
Value 125 121 125 134 95
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8.2.8 Air Temp – Controls the closing of the air valve
Defines the temperature of the chamber’s outlet at which the
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valve closes.
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Access Code - 11
Resolution - 1
Minimum Value
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Maximum Value - 99°C
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Factory pre-set 90°C
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Cycle 1 2 3 4 5
Set value
Value 90 90 90 90 90
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8.2.9 Calib Code – Calibration Code

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This allows entry to the calibration mode.

It must be set on 107 in order to allow the code to be entered.
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Entry Code – 11
Resolution – 1
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Minimum Value – Ø
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Maximum Value – 255

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Cycle 1 2 3 4 5
Set value
Value 100 100 100 100 100
18
8.2.10 Water Time – Time for entering water to the autoclave
This value defines the entry time of the water to the autoclave to
locate the electrode touching the water.
This time will change from process to process and even for
different autoclaves.
When the autoclave is vertical and the defined time is Ø
seconds, the water valve will not open at all.
Entry Code – 11
Resolution – 1 second
Minimum Value – 1 second
Maximum Value – 90 seconds
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Cycle 1 2 3 4 5
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1730 50 50 50 50 50
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2340
30 30 30 30 30
Set value Value 2540
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per 3140 40 40 40 40 40
model
3850
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3870 60 60 60 60 60
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8.2.11 LimitP add – The allowable addition to the maximum
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pressure in every process

If the maximum pressure is 225kpa, the system will not heat
beyond this pressure. If LimitP add will be Ø, the maximum
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pressure will remain 225kpa. If LimitP add equals 10, the

maximum pressure will be 235kpa.
Entry Code – 11
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Resolution – 1kpa
Minimum Value – Økpa
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Maximum Value – 30kpa

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Cycle 1 2 3 4 5
Set value
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Value 0 0 0 0 0
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8.2.12 EA Type – The autoclave contains a drying pump for the Dry
Stage
Access Code – 33
Resolution – 1
Value – 0 or 1
Autoclave contains Drying Pump = 1
Autoclave does not contain a Drying Pump = 0
Cycle 1 2 3 4 5
Set value Value E, EK 0 0 0 0 0
per
model EA, EKA 1 0 0 0 0
19
8.2.13 Req Prs+
This defines the required addition to the sterilization pressure in
kpa.
For example, for a sterilization temperature of 121ºC the
required pressure is 204kpa. Since the system controls the
sterilization process according to pressure and temperature, if
Req Prs+ equals Ø, the system will maintain the pressure at
204kpa. If the value is at 5kpa, the system will be maintained at
209kpa, and so on.
Entry Code – 33
Resolution – 1
Minimum Value – 0kpa
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Maximum Value – 15kpa
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Cycle 1 2 3 4 5
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1730
2340
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Set value Value 7 5 7 5 5
2540
per
3140
model el
3850
9 9 9 9 9
3870
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8.2.14 Auto. Num – Autoclave serial number
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This parameter is used to set the serial number in the facility.

This number enables the operator to identify each autoclave.
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This number is printed on the autoclave’s printout.

Access Code – 13
Resolution – 1
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Minimum Value – 1
Maximum Value – 99
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8.3 Resetting the Autoclave

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Whenever certain data, stored in the back-up memory, must be erased the
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system must be reset, in order to restore the system to normal operation

or for situations that follow:
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— When the machine is operated for the first time or after a long
interruption, and disorders appear in the operations sequence.
— When operation was stopped in the middle of the cycle, as a result of
a power failure or manual stop and the cycle has not been completed.
To reset the system; proceed as follows:
— Turn the main power switch OFF.
— Turn the main power switch ON, while pressing the SEL. CYCLE
key, until the program parameters are displayed.
After resetting the autoclave, the autoclave is in stand-by mode
20
9. REPLACEMENT OF COMPONENTS
9.1 Safety Tests after Repair
ATTENTION!
After every repair or dismantling the enclosure, the autoclave should
pass two safety electrical test by the Service Engineer. The following
shall be performed:
1. Enclosure Leakage Current Test.

Every autoclave should pass this test as follows:
1. Remove the outer cover (see para. 9.2 “Dismantling the Outer
Covers of the Autoclave”).
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2. Disconnect receptacle from JP3.
3. Remove all fuses
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4. Connect the electrical cord to the autoclave.
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5. Turn on the circuit breaker.
6. Short-circuit the L and N pins on the cord's plug.
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7. Connect the Short-circuit pins to the L pole on the Megger.
8. Connect the earth pins to the earth pole on the Megger.
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9. Impose an electrical potential of 500-1000V on the tested
autoclave. The insulation resistance should be at least 2 MΩ.
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The test is successful if there was no leakage.
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2. Protective Earth Impedance Test

1. Connect the grounding pin of the power cord plug to one pole of
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an Ohmmeter.
2. Connect any other metallic part (preferable – the metallic part of
the locking screw) to the second pole of the Ohmmeter.
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3. The resistance should not exceed 0.3 Ω.

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After performing these tests, the Service Engineer should complete and
sign the Work Order.
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21
9.2 Dismantling the Outer Covers of the Autoclave
Caution!
Before starting, disconnect the instrument from the power source and
ensure that there is no pressure in the autoclave.
Allow the autoclave to cool before removing outer covers.
1. Remove the screws holding the rear cover (1).
2. Remove the screws holding the cover to the base (2).
3. On EA and EKA models dismantle the air filter from the service
opening cover (3).
3.1. Remove the screws holding the filter cover (on EA, EKA).
4. Remove the grounding wires from the cover.
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5. Pull the cover upwards.
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9.3 Replacing the Safety Valve
Caution!
Before starting, be sure that the electric cord is disconnected and that
there is no pressure in the autoclave.
Note:
These instructions are valid for both, PED and ASME type safety
valves.
1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer
2. Remove the water reservoir cover.
3. Unscrew the safety valve and remove it from the safety valve base.
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4. Replace the valve with a new safety valve (install an original only!).
use Teflon tape for sealing the thread.
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5. Perform one cycle and verify that the valve operates correctly.
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ASME approved Type
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CE marked Type
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9.4 Replacing the Air Jet
Caution!
3. Remove the water reservoir silicon gasket.
4. Unscrew the air Jet with a 10 mm wrench and remove it from the
safety valve base.
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5. Replace the valve with a new air Jet (install an original only!). use
Teflon tape for sealing the thread.
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6. Test any autoclave cycle to verify that the valve operates correctly.
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AIR JET
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9.5 Replacing the Air Relief-safety relief Valve block
Caution!
In case the water reservoir is deeply contaminated (soil, lime stone.

etc.) it is recommended to replace the entire unit.
3. Remove the water reservoir silicon gasket.
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4. Unscrew and remove nut (1) with a ½” wrench.
5. Remove angle 1/8”-1/4” (2) from the relief valve base.
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6. Unscrew and remove nut (3).
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7. Remove the air-relief-safety valve block (4).
8. Install the new unit using Teflon tape for sealing the thread.
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9. Perform one cycle and verify that the valve operates correctly.
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9.6 Replacing the electronics board (control panel)
Caution!
Make sure that the power cord is disconnected!
If the electronic box was damaged by any liquid that entered the box, do
not attempt to replace it. In this case only the factory technicians may
repair the autoclave.
2. Remove the two screws that connected the plastic panel with the
digital electronic board to the autoclave (2).
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3. Disconnect the flat cable from JP1-DIG-T2 to JP1 ANL-T2 (4).
4. Disconnect the flat cable of communicator from P1-ANL-T2 (6).
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5. Disconnect the grounding cable shoe (5).
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6. On autoclave models 2340 and 2540 disconnect the main switch.
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7. Remove the plastic panel, including the electronics board (control
panel), from the autoclave.
8. Disconnect the control panel from the plastic panel and replace it
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with a new one.
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9.7 Replacing the Electronics Box
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Caution!
Make sure that the power cord is disconnected!
If the electronic box was damaged by any liquid that entered the box, do
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not attempt to replace it. In this case only the factory technicians may
repair the autoclave.
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2. Remove two screws from the bottom side and from the top (1, 3).
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3. Disconnect all the electric system connectors from the electronics

base (including the MPX connectors).
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4. Remove electronics box and replace with new one.

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5. Re-assemble the instrument. Verify that the grounding connections

are connected correctly.
6. Test any cycle and verify that the autoclave operates as required.
26
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Electronic box: 1730
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Electronic box: 2340/2540
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Electronic box: 3140/3850/3870

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9.8 Replacing Heating elements
Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.
2. Remove the insulation.
3. Remove the heating element tightening bolts (1).
4. Release the two terminal wires from the heating element.
5. Replace the heating element (s)
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5.1 Verify that the upper thermo-couple tube is connected to the
upper (cut-off) thermostat and that the lower thermo-couple tube
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is connected to the lower (safety) thermostat.
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6. Ensure that the heating element strap is well tightened to the
autoclave body, ensuring proper heat dissipation from the heating
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element.
7. After replacing one or more heating elements run a cycle and verify
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that it operates as required.
8. Retighten the fixing screws of the heaters. This operation is done
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with the autoclave hot, but with the power cord disconnected from
the power outlet and autoclave door open, to ensure that the chamber
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is not pressurized.
9. Re-assemble the autoclave insulation and cover.
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29
9.9 Replacing the Temperature Safety Thermostat
The autoclave is supplied with a temperature thermostat, which protects
the heaters and autoclave against overheating, during the dry cycle.
This device reconnects automatically when the chamber cools down.
Caution
The temperature safety thermostat is located on the lower side of the fuse
and socket panel on the rear of the autoclave.
1. Remove the rear cover.
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2. Loosen the heating band.
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3. Unscrew the thermostat and replace it with a new one.
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4. Perform any dry cycle to verify that the temperature safety
thermostat disconnects the heating units.
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(ON EA, EKA MODELS)

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9.10 Replacing the Cut-Off Thermostat
This thermostat cuts out power to the autoclave, in the event that all other
safety means do not function.
For example: If the safety thermostat is defective and the temperature
continues to rise, then the cut-off thermostat cuts out the power to the
autoclave. In order to restart the operation press the Reset Button. If the
autoclave is operated according to the instructions, and the thermostat
again cuts out, the Cut-Off Thermostat must be replaced.
Caution
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The Cut-Off Thermostat is located on the upper side of the fuse and
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socket panel on the rear of the autoclave.
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2. Loosen the heating band.
3. Unscrew the thermostat and replace it with a new one.
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(ON EA, EKA MODELS)

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9.11 Cleaning and Replacing the Water Level Electrodes
The water level electrode is located at the rear bottom area of the
chamber.
9.11.1 Replacing
Caution
Before starting, disconnect the instrument from the power
source and ensure that there is no pressure in the autoclave.

2. Disconnect the wire from the electrode connection.
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3. Open the nut that tightens the electrode.
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4. Insert a new electrode and tighten the fixing nut to avoid
leakage.
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5. Reconnect the wire to the electrode.
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6. Test the unit.
9.11.2 Cleaning
1.
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Pull out the trays and tray holder.
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2. Clean the electrode tip.
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3. Test the unit.

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Water level electrode assembly

Cat No. CMT196-0004
32
9.12 Replacing the Drain Valve
Caution!
2. Disconnect the drainpipe from the valve, using a 9/16” wrench.
3. Remove the nut (3) and the “ring for drain valve” (2).
4. Remove the drain valve (1) from the panel.
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5. Install a new valve according to the drawing below.
6. Verify that there is no leakage.
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CMT240-0020 CMT240-0003 VLV170-0066

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Item Cat No.

1 GAS082-0020
2 GAS082-0021
33
9.13 Replacing the Pressure Gauge
Caution!
ensure
that there is no pressure in the autoclave.
9.13.1 Models 2340, 2540

1. Remove the door cover (see para. 9.20 “Dismantling the
Autoclave’s Door Cover”).
2. Remove the pressure gauge from the door.
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3. Install the new pressure gauge using Teflon tape for
sealing the thread. Verify that the gauge’s tube does not
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protrude from the door inner surface.
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4. Operate the autoclave and verify that there is no leakage.
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5. Install the door cover.
9.13.2 Models 3140, 3850, 3870
The gauge is located in adjacent to the electronic box
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1. Remove the autoclave cover (see para. 9.2 “Dismantling
the Autoclave’s Outer Covers”).
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2. Remove the pressure gauge.
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3. Install the new pressure gauge using Teflon tape for

sealing the thread.
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4. Reassemble the electronic box and the control panel.

5. Reassemble the autoclave’s cover.
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6. Operate the autoclave and verify that there is no leakage.

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9.14 Replacing the Locking Solenoid
Caution!
1. Remove the door cover.
2. Disconnect the wires from the connector.
3. Unscrew the tightening nut (cat. No. CMV100-0002 or
CMT201-0005 as appropriate).
4. Remove the pin, the spring and the solenoid.
5. Replace the damaged items and reinstall according to drawing
below.
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6. Operate the autoclave and verify that the pin is retracted when the
cycle reaches “stand-by” stage.
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For models
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1730, 2340, 2540
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For models
3140, 3850, 3870
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9.15 Replacing the Printer
9.15.1 DPU20 Printer

Caution!
source.
the Outer Covers of the Autoclave”).
2. Disconnect the connector of the flat cable (1) connecting
the electronic box to the printer (2).
3. Unscrew the two screws (3) attaching the fastening
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bracket (4) to the printer.
4. Remove the printer and insert the new one.
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5. Assemble the fastening bracket to the printer with the two
screws (2) and verify that it "sits" firmly in its seat.
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6. Connect the flat cable (1) to the printer.
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7. Verify connection of power by performing a self-test.
8. Run a cycle and verify that the printer operates correctly.
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No. Cat. No. Description

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1 WIR040-0070 Cable, Flat, Printer, DPU20, 25CM, 34P

2 THE002-0005 Printer, DPU-20, Seiko
3 BOL190-0144 Screw, printer tightening
Supplied with Fastening bracket
4
the printer
36
9.15.2 DPU30 Printer
Caution!
source.
the Outer Covers of the Autoclave”).
2. Disconnect the connector of the cable (1) connecting the
electronic box to the printer (2).
3. Unscrew the two screws (3) attaching the fastening
bracket (4) to the printer.
4. Remove the printer.
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5. Set the dip switches on the new printer, located on the
back side of the printer, as follows:
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1, 2, 3, 4,
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up down up down
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6. Insert the new printer into its frame.
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7. Assemble the fastening bracket to the printer with the two

screws (2) and verify that it is placed firmly.
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8. Connect the (1) cable to the printer.

9. Verify connection of power by performing a self-test.
10. Run a cycle and verify that the printer operates correctly.
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1
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2
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No. Cat. No. Description

1 CTP201-0127 Cable, Printer, DPU-30, 30cm, 34p
2 THE002-0022 Printer, DPU-30, Seiko
3 BOL190-0144 Screw, printer tightening
Supplied with Fastening bracket
4
the printer
37
9.16 Replacing the Door Switch
Caution!
1. Take off the autoclave cover (see para. 9.2 “Dismantling the Outer
Covers of the Autoclave ").
2. Disconnect the wires (1), (3) from the door microswitch (2).
3. Remove the microswitch and replace it with a new one.
4. Reconnect the black ground wire (3) to the microswitch.
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5. Test the connection with an ohmmeter. Connect the ohmmeter to the
common terminal of the microswitch and chassis ground. In the
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“door open” position the ohmmeter should show no continuity and in
“door close” position the ohmmeter should show a complete circuit.
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5.1 If it fails the test then check that the ground wire is connected to
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the correct terminal. If it is then replace the microswitch.
5.2 If it passes the test then connect the green wire from the
electronic box to the common terminal (1) of the switch
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6. Reassemble the autoclave cover.
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3
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9.17 Cleaning water inlet strainer
Caution!
Before proceeding, make sure that the electric cord is disconnected and
1. Remove the cover of the autoclave.
2. Drain the water from the water reservoir.
3. Remove the water filter from the silicon tube.
4. Open the filter by unscrewing the two filter parts.
5. Clean the filter by flushing it under running water for a few minutes.
6. Replace the filter parts and reconnect it to the silicon tube.
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7. Open the water valve.
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Water Reservoir Filter (FIL175-0020)
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9.18 Replacing the circuit breaker
Caution!
Before starting, disconnect the instrument from the power source.
2. Disconnect the wires from the circuit breaker.
3. Remove the four screws connecting the circuit breaker to the panel
(1).
4. Replace the circuit breaker with a new one.
5. Reconnect the electrical wires.
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6. Reassemble the cover.
7. Turn on the autoclave and verify it operates correctly.
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8. Move the circuit breaker’s lever to the “tripped” position and verify
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that the autoclave turns off.
Make sure that the correct circuit breaker is installed as marked in
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para. 9.19 (Fuses and Circuit Breaker Data)!
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9.19 Fuses and Circuit Breaker Data
AUTOCLAVE TYPE
DESCRIPTION E EA EK EKA
120V 230V 120V 230V 120V 230V 120V 230V
1730
Circuit breaker (A) 15 10   15 10  
Air pump fuse (A)        
Water pump fuse (A)        
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2340/2540
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Circuit breaker (A) 15 10 15 10  15  15
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Air pump fuse (A)   3.15 1.25    1.25
1.25 1.25 1.25 1.25  1.25  1.25
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Water pump fuse (A)
3140/3850/3870
Circuit breaker (A) 
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Air pump fuse (A)    1.25    
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Water pump fuse (A)  1.25  1.25    
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The drawing below refers to models EKA, EA. Models E, EK do not have an
air pump fuse. Model 1730 does not have any fuse.
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9.20 Replacing the water pump
Caution!
Before starting, disconnect the instrument from the power source.
2. Disconnect the wires from the pump
3. Empty the water reservoir.
4. Disconnect the piping from the pump.
5. Remove the pump from the rubber shock absorbers.
5.1 If the rubber shock absorbers are damaged, replace them. Note
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that on models 2340/2540 the shock absorber’s bases are
pointed outward and on models 3140/3850/3870 they are
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pointed inward.
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6. Replace the damaged pump with a new pump.
7. Reconnect wiring and piping.
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8. Reassemble the cover.
9. Turn on the autoclave and verify it operates correctly.
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6 6
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2340/2540 3140/3850/3870
No. Description 2340/2540 3140/3850/3870

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Pump, Water, EX7, 230V 50/60HZ,

1 PUM055-0006 PUM055-0006
Ulka
2 Rubber shock absorber SKR203-0006 SKR203-0006
Hose adaptor, male, elbow, 1/8BSP,
3 FIT100-0806 FIT100-0806
for 6 mm Hose.
4 Screw  BOL194-0342
5 Nut, Hex, Flange, 1/4NC  NUT192-0155
6 washer NUT193-0347 NUT193-0276
7 Rivet, Dome Head, Aluminum, 4x14 BOL194-0331 
42
9.21 Replacement of the Door Cover
Caution:
Before starting, be sure that the electric cord is disconnected from the
power source and that there is no pressure in the autoclave chamber.
1. Unscrew the four screws attaching the door cover and remove the
door cover. Since the screw pressing the door microswitch includes
two washers and a spring, be aware not to lose them.
2. Reassemble the new cover.
3. Insert screw (1) until dimension A is approximately 15 mm.
3.1 Please note that on model 3140 two washers (2) are placed
between the spring (4) and the door.
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4. Perform final adjustment of the screw as follows:
4.1 While the autoclave is disconnected from electricity turn on the
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circuit breaker.
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4.2 Connect the electrical plug to a multi-meter.
4.3 Press the microswitch and verify that the microswitch functions
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as required.
4.4 Close the door and verify that the microswitch operates.
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4.5 If the microswitch does not operate unscrew the screw one turn
counter- clockwise and check per para. 4.4. Repeat until
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microswitch operates.
4.6 Connect the autoclave to electricity.
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4.7 Close the door until the microswitch indicates that the door is
closed. Operate the autoclave and verify that there is no steam or
pressure leak.
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4.8 If there is steam leak, stop the autoclave’s operation, reduce

steam pressure, open the door and turn the screw one turn
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clockwise and check per para. 4.7. Repeat until leakage ceases.
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5 A
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2
1
3 3
4
No. Description Model Cat. No. No. Description Model Cat. No.
2340, 2540 BOL191-0032 3 washer All models ELE036-0009
1 screw 1730, 3140
BOL191-0091 4 spring All models SPR177-0012
3850, 3870
2340, 2540 BOL191-0033 1730 POL065-0001
3140 BOL191-0115 2340, 2540 POL066-0002
2 screw 5 door cover
1730, 3850, 3140 COV314-0001
BOL191-0140
3870 3850, 3870 POL065-0003
43
9.22 Replacing the Locking Device
Caution:
Before starting, verify that there is no pressure in the autoclave
chamber.
1. Remove the security ring (9) using a special tool.

2. Remove pin (6).
3. Remove locking device. Take care not to lose the Teflon disk (10).
4. Reassemble the new locking device.
5. Insert the pin (6).
6. Reassemble the security ring (9).
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CLOSING DEVICE
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No. Description No. Description

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1 Bushing 6 Door locking device pin

Door tightening bolt
2 7 Bakelite handle
assembly
3 Locking screw housing 8 Closing bridge “c” clip
4 Locking base 9 Cotter pin
5 Locking housing axe 10 Teflon disk
44
9.23 Validation
Caution!
Before starting the preparations for the validation, disconnect the
instrument from the power source and ensure that there is no pressure
in the autoclave.
The validation port is located on the autoclave's door, behind a plastic

plug inserted in the door cover.
1. Remove the plastic plug from the door cover.

2. Unscrew the validation plug from the door.
3. Attach the validation adapter to the validation port. The 1/4" BSP
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thread of the validation port matches the thread of the adapter.
4. Perform the validation according to EN554 or the appropriate
o
Pharmacopea.
.c
5. After completing the validation, reassemble the validation plug. Use
Teflon tape on the plug's thread to assure sealing. Tighten the plug
an
carefully to avoid damage to the door.
el
id
ha
ng
ha
.s
w
w
w
45
9.24 Emergency Door Opening
Caution!
In order to facilitate the initial installation, the door locking position is

taped in this retracted position at the factory. On completion of all
installation activities this tape must be removed. If for any reason the
door locking mechanism is permanently locked, it is possible to open the
door and provide access for eventual repairs to the locking mechanism.
The swing bolt has a drilled opening located in the lock catch. By
pushing the piston back with a 2mm. pin, the swing bolt may be turned
m
another 3/4 turn until the position catches again. Repeat these operations
until the bolt can be swung away and the door opened.
o
.c
an
el
id
ha
ng
ha
.s
w
w
w
46
10. IN-OUT TEST
Before performing any trouble shooting on the autoclave, perform an “in-out
test”. In this test the technician tests all the components of the system as follows:
1. Turn on the autoclave and immediately press the Up button until “IN-OUT
TEST” is displayed.
3. Release the button.
4. To proceed, press the UP button. Each time the UP button is pressed the test
advances one step, and the tested component is displayed on the display.
5. When a solenoid is tested, verify that it is activated, by touching it with a
screwdriver. If the solenoid is magnetized – it is activated.
6. After completing the “in-out test” “Press Up” will be displayed. If you wish
to repeat the test - press “UP” and if you wish to exit – press “STOP”.
m
DISPLAYED
o
ITEM ACTIVATED REMARKS
NOTICE
.c
Heaters ON Heating Elements Heating elements are activated.
Water inlet valve andWater inlet valve is open and
an
Water ON
water pump ULKA water PUMP operates.
Exh ON Exhaust valve el Exhaust valve is open
On models EA, EKA only dry
Dry Vlv ON Dry valve
valve is open.
id
On models EA, EKA only dry
Dry Pmp ON Dry valve and air pump valve is open and air pump
ha
operates.
Air Vlv ON Air valve Air valve is open.
ng
Door locking solenoid is

Door Lock On Door locking solenoid
activated.
ha
Thermost is in “connected”
Thermostat “0”
position
Safety thermostat
Thermost is in “disconnected”
Thermostat “1”
.s
position
Electrode tip sort circuited
w
E0 Water level electrode. with the chamber. Simulates

Displayed together with water in chamber
w
Thermostat and with Electrode tip disconnected

E255 Float Sw. from the chamber. Simulates
w
no water in chamber
Float Sw “0” Float switch Float switch senses water
(move the float switch
and verify that it Float switch does not sense
Float Sw “1”
operates) water
Door Sw “0” Door switch Door switch closed
(Press and release the
Door Sw “1” door switch and verify Door switch open
that it operates)
47
11. TROUBLESHOOTING
11.1 Displayed Messages and Reference to Trouble Shooting
Message Refer to trouble shooting section
Para. 11.2 Para. 11.3.1Para. 11.3.2 11.4 11.5
Low Temp. 1 23, 28
Low Heat 1 4, 5, 18, 24 3
1, 5, 13, 14,
m
High Temp. 1 2, 5 1
24, 28, 29
5, 13, 14,
o
Low Pres. 24, 27, 28, 2, 4, 5 3
.c
29
5, 19, 24,
an
High Pres. 1
26, 28
Add Water 7 el 11, 34

id
Door Unlock 2, 32
ha
3, 8, 10, 13,
Low Water 1, 2, 3 14, 30, 34, 2, 5 1, 2
35, 36
ng
ha
.s
w
w
w
48
11.2 Pre-process malfunction
Symptom Possible cause check-up and tests Corrections
1. No response when the

w 1.1 Check the power cord and the connections 1.1 Replace damaged cord or repair faulty
system is turned on w at the autoclave input. connections.
1.2 Check the cut-out thermostat. 1.2 Reset cut-off.
w If operation continues after resetting the cut-
out. find out what caused the thermostat to
switch-off.
1.3 Check the circuit breaker. If it tripped, there 1.3 Return the circuit breaker lever to the “ON”
.s
is a short-circuit. position after fixing the cause for the short
1.4 Check the fuse of the power supply. If the circuit.
ha
fuse is blown, check if one of the valve coils 1.4 Replace the blown fuse after fixing the cause
or one of the electronic boards causes a short for the short circuit.
circuit.
ng
1.5 Check the AC voltages.
49
— The input supplies voltage at the
control system - See Electrical Wiring
ha
Diagram.
— Switch off the power of the unit.
id
— Set the multitester on the AC voltage
measuring range.
— Connect the negative probe at pin 3 to
el
AC-INPUT connector and the positive
probe to pin 1 or 2 on AC-T1 board.
an
— Turn on the power. The indication of
the instrument must be the same as the
power network voltage. if not:
.c
 Main power switch\Rocker switch
contacts may be loose.
o  Fasten contacts.
m
 Electrical power source may be
faulty.  Restore power source.
1. (cont.) w — It is possible that the dual power

supplies outputs 12V, but the 5V
w circuit is faulty. To identify the faulty
item proceed as follows:
w — Check the connection between the two — Fix connections.
electronic boards ANL-T2 and DIG-
T2.
— Check the cable, which transfers the — Replace faulty cables.
.s
voltage from the AC-T1/JP2
connector to the power supply.
— Check the input voltage of the electric
ha
box, at the AC-INPUT connector, on
the AC-T1 board/JP3.
ng
— Check if there is no short-circuit at the — Replace faulty connector.
50
AC-OUTPUT connector on the AC-
T1 board (JP2).
ha
— Check if there is no short-circuit at the — Replace faulty connector.
input connector (JP3) or at the output
connector (JP5) on the ANL-T2
id board.
1.6 Check the DC voltages supply to the system.
 Check main power switch.
el
1.6.1 Check the grounding
— Plug connector 26 pin FLAT of the  Replace faulty power switch
an
test board into connector JP5 mounted
on board ANL-T2.
— Connect the negative probe of the
.c
multitester to TP1 on the test board.
o m
1. (cont.) w — Check with the positive probe of the

multitester the voltage at different
w grounding points of the autoclave, on
the ANL-T2 and DIG-T2 boards, on
w the enclosure of the electric box and
the main grounding screw of the
machine.
The voltage differences must be less
.s
than 5mV.
Higher voltage may indicate that ANL-
T2 board fastening screws are loose or that — Tighten loose screws.
ha
the power supply cable is loose.  Reconnect grounding cable.
1.6.2 Check the 12VDC voltage.
ng
— Connect the negative probe of the
51
multitester to TP1 (GND).
— Connect the positive probe of the
ha
multitester to TP3. The indication of
the instrument must be 10.8-12.5V.
id
 If indication is not as specified,
disconnect the output connector of the
power supply. If the right value is
el
achieved ther is a short circuit.
 Identify and locate the short circuit.
an
If instrument indication is below or  Repair or replace the faulty item.
above specified range the power
.c
supply is faulty.  Replace faulty power supply.
1.6.3 If neither 12V nor 5V voltages are output: 
o
— Check the voltage transfer to the power m
supply through the connector JP2
on the AC - T1 board.
1. (cont.) w 1.6.4 Check the 5VDC voltage. 1.6.4 calibrate voltage to 2.2V by adjusting the
— Connect the negative probe of the internal potentiometer. This operation must
w multitester to TP1 (GND). be done with great care to avoid electrical
— Connect the positive probe of the shock.
w multitester to TP2. The indication of
the instrument must be 4.9÷5.3V.
— Check if the fuse of the power supply — Replace faulty coil and reset fuse.
is blown. It is possible that one of the
.s
valve coils or the electronic board cause a
short circuit.
ha
— Disconnect the power from the AC-
T1 board/connector JP2, and
switch on the unit. If in no-load
ng
condition the power supply delivers
52
12V and 5V voltages, it can probably
be that there is a problem on one of
ha
the boards, one of the inputs or
outputs.
id
— Connect the AV-T1/JP2 connector back
to the board and disconnect the
connectors JP6 (inputs), JP5 (outputs),
el
pressure sensor.
— Reapply the power from the ANL-T2
an
board.
— If the voltages 12V and 5V reappear, — Replace faulty unit.
the problem is one of the external
.c
elements connected to the system
(valves, sensors, etc.).
o m
— If voltages 12V and 5V do not appear, — Replace faulty board.
one of the boards is damaged.
Disconnect board DIG-T2 and check
board ANL-T2.
2. System is on and display is

w 2.1 If the other functions are OK, the display is 2.1 Replace the DIG-T2 board
not lit. probably damaged.
w
w
3. System on and erroneous 3.1 DIG-T2 board is faulty. 3.1 Replace DIG-T2 board.
or fragmented digits.
.s
ha
4. No response from one of 4.1 Keyboard is faulty. 4.1 Replace the keyboard.
the keys. 4.2 DIG-T2 board is faulty. 4.2 Replace the DIG-T2 board.
ng
53
5. The displayed readout for 5.1 Check if the displayed value is near the 5.1 Calibrate sensor and check calibration
the atmospheric pressure, atmospheric pressure. accuracy during the operation.
ha
when the door of the 5.2 If the displayed value is significantly 5.2 The sensor is faulty. Replace sensor.
chamber is open, does not different from the atmospheric pressure
id
probably that there is a problem with the
conform to the actual
pressure measuring.
absolute pressure.
el
6. Pressing the START key 6.1 Incorrect reading of the door switch position 6.1 See symptom s 32 in para. 11.3.2.
does not start the process,
an
despite the door is closed. .c
7. Pressing the START key 7.1 Incorrect reading of the reservoir float switch
o 7.1 See symptom s 34 in para. 11.3.2.
does not start the process position. m
and the error message
ADD WATER is displayed
despite the water reservoir
being full.
11.3 In Process Malfunction
Water Inlet Stage
w
w
1. If there is any malfunction 1. Press door switch while the door is open and
related to inlet water
w simultaneously press START pus-button.
quqntity (Low Water, High Message Water inlet will appear on the
display and water enters the chamber until it
.s
Temp, L;ow Press or Low
reaches the grove adjacent to the door. On
Heat), check the automatic
this point the water must stop inserting the
water filling.
ha
chamber.
If the autoclave does not operate as described
above, proceed as follows:
ng
2. The water inlet phase is 2.1 Incorrect reading of the water sensing 2.1 See symptom s 29 in para. 11.3.2.
54
short and the water level in electrode,
2.2 Programmed interval after the electrode 2.2 Increase the Program interval. Add 5-10
ha
the chamber is low.
senses water surface is very short.
id seconds to the water inlet.
3. The water inlet time is 3.1 Probably water piping or valve is clogged. 3.1 Clean the piping or the valve.
prolonged and the quantity This leads to a long filling time,
el
of water is not acceptable.
an
.c
o m
4. Water does not enter

w Operate the autoclave. Open the door while in
chamber during “FILL “water inlet” stage. If no water enters the
WATER” stage. chamber, there is no water in the reservoir and
w
display indicates that there is water:
4.1 Float is stuck. Check if heat exchanger 4.1 Relocate heat exchanger and release float
w moved and prevents the float from moving or or clean the float.
if float is stuck due to dirt.
4.2
.s
Float is faulty. 4.2 Replace float.
There is water in the reservoir and the display
indicates that there is water. Despite this, water
ha
does not enter the chamber.
4.3 No voltage at solenoid input.
4.3 Fix disconnection.
Verify command at Tewst Point TP9 from
ng
electronic box.
55
4.4 solenoid faulty.
4.5 Water inlet pipe is clogged. 4.4 Replace plunger or complete solenoid.
ha
4.6 Water inlet valve (21) is faulty. 4.5 Clean water inlet pipe
4.6 See symptom s 11 & 13 in para. 11.3.2.
id
Replace water inlet valve.
4.7 Valve’s solenoid is faulty. 4.7 Replace plunger or complete solenoid.
4.8 Air release valve (41) is faulty.
el
4.8 Replace air release valve.
an
.c
o m
Heating Stage
1. Process fails while w 1.1 The problem is the incorrect reading of the 1.1 See symptoms 22, 24 and 25 in para. 11.3.2.
initiating the heating stage. temperature sensor.
message HIGH TEMP is w
displayed. w
2. Message DOOR UNLOCK 2.1 The pressure in the chamber rises during the 2.1 Close the door more tightly or set the door
is displayed during the heating stage and is pressing on the door. If switch more steadily.
the door switch is lightly pressed it could be
.s
heating stage, although the
door is closed. turned off.
ha
3. LOW WATER message is 3.1 The process fails if the electrode is above the 3.1 If amount of water is not correct, clean the
displayed during the water surface and the safety thermostat electrode and set the water level
heating stage and process switches off.
ng
fails. Check if the amount of water in the chamber
56
is over 350cc.
3.2 If the water quantity remains insufficient, the 3.2 See symptom 29 in para. 11.3.2.
ha
problem is a wrong electrode signal.
3.3 Process fails despite correct quantity of 3.3 The thermostat must be set at a higher
water.
id switching point and the time after the
electrode touches the water be prolonged.
3.4 Presence of dirt inside the water inlet valve 3.4 Clean or replace water inlet valve and
el
may cause slowdown of the flow. exhaust valve.
4. Message LOW HEAT is 4.1 The heating time is very long and the heating
an
displayed during the rate is normal.
heating stage. 4.1.1 Excess quantity of water in the 4.1.1 Clean or replace electrode.
.c
chamber due to dirty electrode, o
loose electrode connections or
faulty electrode.
m
4.1.2 Excess quantity of water in the 4.1.2 Level autoclave.
chamber due to un-levelled
autoclave.
4.2 Heating elements damaged. 4.2 See symptom 18 in para. 11.3.2.
5. Process fails on HIGH

w Generally these problems are a result of the
TEMP, LOW TEMP, incompatibility between temperature and
HIGH PRES, or LOW
w pressure.
PRES during the 5.1 Insufficient quantity of water in the chamber 5.1 Fix electrode or replace valve.
due to short circuit electrode or faulty inlet
sterilisation stage.
w valve.
5.2 The air trap jet is clogged, the air elimination 5.2 Replace air trap.
is insufficient.
.s
5.3 One of the sensors is defective. 5.3 Pinpoint the pressure sensor (See symptoms
26 & 27 in para. 11.3.2.) or the temperature
sensor and replace the defective sensor.
ha
6. The fast exhaust operation 6.1 Exhaust valve is faulty or pipe is clogged. 6.1 Replace exhaust valve or clean pipe.
ng
is too slow.
57
7. The dry operation is not 7.1 The autoclave is over loaded. 7.1 Reload the autoclave as instructed.
7.2 Check if the thermostat switches is off at a 7.2 Change setting of thermostat.
ha
effective.
very low temperature.
7.3 Check if the upper exhaust valve is open. 7.3 See symptoms 8 & 9 in para. 11.3.2.
id
7.4 Check if the pump is OK (models EA, EKA 7.4 See symptoms 20 & 21 in para. 11.3.2.
only)
7.5 Check if the dry valve is open (models EA, 7.5 See symptoms 14 & 15 in para. 11.3.2.
el
EKA only)
7.6 Check if the air filter is clogged (models EA, 7.6 Replace air filter.
an
EKA only).
.c
o m
8. Exhaust valve is always

w The problem may be a mechanical failure of the
open. valve, the valve driver located on ANL-T2
board or the control circuit on board DIG-T2.
w
8.1 Exhaust valve is stuck. 8.1 Replace faulty valve.
8.2
w check tp8. If the voltage is higher than 4V and 8.2 Replace the board.
there is control signal to the valve, DIG-T2
board is faulty.
.s
If the voltage is 0VDC the valve is open, the
problem is not the control circuit but some other
element of the system.
8.3 Fix the connections.
ha
8.3 Check the connection between the connector
JP5/4 and the valve.
8.4 The valve must be fixed or replaced.
8.3 Remove the cover protecting the terminals of
ng
the coil and check the voltage when the
58
solenoid is connected. If the valve is open
despite the coil voltage less than 2V, there is a
ha
mechanical problem.
8.5 If all items checked above conform to
id 8.5 Replace ANL-T2 board.
requirements, ANL-T2 board is faulty.
9. Exhaust valve is always The problem may be caused by the mechanical
el
closed. part of the valve or the driver located on board
ANL-T2 or the control circuit on board DIG-T2.
an
9.1 Check TP8. If the voltage is constantly 9.1 Replace board DIG-T2.
0VDC, while the valve must be open, then
.c
the problem is on the DIG-T2 board.
9.2 Check the connection between connector
o
9.3 Check the coil input voltage with the 9.3
m
Replace the solenoid. If this does not help,
solenoid connected to the valve. If the repair the mechanical part of the valve or
voltage is higher than 10VDC and the valve replace the valve.
does not open, the solenoid or the mechanical
part of the valve are faulty.
10. Water valve is always The problem may be caused by the mechanical
closed. part of the valve, the solenoid, the driver on
ANL-T2 board or the control circuit on DIG-T2.
w 10.1 Check the solenoid coil input voltage with the 10.1 Replace the solenoid. If this does
solenoid connected to the valve. If the valve is not help, repair the mechanical part
w closed despite the voltage being higher than of the valve or replace the valve.
10V, the problem could be the solenoid or a
mechanical problem at the valve.
w 10.2 Check the connection between connector 10.2 Fix the connections.
10.3 Replace board DIG-T2.
.s
10.3 Check TP9. If the voltage is constantly 0VDC
while the valve must be open, DIG-T2 board
is faulty.
ha
10.4 If all items checked above conform to 10.4 Replace ANL-T2 board.
ng
11. Water valve is always open The problem may be caused by the mechanical
59
part of the valve, the solenoid, the driver located
on the ANL-T2 board or the control circuit on
ha
the DIG-T2 board.
11.1 Water valve is stuck 11.1 Replace faulty valve.
id
11.2 Check TP9. If the voltage is higher than 4V, 11.2 Replace the board.
the control of the valve is OK, and board
DIG-T2 is faulty.
el
If the voltage is 0V and valve is open, the
problem is not the control circuit but other
an
elements of the system.
11.3 Check the connection between connector 11.3 Fix the connections.
.c
11.4
o
Check the solenoid coil input voltage with the 11.4  Replace the solenoid..
solenoid connected. Remove the cover that
m  Repair or replace the valve.
protects the terminals of the coil. If the valve
is open despite the voltage being less than
2VDC, there is a mechanical problem.
12. Air valve is always closed. The problem may be the mechanical part of the
valve, the solenoid, the driver on ANL-T2 board
w or the control circuit on DIG-T2 board.
12.1 Check TP7. If voltage is constantly 0V at the 12.1 Replace board DIG-T2.
w stage when the valve must be open then DIG-
T2 board is faulty.
w 12.2 Check the connection between connector 12.2 Fix the connections.
12.3 Check the voltage coming to the solenoid coil 12.3 Replace the solenoid. If this does not
while the solenoid is connected to the valve. solve the problem, repair or replace the
.s
If the valve is closed despite the voltage being valve
higher than 10VDC, the solenoid is faulty, or
ha
there is a mechanical problem with the valve.
ng
13. Air valve is always open. The problem could be the mechanical part of the
60
valve, the driver located on ANL-T2 board or
ha
the control circuit on DIG-T2 board.
13.1 Air valve is stuck. 13.1 replace faulty valve.
13.2 Replace board DIG-T2.
13.2
id
Check TP7. If the voltage is higher than
4VDC and there is a control signal to the
valve, the problem is on DIG-T2 board.
el
If the voltage is 0VDC and the valve is open,
the problem is not the control circuit but one of
an
the other elements of the system.
.c
13.4 Check the voltage at the solenoid coil, while
o 13.4 Repair or replace the valve.
the solenoid is connected to the valve, by
removing the cover which protects the
m
terminals of the coil. If the valve is open
despite the voltage being lower than 2VDC,
there is a mechanical problem with the valve.
14. Dry valve is always open The problem may be with the mechanical part of
(models EA, EKA). the valve, the solenoid, the driver on ANL-T2
w board or the control circuit on DIG-T2 board.
14.1 Dry valve is stuck. 14.1 Replace faulty valve.
w 14.2 Check TP10. If the voltage is higher than 14.2 Replace board DIG-T2.
4VDE and there is a control signal to the
valve the problem is on DIG-T2 board.
w If the voltage is 0VDC and the valve is open, the
problem is not the control circuit but one of the
.s
other elements of the system.
14.3 Check the connection between connector
14.4 Repair or replace the valve.
ha
14.4 Check the solenoid coil input voltage while
the solenoid is connected to the valve, by
removing the cover that protects the terminals
ng
of the coils. If the valve is open, despite the
61
voltage being less than 2VDC, there is a
mechanical problem.
ha
15. Dry valve is always closed The problem may be the mechanical part of the
(models EA, EKA).
id
valve, the solenoid, the driver on ANL-T2 board
or the control circuit on DIG-T2 board.
15.1 Check TP10. If the voltage is constantly 15.1 Replace board DIG-T2.
el
0VDC, at the stage when the valve must be
open, then the problem must be on DIG-T2
an
board.
.c
15.3 Check the solenoid coil input voltage while
o 15.3 Replace the solenoid. If this does not help,
the solenoid is connected to the valve. If the repair or replace the valve.
valve is closed, despite the voltage being
m
higher than 10VDC, there is a mechanical
problem with the valve.
16. Door lock is always on. Since the locking device is NORMALLY ON,
w this means that the locking pin is always pushed
out and opening of the door is impossible.
If, for any reason, the process failed, the
w
opening of the door will be possible only after
pressing
w
the STOP key.
If the cause of the trouble is not a cycle failure,
.s
the problem could be in the control circuit on
DIG-T2 board, in the air valve, in the pressure
sensor, in the driver on ANL-T2 board, from
ha
connections or the solenoid.
16.1 Check TP11. If voltage is 0VDC the cause
ng
may be as follows:
62
16.1.1 High pressure in the chamber 16.1.1 Clean clogged piping or replace
due to faulty air valve or clogged faulty air valve. If voltage is
ha
piping. higher than 4VDC proceed as
follows:
id
16.1.2 Pressure sensor is faulty. 16.1.2 Replace faulty pressure sensor.
16.1.3 DIG-T2 board is faulty. 16.1.3 Replace DIG-T2 board
el
16.2 Check the connection between JP5/7 on 16.2 Fix the connections.
ANL-T2 board to the locking solenoid.
an
Check if the cable is not damaged.
16.3 Check the solenoid input voltage, without 16.3 Replace the solenoid. If this does not help,
intermitting the solenoid. if the voltage is repair or replace the locking mechanism.
.c
higher than 10VDC, the problem is the
solenoid or a mechanical problem,
o m
preventing the locking pin from moving
freely inside the solenoid.
17. ‘Door lock’ is always off. The door is never locked.

17.1 Check TP11 if the voltage during the process 17.1 Replace board DIG-T2.
w is higher than 4VDC, the problem is in the
DIG-T2 board.
17.2
w Check the connection between JP5/7 on 17.2 Fix the connections or replace defective
board ANL-T2 and the locking solenoid. cables.
w check if the cable is damaged.
17.3 Check the locking solenoid input voltage 17.3 Repair or replace the locking mechanism.
without disconnecting it.
If the voltage is less than 2VDC and the
.s
locking pin is inside the solenoid there is a
mechanical problem preventing the plunger
to move freely.
ha
18. Heating elements do not 18.1 Check the rated AC voltage (115V or 230V) 18.1  If ac voltage exists – check according
ng
work at the AC-OUTPUT on AC-T1/ JP4. Verify to par. 18.2 ahead.
63
that AC voltage exists and has the required  If ac voltage does not exists – check
value. according to par. 18.3 ahead.
ha
18.2 Uncover cautiously the heating elements 18.2 Fix the connections.
connections and measure the heating
id
elements input voltage. If no voltage reaches
the heating elements locate the interruption
between connector AC-OUTPUT (JP4) and
el
the heating elements.
18.3 If there is no AC voltage at the output of the 18.3 Replace the SSR.
an
SSR the problem is the SSR.
18.4 The heating elements receive the normal 18.4 Replace the heating elements. Locate the
voltage, but do not work.
.c
cause of this malfunction and fix the unit. It
is important to identify the cause of the
o thermostat malfunction that did not
m
switch off the heating element.
19. The heating elements are Generally, this situation is the result of a control
permanently activated. failure on DIG-T2 board or of the driver to
w the heating elements on ANL-T2.
19.1 Check TP4. if the voltage is constantly 19.1 Replace DIG-T2 board.
w higher than 4VDC the problem is on DIG-T2
board.
w
19.2 Voltage at TP4 is close to 0VDC and despite 19.2 Replace the SSR (Solid State Relay) board
this the heating elements are activated. located inside the electronic box.
.s
ha
20. The air Pump works Generally this situation is caused by a control
continuously after 30 failure on DIG-T2 or a problem at the heaters
ng
minutes have elapsed from driver located on AC-T1 board.
64
the end of the cycle (EA & 20.1 Check the voltage at TP5. If it is constantly 20.1 Replace DIG-T2 board.
higher than 4VDC, the problem is on DIG-
ha
EKA only).
T2 board.
20.2 Check the voltage at TP5. If it is 0VDC and 20.2 Replace AC-T1 board or one of the
id
the pump works the problem is on AC-T1 components Q2 (TRIAC) or U2 (MOC).
board
el
21. Pump does not work (EA 21.1 Check if the installed software is the model 21.1 Install the right software in the control unit.
& EKA only). EA version and not model E. 21.2 If AC voltage exist the pump is faulty and
an
21.2 If the dry valve works despite pump is not shall be replaced. if not, replaced the AC-T1
running, check AC voltage between pin 1 at board.
.c
JP7 on AC-T1 board to neutral. o 21.3 Replace filter or dry valve.
21.3 Sometimes, due to overheating of the pump
caused by blocking of the filter or by the dry
valve that is not functioning, the thermal
m
protection of the pump will be activated and
stop the pump.
22. The temperature readout 22.1 The sensor switches off. Check the 22.1 Fix the connections
permanently indicates connections of the sensor to the board. Check
temperature higher thanw that the wires and connector are in good
140ºC. condition.
22.2
w Temperature sensor is damaged. Disconnect 22.2 If the resistance does not correlate with the
the PT100 from the connector and check its temperature, replace the temperature sensor.
w resistance. (at 0ºC, R=100 ohms and the
gradient is approx. 0.4 ohms/0C).
23. The temperature readout 23.1 The sensor is short-circuit. Check the 23.1 Fix the connections.
.s
permanently indicates connections of the sensor to the board. Make
temperature less than sure that the wires and connectors are in
30ºC, although chamber good condition.
ha
23.2 The temperature sensor is defective. 23.2 Replace The temperature sensor (See
temperature is high.
symptom s 22.2 in this paragraph).
23.3 The temperature measuring circuit on ANL- 23.3 Replace ANL-T2 board.
ng
T2 board is defective,
65
23.4 The A/D component on ANL-T2 board is 23.4 Replace ANL-T2 board.
defective.
ha
24. The temperature readout is 24.1 The air trap is blocked. 24.1 replace the air trap.
significantly different from 24.2
id
Connect a simulator to he PT100 INPUT 24.2 Replace the sensor
the actual temperature. on the control unit. If the display is
identical to the simulator the sensor
el
PT100 is faulty.
24.3 The display differs from the actual 24.3 Calibrate the system.
an
temperature in the same direction as the
PT100
.c
24.4 System cannot be calibrated. o 24.4 replace ANT-T2board.
25. The temperature readout is 25.1 The system must be calibrated. 25.1 Calibrate the temperature measuring circuit,
not accurate. There is a
m
as described in para. 6.2 (Temperature
deviation of ± 20ºC. Calibration).
25.2 System cannot be calibrated. 25.2 replace ANT-T2board.
26. The pressure readout 26.1 Check the sensor connections and the 26.1 Fix the connections.
indicates permanently soldering at the pins of the sensor
pressure over 350 kPa w connections to ANL - T2 board.
26.2 The pressure sensor is defective. 26.2 Replace the pressure sensor.
w26.3 The pressure measuring circuit on ANL-T2 26.3 Replace board ANL-T2.
board is defective.
26.4
w The A/D component on ANL-T2 board is 26.4 Replace board ANL-T2.
defective.
27. The-pressure readout 27.1 Check the sensor connections and the 27.1 Fix the connections.
soldering at the pins of the sensor
indicates permanently
.s
pressure less than 50kPa. connections to ANL-T2 board.
27.2 The pressure sensor is defective. 27.2 Replace the pressure sensor.
ha
27.3 The pressure measuring circuit on ANL-T2 27.3 Replace board ANL-T2.
board is defective.
27.4 The A/D component on ANL-T2 board is 27.4 Replace board ANL-T2.
ng
defective.
66
28. The pressure readout is not 28.1 The system must be calibrated. 28.1 Calibrate the pressure measuring circuit, as
described in para. 6.3 (Pressure Calibration).
ha
accurate. There is a
deviation of ± 30. kPa
id
29. The electrode indicates that 29.1 Check if the wire connecting the electrode to 29.1 Fix the connections.
there is permanently water the board or the electrode is short circuit to
el
in the chamber although the ground.
there is no water. 29.2 The electrode is not clean. 29.2 Clean the electrode with alcohol.
an
29.3 If there is no short circuit, ANL-T2 board is 29.3 Replace ANL- T2 board.
damaged.
.c
30. The electrode does not 30.1 Electrode is not clean. o 30.1 Clean electrode with alcohol and check
sense water water level.
30.2 Check wire connecting electrode to board. 30.2 Fix the connections.
m
30.3 If there is no short circuit, ANL-T2 board is 30.3 Replace ANL- T2 board.
damaged.
31. The door switch indicates 31.1 Check if door switch is stuck or faulty. 31.1 Replace the door switch.
door is permanently closed. 31.2 Check connection of switch to ANL-T2 31.2 Fix the connections.
w board. Verify that no short circuit exist on
both connections (to switch and to board)
w and on the entire wire.
31.3 If the switch is in order the input circuit on 31.3 Replace board ANL-T2.
w ANL-T2 board is faulty.
32. The door switch indicates 32.1 Door switch stuck. 32.1 Press the switch a few times and watch that
door is permanently open. it opens and closes correctly. Replace if
.s
switch is faulty.
32.2 Check connection of switch to ANL-T2 32.2 Fix the connections.
board. Verify that no short circuit exist on
ha
both connections (to switch and to board)
and on the entire wire.
32.3 If the switch is in order the switch-input 32.3 Replace board ANL-T2.
ng
circuit on ANL-T2 board is faulty.
67
33. Steam leaks through the 33.1 Check if the gasket is smooth, while 33.1 Replace the faulty gasket.
ha
door, despite the fact that verifying that the door closes properly.
door is tightly closed.
id
34. The float switch at the 34.1 Check if the switch is stuck. Move it up and 34.1 Replace if switch is faulty.
water reservoir is always down and watch that it opens and closes
el
ON or OFF. correctly.
34.2 Disconnect the wire from the float switch
34.2 Replace float.
an
and touch ground. Check reaction. If there is
reaction the float is damaged.
.c
34.3 Check the wires between the float switch and 34.3 Replace damaged wires.
JP6/1 on ANL-T2.
34.4 If previous checks are OK ANL-T2 board is
o
34.4 Replace ANL-T2 board.
faulty.
m
35. The safety thermostat 35.1 Disconnect the wires from the thermostat and 35.1 Replace faulty thermostat.
circuit indicates simulate opening the circuit and short circuit.
permanently that w Watch the system react.
thermostat is ON or OFF. 35.2 Check the wires from the thermostat to ANL- 35.2 Replace damaged wires.
w T2 board JP6/3.
35.3 If previous checks are OK, ANL-T2 board is 35.3 Replace ANL-T2 board.
w faulty.
36. The safety thermostat 36.1 Thermostat is not calibrated. 36.1 Calibrate the thermostat by raising the
switches off at a very low
.s setting point, each time by a quarter turn.
temperature. 36.2 If calibrating the thermostat does not solve 36.2 Replace the thermostat
the problem the thermostat is faulty.
ha
37. The door locking 37.1 The locking mechanism is faulty. 37.1 Repair or replace the locking mechanism
mechanism enables
ng
opening the door, even at a
68
pressure of 150kPa.
ha
id
el
an
.c
o m
11.4 Mechanical malfunction
1. The safety valve does not

w 1.1 Check the path of safety valve ensuring 1.1 If circulation is not free, remove the
release pressure when circulation is free. block.
blow-off test is performed. 1.2 Safety relief valve is faulty
1.2 Replace the faulty valve.
w
2. Safety relief valve opens at 2.1 Safety relief valve is clogged. 2.1 Replace relief valve and check the water
w
pressure lower than quality.
specified. 2.2 Safety relief valve is faulty.
2.2 Replace relief valve
.s
3. Safety relief valve opens at 3.1 Safety relief valve is faulty. 3.1 Replace relief valve
pressure higher (more than
ha
10%) than specified.
4. Safety relief valve does not 4.1 Safety relief valve is faulty.
ng
4.1 Replace relief valve
69
close in time (2-3
seconds).
ha
5. Safety relief valve leaks 5.1 Safety relief valve is faulty. 5.1 Replace relief valve and check the awter
constantly.
id quality.
6. Locking pin is loose in the 6.1 Wear of components. 6.1 Replace pin and sleeve.
el
bronze sleeve.
7. Vibration during operation 7.1 Pump’s rubber legs are loos or damaged. 7.1 Tighten or replace rubber legs.
an
of pump. .c
o m
11.5 Water pump malfunction
1. Pump is operating but no

w Check pipes connecting the water reservoir,
or low water flow. strainer and pump.
w
1.1
w Air accumulates at the pump inlet. 1.1 Disconnect pipe from the pump, let water
flow to remove air accumulation and
reconnect pipe.
.s
1.2 Pipe is clogged. 1.2 Clean pipe.
1.3 Strainer is clogged 1.3 Clean strainer according to instructions.
ha
2. Pump does not work. Voltage exists at the pump.
Check AC-T1 board
ng
2.1 If there is a command “0” (logic level) on
70
connector JP1/3 check AC voltage
output (230V) on connector JP7/2.
ha
2.1.1 If there is voltage on the 2.1.1. Replace fuse of fix wiring.
id
connector, the pump’s fuse is
blown or wiring is faulty.
2.1.2 If there is no voltage on the 2.1.2 Replace AC-T1 board.
el
connector, AC-T1 is faulty.
an
2.2 If there is no command (“1” logic level)
on connector JP1/3 check wiring between
AC-T1 and ANL-T2 V3 board.
.c
2.2.1 Wiring is faulty. 2.2.1 Fix wiring and connections.
o 2.2.2 replace faulty ANL-T2 V3
2.2.2 ANL-T2 V3 board is faulty.
m
board
12. LIST OF SPARE PARTS
Cat. No.
Description
1730 2340 2540 3140 3850 3870
DPU 20  THE002-0005 THE002-0005   
Printer
DPU 30    THE002-0022 THE002-0022 THE002-0022
Printer paper DPU 20  THE002-0003 THE002-0003   
roll DPU 30    THE002-0025 THE002-0025 THE002-0025
Cable, Flat, Printer,

 WIR040-0070 WIR040-0070   
DPU20, 25cm, 34P
Cable, Printer,
m
   CTP201-0127 CTP201-0127 CTP201-0127
DPU-30, 30cm, 34p
Temperature sensor
o
THE003-0013 THE003-0013 THE003-0013 THE003-0013 THE003-0013 THE003-0013
PT100 5 x 80
.c
Safety thermostat THE005-0003 THE005-0003 THE005-0003 THE005-0003 THE005-0003 THE005-0003
Cut out thermostat
an
THE005-0014 THE005-0014 THE005-0014 THE005-0014 THE005-0014 THE005-0014
Pressure sensor THE006-0003 THE006-0003 THE006-0003 THE006-0003 THE006-0003 THE006-0003
MPX2200 el
Float switch THE007-0001 THE007-0001 THE007-0001 THE007-0001 THE007-0001 THE007-0001
Heating element,
id
HEA009-0001 HEA009-0002 HEA009-0003   
120V/350W E
ha
Heating element, HEA009-0004 HEA009-0005 HEA009-0006   

230V/350W E
Heating element,
    
ng
HEA010-0007
120V/450W EK
Heating element, HEA010-0008     
230V/450W EK
ha
Heating element,
 HEA010-0003 HEA010-0004   
230V/550W EK/EKA
.s
Heating element, w/o

   HEA009-0015  
groove, 230V/800W
w
Heating element, with

   HEA009-0016  
groove, 230V/800W
w
Heating element,
   HEA009-0007 
230V/600W E/EA
w
Heating element,
     HEA009-0008
230V/500W E/EA
Solenoid valve 1/4 x 6 SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006
Solenoid valve1 /4 x 3 SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004

Coil, Solenoid SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047
230VAC-8W, Bac.
Plunger for 3mm SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015
solenoid
Plunger for 6mm SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016
solenoid
71
Cat. No.
Description
1730 2340 2540 3140 3850 3870
Fuseholder, mini
 ELE035-0002 ELE035-0002 ELE035-0002 ELE035-0002 ELE035-0002
1/4 x 32
Fuse, 1/4x32, 1.25A
 ELE035-0055 ELE035-0055 ELE035-0055 ELE035-0055 ELE035-0055
(slow blow)
Main power switch ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012
Electrode - water CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004
level, assembly
Capacitor 470NF,
 CTP201-0016 CTP201-0016 CTP201-0016 CTP201-0016 CTP201-0016
400V
CE marked
m
SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028
Safety 1/4x2.76 Bar
valve ASME
o
SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004
1/4"-40 psi
.c
Flat cable for DIG-T2, CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083
ANL-T2
an
Flat cable for ANLT2- CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084
RS232
Air filter for EA, EKA  el
FIL175-0010 FIL175-0010 FIL175-0010 FIL175-0010 FIL175-0010
Drain valve VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066

id
Brass spacer for drain CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003
valve
ha
Nut for drain valve CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020
O-Ring (drain valve)
ng
GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020

10 x 2.5
O-Ring (drain valve) GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021
6x2
ha
Sheet bolt 4.8 x 12 BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340
Sheet nut 4.8 x 1.2 NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230
.s
Sheet nut 4.8 x 2 NUT192-0236 NUT192-0214 NUT192-0214 NUT192-0231 NUT192-0231 NUT192-0231

w
Bolts 1/2 UNC short BOL194-0121 BOL194-0121 BOL194-0121 BOL194-0123 BOL194-0123 BOL194-0123
w
ANL-T2 board CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119
DIG-T2 board CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102

w
AC-T1 board CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060

Keypad panel CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007
DIG-T1V3
Front leg WHE070-0012 WHE070-0012 WHE070-0012 WHE070-0013 WHE070-0013 WHE070-0013
Rear rubber leg WHE070-0016 WHE070-0016 WHE070-0016 WHE070-0016 WHE070-0016 WHE070-0016

Power supply ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031
PU40-23S
SSR for heating CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065
element 25A
72
Cat. No.
Description
1730 2340 2540 3140 3850 3870
Control system for E CTP200-0050 CTP200-0051 CTP200-0051 CTP200-0072 CTP200-0076 CTP200-0038
models
Control system for EA
 CTP200-0052 CTP200-0052  CTP200-0054 CTP200-0076
& EKA models
Outer cover for E,EK COV173-0002 COV240-0002 COV240-0002 COV314-0002 COV385-0002 COV387-0002
Outer cover for
 COV240-0011 COV240-0011  COV385-0013 COV387-0012
EA,EKA
Rear cover all models RCV173-0002 RCV240-0002 RCV240-0002 RCV314-0001 RCV387-0005 RCV387-0005
Complete closing LOK240-0001 LOK240-0001 LOK240-0001 LOK387-0032 LOK387-0032 LOK387-0032
m
device
Locking Solenoid SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0001 SOL027-0001
o
Air relief valve for EK CMT100-0003 CMT100-0003 CMT100-0003
  
.c
& EKA (red)
Air relief valve for E CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006
an
& EA (black)
Tray holder TRH173-0001 TRH234-0001 TRH254-0001 TRH314-0004 TRH385-0001 TRH387-0001
Tray (big)
el
TRY173-0002 TRY240-0001 TRY240-0001 TRY314-0001 TRY385-0003 TRY387-0001
Tray (small )   
id
TRY314-0002 TRY385-0004 TRY387-0003
Door seal GAS080-0021 GAS080-0002 GAS080-0003 GAS080-0029 GAS080-0004 GAS080-0004

ha
Tray handle CMT240-0001 CMT240-0001 CMT240-0001   

Water reservoir – CMT173-0029 CMT254-0011 CMT254-0011 CMT314-0005 CMT387-0026 CMT387-0026
ng
assembly, E, EA
Water reservoir – CMT173-0030 CMT254-0013 CMT254-0013   
assembly, EK, EKA
ha
Water reservoir cover POL067-0004 POL067-0004 POL067-0004 POL067-0004 POL067-0004 POL067-0004

Silicon gasket for GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007
.s
water reservoir
Water reservoir
w
POL067-0005 POL067-0005 POL067-0005 POL067-0005 POL067-0005 POL067-0005

dipstick
Door microswitch
w
ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001

E13-00M
Gauge, Pressure,
w
 GAU029-0009 GAU029-0009 GAU029-0009 GAU029-0009 GAU029-0009

Steam, -30+60 psi, 1.5"
E POL065-0001 POL065-0019 POL065-0023 COV314-0001 —— ——
EA POL065-0001 POL065-0020 POL065-0025 —— POL065-0003 POL065-0003

Cover, Door
EK —— POL065-0021 POL065-0024 —— —— ——
EKA —— POL065-0022 POL065-0026 —— —— ——
washer ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009
spring SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012
Validation port cover  POL065-0006 POL065-0006 POL065-0006 POL065-0006 POL065-0006
73
Cat. No.
Description
1730 2340 2540 3140 3850 3870
Door safety solenoid SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0001 SOL027-0001 SOL027-0001
Locking pin CMT201-0004 CMT201-0004 CMT201-0004 CMV100-0001 CMV100-0001 CMV100-0001
Spring for solenoid SPR177-0004 SPR177-0004 SPR177-0004 SPR177-0017 SPR177-0017 SPR177-0017
Tightening nut CMT201-0005 CMT201-0005 CMT201-0005 CMV10-0002 CMV10-0002 CMV10-0002
Okolon disc LOK240-0017 LOK240-0017 LOK240-0017 LOK387-0017 LOK387-0017 LOK387-0017

Door tightening bolt – LOK240-0029 LOK240-0029 LOK240-0029 LOK387-0029 LOK387-0029 LOK387-0029
assembly
Electrode locking nut CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001
m
Eyelet φ6 for electrode CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001
o
Nut 5/32” NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217
.c
Star disc 5/32” NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291
Teflon tube for
an
GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001
electrode
Screw BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070
el
Cover plate    LOK240-0032 LOK240-0032 LOK240-0032
id
Completion to panel POL063-0004 POL063-0002 POL063-0002 POL063-0005 POL062-0005 POL062-0005
Panel DPU20 POL062-0002 POL062-0002   
ha
(console) POL062-0001
base DPU30   POL062-0013 POL062-0003 POL062-0003
Printer
ng
DPU20  POL067-0002 POL067-0002   

opening
cover DPU30    POL067-0007 POL067-0007 POL067-0007
ha
Screw, printer
 BOL190-0144 BOL190-0144 BOL190-0144 BOL190-0144 BOL190-0144
tightening
RS232 port cover POL067-0003 POL067-0003 POL067-0003 POL067-0003 POL067-0003 POL067-0003
.s
Cable shoe 68-4 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048

w
Water strainer ¼” FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020

w
Strainer element FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046
Teflon gasket 4 mm GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008

w
Cap for ¼” strainer FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027

Housing Assy. FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051
(Housing + cap)
Circuit breaker 10A ELE035-0069 ELE035-0069 ELE035-0069  ELE035-0069 ELE035-0069
Circuit breaker 15A ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021

Pump, Water, EX7,
 PUM055-0005 PUM055-0005 PUM055-0005 PUM055-0005 PUM055-0005
120v, Ulka
Pump, Water, EX7,
 PUM055-0006 PUM055-0006 PUM055-0006 PUM055-0006 PUM055-0006
230V 50/60HZ, Ulka
74
Cat. No.
Description
1730 2340 2540 3140 3850 3870
Rubber shock absorber
 SKR203-0006 SKR203-0006 SKR203-0006 SKR203-0006 SKR203-0006
for Ulka
Screw  BOL191-0140 BOL191-0140 BOL194-0342 BOL194-0342 BOL194-0342
Nut  NUT192-0191 NUT192-0191 NUT192-0155 NUT192-0155 NUT192-0155
Washer  NUT193-0347 NUT193-0347 NUT193-0276 NUT193-0276 NUT193-0276

Rivet, Dome Head,
 BOL194-0331 BOL194-0331   
4x14
Air pump  PUM058-0011 PUM058-0011 PUM058-0011 PUM058-0011 PUM058-0011
m
Elbow Connection O-
RING - 1/8" M / 6  FIT100-0806 FIT100-0806 FIT100-0806 FIT100-0806 FIT100-0806
o
Hose
Fitting 5/16”x1/8”
.c
   FIT100-0287 FIT100-0287 FIT100-0287
(straight)
an
el
id
ha
ng
ha
.s
w
w
w
75
FRONT VIEW
o m
.c
an
el
id
Model 1730
ha
ng
ha
.s
w
w
w
Model 2340/2540
76
FRONT VIEW (Continue)
o m
.c
an
Models 3140/3850/3870
el
id
No. Description 1730 2340/2540 3140 3850/3870
1 Reservoir water drain valve
ha
VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066

2 Ring for drain valve CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003
3 Door closing device LOK240-0001 LOK240-0001 LOK387-0032 LOK387-0032
ng
4 Door switch ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009

5 Autoclave cover See “Outer cabinet assembly”
ha
6 Water reservoir cover POL067-0004 POL067-0004 POL067-0004 POL067-0004

Water reservoir E, EA CMT173-0029 CMT254-0011 CMT314-0005 CMT387-0026
7
– assembly EK, EKA  
.s
CMT173-0030 CMT240-0047
Safety CE marked SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028
8
w
valve ASME approved SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004

Air relief valve, EK & EKA CMT100-0003 CMT100-0003  
w
9
Air relief valve, E & EA CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006
w
10 Pressure gauge  GAU029-0009 GAU029-0009 GAU029-0009

11 Validation port cover  POL065-0006 POL065-0006 POL065-0006
12 Main switch ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012
Printer - if installed  THE002-0005 THE002-0022 THE002-0022
13
Cover - if w/o printer  POL067-0002 POL067-0007 POL067-0007
14 Front panel key board CTP201-0061 CTP201-0061 CTP201-0061 CTP201-0061
15 Completion to panel POL063-0004 POL063-0002 POL063-0005 POL063-0003
DPU-20 POL062-0002  
16 Panel base POL062-0001
DPU-30  POL062-0013 POL062-0003
17 Flat cable ANL-T2 – RS232  CTP201-0084 CTP201-0084 CTP201-0084
18 RS232 port cover  POL067-0003 POL067-0003 POL067-0003
77
w
w
w
.s
ha
ng
78
ha
VESSEL ASSEMBLY
id
el
an
.c
om
DOOR TIGHTENING BOLT – ASSEMBLY
o m
.c
an
el
id
ha
Cat. No.
No. Description
1730, 2340, 2540 3140, 3850, 3870
ng
1 Bushing LOK240-0003 LOK387-0003

ha
2 Door tightening bolt assembly LOK240-0029 LOK387-0029

3 Locking screw housing LOK240-0005 LOK387-0005
.s
4 Locking base LOK240-0012 LOK387-0012

5 Locking housing axe - assembly LOK240-0013 LOK387-0036
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6 Door locking device pin LOK240-0035 LOK387-0016

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7 Bakelite handle HAN071-0003 HAN071-0006

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8 Closing bridge “c” clip NUT193-0302 NUT193-0303

9 Cotter pin LOK692-0039 LOK692-0039
10 Okolon disc LOK240-0017 LOK387-0017
Door tightening bolt – assembly LOK240-0001 LOK387-0032
79
OUTER CABINET - ASSEMBLY
o m
.c
an
el
id
ha
ng
ha
.s
w
w
w
80
WATER OUTLET STRAINER
o m
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Cap Gasket Strainer Strainer
an
element Housing
el
id
ha
Description Cat. No.
Cap for ¼” strainer FIL175-0027

ng
Strainer element FIL175-0046

ha
Teflon gasket 4 mm GAS082-0008
Strainer Housing + Cap FIL175-0051

.s
w
w
w
81
13. PRESSURE VS TEMPERATURE FOR SATURATED STEAM
psia InHg °F Bar kPa °C psia psig °F Bar kPa °C
1.5 2.95 114.5 0.10 10 45.8 17.1 2.4 219.7 1.18 117.9 104.3
2.2 4.44 129.3 0.15 15 54.1 17.2 2.5 219.9 1.18 118.6 104.4
2.9 5.90 140.2 0.20 20 60.1 17.2 2.5 220.1 1.19 118.6 104.5
3.6 7.39 149.1 0.25 25 65.0 17.3 2.6 220.3 1.19 119.3 104.6
4.4 8.86 156.4 0.30 30 68.9 17.4 2.7 220.5 1.20 120.0 104.7
5.1 10.34 162.9 0.35 35 72.7 17.4 2.7 220.6 1.20 120.0 104.8
5.8 11.81 168.6 0.40 40 75.9 17.5 2.8 220.8 1.20 120.4 104.9
6.5 13.30 173.8 0.45 45 78.8 17.5 2.8 221.0 1.21 120.7 105.0
7.3 14.76 178.4 0.50 50 81.3 17.6 2.9 221.2 1.21 121.3 105.1
17.7 3.0 221.4 1.22 122.0 105.2
psia psig °F Bar kPa °C 17.7 3.0 221.5 1.22 122.0 105.3
m
14.7 0.0 212.0 1.01 101.3 100.0 17.8 3.1 221.7 1.23 122.7 105.4
14.8 0.1 212.2 1.02 101.7 100.1 17.8 3.1 221.9 1.23 122.7 105.5
o
14.8 0.1 212.4 1.02 102.1 100.2 17.9 3.2 222.1 1.23 123.4 105.6
.c
14.9 0.2 212.5 1.02 102.4 100.3 18.0 3.3 222.3 1.24 124.1 105.7
14.9 0.2 212.7 1.03 102.8 100.4 18.0 3.3 222.4 1.24 124.1 105.8
15.0 0.3 212.9 1.03 103.2 100.5 18.1 3.4 222.6 1.24 124.7 105.9
an
15.0 0.3 213.1 1.04 103.6 100.6 18.2 3.5 222.8 1.25 125.1 106.0
15.1 0.4 213.3 1.04 104.0 100.7 18.2 3.5 223.0 1.26 125.5 106.1
15.1 0.4 213.4 1.04 104.3 100.8el 18.3 3.6 223.2 1.26 126.0 106.2
15.2 0.5 213.6 1.05 104.7 100.9 18.3 3.6 223.3 1.26 126.2 106.3
15.2 0.5 213.8 1.05 105.1 101.0 18.4 3.7 223.5 1.27 126.8 106.4
id
15.3 0.6 214.0 1.05 105.4 101.1 18.5 3.8 223.7 1.27 127.2 106.5
15.4 0.7 214.2 1.06 105.8 101.2 18.5 3.8 223.9 1.28 127.7 106.6
ha
15.4 0.7 214.3 1.06 106.2 101.3 18.6 3.9 224.1 1.28 128.1 106.7
15.5 0.8 214.5 1.07 106.6 101.4 18.6 3.9 224.2 1.29 128.5 106.8
15.5 0.8 214.7 1.07 106.9 101.5 18.7 4.0 224.4 1.29 129.0 106.9
ng
15.6 0.9 214.9 1.07 107.3 101.6 18.8 4.1 224.6 1.29 129.6 107.0
15.6 0.9 215.1 1.08 107.7 101.7 18.9 4.2 224.8 1.30 129.9 107.1
15.7 1.0 215.2 1.08 108.1 101.8 18.9 4.2 225.0 1.30 130.4 107.2
ha
15.7 1.0 215.4 1.08 108.4 101.9 19.0 4.3 225.1 1.31 130.8 107.3
15.8 1.1 215.6 1.09 108.8 102.0 19.0 4.3 225.3 1.31 131.3 107.4
15.8 1.1 215.8 1.09 109.2 102.1 19.1 4.4 225.5 1.32 131.7 107.5
.s
15.9 1.2 216.0 1.10 109.6 102.2 19.2 4.5 225.7 1.32 132.2 107.6
16.0 1.3 216.3 1.10 110.0 102.4 19.3 4.6 225.9 1.33 132.6 107.7
w
16.1 1.4 216.5 1.11 110.7 102.5 19.3 4.6 226.0 1.33 133.1 107.8
16.1 1.4 216.7 1.11 111.1 102.6 19.4 4.7 226.2 1.34 133.5 107.9
w
16.2 1.5 216.9 1.12 111.5 102.7 19.4 4.7 226.4 1.34 134.0 108.0
16.2 1.5 217.0 1.12 111.9 102.8 19.5 4.8 226.6 1.34 134.4 108.1
w
16.3 1.6 217.2 1.12 112.3 102.9 19.6 4.9 226.8 1.35 134.9 108.2
16.4 1.7 217.4 1.13 112.7 103.0 19.6 4.9 226.9 1.35 135.3 108.3
16.4 1.7 217.6 1.13 113.1 103.1 19.7 5.0 227.1 1.36 135.8 108.4
16.5 1.8 217.8 1.14 113.5 103.2 19.8 5.1 227.3 1.36 136.2 108.5
16.5 1.8 217.9 1.14 114.0 103.3 19.8 5.1 227.5 1.37 136.7 108.6
16.6 1.9 218.1 1.14 114.3 103.4 19.9 5.2 227.7 1.37 137.1 108.7
16.6 1.9 218.3 1.15 114.7 103.5 19.9 5.2 227.8 1.38 137.6 108.8
16.7 2.0 218.5 1.15 115.1 103.6 20.0 5.3 228.0 1.38 138.1 108.9
16.8 2.1 218.7 1.16 115.6 103.7 20.1 5.4 228.2 1.39 138.5 109.0
16.8 2.1 218.8 1.16 116.0 103.8 20.2 5.5 228.4 1.39 139.0 109.1
16.9 2.2 219.0 1.16 116.3 103.9 20.3 5.6 228.6 1.39 139.5 109.2
16.9 2.2 219.2 1.17 116.7 104.0 20.3 5.6 228.7 1.40 140.0 109.3
17.0 2.3 219.4 1.17 117.1 104.1 20.4 5.7 228.9 1.40 140.5 109.4
17.1 2.4 219.6 1.18 117.5 104.2 20.4 5.7 229.1 1.41 140.9 109.5
82
psia psig °F Bar kPa °C psia psig °F Bar kPa °C
20.5 5.8 229.3 1.41 141.4 109.6 24.6 9.9 239.2 1.70 169.7 115.1
20.6 5.9 229.5 1.42 142.0 109.7 24.7 10.0 239.4 1.70 170.2 115.2
20.6 5.9 229.6 1.42 142.4 109.8 24.7 10.0 239.5 1.71 170.8 115.3
20.7 6.0 229.8 1.43 142.9 109.9 24.8 10.1 239.7 1.71 171.3 115.4
20.8 6.1 230.0 1.43 143.3 110.0 24.9 10.2 239.9 1.72 171.8 115.5
20.9 6.2 230.2 1.44 143.9 110.1 25.0 10.3 240.1 1.72 172.4 115.6
21.0 6.3 230.4 1.44 144.3 110.2 25.1 10.4 240.3 1.73 173.1 115.7
21.0 6.3 230.5 1.45 144.8 110.3 25.2 10.5 240.4 1.74 173.6 115.8
21.1 6.4 230.7 1.45 145.3 110.4 25.3 10.6 240.6 1.74 174.1 115.9
21.1 6.4 230.9 1.46 145.8 110.5 25.3 10.6 240.8 1.75 174.7 116.0
21.2 6.5 231.1 1.46 146.2 110.6 25.4 10.7 241.0 1.75 175.3 116.1
21.3 6.6 231.3 1.47 146.7 110.7 25.5 10.8 241.2 1.76 175.9 116.2
m
21.3 6.6 231.4 1.47 147.2 110.8 25.6 10.9 241.3 1.76 176.4 116.3
21.4 6.7 231.6 1.48 147.7 110.9 25.7 11.0 241.5 1.77 177.0 116.4
o
21.5 6.8 231.8 1.48 148.2 111.0 25.8 11.1 241.7 1.78 177.6 116.5
21.6 6.9 232.0 1.49 148.6 111.1 25.9 11.2 241.9 1.78 178.2 116.6
.c
21.7 7.0 232.2 1.49 149.6 111.2 25.9 11.2 242.1 1.79 178.7 116.7
21.7 7.0 232.3 1.50 149.6 111.3 26.0 11.3 242.2 1.79 179.3 116.8
an
21.8 7.1 232.5 1.50 150.3 111.4 26.1 11.4 242.4 1.80 180.0 116.9
21.9 7.2 232.7 1.51 151.0 111.5 26.2 11.5 242.6 1.80 180.5 117.0
21.9 7.2 232.9 1.51 151.0 111.6 el 26.3 11.6 242.8 1.81 181.1 117.1
22.0 7.3 233.1 1.52 151.7 111.7 26.4 11.7 243.0 1.82 181.6 117.2
22.1 7.4 233.2 1.52 152.2 111.8 26.4 11.7 243.1 1.82 182.2 117.3
id
22.1 7.4 233.4 1.53 152.7 111.9 26.5 11.8 243.3 1.83 182.8 117.4
22.2 7.5 233.6 1.53 153.2 112.0 26.6 11.9 243.5 1.83 183.4 117.5
22.3 7.6 233.8 1.54 153.8 112.1 26.7 12.0 243.7 1.84 184.0 117.6
ha
22.4 7.7 234.0 1.54 154.3 112.2 26.8 12.1 243.9 1.85 184.5 117.7
22.4 7.7 234.1 1.55 154.8 112.3 26.8 12.1 244.0 1.85 185.1 117.8
22.5 7.8 234.3 1.55 155.3 112.4 26.9 12.2 244.2 1.86 185.7 117.9
ng
22.6 7.9 234.5 1.56 155.8 112.5 27.0 12.3 244.4 1.86 186.3 118.0
22.7 8.0 234.7 1.56 156.3 112.6 27.1 12.4 244.6 1.87 186.9 118.1
22.8 8.1 234.9 1.57 156.8 112.7 27.2 12.5 244.8 1.88 187.5 118.2
ha
22.8 8.1 235.0 1.57 157.3 112.8 27.3 12.6 244.9 1.88 188.2 118.3
22.9 8.2 235.2 1.58 157.9 112.9 27.4 12.7 245.1 1.89 188.8 118.4
23.0 8.3 235.4 1.58 158.4 113.0 27.5 12.8 245.3 1.89 189.4 118.5
.s
23.1 8.4 235.6 1.59 158.9 113.1 27.6 12.9 245.5 1.90 190.0 118.6
23.1 8.4 235.8 1.59 159.4 113.2 27.7 13.0 245.7 1.91 190.6 118.7
w
23.2 8.5 235.9 1.60 159.9 113.3 27.7 13.0 245.8 1.91 191.2 118.8
23.3 8.6 236.1 1.60 160.4 113.4 27.8 13.1 246.0 1.92 191.8 118.9
w
23.4 8.7 236.3 1.61 160.0 113.5 27.9 13.2 246.2 1.92 192.4 119.0
23.4 8.7 236.5 1.62 161.5 113.6 28.0 13.3 246.4 1.93 193.0 119.1
w
23.5 8.8 236.7 1.62 162.1 113.7 28.1 13.4 246.6 1.94 193.7 119.2
23.6 8.9 236.8 1.63 162.6 113.8 28.2 13.5 246.7 1.94 194.3 119.3
23.7 9.0 237.0 1.63 163.1 113.9 28.3 13.6 246.9 1.95 194.9 119.4
23.7 9.0 237.2 1.64 163.7 114.0 28.4 13.7 247.1 1.95 195.5 119.5
23.8 9.1 237.4 1.64 164.2 114.1 28.5 13.8 247.3 1.96 196.1 119.6
23.9 9.2 237.6 1.65 164.8 114.2 28.6 13.9 247.5 1.97 196.7 119.7
24.0 9.3 237.7 1.65 165.3 114.3 28.6 13.9 247.6 1.97 197.3 119.8
24.1 9.4 237.9 1.66 165.9 114.4 28.7 14.0 247.8 1.98 197.9 119.9
24.1 9.4 238.1 1.66 166.4 114.5 28.8 14.1 248.0 1.99 198.5 120.0
24.2 9.5 238.3 1.67 167.0 114.6 28.9 14.2 248.2 1.99 199.2 120.1
24.3 9.6 238.5 1.67 167.5 114.7 29.0 14.3 248.4 2.00 199.8 120.2
24.4 9.7 238.6 1.68 168.0 114.8 29.1 14.4 248.5 2.00 200.5 120.3
24.4 9.7 238.8 1.69 168.6 114.9 29.2 14.5 248.7 2.01 201.1 120.4
24.5 9.8 239.0 1.69 169.1 115.0 29.3 14.6 248.9 2.02 201.8 120.5
83
29.4 14.7 249.1 2.02 202.4 120.6 34.6 19.9 258.6 2.39 238.7 125.9
29.5 14.8 249.3 2.03 203.1 120.7 34.7 20.0 258.8 2.39 239.4 126.0
29.5 14.8 249.4 2.04 203.7 120.8 34.8 20.1 259.0 2.40 240.2 126.1
29.6 14.9 249.6 2.04 204.4 120.9 34.9 20.2 259.2 2.41 240.9 126.2
29.7 15.0 249.8 2.05 205.0 121.0 35.0 20.3 259.3 2.42 241.6 126.3
29.8 15.3 250.0 2.06 205.7 121.1 35.1 20.4 259.5 2.42 242.3 126.4
29.9 15.4 250.2 2.06 206.3 121.2 35.3 20.6 259.7 2.43 243.1 126.5
30.0 15.5 250.3 2.07 207.0 121.3 35.4 20.7 259.9 2.44 243.8 126.6
30.1 15.6 250.5 2.08 207.6 121.4 35.5 20.8 260.1 2.45 244.5 126.7
30.3 15.6 250.7 2.08 208.3 121.5 35.6 20.9 260.2 2.45 245.3 126.8
30.5 15.8 250.9 2.09 208.9 121.6 35.7 21.0 260.4 2.46 246.0 126.9
30.5 15.8 251.1 2.10 209.6 121.7 35.8 21.1 260.6 2.47 246.8 127.0
m
30.6 15.9 251.2 2.10 210.2 121.8 35.9 21.2 260.8 2.48 247.6 127.1
30.7 16.0 251.4 2.11 210.8 121.9 36.0 21.3 261.0 2.48 248.3 127.2
o
30.8 16.1 251.6 2.11 211.5 122.0 36.1 21.4 261.1 2.49 249.1 127.3
.c
31.0 16.3 251.8 2.12 212.1 122.1 36.2 21.5 261.3 2.50 249.9 127.4
31.0 16.3 252.0 2.13 212.8 122.2 36.5 21.8 261.5 2.51 250.6 127.5
31.1 16.4 252.1 2.13 213.5 122.3 36.5 21.8 261.7 2.51 251.4 127.6
an
31.2 16.5 252.3 2.14 214.2 122.4 36.6 21.9 261.9 2.52 252.2 127.7
31.3 16.6 252.5 2.15 214.8 122.5 36.7 22.0 262.0 2.53 252.9 127.8
31.4 16.7 252.7 2.16 215.2 122.6 el 36.8 22.1 262.2 2.54 253.7 127.9
31.5 16.8 252.9 2.16 216.2 122.7 36.9 22.2 262.4 2.54 254.5 128.0
31.6 16.9 253.0 2.17 216.9 122.8 37.0 22.3 262.6 2.55 255.2 128.1
id
31.7 17.0 253.2 2.18 217.6 122.9 37.1 22.4 262.8 2.56 256.0 128.2
31.8 17.1 253.4 2.18 218.3 123.0 37.2 22.5 262.9 2.57 256.8 128.3
ha
31.8 17.1 253.6 2.19 218.9 123.1 37.4 22.7 263.1 2.58 257.5 128.4
31.9 17.2 253.8 2.20 219.6 123.2 37.5 22.8 263.3 2.58 258.3 128.5
32.0 17.3 253.9 2.20 220.3 123.3 37.6 22.9 263.5 2.59 259.1 128.6
ng
32.1 17.4 254.1 2.21 221.0 123.4 37.7 23.0 263.7 2.60 259.8 128.7
32.2 17.5 254.3 2.22 221.7 123.5 37.8 23.1 263.8 2.61 260.6 128.8
32.3 17.6 254.5 2.22 222.4 123.6 37.9 23.2 264.0 2.61 261.4 128.9
ha
32.4 17.7 254.7 2.23 223.1 123.7 38.0 23.3 264.2 2.62 262.2 129.0
32.5 17.8 254.8 2.24 223.7 123.8 38.1 23.4 264.4 2.63 263.0 129.1
32.6 17.9 255.0 2.24 224.4 123.9 38.3 23.6 264.6 2.64 263.8 129.2
.s
32.6 17.9 255.2 2.25 225.1 124.0 38.4 23.7 264.7 2.65 264.6 129.3
32.7 18.0 255.4 2.26 225.8 124.1 38.5 23.8 264.9 2.65 265.4 129.4
w
32.8 18.1 255.6 2.26 226.5 124.2 38.6 23.9 265.1 2.66 266.2 129.5
32.9 18.2 255.7 2.27 227.2 124.3 38.7 24.0 265.3 2.67 267.0 129.6
w
33.0 18.3 255.9 2.28 227.9 124.4 38.8 24.1 265.5 2.68 267.8 129.7
33.1 18.4 256.1 2.29 228.6 124.5 39.0 24.3 265.6 2.69 268.6 129.8
w
33.3 18.6 256.3 2.29 229.3 124.6 39.1 24.4 265.8 2.69 269.4 129.9
33.4 18.7 256.5 2.30 230.0 124.7 39.2 24.5 266.0 2.70 270.3 130.0
33.5 18.8 256.6 2.31 230.7 124.8 39.3 24.6 266.2 2.71 271.1 130.1
33.6 18.9 256.8 2.31 231.5 124.9 39.4 24.7 266.4 2.72 271.9 130.2
33.7 19.0 257.0 2.32 232.2 125.0 39.5 24.8 266.5 2.73 272.7 130.3
33.8 19.1 257.2 2.33 232.9 125.1 39.7 25.0 266.7 2.73 273.5 130.4
33.9 19.2 257.4 2.34 233.6 125.2 39.8 25.1 266.9 2.74 274.3 130.5
34.0 19.3 257.5 2.34 234.4 125.3 39.9 25.2 267.1 2.75 275.1 130.6
34.1 19.4 257.7 2.35 235.1 125.4 40.0 25.3 267.3 2.76 275.9 130.7
34.2 19.5 257.9 2.36 235.8 125.5 40.1 25.4 267.4 2.77 276.7 130.8
34.3 19.6 258.1 2.37 236.5 125.6 40.3 25.6 267.6 2.78 277.5 130.9
34.4 19.7 258.3 2.37 237.3 125.7 40.4 25.7 267.8 2.78 278.3 131.0
34.5 19.8 258.4 2.38 238.0 125.8 40.5 25.8 268.0 2.79 279.1 131.1
84
40.6 25.9 268.2 2.80 280.0 131.2 45.7 31.2 275.4 3.15 315.0 135.2
40.7 26.0 268.3 2.81 280.9 131.3 45.8 31.3 275.5 3.16 315.9 135.3
40.9 26.2 268.5 2.82 281.7 131.4 45.9 31.5 275.7 3.17 316.8 135.4
41.0 26.3 268.7 2.83 282.6 131.5 46.1 31.6 275.9 3.18 317.7 135.5
41.1 26.4 268.9 2.83 283.4 131.6 46.2 31.7 276.1 3.19 318.6 135.6
41.2 26.5 269.1 2.84 284.3 131.7 46.3 31.9 276.2 3.20 319.5 135.7
41.4 26.7 269.2 2.85 285.1 131.8 46.5 32.0 276.4 3.20 320.5 135.8
41.5 26.8 269.4 2.86 286.0 131.9 46.6 32.1 276.6 3.21 321.4 135.9
41.6 26.9 269.6 2.87 286.8 132.0 46.8 32.3 276.8 3.22 322.4 136.0
41.7 27.0 269.8 2.88 287.7 132.1 46.9 32.4 277.0 3.23 323.3 136.1
41.8 27.1 270.0 2.89 288.5 132.2 47.0 32.6 277.2 3.24 324.3 136.2
42.0 27.3 270.1 2.89 289.4 132.3 47.2 32.7 277.3 3.25 325.2 136.3
m
42.1 27.4 270.3 2.90 290.2 132.4 47.3 32.8 277.5 3.26 326.2 136.4
42.2 27.5 270.5 2.91 291.1 132.5 47.4 33.0 277.7 3.27 327.1 136.5
o
42.3 27.6 270.7 2.92 291.9 132.6 47.6 33.1 277.9 3.28 328.1 136.6
.c
42.5 27.8 270.9 2.93 292.8 132.7 47.7 33.2 278.1 3.29 329.0 136.7
42.6 27.9 271.0 2.94 293.6 132.8 47.9 33.3 278.2 3.30 330.0 136.8
42.7 28.0 271.2 2.94 294.5 132.9 48.0 33.3 278.4 3.31 330.9 136.9
an
42.8 28.1 271.4 2.95 295.4 133.0 48.1 33.4 278.6 3.32 331.9 137.0
43.0 28.3 271.6 2.96 296.2 133.1 48.3 33.6 278.8 3.33 332.8 137.1
43.1 28.4 271.8 2.97 297.1 133.2el 48.4 33.7 279.0 3.34 333.8 137.2
43.2 28.5 271.9 2.98 297.9 133.3 48.5 33.8 279.1 3.35 334.7 137.3
43.3 28.6 272.1 2.99 298.8 133.4 48.7 34.0 279.3 3.36 335.6 137.4
id
43.5 28.8 272.3 3.00 299.7 133.5 48.8 34.1 279.5 3.37 336.6 137.5
43.6 28.9 272.5 3.01 300.6 133.6 49.0 34.3 279.7 3.38 337.5 137.6
ha
43.7 29.0 272.7 3.01 301.5 133.7 49.1 34.4 279.9 3.38 338.5 137.7
43.9 29.2 272.8 3.02 302.4 133.8 49.2 34.5 280.0 3.39 339.4 137.8
44.0 29.3 273.0 3.03 303.3 133.9 49.4 34.7 280.2 3.40 340.4 137.9
ng
44.1 29.4 273.2 3.04 304.2 134.0 49.5 34.8 280.4 3.41 341.4 138.0
44.2 29.5 273.4 3.05 305.1 134.1 49.7 35.0 280.6 3.42 342.4 138.1
44.4 29.7 273.6 3.06 306.0 134.2 49.8 35.1 280.8 3.43 343.4 138.2
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44.5 29.8 273.7 3.07 306.9 134.3 49.9 35.2 280.9 3.44 344.4 138.3
44.6 29.9 273.9 3.08 307.8 134.4 50.1 35.4 281.1 3.45 345.4 138.4
44.8 30.1 274.1 3.09 308.7 134.5 50.2 35.5 281.3 3.46 346.4 138.5
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44.9 30.2 274.3 310 309.6 134.6 50.4 35.7 281.5 3.47 347.4 138.6
45.0 30.3 274.5 3.10 310.5 134.7 50.6 35.9 281.7 3.48 348.4 138.7
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45.2 30.5 274.6 3.11 311.4 134.8 50.7 36.0 281.8 3.49 349.4 138.8
45.3 30.6 274.8 3.12 312.3 134.9 50.8 36.1 282.0 3.50 350.4 138.9
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45.4 30.7 275.0 3.13 313.2 135.0 51.0 36.3 282.2 3.51 351.4 139.0
45.6 31.1 275.2 3.14 314.1 135.1 51.1 36.4 282.4 3.52 352.4 139.1
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Legend:
psia ─ absolute pressure in psi
Psig ─ gauge pressure in psi
kPa ─ absolute pressure in kilo-Pascal
InHg ─ pressure (vacuum) in inch-Mercury
85
14. XPCS Manual
Definitions
PC – Personal computer.
Program – a complete, self-contained set of computer instructions that you

use to perform a specific task such as word processing, accounting or data
management. Program is also called Application.
PCS – Cat Technologies LTD. code development, controlling and

communication technology.
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PCS Target platform – Cat Technologies LTD. controlling system based on
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PCS card.
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PCS communication – exchange data between PCS components via RS232 or
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RS485, using PCS data exchange protocol.
Download – Send data to the hardware target platform.

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Upload – Retrieve data from the hardware target platform.
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Calibration - adjusting analog input presentation value by changing gain and

offset values.
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Overview
XPCS is a Data exchange program that lets you perform downloading of PCS
code, downloading/uploading analog inputs gain and offset values. The
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program using PCS communication module, to connect between target

platform and PC.
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XPCS Aim
♦ Download PCS code data.
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♦ Calibration.
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Minimum Requirements
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♦ Pentium processor or equivalent.

♦ 32MB of RAM, 32 MB of free hard drive space.
♦ CD-ROM drive.
♦ Available serial communication port.
♦ Windows 9X/NT 4.
User Requirements
To operate this program, user needs a basic knowledge of PCS.
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Installation
♦ Select the CD drive by double click on him.
♦ When the window open find and double click on the file
"setup.exe"
♦ This will launch the installer, follow the on screen instructions.
Using XPCS
Configuring the program

On 'XPCS' main window, press on 'Options' button. 'Options window will be
displaed.
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Configuring communication settings

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In 'Port Number' text box type serial port number connected to the PCS Target
platform, or modem port number to remotely connection.
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In 'Baudrate' text box type the PCS Target platform baud rate. Usually the
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value is: 19200.
'Wait loop' it is a communication time error counter. To fix communication

problems with remote targets via modem, try to insert greater value.
In 'Address' text box, insert the PCS Target address.
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Modem Configurations
To connect to remote target via a modem, select 'Active' check box in 'Modem
Config' frame.
'Connection Timeout' it is a waiting time in seconds to requested data form the

PCS target platform. If no data retrieved from the target after wait time, the
program generates a communication time error.
'Dial Time Out' it is a waiting time in seconds to be used by the local modem
trying to connect to the remote modem. On end of time, the program generates
timeout error.
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'Phone Number' is a phone number dial to.
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Download Setting configuration
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If 'Get and set Gain Offset' checked, when program performing download, all
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gain and offset values will be stored before PCS code downloading, and
restored after downloading are finished.
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If 'Get and Set Parameters' checked, when program performing download, all
parameters will be stored before PCS code downloading and restored after
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downloading are finished.
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Note: The program storing parameters only in these conditions:

♦ CAT Technologies ADMC Program Installed on PC.
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♦ The Downloaded file (DWN) have same name as one of the ADMC
machine types file (for example if downloaded file name is:
LabTN2.DWN, this file ADMC compatible, because ADMC type file:
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LabTN2.mdb exist).
Note: Only current selected Program (For example: 1-Instruments)

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parameters will be saved and restored.

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Note: Because the PCS target platform parameters saving process are
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complex, restoring Parameters task takes long time (few minutes)!

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Note: Theirs no need to edit options every time that program start running.
The program saves setting on 'OK' button pressing and starting up with last
settings.
Connecting to the PCS Target platform

The program can be connected to the PCS Target by RS232 serial cable, or via
a modem. If program configured perform connection via a modem (Modem
Active selected), pressing 'Go Online' button on main XPCS window will
display 'Modem connection' dialog box:
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By pressing on 'Connect' button, program will try to connect to remote PCS
Target. Opening connection between remote PCS Target and PC, performing
next tasks:
♦
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Check If COM Port is available.
♦ Detect modem.
♦
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Dial a phone number.
♦ Wait for connection establishment.
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♦ Check if remote target platform are connected.
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If one of the tasks fails, the program will abort connection process and will
display relevant error message.
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If 'Modem active' option not selected, by pressing on 'Connect' button, the
program will open communication port. In this case, communication
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establishment tasks will be:
♦ Check if COM Port is available.
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♦ Open COM Port.
Note: In this case the program not checking if target platform connected.
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After connection was established, the main XPCS window will be displayed.
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When program is online, buttons 'Go offline', 'Calibration', 'Download' will be

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displayed.
Pressing 'Go Offline' button will close current connection and buttons 'Go
Online', 'Options' and 'Database' will be displayed on the main XPCS window:
Pressing on 'Calibration' button will display 'Calibration' window.

Pressing on 'Download' button will display 'Download' window.
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Calibration window
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The calibration window will try to connect with the PCS Target platform. The
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connection tasks are:

♦ Check if target connected. On status bar displayed: "Looking for
machine…".
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♦ Upload all 16 Analog inputs gain and offset values. On status bar
displayed: "Uploading Gain & Offset…".
♦ Uploading analog inputs values. On Status bar displayed: "Connected".
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This task performing periodical every 500 milliseconds, this allow real
time refreshing of the analog inputs values.
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Type File button

This button allow select target type file (in example file is:
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"C:\pcs\dbase\LabTn2.DWN"). Pressing this button will display 'Open file'

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dialog box. If program will find same file name in ADMC directory, in Inputs
table, Analog inputs names will be displayed in color.
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When program connected, double click on one of the inputs table rows, will
display calibration tool. With this tool you can calibrate selected analog input.
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Calibration tool description
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Gain text box – use for manual inserting of the Gain value.
Offset text box – use for manual inserting of the Offset value.
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Min and Max – limits for gain and offset values. If ADMC compatible type
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file not found, Min and Max labels will show "N/A".
Note: When Min and Max are N/A, you must be very careful, because the
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gain and offset values not limited at this case and may be inserted wrong
gain or offset value.
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Upload button – Press this button to upload gain and offset values from the
target platform. All 16 analog inputs gain and offset values will be uploaded.
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Download button – Press this button to download Gain and Offset of the
current selected analog input. The values displayed in Gain and offset text
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boxes will be downloaded. If Inserted values are wrong, relevant error message
will be displayed and download operation will be aborted.
Calculation
Calculate Gain and Offset values by inserting 4 values: Actual High, Actual
Low, Read High and Read Low to the formula. For more information about
Gain and offset calculation see User Manual supplied with PCS Target
platform. Pressing 'Calculate' button will calculate new Gain and Offset values.
The new values will be displayed in the Gain and Offset text boxes.
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Close button
Pressing this button will close 'Calibration' window and display main XPCS
window.
Download window
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This window allow download PCS code file.

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Type file button

Press this button to select requested file to download. The PCS Downloadable
file type is: *.DWN. The names of the selected file are displayed on the button.
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Note: No need to select type file, if requested file name already displayed on
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the button (In example: "LabTn2.DWN").

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Status Bar
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The status bar at the bottom of the window, displaying current downloading
process status (In Example: "Ready to process").
'Download' Button
Press this button to perform download with selected file. When download
performing, the program displaying on the window downloading process
progress messages. After download process are finished, the status bar
displaying "Download Finished".
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Download Tasks
♦ Check if PCS Target connected. Status message: "Looking for
machine..."
♦ If 'Get and Set Gain & Offset' option in 'Options' window are selected,
the program will upload values of all analog inputs gain and offset.
Status message: "Uploading Gain and Offset..."
♦ If 'Get and Set Parameters' option in 'Options' window are selected, and
downloaded file type is ADMC compatible, the program will upload all
parameters of the current selected program (foe example: 1-instruments).
Status message: "Uploading Parameters..."
♦ Download file. The program will display 'Downloading…' dialog
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window with progress bar and counter of the downloaded packets:
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♦ Wait for target platform startup. After downloading of the file complete,
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the PCS Target platform restarts. It takes several seconds to target start
running with new code and before downloading parameters and
gain/offset, we must wait to target will start again communicate with the
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PC. Status message: "Waiting for machine startup..."

♦ If 'Get and Set Parameters' option in 'Options' window is selected, and
downloaded file type is ADMC compatible, the program will download
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all parameters of the current selected program (for example: 1-

instruments). Status message: "Downloading Parameters..."
♦ If 'Get and Set Gain & Offset' option in 'Options' window is selected, the
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program will download values of all analog inputs gain and offset. Status
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message: "Downloading Gain and Offset..."

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When download process finished, status bar displaying: "Download Finished"

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Note: If error occurs during download process, relevant error massage will
be displayed. The message box with 'Retry' option will happen.
At the end of the download process, the window looks like in the picture:
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Note: Upload and Download green messages of the Parameters and Gain &
Offset tasks displayed only if the relevant options were selected in the
'Options' window. el
Expectable errors list
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Can not upload Gain and Offset!

Description: This message may be displayed during download process, when
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program trying to upload Gain and Offset values.
Reason: Probably the communication between PCS Target and PC fail.

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Tips: Check if communication RS232 cable connected. If it is a modem

connection, check if Modem cable connected, in this case it can be a remote
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modem cable disconnected or RS232 cable between remote modem and target
platform are disconnected.
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Can not upload Parameters!

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program trying to upload Parameters.
Reason: Probably the communication between PCS Target and PC fail.

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Fail download program!
program trying to download code file.
Reason: Probably the communication between PCS Target and PC fail, or

downloaded file are wrong or damaged.

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Try to download other file.
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Fail download Parameters!
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program trying to download Parameters.
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Reason: Probably the communication between PCS Target and PC fail, or PCS
Target platform are damaged and can not save data on flash memory.
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Try to change Target electronic card.

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Fail Downloading Gain and Offset!

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program trying to download Gain and Offset values.

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Reason: Probably the communication between PCS Target and PC fail, or PCS
Target platform are damaged and can not save data on flash memory.
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Try to change Target electronic card.
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Error Opening Type file: File Name
program trying to open ADMC compatible type file (*.mdb) to get from him
parameters data.
Reason: The file may be damaged or used by another application.
Tips: Try to download other file. If operation success, try to find what
application using the file and in the worse case, restart the PC. If the problem
continues, probably the files are damaged. In this case try to replace the file
with new same file from the ADMC installation CD under 'Support' directory.
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Invalid Actual High value!
Invalid Actual Low value!
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Invalid Read High value!
Invalid Read Low value!
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Description: This message displayed when user trying to calculate Gain and
Offset by pressing on 'Calculate' button on 'Calibration' window.
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Reason: In one of the text boxes inserted wrong number, or not numeric data.
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Tips: Type Numeric data type in the text box.
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The Actual High value is not in range!

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The Actual Low value is not in range!

The Read High value is not in range!
The Read Low value is not in range!
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Reason: In one of the text boxes inserted wrong number. The number must be:
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1>Number>1000.
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Tips: Type In Range number.

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Read High must be equal or great than Read Low!

Reason: Read High value is lees than Read Low value
Tips: Read High value must bee great than Read Low value.
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Can not calculate. Invalid values found! …
Reason: Read High value - Read Low value = 0
Tips: Read High value must bee great than Read Low value.
The Gain value must be equal or les than …
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The Gain value must be equal or great than …
The Offset value must be equal or les than …
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The Offset value must be equal or great than …
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Description: This message displayed when user trying to download Gain and
Offset by pressing 'Download' button on 'Calibration' window.
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Reason: Gain or Offset value displayed in Gain or Offset text boxes are not in
limits.
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Tips: The value in the Gain or Offset boxes must be in Min/Max limits.
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Invalid Gain Value!

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Invalid Offset Value!
Description: This message displayed when user trying to download Gain and
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Offset by pressing 'Download' button on 'Calibration' window.

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Reason: Probably the Gain or Offset value displayed in Gain or Offset text
boxes are not numeric data.
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Tips: Type numeric value in Gain or Offset text boxes.

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Illegal Port number: …
Description: This message displayed when user pressing on 'OK' button on

'Options' window.
Reason: Wrong port number is inserted.
Tips: Type value: 0>VAL>17 in 'Port Number' text box.
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Illegal Baudrate: …

'Options' window.
Reason: Wrong Baud rate is inserted.
Tips: Type values 9600 or 19200 in 'Baudrate' text box.
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Illegal Wait Loop value: …
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'Options' window.
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Reason: Wrong Wait Loop value is inserted.
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Tips: Type numeric value in 'Wait Loop' text box.
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Illegal Autoclave Address:
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'Options' window.
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Reason: Wrong Address value is inserted.
Tips: Type numeric value: 0<VAL>17.

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Illegal Dial Timeout:

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'Options' window.
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Reason: Wrong Dial Timeout value is inserted.

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Tips: Type numeric value.
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15. VALVES NUMBERING
The valves in the drawing and the manual are numbered according to their
function. The following list includes all the valve numbers that are in use in
Tuttnauer
01. Change-over : steam / electricity

0. FUNCTION 02. Locking door cylinder (front door)
03. Locking door cylinder (Rear door)
11. Feed water – cool jacket

12. Feed water – cool heat exchanger
13. Feed water – cool fast exhaust
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14. Feed water – to reservoir
1. FEED WATER 15. feed water – to vacuum pump
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16. Water outlet
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17. Shut
18. Feed water – to ejector
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21. Mineral free water - inlet
22.el Detergent
MINERAL FREE 23. To spry
2.
WATER
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24. Recycling inlet
25. Recycling outlet
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31. Air inlet

32. Air inlet - to chamber
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33. To splash cooling pipe

34 – 1. To door 1 seal
COMPRESSED 34 – 2. To door 2 seal
3.
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AIR 38 – 1. Open door 1

38 – 2. Open door 2
39 – 1. Close door 1
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39 – 2. Close door 2
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41. Air release N.C.

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42. Air release N.O.

4. AIR 43. Filtered air - inlet
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44. Air Inlet

45. Aeration
51. Vacuum - break

52. Vacuum - to pump
5. VACUUM 53.1 Vacuum - from door 1 seal
53-2. Vacuum - from door 2 seal
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61. Drain – from reservoir
62. Drain – from jacket overflow
63. Drain – from vacuum pump / ejector
64. Drain – from chamber
6. DRAIN 65. Drain – from cooler
66. Drain – from sanitary filter
67. Drain – from steam generator
68. Drain – jacket
69. Drain – condense from seal
70. Exhaust – from chamber
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71. Exhaust – to reservoir
72. Exhaust – to drain
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73. Fast exhaust
74. Slow exhaust
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7. EXHAUST 75. Exhaust to ejector / to vacuum pump
76. Exhaust – from heat exchanger
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77. Exhaust – from steam generator
78. Exhaust through heat exchanger
79.
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(pre-vacuum stage only)
Jacket steam trap
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81. Inlet
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8. GAS 82. Main inlet

83. Inlet through humidifier
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90. Steam – from building source

91. Steam – to jacket (From outer source)
92. Steam – inlet
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93. Steam – to chamber

94 – 1. Steam – to door 1 seal
9. STEAM
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94 – 2. Steam – to door 2 seal

95. Steam – to heat exchanger
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96. Steam – to sanitary filter

97. Steam – from steam generator
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98. Steam – to activate ejector

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100
PIPING DIAGRAM FOR MODELS 1730 E AND EK
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101
PIPING DIAGRAM FOR MODELS: E AND EK EXCEPT 1730
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102
PIPING DIAGRAM FOR MODELS: EA AND EKA
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103
ELECTRICAL WIRING DIAGRAM: MODELS: 1730 120/230V
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104
ELECTRICAL WIRING DIAGRAM: MODELS: 2340/2540E 120/230V
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105
ELECTRICAL WIRING DIAGRAM: MODELS: 2340/2540EA 120/230V
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106
ELECTRICAL WIRING DIAGRAM: MODELS: 3140E 230V
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107
ELECTRICAL WIRING DIAGRAM: MODELS: 3870/3850E 120/230V
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ELECTRICAL WIRING DIAGRAM: MODELS: 3870/3850EA 120/230V
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109

Technician Manual: E-Type Electronic Table - Top Autoclaves Models 1730, 2340, 2540, 3140, 3850, 3870 E, Ek, Ea & Eka

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m

E-type Electronic Table -Top Autoclaves

E, EK, EA & EKA

Cat. No. MAN205-0064000EN Rev. H

PARAGRAPH PAGE NO.

8. SOFTWARE PROGRAMMING PROCEDURES ........................................... 16

8.3 Resetting the Autoclave ........................................................................ 20

9.1 Safety Tests after Repair....................................................................... 21

9.3 Replacing the Safety Valve ................................................................... 23

9.5 Replacing the Air Relief-safety relief Valve block ............................... 25

9.6 Replacing the electronics board (control panel) .................................. 26

9.7 Replacing the Electronics Box ............................................................. 26

DRAWINGS PAGE NO.

Control System Block-Diagram................................................................................... 7

Protective earth (Ground)

Remove the cover of the autoclave, tighten the screws of the

Check the continuity of the grounding connections.

Perform validation of the autoclave.

Check that the autoclave is levelled.

Check the safety elements; safety valve, safety and cut-off

Run basic programs of the autoclave and check the operation

Physical Characteristics and Maximum acceptable contaminants levels

Evaporate residue ≤ 10 mg/l

Compliance with the above data should be tested in accordance with

acknowledged analytical methods, by an authorized laboratory.

We recommend testing the water quality once a month. The use of

4.2. Reverse Osmosis

water used to generate steam in the autoclave chamber. The use of

The system is provided with communication interfaces RS 232 to PC and to

5.1 Digital Board DIG - T2

— The digital board is connected to the keypad panel, to the parallel

— On the board, are three types of memories:

— RS232 interface is performed on the board by the U13 component,

— The printer is connected directly to this board, connector DS1

Layout diagram of the ANL-T2 is provided below.

JP2 JP7 JP5 JP6

JP3 JP4 JP9 JP10

JP12 JP8 JP11

This board receives command signals from ANL-T2 board designated to

JP7 JP4 RV1

the following example

pressure” graph will be as follows.

— Press the PROGRAM key.

— Select CALIB CODE: 107 to calibrate the system by means of the

— On the upper row, change A60.0 to A 70.0 by means of UP/DN

— Press the PROGRAM key.

means of UP/DN keys.

— The cursor moves to the lower row to A 130.0, change it to A 120.0

by means of UP/DN keys.

This completes calibration procedure for temperature.

automatically made, while at 121ºC no change is felt.

To perform the pressure calibration two points have to be defined

— Press the PARAMETERS key. The system performs reading

reads out 97kPa, when the door is open).

— The cursor moves to the lower row to A300.

pressure value 280kPa by means of the keys UP/DN.

— Press the PROGRAM key again.

This completes the calibration procedure for the pressure.