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Online / Offline There are two options for pasting a new drive unit:
• If you can establish an online link to the drive, then this is generally the
easier option since the device variant and firmware versions are identified
automatically.
• If you cannot access the drive, then carefully input the planned devices. The
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firmware versions are identified when you connect online for the first time.
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Remaining steps You will be guided step by step by the prompts. You cannot terminate the
process prematurely. If you work consistently with the <Next> key, any data
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already stored or determined beforehand will be displayed as default and, at the

end of the process, you will find that you have not overwritten any values by
mistake
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PROFIBUS DP The PROFIBUS DP fieldbus is widely used in the automation world. As well as
controllers, input/output modules, operator panels and drives, commissioning
PCs can also communicate via this bus.
A point-to-point connection between a PC and a drive is also possible.
The PC must be equipped with a PROFIBUS DP interface.
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PROFINET This fieldbus represents the further development of PROFIBUS based on

Ethernet.
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LAN Ethernet interface that enables a further online access in addition to the network
interfaces.
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RS232 Connection for AOP 30 (Advanced Operator Panel).

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LAN interface The LAN interface (X127) of the CU320-2 enables a direct connection to be set
up between the Control Unit and the PG/PC. The LAN interface is an Ethernet
interface for communication via TCP/IP.
Network
communication The network connection (PROFIBUS-DP or PROFINET) can be used to
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integrate the Control Unit in a communication network where one CPU provides
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the master and/or the controller. A PG may also be integrated into this network
which can communicate with all network stations via the network.
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Access point STARTER offers two access points for these two options for communication to
a Control Unit:
• DEVICE (STARTER, SCOUT)
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• S7ONLINE (STEP7)
The "DEVICE“ access point is preferred for direct communication, while the
access point "S7ONLINE“ is used for communication within a network.
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Access point STARTER offers the user two methods of setting up a communication
connection:
• DEVICE (STARTER, SCOUT)
• S7ONLINE (STEP7)
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Parameter assignment The interface to be used for communication must be defined for both access
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points.
The following sequence can be used to assign parameters:
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>> Tools > Set PG/PC interface

A pulldown menu is used to select the access point to be configured.
The "Interface Parameter Assignment Used" table is used to select which
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interface this access point utilizes for communication.

Example Communication between the PG and the Control Unit is carried out via the LAN
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interface.
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The PG has 2 LAN interfaces with names:

• LAN connection: Intel 82574L Gigabit network …. (left interface)
• LAN connection 2: Intel 82574LM Gigabit network …. (right interface)
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Communication to the CU should take place via the left interface.

To do this, use an Ethernet cable to connect the LAN interface on the PG to the
LAN interface on the CU. Select the "DEVICE" access point for this direct
connection.
The "DEVICE" access point is assigned the following interface parameters:
TCP/IP- Intel 82574L Gigabit network ….

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Select target devices If a project contains several drive units, you can select the devices to which a
connection is to be set up when the "Online connection" button is pressed.
In this way, it is possible to connect selectively to specific target devices.

Connect online If a drive unit is to be connected to a target device (go online), it is possible to
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specify the access point (and thereby the interface) to be used to set up the
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connection.
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IP addresses Each access point for a device on a network is identified by its address. The IP
address is used in TCP/IP networks. It comprises 4 bytes and is structured
according to rules, e.g.:
192.168.0.1 (dot notation)
With the dot notation, each IP address is expressed by four decimal numbers
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between 0 and 255, separated by dots.
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IP addresses have two parts: the network ID and the host ID. The network ID
specifies the subnet to which the host is connected. The host ID specifies the
address of the access point for the host.
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IP Classes The subdivision of an IP address into a subnet and host breaks the IP network
down into a large collection of interconnected subnets with the different sizes.
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5 classes were originally defined, however only the classes A, B and C are
used.
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Subnet mask A subnet mask is a filter used to identify all systems connected to the same
physical network section.
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The rules for the subnet mask are very simple:

• Ones in the subnet mask identify the number part of the subnet.
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• Zeros identify the part of the address that is available for the host ID.
Even if the subnet masks are not used, the hardware automatically defines the
default subnet mask for class A, B or C.

Note If send and receive stations are connected to the same network, or connected
directly by a crossed Ethernet cable, the network ID of both IP addresses must
match.

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Changing IP address For communication between the PG and the Control Unit via the LAN interface,
the network ID of both IP addresses must match and the host addresses must
be different.

Control Unit The LAN address can be edited using the "Edit Ethernet node" tool.
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PG The IP addresses of the PG are set via the network configuration. This network
configuration can also be used to assign a further IP address to the LAN
interface of the PG.
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In addition, STARTER can also set up a temporary IP address. This address

remains active until STARTER is terminated.
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A drive can be inserted extremely conveniently into a project using this function.
This is especially useful on a network with a large number of drives, but it can
also be used for a simple point-to-point connection.

Access point The selected access point S7ONLINE or DEVICE is used to search for
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accessible nodes. The access point can be selected using the "Access point"
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button. The "PG/PC…" button can be used to change the interface configuration
for the access point.
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The topology is determined and transferred automatically to the PG using

"Automatic Configuration" (quick commissioning).
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Safety information Please note that:

• The course instructions have been produced for:
 A course held by a course leader
 Activities carried out on special training equipment
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• The training equipment is operated under laboratory conditions.
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In case of doubt, always ask your course leader – particularly when handling
components that carry electrical current or which can move.
• When carrying out work on equipment, the safety information in the
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associated product documentation must always be observed!

The Training Documents alone are not sufficient.
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Task Compare your training equipment with this diagram and become familiar with
the installed components.
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Task Compare your training equipment with this diagram and become familiar with
the installed components.
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Task Understand the function of the switches (= inputs for the drive) and the LEDs
(= outputs for the drive).
Abbreviations:
• CU = Control Unit
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• TB = Terminal Board
• DI = Digital Input
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• DO = Digital Output
• AI = Analog Input
• AO = Analog Output
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Task Check whether your training equipment corresponds to the standard structure.

1. Are all of the modules available and connected?

• In the CU320-2 module, check whether a CompactFlash card has been
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inserted with a "structure" that matches the SINAMICS S120 device
currently being used.
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• Check that the modules are reliably supplied with 24V DC.
• Check whether the drive components are wired according to the
DRIVE-CLiQ topology above.
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2. Establish the DRIVE-CLiQ topology shown above at the training case

(if this is required).
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Task An online connection is to be set up between the PG and the CU320-2 to initiate
automatic configuration of the training equipment and commission the drives.
Then, the parameters should be saved in ROM and in the PG.
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Procedure Connect the LAN interface (left Ethernet interface viewed from the front) to the
LAN interface of the CU320-2 using an Ethernet cable.
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1. Create a new project with the name "S120_Servo_1“ using:

>> Project > New

2. To set up a connection to the CU320-2, the access point and the interface
configuration must be defined.
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Then open the parameter screen via:
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>> Tools > Set PG/PC interface…

3. At access point, select: DEVICE (STARTER, SCOUT), and for the interface
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parameter assignment used:

• Windows XP: TCP/IP -> Intel® 82574L Gigabit…
• Windows 7: Intel ® 82574L Gigabit Network Connection TCPIP.1
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4. Accept the parameterization with "OK".

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Procedure The "accessible nodes" function should be used to search for nodes in the
network.

1. Click on the
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>> Accessible nodes
button to start the function.
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Depending on configuration of the PG interface and settings, either the

message:
• No further node found
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or
• Information on accessible nodes cannot be fully displayed“ appears.
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2. Acknowledge the first message with "OK" and the second message with
"No". Then, the "Accessible nodes" screen is visible.
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3. Select the "Access point" button.

In this screen, you can now choose the access point (S7ONLINE or
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DEVICE) to which a connection is to be established.

Click on the "DEVICE" access point.
The "Update" button initiates a search for accessible nodes via the DEVICE
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access point again.

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4. The message "Information on accessible nodes cannot be fully displayed“

appears.

5. Since the CU320-2 CU has the IP address 169.254.11.22 and the PG has
the IP address 192.168.0.10, it is suggested that you set up a temporary
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IP address to communicate with the CU.
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Acknowledge this message with "Yes".

6. The node with the IP address 169.254.11.22 appears in the screen of

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accessible nodes. The node is detected as a CU320-2 with firmware

version 4.6.
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7. Select the drive unit and with the button “accept” you can incorporate it into
the still empty project.
This creates a project tree.
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Task The next step is to go online (connect to tarrget system) with the project
The drive unit in the project is to be connected to CU via the "DEVICE" access
point:
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1. Open the "Target Device Selection" screen via:
>> Target system -> Select target devices.
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2. In this screen, you can select which drive units are to establish a connection
and define which access point is to be used to connect each drive unit in the
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project to the target device.

3. Select the drive unit and the "DEVICE" access point.

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4. The "Connect to selected target devices" button establishes the connection

to the CU320-2 via TCP/IP.
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5. The "Target system output" diagnostics information provides information

about the access point and the IP address of the target system.
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Task By restoring the factory settings, establish a neutral starting state, and then start
with the automatic configuration:
Procedure
1. Restore the factory settings for the drive:
Select the drive unit using the right mouse key:
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>> Target device > Restore factory settings
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2. Set the check mark at the "Save device parameterization to ROM after
completion" checkbox
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1. Carry out an "Automatic configuration":

>> Automatic configuration
[Message "Status of the drive unit: First commissioning“]

2. Start the automatic configuration:

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>> Configure
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3. Pre-assignment for all components:

>> SERVO > Create
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4. Exit the automatic configuration using the following function:

>> Go OFFLINE
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5. Select "Drive_unit_1" using the right mouse key:

>> Rename > SINAMICS_S120
 the name has been changed to "SINAMICS_S120".
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Note If the CU 320-2 detects a DRIVE-CLiQ component with a different firmware

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release (possibly also with hotfix), a FW upgrade/downgrade is started

automatically as of FW version 2.5.1. The message "Update in progress" is
displayed. A POWER ON must then be executed to activate the new FW
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version.

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Task In the project navigator, compare the results of the automatic configuration for
your training equipment with the above diagram:

1. SINAMICS_S120 > Communication > Telegram configuration > IF1

Drive object no. 1 = CU_S_004
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Drive object no. 2 = ……………………………………..

Drive object no. 3 = ……………………………………..

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Drive object no. 4 = ……………………………………..

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2. Drives > Drive_02 > Configuration

Power unit order no.: ……………………………………..

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Motor order no.: ……………………………………..

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Encoder type: ……………………………………..

3. Drives > Drive_03 > Configuration

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Power unit order no.: ……………………………………..

Motor order no.: ……………………………………..

Encoder type: ……………………………………..

4. Conclusion:

………………………………………………………………………………

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Task As only the power unit (Motor Module) and the encoder interface (SMC20) have
been identified for drive object "Servo_03", the motor and encoder data must
now be configured:

1. Configure the drive object "Servo_03":

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>> Drives > Servo_03 > Configuration > Configure DDS…
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2. Run through the configuration routine with the following settings for the
control structure:
ID

• NO function modules
• Control type: Speed control (with encoder)
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3. Power unit: keep the preassigned settings!

4. Power unit BICO: Here, to evaluate the feedback signal from the infeed unit,
select the following BICO interconnection:
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Infeed in operation (p864): >> CU_S_004, r722: Bit 16

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5. Motor: Enter the motor data based on the motor order number:
>> Select a standard motor from the list
>> Motor type: 1FK7 synchronous motor …

6. Motor holding brake: >> Do not use a motor holding brake.

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7. Encoder: >> Sin/cos incremental C/D (Code number: 2001) > OK

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8. Process data exchange (drive): Keep the default

"Free telegram configuration with BICO" and exit the drive configuration for
"SERVO_03".

9. Save the data.

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Task The data saved in the project should now be transferred to the CU320-2.

1. Go online using the yellow button.

2. Download the data to the target device.

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3. The data should then also be saved in the ROM of the target device.
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Task As the training cases are operated with a 1-phase 230 V AC supply voltage
instead of 3-phase supply voltage, and have therefore also been adapted from
the hardware perspective, the voltage of the DC link monitoring must now also
be appropriately adapted:
The drive unit line supply voltage for the Motor Module (drive: p210) is obtained
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from the line voltage and the infeed type:
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U_line: 400V, controlled  U_DC_link = U_line * 1.5

(e.g.: 400V AC * 1.5 = 600V DC)
U_line: 230V, unregulated  U_DC_link = U_line * 1.43
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(e.g.: 230V AC * 1.43 = 329 V DC)

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Procedure On the 230 V training case, p210 must be set to 329.

In order to ensure a higher margin to the internal fault threshold
"U_DC_link_max“ in generator mode, the following setting is recommended:
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>> SERVO_03, p210 = 380

To ensure that the fault threshold "U_DC_link_min" is not undershot in motor
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mode:
>> SERVO_03, p278 = - 80
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The upper and lower limits for DC link monitoring (p1244 = 710, p1248 = 205)
are recalculated using:
>> SERVO_03, p340 = 1
Also use these settings for SERVO_02.

Note for SINUMERIK At the 400V rack with SINUMERIK 840D solution line, the setting remains:
p210 = 600.

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Task The training case has an infeed (Smart Line Module) without DRIVE-CLiQ
connection to the CU320. The infeed provides a ready signal via terminal X21.
On the training equipment, this signal is routed to the digital input DI16 of the
CU.
In addition to the control signals, each drive also requires the signal "Infeed
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ready" for the enable.
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This signal must be applied to parameter p864.

1. Open the expert list of the drive.

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2. At parameter "p864: Infeed operation", the digital input of the CU to which

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the infeed signal is connected must be specified.

3. Go to the line of p864. Click on the value of the parameter to open the value
screen.
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4. Select "CU_S_004" as signal source and the parameter value p722: bit16.
The result is then:
p864: CU_S_004: r722.16
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5. Check this parameter assignment also for the "SERVO_02" drive.

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8. The drives in the trainingsrack may turn only with a maximum speed of 6000
rpm. Using the automatic setting the rated motor speed is set to 6000 rpm
and the maximum speed is set to 10000 rpm. Change the maximum speed
to 6000 rpm in the menue: drive >> open loop/closed loop control >>
speed controller >> speed setpoint limit: n_max: 6000 rpm.
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Task Test the drive function using the control panel:

1. Activate the control panel for SERVO_02:

>> Drives > SERVO_02 > Commissioning > Control panel
2. If required, shift the screen split somewhat towards the top
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3. Using the appropriate button, select:
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• “Show control area“

• "Show diagnostics area"
4. Assume control priority – and observe the safety notes under all
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circumstances
5. Press the "Diagnostics" button and select the "Missing enables“ tab:
Observe the missing enables!
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6. Set the required enables

7. Now observe the feedback messages:
• OFF1 enable missing
• Speed controller inhibited
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8. Set the scaling slider to 0%

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8. For the 100% setpoint, for example, specify 1000 rpm

9. Now issue the ON command using the green button and monitor the drive.
10. Change the scaling:
The drive can be operated between 0 and 2000 rpm.
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Monitor the setpoint and actual value display

11. After the test has been successfully completed, give up the control priority.
12. Test SERVO_03 in the same way.

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Task After the drives have been tested using the control panel, the data can be
saved. The data should be saved both to ROM (and therefore on the CF card)
and to the hard disk of the PG:

1. To save the data to ROM, press the "Copy RAM to ROM" icon.
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2. To save the data in the PG, press the "Load drive unit to PG" icon and then
save the data to the hard disk using the "Save project" icon.
ID

This ensures that the same parameter values are present both in the PG and in
the control after restart.
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Task The "Accessible nodes" function has added a further temporary IP address in
the PG, which can set up communication to the CU320-2.
This IP address is deleted again when STARTER is exited.
If STARTER is restarted, no online connection would be set up, since the
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temporary IP address is no longer available.
In this case, it is necessary either to assign a non-temporary IP address to the
ES

PG or to change the IP address of the CU 320-2.

In this exercise, a further non-temporary IP address is assigned to the PG
initially.
ID

The last step shows how to change the IP address of the CU320-2 if it is not
possible to adapt the IP address of the PG.
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Task The IP addresses of both Ethernet interfaces of the PGs are configured via the
network connections. In this task, a further IP address is to be added to an
existing one.
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Procedure The IP addresses of the LAN interfaces of the PG can be read and changed via
the network connections.
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Another method is via the PG/PC interface:

1. Open the "Set PG/PC Interface" screen. If "DEVICE" is selected as the

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access point, TCP/IP… is shown as interface configuration.’

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2. "Properties" and "Network properties" enable you to access the network

connections.
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If you select the LAN interface, you can use the context menu to read out and
modify the properties.
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Procedure If a fixed IP address is assigned to the PG, the "Add" button can be used to add
new IP address:

Procedure Add the new IP address 169.254.11.10 with subnet mask 255.255.0.0. If "Obtain
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an IP address automatically" is set in the properties, the "Alternate
configuration" tab can be used to enter a further IP address. This is not the case
ES

for our training PG but could be for PCs that are integrated into the network.
ID
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Procedure The IP address of the LAN interface of the CU320 can also be changed and
thereby matched to the IP addresses of the communications partners:

1. The "Accessible nodes" button shows the nodes in the network and is used
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to create a temporary IP address in the PG, if this is required.
ES

2. The context menu of the mode enables you to access the "Edit Ethernet
node …“ function.
ID

3. The screen that follows can be used to output the IP and MAC addresses of
the nodes.
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4. The IP address of an individually selected node can also be changed in this

screen.
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5. Nodes that are integrated in a PROFINET network can also be assigned a

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device name.
BR

SITRAIN Page Course DR-S12-PM

Training Document 4 - 40 STARTER connection to target device