Service Manual: EUWA ( ) 40-120K (X)

ESIE98-03
CHILLER SECONDARY WATER CIRCUIT

5
1
3
8 T1 T2 8 12
7
9 P1 P2 9
10 11
16
14 13 11
15 PRIMARY WATER CIRCUIT
4899
Service Manual
EUWA(*)40-120K(X)
Air-cooled waterchillers
Daikin Europe NV
ESIE98–03
Table of Contents
1
1 Introduction
1.1 About This Manual v
Part 1
System Outline 1-1
3
1 General Outline
1.1 What Is in This Chapter 1-3

1.2 Technical Specifications
1.3 Electrical specifications
1.4 Outlook Drawing 1-14
1-4
1-12 4
1.5 Installation Outline 1-19
2 Piping Layout
5
2.2 Functional Diagram Refrigeration Circuit 1-22
2.3 Parts Table of the Refrigeration Circuit 1-26
3 Wiring Layout

3.2 Switch box Layout 1-32
3.3 Main PCB Layout 1-34
3.4 Wiring Diagrams 1-40
3.5 Field Wiring 1-43
Table of Contents i
ESIE98–03
Part 2
1 Functional Description 2-1
1 Functional Control

1.2 Operation Range 2-4
1.3 Thermostat Control 2-5
1.4 Fan Speed Control after Start-up (Head Pressure Control) 2-7
1.5 Start-up Sequence of Fans and Compressor 2-9
1.6 Freeze-up Control 2-10
3 1.7 Lead-lag Control (only for EUWA(*)80-120K(X))

1.8 Discharge Temperature Protector 2-14
2-12
1.9 Heatertape (optional) 2-15

1.10 Head Pressure Setback 2-16
4 2 The Digital Controller

2.2 The Digital Controller 2-18
2.3 Start/Stop and Temperature Setting 2-19
2.4 What Happens in Case of an Alarm 2-20
5 2.5 Menu Overview 2-21

2.6 How to Read or Adjust Parameter Settings: the Programming Procedure
2.7 a Read-out Menu 2-24
2-23
2.8 z Set Points Menu 2-26

2.9 e User Settings Menu 2-27
2.10 r Software Timers Menu 2-30
2.11 t History Menu 2-32
2.12 y Info Menu 2-36
2.13 u Input /Output Menu 2-37
2.14 q Password Menu 2-41
ii Table of Contents
ESIE98–03
Part 3
Troubleshooting 3-1 1
1 Overview of Inputs and Outputs

1.2 Overview of Inputs and Outputs of EUWA(*)40-60K(X) 3-4
1.3 Overview of Inputs and Outputs of EUWA(*)80-120K(X) 3-5
2 Overview of Fault Indications and Safeties 3

2.1 What Is in this Chapter 3-7
2.2 Fault Indication 3-8
2.3 Safeties Overview 3-12
4
3 Checking the Inputs and Outputs

3.2 Checking the Temperature Sensors 3-16
3.3 Checking the Digital Inputs and Outputs
3.4 Checking the Power Supply and Fuses
3-18
3-19 5
4 Troubleshooting

4.2 Items to Be Checked 3-22
4.3 General Repair Procedures 3-24
4.4 Procedure for PCB Changing 3-25
4.5 Pump Down 3-28
4.6 Filter Procedure 3-29
4.7 Oil Changing Procedures 3-30
4.8 Refrigerant Charging 3-32
Table of Contents iii

ESIE98–03
Part 4
1 Commissioning and Test Run 4-1
1 Pre-Test Run Checks

1.2 General Checks 4-4
1.3 Water Piping Checks 4-5
1.4 Electrical Checks 4-7
3 2 Test Run & Operation Data
3 Refrigerant R-134a
4 3.1 What Is in This Chapter? 4-11
3.2 What Is New? 4-12
3.3 Characteristics 4-13
5 Part 5
Maintenance 5-1
1 Maintenance

1.2 Maintenance of the Main Parts 5-4
1.3 Periodical Checks 5-5
Appendix A
Photo parts A-1
Appendix B
Drawings B-1
Index i
iv Table of Contents
ESIE98–03 Introduction
1 Introduction
1.1 About This Manual
EUWA(*)40-120K(X) The Daikin EUWA(*)40-120K(X) air-cooled water chillers are designed for outdoor installation. The
chiller types units are available in 6 standard sizes for cooling applications only.
The EUWA(*)40-120K(X) units can be combined with Daikin fan coil units or air handling units for air
3
conditioning purposes. They can also be used to supply water for process cooling.
Before starting up the unit for the first time, make sure that it has been properly installed. Consult the
check lists in ‘Pre-Test Run Checks’ on page 4-3.
You will find the following tools at the back of the manual:
■ a list of parts in function of the integrated photos. Refer to Appendix A Photo parts.
4
■ a list of drawings. Refer to Appendix B Drawings.
■ an index. Refer to Index.
Usage of the
manual
The present service manual gives you all the information you need to do the necessary repair and
maintenance tasks for these waterchillers operating with HCFC 22 (EUWA(*)40-120K) and
5
HFC 134a (EUWA(*)40-120KX). It is intended for and should only be used by qualified engineers.
It is not intended to replace technical know-how acquired through training and experience.
The basic rules of good workmanship still apply, but should be more strictly applied on
R-134a (EUWA(*)40-120KX) applications.
Approvals The asterix (*) in EUWA(*)40-120K(X) refers to B, M, T, S or D, which are abbreviations for:
T= ‘TuV’ approval (Germany)

S= Swedish approval (Sweden)
M= ‘Service des Mines’ approval (France)
D= ‘RLK’ approval (the Netherlands)
B= Standard unit (Italian approval)
Using icons Icons are used to attract the attention of the reader to specific information. The meaning of each icon
is described in the table below:
Type of
Icon Description
information
Note A ‘note’ provides information that is not indispensable, but may

nevertheless be valuable to the reader, such as tips and tricks.
Caution A ‘caution’ is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get an
unexpected result or has to restart (part of) a procedure.
v
Introduction ESIE98–03
Type of
1 Icon
information
Description
Warning A ‘warning’ is used when there is danger of personal injury.
Reference A ‘reference’ guides the reader to other places in this binder or in this
manual, where he/she will find additional information on a specific
topic.
vi
ESIE98–03
1
Part 1
System Outline
Introduction The purpose of this part is to give an outline of all the relevant elements in an installation of the
EUWA(*)40-120K(X) chiller types. Once all the elements of the installation are described in short and
3
the installation set-up is understood, a functional description of all elements will be given in the
following parts of this book.
What is in this part? This part contains the following chapters:
Topic See page...

4
1 – General Outline page 1-3
2 – Piping Layout page 1-21
3 – Wiring Layout page 1-31

5
Part 1 – System Outline 1–1

ESIE98–03
1–2 Part 1 – System Outline

ESIE98–03 General Outline
Part 1
1
1 General Outline
1.1 What Is in This Chapter
Introduction In this chapter you will find the outlook drawing and the installation outline of the air-cooled water
chillers EUWA(*)40-120K(X).
3
Overview This chapter covers the following topics:
Topic See page...
1.2 – Technical Specifications page 1-4
1.3 – Electrical specifications page 1-12 4

1.4 – Outlook Drawing page 1-14
1.5 – Installation Outline page 1-19

General Outline ESIE98–03
1.2 Technical Specifications

1
EUWA(*)40-60K In the following table you will find the technical specifications of chiller types EUWA(*)40-60K:
Model EUWA(*)40K EUWA(*)50K EUWA(*)60K
Nominal cooling
capacity(1) 101 kW 129 kW 161 kW
38.5 kW 52.7 kW 59 kW
Nominal cooling input(1)
Capacity steps 100-70-40 100-70-40 100-70-40
MAIN COMPONENTS
3 Compressor
type semi-hermetic single screw semi-hermetic single screw semi-hermetic single screw
speed 2880 rpm 2880 rpm 2880 rpm
crankcase heater 150 W 150 W 150 W
model x n° ZH3LSFLYE ZH5MLFLYE ZH5LLFLYE
Evaporator
type 2 pass, 1 circuit, shell & tube dry 2 pass, 1 circuit, shell & tube dry 2 pass, 1 circuit, shell & tube dry
4 min.water volume system
expansion: EHS/S 155 SX BT
1700 l
1700 l
2100 l
water flow rate Min: 185 Max: 737 l/min Min: 187.5 Max: 750 l/min Min: 230 Max: 920 l/min
nom. water pressure drop 21 kPa 25 kPa 23 kPa
insulation material PVC nitril foam PVC nitril foam PVC nitril foam
Condenser
5 type cross fin coil / Hi-X-tubes and

chromate coated waffle louvre
fins
cross fin coil / Hi-X-tubes and
fins
cross fin coil / Hi-X-tubes and
fins
rows x stages x fin pitch 2 x 50 x 2.0mm 2 x 50 x 2.0mm 3 x 50 x 2.0mm
face area 8.4 m² 8.4 m² 8.4 m²
nominal air flow 960 m³/min 1092 m³/min 960 m³/min
discharge vertical vertical vertical
fan type direct drive propeller direct drive propeller direct drive propeller
n° of fans 4 4 4
n° of motors x output 4 x 500 W 4 x 1200 W 4 x 1200 W
nominal speed 750 rpm 900 rpm 900 rpm
Piping connections
evap. water in/outlet 3’’ gas 3’’ gas flexible joint Ø 114.3
evaporator water drain 1/2” gas 1/2” gas 1/2” gas
relief device outlet compressor 1”NPT compressor 2x1”NPT compressor 2x1”NPT
Refrigerant circuit
refrigerant type R-22 R-22 R-22
refrigerant charge 33 kg 39 kg 45 kg
refrigerant control thermostatic expansion valve thermostatic expansion valve thermostatic expansion valve
oil type SUNISO 4GSD SUNISO 4GSD SUNISO 4GSD
oil charge volume 7.5 l 10 l 10 l
n° of circuits 1 1 1
Dimensions (h x w x d) 2135 x 3980 x 1110 mm 2135 x 3980 x 1110 mm 2135 x 3980 x 1110 mm
Weight
machine weight 1205 kg 1345 kg 1530 kg
operation weight 1245 kg 1385 kg 1585 kg
Casing
material polyester painted galvanised polyester painted galvanised polyester painted galvanised
steel plate steel plate steel plate
colour ivory white / Munsell code ivory white / Munsell code ivory white / Munsell code
5Y7.5/1 5Y7.5/1 5Y7.5/1

Sound power level 88 dB 92 dB 94 dB

1
Safety & functional devices ■ double TuV high pressure switches
■ low pressure protection
■ compressor motor thermal protector
■ compressor motor overcurrent relay
■ discharge temperature controller
■ pressure relief valve on compressor
■ reverse phase protector
■ recycling and guard timer
■ digital display controller with electronic temperature control
Options (all factory

mounted)
■ glycol applications
ZH: leaving water evaporator=-5 °C
3
ZL: leaving water evaporator=-10 °C
■ OP10: anti-freeze protection kit (evaporator heatertape)
■ OP12: suction stopvalve
■ OP52: main isolator switch
■ OP57: ampere & voltmeter
4
(1):
Nominal conditions are as follows:
■ entering/leaving water temperature 12/7 °C
■ ambient air temperature 35 °C
■ power input is total input:
compressor + control circuit 5
■ leaving evaporator water temperature from 4 °C to 20 °C (pull-down condition to 25 °C).

1 EUWA(*)80-120K In the following table you will find the technical specifications of chiller types EUWA(*)80-120K:
Nominal cooling
77 kW 106 kW 115 kW
Capacity steps 100-85-70-50-35-20-0 100-85-70-50-35-20-0 100-85-70-50-35-20-0
MAIN COMPONENTS
Compressor
3 crankcase heater
model x n°
150 W
2 x ZH3LSFLYE
150 W
2 x ZH5MLFLYE
150 W
2 x ZH5LLFLYE
Evaporator
expansion: EHD/S 270 SX BT expansion: EHD/S 310 SX BT expansion: EHD/S 420 SX BT
min.water volume system 2400 l 3000 l 3600 l
4 water flow rate

nom. water pressure drop
insulation material
Min: 290 Max: 1080 l/min
14.4 kPa
PVC nitril foam
19.25 kPa
PVC nitril foam
13 kPa
PVC nitril foam
Condenser
type cross fin coil / Hi-X-tubes and cross fin coil / Hi-X-tubes and cross fin coil / Hi-X-tubes and
chromate coated waffle louvre chromate coated waffle louvre chromate coated waffle louvre
fins fins fins
5 rows x stages x fin pitch

face area
2 x 50 x 2.0mm
16.8 m²
2 x 50 x 2.0mm
16.8 m²
3 x 50 x 2.0mm
16.8 m²
n° of fans 8 8 8
Piping connections
evap. water in/outlet flexible joint Ø 141.3 flexible joint Ø 141.3 flexible joint Ø 168.3
evaporator water drain 1/2” FPT 1/2” FPT 1/2” FPT
relief device outlet compressor 2x1”NPT compressor 2x2x1”NPT compressor 2x2x1”NPT
Refrigerant circuit
refrigerant type R-22 R-22 R-22
refrigerant charge 2x36 kg 2x40 kg 2x47 kg
oil type SUNISO 4GSD SUNISO 4GSD SUNISO 4GSD
Weight
Casing
material polyester painted galvanised steel polyester painted galvanised steel polyester painted galvanised steel
plate plate plate
5Y7.5/1 5Y7.5/1 5Y7.5/1

Safety & functional ■ double TuV high pressure switches

1
devices ■ low pressure protection
Options (all factory ■ glycol applications

mounted) ZH: leaving water evaporator=-5 °C
■
OP10: anti-freeze protection kit (evaporator heatertape)
3
■ OP12: suction stopvalve
(1):
Nominal conditions are as follows: 4
compressor + control circuit
■ leaving evaporator water temperature from 4 °C to 20 °C (pull-down condition to 25 °C). 5

1 EUWA(*)40-60KX In the following table you will find the technical specifications of chiller types EUWA(*)40-60KX:
Model EUWA(*)40KX EUWA(*)50KX EUWA(*)60KX
Nominal cooling
39.1 kW 53.7 kW 64 kW
Capacity steps 100-75-55 100-75-55 100-75-55
MAIN COMPONENTS
Compressor
3 crankcase heater
model x n°
150 W
ZHA5LLFLYE / ZHA5LLFLTE
150 W
ZHA7SLFLYE / ZHA7SLFLTE
150 W
ZHA7MLFLYE / ZHA7MLFLTE
Evaporator
expansion: ES-185 expansion: ES-220 expansion: ES-270
min.water volume system 2400 l 2750 l 3600 l
4 water flow rate

insulation material
13 kPa
PVC nitril foam
20 kPa
PVC nitril foam
11 kPa
PVC nitril foam
Condenser
fins fins fins

face area
2 x 50 x 2.0mm
8.4 m²
3 x 50 x 2.0mm
8.4 m²
3 x 50 x 2.0mm
8.4 m²
n° of fans 4 4 4
Piping connections
relief device outlet compressor 1”NPT compressor 1”NPT compressor 1”NPT
Refrigerant circuit
refrigerant type R-134a R-134a R-134a
oil type IDEMITSU FVC68D IDEMITSU FVC68D IDEMITSU FVC68D
Weight
Casing
5Y7.5/1 5Y7.5/1 5Y7.5/1


1
■ freeze-up protection

mounted)
ZH: leaving water evaporator=-5 °C 3
■ OP03: dual pressure relief valve (condenser)
4
(1): Nominal conditions are as follows:
compressor + control circuit + fans + pumps 5

1 EUWA(*)80-120KX In the following table you will find the technical specifications of chiller types EUWA(*)80-120KX:
Nominal cooling
capacity(1) - - -
- - -
Capacity steps - - -
MAIN COMPONENTS
Compressor
3 crankcase heater
model x n°
-
2xZHA5LLFLYE /
-
2xZHA7SLFLYE /
-
2xZHA7MLFLYE /
2xZHA5LLFLTE 2xZHA7SLFLTE 2xZHA7MLFLTE
Evaporator
expansion: ES-360 expansion: ES-420 expansion: ES-470
4 min.water volume system

water flow rate
-
-
-
-
-
insulation material PVC nitril foam PVC nitril foam PVC nitril foam
Condenser

fins
-
fins
-
fins
-
face area - - -
n° of fans 8 8 8
nominal speed - - -
Piping connections
relief device outlet - - -
Refrigerant circuit
refrigerant type R-134a R-134a R-134a
oil type IDEMITSU FVC68D IDEMITSU FVC68D IDEMITSU FVC68D
Weight
Casing
5Y7.5/1 5Y7.5/1 5Y7.5/1
Sound power level - - -


1
■ freeze-up protection

mounted)
ZH: leaving water evaporator=-5 °C 3
■ OP03: dual pressure relief valve (condenser)
4
(1): Nominal conditions are as follows:
compressor + control circuit + fans + pumps 5
Some of the data of EUWA(*)80-120KX were not available when this Service Manual was composed.
Therefore, we refer to Engineering Data to obtain this information.

1.3 Electrical specifications

1
EUWA(*)40-120K In the following table you will find the electrical specifications of chiller type EUWA(*)40-120K:
Model EUWA(*)40K EUWA(*)50K EUWA(*)60K EUWA(*)80K EUWA(*)100K EUWA(*)120K
Power supply Y1 Y1 Y1 Y1 Y1 Y1
Compressor
phase 3~ 3~ 3~ 3~ 3~ 3~
starting current 129 A 171 A 234 A 129 A 171 A 234 A
max. running current 87 A 111 A 133 A 87 A 111 A 133 A
starting method star-delta star-delta star-delta star-delta star-delta star-delta
voltage 400 V 400 V 400 V 400 V 400 V 400 V
3 nominal running current
Nominal distribution system

61 A 80 A 94 A 61 A 80 A 94 A
voltage
phase 3~ 3~ 3~ 3~ 3~ 3~
frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
voltage 400 V 400 V 400 V 400 V 400 V 400 V
4 voltage tolerance
Control circuit
±10 V ±10 V ±10 V ±10 V ±10 V ±10 V
phase 1~ 1~ 1~ 1~ 1~ 1~
recommended fuses factory installed factory installed factory installed factory installed factory installed factory installed
voltage 230 V 230 V 230 V 230 V 230 V 230 V
Unit
5 nominal running current(1) 71 A

129 A
94 A
171 A
108 A
234 A
142 A
226 A
188 A
296 A
212 A
381 A
starting current
recommended fuses 3 x 125 aM 3 x 160 aM 3 x 160 aM 3 x 200 aM 3 x 250 aM 3 x 315 aM
max. running current 97 A 125 A 147 A 194 A 250 A 294 A
(1):

EUWA(*)40-120KX In the following table you will find the electrical specifications of chiller types EUWA(*)40-120KX:
1
Model EUWA(*)40KX EUWA(*)50KX EUWA(*)60KX EUWA(*)80KX EUWA(*)100KX EUWA(*)120KX
Power supply Y1/T1 Y1/T1 Y1/T1 Y1/T1 Y1/T1 Y1/T1
Compressor
phase 3~ 3~ 3~ 3~ 3~ 3~
starting current 172 A/363 A 193 A/400 A 250 A/504 A - - -
max. running current 86.5 A/145 A 111 A/210 A 133 A/245 A - - -
starting method star-delta star-delta star-delta star-delta star-delta star-delta
voltage 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V
nominal running current 62 A/107 A 89 A/161 A 99 A/180 A 62 A/107 A 89 A/161 A 99 A/180 A
Nominal distribution system

voltage 3
phase 3~ 3~ 3~ 3~ 3~ 3~
frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
voltage 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V 400 V/230 V
voltage tolerance ±10 V ±10 V ±10 V ±10 V ±10 V ±10 V
Control circuit
phase 1~ 1~ 1~ 1~ 1~ 1~
4
voltage 230 V 230 V 230 V 230 V 230 V 230 V
Unit
nominal running current(1) 76 A/130 A 104 A/186 A 114 A/205 A 152 A/260 A 208 A/372 A 228 A/410 A
starting current
recommended fuses
172 A/363 A
3 x 125 aM/
193 A/400 A
3 x 160 aM/
250 A/504
3 x 160 aM/
-
3 x 200 aM/
-
3 x 250 aM/
-
3 x 315 aM/
5
3 x 200 aM 3 x 250 aM 3 x 315 aM 3 x 400 aM 3 x 500 aM 3 x 630 aM
max. running current 101 A/168 A 126 A/235 A 148 A/270 A 202 A/336 A 252 A/470 A 296 A/540 A
(1):
The data of EUWA(*)80-120KX were not available when this Service Manual was composed.
Therefore, we refer to Engineering Data to obtain this information.

1.4 Outlook Drawing

1
Introduction Below you will find the outlook drawings of the EUWA(*)40-120K(X) chiller types.
The diagrams indicate the following important items:

■ dimensions
■ service space
■ main components location
■ operation space
EUWA(*)40-60K The figure below displays the outlook of the chiller type EUWA(*)40-60K:
1110
173
3980
4 AIR AIR AIR AIR AIR AIR AIR AIR AIR
2
2135
10 DETAIL A 13
5
376.5
236
286
100
42.6 (fixation holes) 1012.5

9 8 11 1 12 7 5 14 6 3 4 19 18 17 20 16 15
8 x hole for fixation ø20
1200 1200 1200 184
B A DETAIL A (1/10) DETAIL A (1/10)

(EUWAB60K) (EUWAB40-50K)
CHILLED WATER
TOESTEL A B C D IN OUT
EUWAB40K 1515 2030 227 / ø 3" ø 3" FOR INSTALLATION
1000
EUWAB50K 1515 2030 227 / ø 3" ø 3"

EUWAB60K 1350 2300 260 360 ø 114.3 ø 114.3
1000
C C
3000
Required space
around the unit for
service and air intake
For a description of the components of the outlook drawings, refer to ‘Main components table’ on
page 1-18.

Photo display of
EUWA(*)40-120K(X)
The photo below displays the outlook of the chiller type EUWA(*)40-60K(X):
1
EUWA(*)80-120K The figure below displays the outlook of the chiller type EUWA(*)80-120K:
DETAIL A (1/10)
2210
4
FOR INSTALLATION
1000
5
1000
3980
C
D
1000
AIR AIR AIR AIR AIR AIR
1000
3000
13
2156
DETAIL A 4
19 5
Required space
around the unit for
448
446

453
100
alve
8 x hole for fixation ø20 18 17 16 15 10 9 21 8 11 6 1 2 3 4 12 7 14 20
40 2125 334 1100 1100 1100

A B
CHILLED WATER
TOESTEL A B C D IN OUT
EUWAB80K 2280 970 287 387 ø 141.3 ø 141.3
EUWAB100K 2280 970 287 387 ø 141.3 ø 141.3
EUWAB120K 2250 1013 362 512 ø 168.3 ø 168.3
page 1-18.

1 EUWA(*)40-60KX The figure below displays the outlook of the chiller type EUWA(*)40-60KX:
1110
173
3980
AIR AIR AIR AIR AIR AIR AIR AIR AIR
2 2
2135
10 DETAIL A 13
3
376.5
236
286
100
42.6 (fixation holes) 1012.5

9 8 11 1 12 7 5 14 6 3 4 19 18 16 20 17 15
8 x hole for fixation ø20
1200 1200 1200 184
B A
DETAIL A (1/10)
CHILLED WATER
4
1000
TOESTEL A B C D IN OUT FOR INSTALLATION

EUWA*40KX 1530 2000 259.5 374 ø 114.3 ø 114.3
EUWA*50KX 1350 2300 259.5 374 ø 114.3 ø 114.3
EUWA*60KX 1385 2280 286.5 386.5 ø 141.3 ø 141.3
1000
C
D
3000
5 Required space
around the unit for
page 1-18.

EUWA(*)80-120KX The figure below displays the outlook of the chiller type EUWA(*)80-120KX:
DETAIL A (1/10)
1
2210
FOR INSTALLATION
1000
1000
3980
C
D
1000
AIR AIR AIR AIR AIR AIR
1000
3
3000
2156
12
DETAIL A 4
19 5
Required space
around the unit f or
446
4
396

20
453
154
100
8 x hole for fixation ø20 18 17 16 10 9 21 8 11 1 2 3 4 12 7 14
40 2125 334 E F E
A B
CHILLED WATER
TOESTEL A B C D E F IN OUT
EUWA*80KXY1
EUWA*100KXY1
EUWA*120KXY1
2280
2280
2250
998
998
1013
287
287
362
387
387
512
1100
950
950
1100
1400
1400
ø 141.3
ø 168.3
ø 168.3
ø 141.3
ø 168.3
ø 168.3 5
page 1-18.

1 Main components
table
The following table introduces the different parts of the outlook drawings for EUWA(*)40-120K(X):
N° Components
1 Evaporator
2 Condenser
3 Compressor 1 with pressure relief valve
4 Discharge stopvalve
5 Liquid stopvalve
6 Suction stopvalve* (optional)
7 Chilled water in
3 8 Chilled water out
9 Water drain evaporator
10 Air purge evaporator
11 Leaving water temperature sensor

4 12 Entering temperature sensor
13 Ambient temperature sensor
14 Drier + charge valve
15 Power supply intake

5 16 Emergency stop
17 Switch box
18 Digital display controller
19 Field wiring intake
20 Main isolator switch (optional)
21 Compressor 2 with pressure relief valve.
Compressor 2 is only available for the chillers EUWA(*)80-120K(X).
*: Standard for EUWAS40-120K(X) and EUWAD40-120K(X).

1.5 Installation Outline

1
Introduction The installation outline gives an overview of the main parts in a typical installation. We consider three
main parts:
■ chiller
■ primary water circuit
■ secondary water circuit.
Typical installation The illustration below shows you a typical installation outline. Some of these installation parts are not
outline necessarily included in all the chillers described in this manual.
CHILLER
5
SECONDARY WATER CIRCUIT 3
2
1
3 4
6
8 T1 12
T2 8
7 5
9 P1 P2 9
10
16 11
13 11
14
15 PRIMARY WATER CIRCUIT
4899
CHILLER sPRIMARY WATER CIRCUIT
1 compressor 9 measurement points for pressure
2 air heat exchanger 10 flow switch
3 expansion valve 11 shut-off valves
4 water heat exchanger 12 buffer tank
5 fan motor 13 water filter
6 refrigerant filter strainer 14 water pump
7 water connections 15 drain valve
8 measurement points for temperature 16 expansion tank


ESIE98–03 Piping Layout
Part 1
1
2 Piping Layout
Introduction In this chapter we will only explain the internal refrigeration circuit. The water piping is considered
common practice and is therefore not explained.
3
Topic See page...
2.2 – Functional Diagram Refrigeration Circuit page 1-22
2.3 – Parts Table of the Refrigeration Circuit page 1-26 4

Piping Layout ESIE98–03
2.2 Functional Diagram Refrigeration Circuit

1
Functional diagram The figure below displays the functional diagram of the refrigeration circuit of the chiller types
EUWA(*)40-60K EUWA(*)40-60K:
Y11S
10 Y12S
SET 25 BAR
Y13S
B1P 12
S1PH S14PH
B2P
7 12
3 M1C
SUCTION
STOPVALVE
(OPTIONAL)
13 1
WATER OUT
WATER IN
R3T
R4T
8 16 16 8
SAFETY VALVE
4
AT 28 BAR
6
S3T ONLY FOR
40HP
1/2"
EVAPORATOR
18 9
SAFETY VALVE Y14S 15 5
AT 28 BAR 4
17
ONLY FOR
50 AND 60HP
1" 11
5
STRAINER
Y15S
CONDENSER
M11F M13F 3 M14F M12F
R5T
14
CHECK VALVE FLARE CONN. SCREW CONN. FLANGE CONN. PINCHED PIPE SPINNED PIPE

Functional diagram
EUWA(*)80-120K
The figure below displays the functional diagram of the refrigeration circuit of the chiller types
EUWA(*)80-120K: 1
10
8
Y11S Y21S
Water OUT
Y12S 10 Y22S
16
EVAPORATOR
R4T
Y13S Y23S
12 4 12
7 7
B1P B4P
S1HP S14HP B2P B5P S2HP S15HP
16
R3T 12
12
13
1
M1C 8
Water IN SUCTION
STOPVALVE
(OPTIONAL)
M2C
1 13
3
SUCTION
STOPVALVE
(OPTIONAL)
SAFETY VALVES SAFETY VALVES

AT 28 BAR AT 28 BAR
4
6 15 5 5 15 6
9 17 17 9 18
Y14S 11 Y15S 1 Y25S Y24S S4T
S3T 18 Strainer Strainer
Condenser Condenser 5
2
M11F M13F 3 M14F M12F M21F M23F 3 M24F M22F
R5T
14

1 Functional diagram
EUWA(*)40-60KX
EUWA(*)40-60KX:
Y11S
10
Y12S
7 Y13S
B1P
S1HP S14HP
12 B2P
SUCTION
STOPVALVE
M1C (OPTIONAL)
13 1
1"
3 16 16
WATER OUT
WATER IN
SAFETY VALVES
AT 19 BAR
8 8
R3T
R4T
1 15
4
9
EVAPORATOR
S3T
4
Y14S
5
18 17
11
STRAINER
Y15S
5 2
CONDENSER
M11F M12F 3 M13F M14F
R5T 14

Functional diagram
EUWA(*)80-120KX
EUWA(*)80-120KX: 1
WATER OUT
8
Y11S Y21S
EVAPORATOR
16 R4T 4
10 Y12S Y22S 10
7 Y13S Y23S 7
12 12
S1HP S14HP
12 S15HP S2HP
B1P R3T B4P
B2P B5P
WATER IN
3
M1C M2C
13 1 1 13
SUCTION SUCTION
1" STOPVALVE 1"
STOPVALVE
(OPTIONAL) (OPTIONAL)
SAFETY VALVES SAFETY VALVES
AT 19 BAR AT 19 BAR
6 15 6
.
S3T
9
5 5
9
S4T
4
17 17
Y14S Y24S 18
11 11
STRAINER STRAINER
Y15S Y25S
CONDENSER CONDENSER
M11F M12F M13F M14F M21F M22F M23F M24F

3
R5T 14

2.3 Parts Table of the Refrigeration Circuit

1
Parts table The numbers in the table below refer to the numbers in the piping diagrams on the previous pages.
N° Part name Code Function
1 Compressor M1C, All compressors are semi-hermetic screw types with an

M2C oil separator and crankcase heater. There are no suction
or discharge valves and no oil pump is required.
2 Air-heat exchanger - The air-heat exchanger is of the cross fin coil type with
(condenser) Hi-X-tubes and chromate coated waffle louvre fins. The
air-cooling discharge is upward.
3 Fan M11F- All fan motors are directly driven single or two speed
3 M14F,
M21F-
motors.
M24F
4 Water-heat - The water-heat exchanger is a direct expansion, shell

exchanger and tube type with refrigerant flowing through the tube
(evaporator) and water flowing through the shell via baffle plates.
4 The internal finned tubes provide an extended surface,

creating a turbulence between the freon liquid as well as
a gas improving capacity.
5 Expansion valve - The thermostatic expansion valve is set up to control the

superheat between 5 °C and 7 °C.
6 Dryer with charge - The replaceable filter dryer will keep the refrigerant
5 valve system dry. It is equipped with a charge valve.
7 High pressure S1PH, The refrigerant circuit(s) contains 2(4) high pressure
switch S14HP, switches in order to act as a safety for the compressor to
S2HP, switch off.
S15HP
8 Water in- and out- - The water connections exist out of flexible joints or gas
let connections pipe connections straight to the evaporator.
9 Liquid injection Y14S, The liquid injection valve maintains the discharge
solenoid valve Y24S temperature of the compressor by cooling with liquid
from the condenser. It opens on compressor start and
closes on compressor stop.
A shortage of refrigerant may trip this discharge

temperature safety.
10 Unloading Y11S, The compressor has 3 unloader solenoid valves on the

solenoid valves Y12S, top.
Y13S, From the 3 valves on the top, the first one is 70 %, the
Y21S, middle one is 40% and the last one is 12 %. The valves
Y22S, are powered up to go to the unloading condition and only
Y23S 1 valve is powered per unloaded condition.
11 Liquid line solenoid Y15S, This valve shuts off the refrigerant flow when the com-
valve Y25S pressor stops or in case of a power failure. It is used to
prevent liquid backflow from the condenser to the
evaporator in order to avoid wet start and liquid pumping.
12 Low and high B1P, The low and high pressure transmitters (or sensors) are
pressure transmit- B4P, used to gain information in order to perform some con-
ter B2P,B5P trols and also act as safety.
13 Head pressure - This stop valve is used during pump down and service
stop valve work in combination with the liquid line stop valve.

N° Part name Code Function
14 Ambient R5T The ambient temperature is measured to control the fans

1
temperature during head pressure control. Refer to ‘Fan Speed Con-
sensor trol after Start-up (Head Pressure Control)’ on page 2-7.
15 Sight glass with - The sight glass with moisture indicator is used to check
moisture indicator the refrigerant shortage and/or moisture level in the
system.
16 Water R3T,R4T The water temperature sensors are used to control the
temperature thermostat function in the outlet or inlet water control.
sensor They can also act as safety.
17 Liquid stop valve - The liquid stop valve shuts off the liquid line in case of
pump down and in case of the procedure to replace the
drier filter. Refer to 4.6 – Filter Procedure on page 3-29.
3
18 Discharge S3T, The discharge temperature protector uses bimetals to
temperature S4T control the discharge temperature.
protector
Details are given in ‘1.2 – Technical Specifications on page 1-4’.

4
Visualising the The following pictures give you a visual view of the different parts of the refrigeration circuit:
parts
fans
5
condensers
compressors

1 low pressure
unloader
high pressure
discharge
shut off
transmitter transmitter
valves valve
Compressor
F-Type
4 oil drain of oil separator

charge valve
5 liquid line
solenoid valve evaporator
liquid stop low pressure
valve service port
inlet water
temperature sensor inlet water sight glass + filter drier charge valve
expansion
moisture indicator 3/8”
valve

12%
40%
70%
ambient thermistor
outlet water
connection
outlet water
temperature
sensor


ESIE98–03 Wiring Layout
Part 1
1
3 Wiring Layout
Introduction The purpose of this chapter is to guide you through the switch box and the wiring diagrams. Therefore,
we have used schematic drawings, which indicate and locate the necessary information on both the
switch box and the wiring diagram. 3
Topic See page...
3.2 – Switch box Layout
3.3 – Main PCB Layout

page 1-32
page 1-34
4
3.4 – Wiring Diagrams page 1-40
3.5 – Field Wiring page 1-43

Wiring Layout ESIE98–03
3.2 Switch box Layout

1
Location The chiller types EUWA(*)40-120K(X) have only one switch box.
■ For the models EUWA(*)40-60K(X) the switch box is located in the front
■ For the models EUWA(*)80-120K(X) the switch box is located at the side.
Photo switch box The following picture shows a the main components of the switch box of EUWA(*)80-120K(X):
controller PCB emergency

stop
fan contactors contactors for

star-delta

Switch box
EUWA(*)40-60K(X)
The following figure shows the layout of the switch box for the EUWA(*)40-60K(X) types:
1
TR2
A1
TR1 PE L1 L2 L3
PCB TR3
B3A B7V
options transformators power wiring
reverse phase
F12B F6B F8B F9B R1P K1A K2A K3A

K1M K2M K3M
3
K17S
fuses contactors
main contactors
K7F K8F K9F
fan contactors field wiring

4
Switch box The following figure shows the layout of the switch box for the EUWA(*)80-120K(X):
EUWA(*)80-120K(X) 5
circuit breakers with fuses
B3A B7V B6A TR2 TR3
options
TR1 F10S F11S
L3 L2 L1 PE
transformators
power wiring
main contactors
rev. phase
PCB K6M
F12B F13B F8B F9B R1P R2P K1M K2M K3M K4M K5M
fuses
K17S K18S
A1 A2
K1A
K2A
K3A
K4A
K5A
K6A
K7F K8F K9F K10F K11F K12F
fan contactors fan contactors field wiring

circuit 1 circuit 2 aux. relays

3.3 Main PCB Layout

1
Main board The figure below shows the main PCB board of the chiller type EUWA(*)40-120K(X):
EUWA(*)40-120K(X)
G 1
J17
G0
3 J9 J8
B8
J1
J11
+24Vcc
1 B7
J19
4 3
2
3
2
B6
AVSS
B5
1 J15 J14 1 B4
J2
AVSS
VG0 1 B3
J20
VG1 B2
Y1 AVSS
Y0 1 B1
5 ID11R
ID11
1 IDCM2
ID10
ID9
J3
J21
ID12R ID8
ID7
ID12 1 ID6
IDCM1
NO11 1
ID5
C11 ID4
J4
NC11 ID3
ID2
NO10 1
J22
ID1
C10
NC10 C1
NO1
J5
NO9
C9 C2
NC9 1 NO2
1
NO8 C3
C8 NO3
NO7 C4
C7 NO4
J24
J6
NO6 C5
C6 NO5
NO13 C12
C13 NO12
1
4898
The EUWA(*)80-120K(X) types contain 2 PCB boards connected through a T-device.

Description PCB
EUWA(*)40-60K(X)
The following table explains the different components of the EUWA(*)40-60K(X) PCB:
1
Wiring diagram
Block Connection Description
symbol
B7 B2P high pressure transmitter

J1
B8 B1P low pressure transmitter
B1 R5T ambient temperature sensor
B2 R3T evaporator inlet water temperature sensor
B3 R4T evaporator outlet water temperature sensor
B5 B3A (field wiring) current transmitter

A1 current transfo
3
An optional A-meter must be installed
J2 (refer to ‘Options for EUWA(*)40-120K’ on
page 1-43 and ‘Options for
EUWA(*)40-120KX’ on page 1-43).
B6 B7V (field wiring)

V1
voltage transmitter
4
An optional V-meter must be installed
(refer to ‘Options for EUWA(*)40-120K’ on
EUWA(*)40-120KX’ on page 1-43).
ID6
ID7
K2A
S8L/S9L
auxiliary relay compressor thermal protector
flow switch/pump contact 2

5
(field wiring)
J3 ID8 — controller bypass (optional)
ID9 S10S dual setpoint selection switch

(field wiring)
ID10 S6S (field wiring) remote start/stop switch
ID1 S1PH high pressure switch
ID2 S14PH high pressure switch
J4 ID3 R1P reverse phase protector
ID4 K17S overcurrent relay
ID5 K3A auxiliary relay for discharge thermal protector
C1-NO1 K3M star contactor

J5
C2-NO2 K2M delta contactor

Wiring diagram
1 Block Connection
symbol
Description
C3-NO3 K1M compressor on
C4-NO4 H1P (field wiring) pump contact and general operation

indication
C5-NO5 H2P (field wiring) alarm indication

J6 C12-NO12 E3H (field wiring) evaporator heater
An optional heatertape must be

installed (refer to ‘Options for
EUWA(*)40-120K’ on page 1-43 and ‘Options
for EUWA(*)40-120KX’ on page 1-43).
3 J17 G-GO — power supply controller
ID11-ID11R S5E emergency stop button

J21
ID12-ID12R — —
C9-NO9-NC9 K7F fan step 1 contactor

4 J22 C10-NO10-NC10 K8F fan step 2 contactor
C11-NO11-NC11 K9F fan step 3 contactor
C6-NO6 Y11S 12% capacity step for compressor
J24 C8-NO8 Y12S 40% capacity step for compressor

5 C13-NO13 Y13S 70% capacity step for compressor
Description PCB’s The following table explains the different blocks of the EUWA(*)80-120K(X) PCB A and B:
EUWA(*)80-120K(X)
Wiring diagram
Block Connection Description
symbol
B7 B2P high pressure transmitter circuit 1

J1A
B8 B1P low pressure transmitter circuit 1
B7 B5P high pressure transmitter circuit 2

J1B
B8 B4P low pressure transmitter circuit 2

Wiring diagram
Block Connection
symbol
Description
1
B1 R5T ambient temperature sensor
B2 R3T evaporator inlet water temperature sensor
B3 R4T evaporator outlet water temperature sensor
B5 B3A (field wiring) current transmitter circuit 1

A1 current transfo

J2A (refer to ‘Options for EUWA(*)40-120K’ on
EUWA(*)40-120KX’ on page 1-43).
B6 B7V (field wiring) voltage transmitter

3
V1
An optional V-meter must be installed
EUWA(*)40-120KX’ on page 1-43).
B1 — —
4
B2 — —
B3 — —
B5 B6A (field wiring) current transmitter circuit 2

J2B
A2 current transfo 5
EUWA(*)40-120KX’ on page 1-43).
B6 — —
ID6 K2A auxiliary relay compressor thermal protector

circuit 1
ID7 S8L/S9L flow switch/pump contact

(field wiring)
J3A
ID8 — controller bypass (optional)
ID9 S10S dual setpoint selection switch

(field wiring)
ID10 S6S (field wiring) remote start/stop switch
ID6 K5A auxiliary relay compressor thermal protector

circuit 2
ID7 S11S switch that disables circuit 1 when closed

(field wiring)
J3B
ID8 S12S(field wiring) switch that disables circuit 2 when closed
ID9 — —
ID10 — —

Wiring diagram
1 Block Connection
symbol
Description
ID1 S1PH high pressure switch circuit 1
ID3 R1P reverse phase protector circuit 1

J4A
ID4 K17S overcurrent relay circuit 1

circuit 1

3 J4B
ID3 R2P reverse phase protector circuit 2
ID4 K18S overcurrent relay circuit 2

circuit 2
4 J5A
C1-NO1 K3M star contactor circuit 1
C2-NO2 K2M delta contactor circuit 1
C1-NO1 K6M star contactor circuit 2

J5B
C2-NO2 K5M delta contactor circuit 2
5 C3-NO3
C4-NO4
K1M
H1P (field wiring)

compressor 1 on
pump contact and general operation

indication
C5-NO5 H2P (field wiring) alarm indication

J6A C12-NO12 E3H (field wiring) evaporator heater
An optional heatertape must be

installed (refer to ‘Options for
EUWA(*)40-120K’ on page 1-43 and ‘Options
for EUWA(*)40-120KX’ on page 1-43).
C3-NO3 K4M compressor 2 on
C4-NO4 — —
J6B
C5-NO5 — —
C12-NO12 — —
J17A G-GO — power supply controller
J17B G-GO — power supply controller
ID11-ID11R S5E emergency stop button

J21A
ID12-ID12R — —
ID11-ID11R — —
J21B
ID12-ID12R — —

Wiring diagram
Block Connection
symbol
Description
1
C9-NO9-NC9 K7F fan step 1 contactor circuit 1
J22A C10-NO10-NC10 K8F fan step 2 contactor circuit 1
J22B C10-NO10-NC10 K11F fan step 2 contactor circuit 2
C6-NO6 Y11S 12% capacity step for compressor circuit 1
J24A C8-NO8 Y12S 40% capacity step for compressor circuit 1

3
J24B C8-NO8 Y12S 40% capacity step for compressor circuit 2

4
T-device between EUWA(*)80-120K(X) contain 2 PCB boards A and B that are connected through a T-device. This
PCB A and PCB B device enables contact with the address cards on the PCB boards. The following figure shows the
connection group:
5
User Terminal
DIPSWITCH Address = 3
C A
ON t-device
OFF
SW 1 2 3 4 5 6
A B
PCB board 1 PCB board 2
Address = 1 Address = 2
DIPSWITCH DIPSWITCH
ON ON
OFF OFF
SW 1 2 3 4 5 6 SW 1 2 3 4 5 6

3.4 Wiring Diagrams

1
Overview The wiring diagrams of the following chiller types are displayed on the following pages:
Chiller type See page …
EUWA(*)40-60K(X) page 1-41
EUWA(*)80-120K(X) page 1-42

Part 1
Wiring diagram
EUWA(*)40-60K(X)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A1
1
22 23 24
10
2
75 76
80 73 71
2
3
98
L1
L2
L3
85
3 1
68
66
K17S 97
70
V1 F6B 77 78 79
25
75
74
72
71
C4 C5
R1P OP57 83
2
1
1
L1 S5E K1M J6
p>
86
583
4 2 S1PH 84
2
L2 1 (1A) 4 2
22
J3 ID7 J4 ID4 J3 ID9 J3 ID10
3
L3 NO4 NO5
73
20
1
J4 ID1 p> S14PH
69
yellow
84
white
4 2
83
67
65
A1 +15 0 -15 230 400 0 230 27 81 74 72
84
26
OP57 TR1 TR2
250VA 24V 30VA 15
E2 J4 ID2
21
R1P
20
S1
E1 230V S2
orange
blue
¬ 16 18
81
82
88
2
4
7
J4 ID3
F8B
1 3 5 1 3 5 1 3 5 1 K2A
K1M K2M K3M F9B 2 3
79
80
red
red
2 4 6 2 4 6 2 4 6
4 J2 J1
1 3 5
24V B7 +24V B8
1 B1 AVSS B2 B3 AVSS B4 B5 AVSS B6
¬ J3 ID6
K3A
F12B G0 G TR3
6
24V 10VA
77
J17 2 2 3
78
¬
8 black
9 black
22
0...20mA
0...20mA
4 5
96
W
U
POWER
4...20mA
4...20mA
U V W 2 4 6 2 SUPPLY K17S
1 3 5 J4 ID5 95 R5T R3T R4T
S5E CONTROLLER
BRN
BRN
8+
8+
10 -
10 -
BLU
K17S
t˚ t˚ t˚
76
0...500V
1 (10A)
2 4 6
1
3
1
3
-1...34bar
-1...12bar
A1 K1A
3
J4 IDCM1 J3 IDCM2
1
2
1
2
0...5A
M 11
M1C A1 B3A V1 B7V
3
A2 OP57 OP57
13 23 33 13 23 33 28 B2P B1P
K8F K7F
Y
X Z Y 14 24 34 14 24 34
12
22
Z
89
X
22
22
13
FIELD SUPPLY
U1 V1 W1 U1 V1 W1
53
89
1 : ST NOT POSS. AS OPTION POSS. AS OPTION
K1M C3 OBLIGATORY # ##
54
L1 L2 L3 NOT OBLIGATORY * **
J6
90
L1 L2 L3 N03
M14F M11F
3 3
91
1 : OP52 C9 C10 C11 C6 C8 C13
4
K1A Y15S LIQUIDLINE SOLENOID VALVE
J22 J24 3
1 3 5
Y14S LIQUID INJECTION VALVE OF THE COMPRESSOR
S13S Y13S 70% CAPACITY STEP FOR COMPRESSOR
37
NC9 NC10 NC11 NO6 NO8 NO13 ID11
2 4 6 Y12S 40% CAPACITY STEP FOR COMPRESSOR
74/64 74 17 Y11S 12% CAPACITY STEP FOR COMPRESSOR
L1 L2 L3 13 23 33
25
27
29
TR3 TRANSFO DIGITAL INPUTS
52 54 57 K3M K1M 18
K9F 21 73/63 73 TR2 TRANSFO SUPPLY CONTROLLER
14 24 34
34
31
33
TR1 TRANSFO CONTROL CIRCUIT
38
K1M
22 S14HP HIGH PRESSURE SWITCH
Q11F Q14F Q13F
201
S13S ## MAIN ISOLATOR SWITCH

1 14 15 16
S10S * DUAL SETPOINT SELECTION SWITCH
PE 3 S9L # CONTACT THAT CLOSES IF THE PUMP IS WORKING
C1 C2
56
S3T S8L # FLOWSWITCH
C12 J5
E3H U1 V1 W1 U1 V1 W1 S6S * REMOTE START/STOP SWITCH
OP10 Q12F Q1M
NO1 NO2 S5E EMERGENCY STOP PUSHBUTTON
J6
S3T DISCHARGE THERMAL PROTECTOR
N012 20
S1HP HIGH PRESSURE SWITCH
19
41
R5T SENSOR FOR AMBIENT TEMPERATURE
39
M12F M13F 51 53 55 22 22 83/13 13 R4T SENSOR FOR EVAPORATOR OUTLET WATER TEMPERATURE
200
202
3 3 R3T SENSOR FOR EVAPORATOR INLET WATER TEMPERATURE

K2M K3M K1M
21 21 84/14 14 R1P REVERSE PHASE PROTECTOR
1 2
24
26
28
30
Q1M THERMAL PROTECTOR COMPRESSOR MOTOR
14 Q11F-Q14F THERMAL PROTECTORS FAN MOTORS
Y12S
PE MAIN EARTH TERMINAL
40
42
43
40% K2M
13 53 53 M1C COMPRESSORMOTOR
F1U F2U F3U F4U F5U 21
10
35
36
K2M K3M M11F-M14F FAN MOTORS
54 54
L1,L2,L3 MAIN SUPPLY TERMINALS
K3A AUXILIARY RELAY FOR DISCHARGE THERMAL PROTECTOR
A1 K7F A1 K8F A1 K9F Y11S Y13S A1 K3M A1 K2M A1 K1M Y15S Y14S
E1HC
44
A1 K2A L A1 K3A K2A AUXILIARY RELAY COMPRESSOR THERMAL PROTECTOR
ID11R 12% 70%
Power Supply : Power Supply : A2 A2 A2 A2 A2 A2
29 K1A AUXILIARY RELAY FOR SAFETIES
9 K17S OVERCURRENT RELAY
3~50Hz 400V 1~50Hz 230V A2 A2
K9F FANCONTACTOR
20
20
20
7 8
K8F FANCONTACTOR
K7F FANCONTACTOR
K3M STARCONTACTOR
NOTES TO GO THROUGH BEFORE STARTING THE UNIT: 40HP K2M DELTACONTACTOR
K1M K2M K3M K1A
K1M LINECONTACTOR
(6) output terminals for fieldwiring (7) 1 14 4 3
(1) L1,L2,L3 : main terminals (5) input terminals for fieldwiring (9) 1 1 1 2 1 2 1 2 1 3 1 2 J17 CONTROLLER PCB POWER SUPPLY
Connections inside the
1 .. 29 : terminals on main rail EXAMPLE 1 3 4 2 3 4
compressorswitchbox 1: 1 1 1 3 3 4 1 . 7 6 J1,2 CONTROLLER PCB ANALOG INPUTS
51 .. 57 : terminals for fans OBLIGATORY EXAMPLE 71 80 73 FUSES +
71 .. 81 : terminals on field rail OVERCURRENT 40Y1 50Y1 60Y1 WIRENUMBER IN 1 1 5 6 1 2 5 6 1 3 5 6 J5,6,22,24 CONTROLLER PCB RELAY OUTPUTS
TERMINAL IN CABLE BETWEEN
U .. Z : main terminals in compressor switchbox 75 76 76
F1U, F2U, F3U 3x125A 3x160A 3x160A COMPRESSOR- COMPRESSORSWITCHBOX 1 1 14 13 14 1 . 13
13 14 1 13 21 22
K2A J3,4,21 CONTROLLER PCB DIGITAL INPUTS
COMPONENT SWITCHBOX 1 AND MAIN SWITCHBOX
A .. N : other terminals in compressor switchbox 1 6 21 22 1 12 21 22 1 16 53 54 1 11 H3P * INDICATION LAMP OPERATION COMPRESSOR
remote start/stop
F4U, F5U 2A 2A 2A
6 53 54 16 53 54 3 4
H2P H3P H1P 1 1 1 1 . 61 62 H2P * INDICATION LAMP ALARM
dual setpoint
contactor- F6B 2x2A 2x2A 2x2A ---

. 61 62 . 63 64 2
(2) = earth wiring flowswitch
F8B 1A 1A 1A Q1M 1 1 1 14 73 74 H1P * INDICATION LAMP GENERAL OPERATION
coil ev. 2
< S8L
F9B 1A 1A 1A
---
1 13 73 74 1 13 83 84 F12B AUTOFUSE FOR FANMOTORS
waterpump K3A
A 1 16 83 84
F9B AUTOFUSE FOR SECONDARY OF TR3
13
*
.
F12B 3x16A 3x16A 3x16A 4

1 11
general operation
(3) = wire number 13 S10S

and pumpcontact
S6S Y11S
F8B AUTOFUSE FOR SECONDARY OF TR1
K17S 50 64 77 E 4 3
F6B AUTOFUSE FOR PRIMARY OF TR1
.
max. 4A/output 3 50/60HP 2

operation c1
pumpcontact - recommended fuses aM, gG B

13 K3M F4U,F5U # FUSES FOR EVAPORATOR HEATER
(4) = terminal number 13 < according to IEC standard 269-2 Y12S
S9L (F1U,F2U,F3U = aM ; F4U,F5U = gG) F 5 1 3 1 2 R1P F1U,F2U,F3U # MAIN FUSES
alarm
24VAC 24VAC 24VAC 15

3 3 4 1 11 E3H ** EVAPORATOR HEATER
.
C
1
18
Y13S 1 3 5 6 E1HC CRANKCASE HEATER COMPRESSOR
PROJECT
G 6 16..
77 79 78 1 14 13 14 B7V (V1) ** TRANSMITTER (VOLTAGE)
(8) OPTIONAL : OP10 = evaporator heatertape
A 1 13 21 22
K17S B3A ** TRANSMITTER (CURRENT)
72 81 74 OP52 = main isolator switch
OP57 = A-meter,V-meter Y14S
7 1 16 53 54
1 12 98 97 B2P TRANSMITTER (HIGH PRESSURE)
H
1 13 63 64
11 95 96 B1P TRANSMITTER (LOW PRESSURE)
*TW5****
8 1
I A1 ** CURRENT TRANSFO
Top view of unit S3T
D PROCESS : . 4
J 9 NIT
DIGITAL INPUTS DIGITAL OUTPUTS (RELAYS) ANALOG INPUTS K7F K8F K9F S3T COPY CODE TOLER. .
DIR.
10 KOK 3
J4 (ID1-IDCM1): low pressure switch J3 (ID6-IDCM2): compr. motor th. prot. J5 (C1-NO1): compressor star J24 (C6-NO6): 12% J2(B1-AVSS): ambient t˚ measurement
K
1 4 13 14 1 3 13 14 1 4 13 14 1 16 . ENG. CHANGE No. DATE
E1HC VEK WAP 2
J24 (C7-NO7): 25% REVIS. CLASS BR97W123AE 98-06-04
J4 (ID2-IDCM1): high pressure switch J3 (ID7-IDCM2): flowswitch J5 (C2-NO2): compressor delta J2(B2-AVSS): evaporator inlet t˚ measurement L 11 1 4 23 24 1 3 23 24 1 4 23 24
M11F M12F M13F M14F
DOC.Nr. FM.45.029-3
J24 (C8-NO8): 40% . . 1

J4 (ID3-IDCM1): rev. phase prot. J3 (ID8-IDCM2): controller bypass J6 (C3-NO3): compressor on J2(B3-AVSS): evaporator outlet t˚ measurement UNIT mm EUWAB40-60K/KX
12 1 4 33 34 1 3 33 34 1 4 33 34
EENHEID
J4 (ID4-IDCM1): overcurrent relay J3 (ID9-IDCM2): dual setpoint J6 (C4-NO4): pumpcontact J24 (C13-NO13): 70% J2(B5-AVSS): current M
DESCRIPTION - OMSCHRIJVING
J22 (C9-NO9-NC9): fanstep 1 . . 43 44 . . 43 44 . . 43 44 PAGE . ISO
J4 (ID5-IDCM1): disch. th. prot. J3 (ID10-IDCM1): remote start/stop J6 (C5-NO5): alarm indication J2(B6-AVSS): voltage
N 13 BLAD WIRING DIAGRAM
J21 (ID11-ID11R): emergency stop J6 (C12-NO12): ev. heater J22 (C10-NO10-NC10): fanstep 2 J1(B7)-J1(+24V): high pressure PART CODE
Front (switch box side) DAIKIN EUROPE NV
J21 (ID12-ID12R): - J22 (C11-NO11-NC11): fanstep 3 J1(B8)-J1(+24V): low pressure OOSTENDE - BELGIE 943500 1TW51136-1 B

Wiring diagram
EUWA(*)80-120K(X)
A0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
J2A
10
10
10
22
23 24 25 44 45
B1 AVSS B2 B3 AVSS B4 B5 AVSS B6
20
75 76 84
yellow
white
2
3
L1
L2
L3
85
55
0 230 98 98
0...20mA
0...20mA
3 1 K17S K18S (dual remote enable/disable enable/disable
97 97 setpoint) start/stop circuit 1 circuit 2
F6B TR2 77 78 79 85 86
V1 R5T R3T R4T
26 46
8+
8+
10 -
10 -
24V 50VA
2 t˚ t˚ t˚
0...500V
OP57
S5E
74
57
72
71
58
59
75
1 3 5
1
3
1
3
orange
blue
(1A) 1 1
1
553
S2PH
583
86
p>
56
F10S 4 2 S1PH p>
4 2 42 A1 B3A V1 B7V
2 4 6 OP57
J3A ID7 J4A ID4 J4B ID4 J3A ID9 J3A ID10 J3B ID7 J3B ID8 OP57
7
4
73
1 1
J4A ID1 p> J4B ID1 p> S15PH
S14PH
83
53
54
84
42 42
+15 0 -15 230 400 28 48
84
54
G0 G 27 47
TR1 J17A J2B
2
400VA 15 15
E2 J4A ID2 J4B ID2 B1 AVSS B2 B3 AVSS B4 B5 AVSS B6
R1P R2P
S1 POWER
3
E1 230V S2 SUPPLY
¬ CONTROLLER 16 18 16 18
82
52
51
R1P
81
0...20mA
88
21
2
1
L1 4 4
20
J4A ID3 J4B ID3
8+
L2
10 -
F8B
G0 G 1 K2A K5A
3
L3
J17B F9B 2 3 2 3
1
3
80
50
79
red
red
49
4 4
POWER 24V A2 B6A
1
1 3 5 1 3 5 1 3 5 SUPPLY ¬ J3A ID6
K3A
J3B ID6
K6A OP57
7 CONTROLLER TR3
K1M K2M K3M 24V 30VA 2 2 3 2 3
78
48
2 4 6 2 4 6 2 4 6
77
¬
47
8 black
9 black
1 3 5 4 5 6
96 96
22
22
K17S K18S J1A
F12B 2 J4A ID5 J4B ID5 95
A1 S5E 95
B7 +24V B8
76
46
1 (10A)
OP57
A1 K1A A1 K4A
W
J4A IDCM1 J3A IDCM2 J4B IDCM1 J3B IDCM2
V
U V W 2 4 6 12
1 3 5 A2
K17S A2
4...20mA
4...20mA
8
8
8
2 4 6 29 49
BRN
BRN
BLU
M
22
22
M1C
3 13
-1...34bar
-1...12bar
3
3
1
2
1
2
0...5A
89
13 23 33 13 23 33 13 23 33
14
89
89
89
K8F K7F K9F 53
Y
X Z Y 14 24 34 14 24 34 14 24 34 B2P B1P
Z
K1M C3
54
23
X
J6A
90
90
N03
J1B
B7 +24V B8
U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1
91
C9 C10 C11 C6 C8 C13 4
K1A
J22A J24A 3
4...20mA
4...20mA
J21A
37
M14F M11F M12F M13F NC9 NC10 NC11 NO6 NO8 NO13 ID11
BRN
BRN
3 3 3 3
BLU
74/64 74 18
-1...34bar
-1...12bar
3
3
52 54 57 K3M K1M 19
1
2
1
2
0...5A
21 21 73/63 73
25
27
29
31
33
34
38
K4M K1M
22 22 Q11F Q14F Q13F
89
B5P B4P
15 16 17
56 C1 C2
L1
L2
L3
J5A 80 82 73 71
70
61
68
66
Q12F Q1M
NO1 NO2
21
20
41
S3T C4 C5
35
39
1 3 5 83 63
51 53 55 22 22 83/13 13
F11S
K3M K1M K4M J6A
2 4 6 K2M K1M 84 64
21 21 84/14 14
62
24
26
28
30
NO4 NO5
14
Y12S
40
42
43
1
K2M
69
60
67
65
40% 13 53 53
22 81 83 74 72
31 11 K2M K3M
43
2
54 54
44
3 A1 K7F A1 K8F A1 K9F Y11S Y13S A1 K3M A1 K2M A1 K1M Y15S Y14S 30
E2HC E1HC
12% 70% A1 K2A L A1 K3A
R2P J21A ID11R
A2 A2 A2
20
20
32 10 A2 A2 A2
A2 A2
1
L1
20
20
20
20
20
20
20
20
20
2
L2 8 9
L1 L2 L3 PE
3
L3 FIELD SUPPLY
NOT POSS. AS OPTION POSS. AS OPTION
OBLIGATORY # ##
22
22
NOT OBLIGATORY * **
201
1 3 5 1 3 5 1 3 5
89
3 K4M K5M K6M
2 4 6 2 4 6 2 4 6 35
1 3 5
89
89
1 3 5 53
S13S C12
E3H
2 4 6 OP10 F13B K4M C3
OP52 J6A A2 54
Y15S,Y25S liquid line solenoid valve circuit 1, circuit 2
N012 J6B
OP57 Y14S,Y24S liquid injection valve of the compressor circuit 1, circuit 2
101
101
N03 Y13S,Y23S 70% capacity step for compressor circuit 1, circuit 2
W
U
U V W 2 4 6 Y12S,Y22S 40% capacity step for compressor circuit 1, circuit 2

1 3 5
200
202
123
Y11S,Y21S 12% capacity step for compressor circuit 1, circuit 2
K18S
C9 C10 C11 C6 C8 C13 4 TR3 transfo digital inputs
1 2 2 4 6 TR2 transfo supply controller
K4A
M J22B J24B 3 TR1 transfo control circuit
M2C S14PH,S15PH high pressure switch circuit 1, circuit 2
3
114
F1U F2U F3U NC9 NC10 NC11 NO6 NO8 NO13 S13S ## main isolator switch
F4U F5U
13 23 33 13 23 33 13 23 33 S11S,S12S * switch that disables circuit 1, circuit 2 when closed
74/64 74 39 S10S * dual setpoint selection switch
K11F K10F K12F
Y
X Z Y 14 24 34 14 24 34 14 24 34 59 61 64 K6M K4M S9L # contact that closes if the pump is working

40
L1 L2 L3 PE 73/63 73
Z
S8L # flowswitch
112
109
111
102
104
106
115
Power Supply : S6S * remote start/stop switch
X
Power Supply :
Q21F Q24F Q23F S5E emergency stop push button
89
3~50Hz 400V 1~50Hz 230V 36 37 38 S3T,S4T discharge thermal protector circuit 1,circuit 2
S1PH,S2PH high pressure switch circuit 1, circuit 2
C1 C2 R5T sensor for ambient temperature
U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1 63
107
J5B R4T sensor for evaporator outlet water temperature
Q2M R3T sensor for evaporator inlet water temperature
Q22F NO1 NO2
R1P,R2P reverse phase protector circuit 1, circuit 2
42 Q1M,Q2M thermal protector compressor motor circuit 1, circuit 2
M24F M21F M22F M23F 41 Q21F-Q24F thermal protectors fan motors circuit 2
118
113
116
3 3 3 3 S4T Q11F-Q14F thermal protectors fan motors circuit 1
58 60 62 22 22 83/13 13 PE main earth terminal
K5M K6M K4M M1C,M2C compressor motors circuit 1, circuit 2
21 21 84/14 14 M21F-M24F fan motors circuit 2
103
105
107
M11F-M14F fan motors circuit 1
14
L1,L2,L3 main supply terminals
120
117
119
Y22S K3A,K6A auxiliary relay for discharge thermal protector circuit 1, circuit 2
K5M
40% 13 53 53
43 K2A,K5A auxiliary relay compressor thermal protector circuit 1, ciruit 2
K5M K6M K1A,K4A auxiliary relay for safeties circuit 1, circuit 2
54
54
NOTES TO GO THROUGH BEFORE STARTING THE UNIT: K17S,K18S overcurrent relay for circuit 1, circuit 2
122
(7) A1 K10F A1 K11F A1 K12F Y21S Y23S Y25S Y24S 50
A1 K6M A1 K5M A1 K4M K9F,K12F fancontactor for cir cuit 1, circuit 2
12% 70% A1 K5A L A1 K6A
K8F,K11F fancontactor for cir cuit 1, circuit 2
(1) L1,L2,L3 : main terminals (5) input terminals for fieldwiring (6) output terminals for fieldwiring FUSES +
OVERCURRENT 80Y1 100Y1 120Y1 A2 A2 A2 A2 A2 A2 K7F,K10F fancontactor for circuit 1, circuit 2
1 .. 50 : terminals on main rail EXAMPLE
A2 A2
51 .. 64 : terminals for fans OBLIGATORY EXAMPLE 71 80 82 73 F1U, F2U, F3U 3x200aM 3x250aM 3x315aM K3M,K6M starcontactor for circuit 1, circuit 2
20
20
20
20
20
20
20
20
71 .. 86 : terminals on field rail F4U, F5U 2A 2A 2A 33 34 K2M,K5M deltacontactor for circuit 1, circuit 2
U .. Z : main terminals in compressor switchbox 75 76 76 84 84
F6B 2x6A 2x6A 2x6A K1M,K4M linecontactor for cir cuit 1, circuit 2
A .. N : other terminals in compressor switchbox
F8B 2A 2A 2A J17A,J17B controller pcb power supply pcb A, pcb B
H2P H3P H4P H1P J1A,J2A;J1B,J2B controller pcb analog inputs pcb A, pcb B
contactor- F9B 2A 2A 2A
(2) = earth wiring flowswitch
enable/disable C1
enable/disable C2
coil ev. F10S, F11S 3x100aM 3x125aM 3x160aM J22B,J24B controller pcb relay outputs pcb B
remote start/stop
< S8L
dual setpoint
waterpump F12B,F13 3x16A 3x16A 3x16A J22A,J24A controller pcb relay outputs pcb A
13
* (10) connections between PCB's 40HP 40HP J5B,J6B controller pcb relay outputs pcb B
K17S,K18S 50 64 77
general operation
(3) = wire number 13 S10S S11S S12S (9)

and pumpcontact
S6S position of jumpers and dipswitches K1M K2M K3M K4M K5M K6M K1A K4A
Connections inside the Connections inside the J5A,J6A controller pcb relay outputs pcb A
- recommended fuses aM, gG compressorswitchbox 1: compressorswitchbox 2: 1 22 4 3 1 22 4 3
max. 4A/output 1 4 1 2 1 5 1 2 1 6 1 2 1 4 1 2 1 5 1 2 1 6 1 2
operation c1
operation c2
pumpcontact according to IEC standard 269-2 J3B,J4B,J21B controller pcb digital inputs pcb B
WIRENUMBER IN WIRENUMBER IN
(4)
13
= terminal number 13 (F1U,F2U,F3U = aM ; F4U,F5U = gG) TERMINAL IN CABLE BETWEEN TERMINAL IN CABLE BETWEEN USERTERMINAL 1 4 3 4 1 5 3 4 1 7 3 4 1 4 3 4 1 5 3 4 1 7 3 4 1 . 7 6 1 . 7 6
J3A,J4A,J21A controller pcb digital inputs pcb A
< S9L ADDRESS = 3
COMPRESSOR- COMPRESSORSWITCHBOX 1 COMPRESSOR- COMPRESSORSWITCHBOX 2 1 5 5 6 1 6 5 6 7 5 6 1 4 5 6 1 6 5 6 7 5 6 *
alarm
1 1 H4P indication lamp operation compressor 2

24VAC 24VAC 24VAC 24VAC COMPONENT SWITCHBOX 1 AND MAIN SWITCHBOX COMPONENT SWITCHBOX 2 AND MAIN SWITCHBOX
DIPSWITCH
1 22 13 14 1 .22 13 14 1 21 21 22 1 22 13 14 1 .22 13 14 1 21 21 22
K2A K5A H3P * indication lamp operation compressor 1
1 1
(8) OPTIONAL : OP10 = evaporator heatertape --- --- ON 1 13 21 22 1 21 21 22 1 25 53 54 1 12 21 22 1 21 21 22 1 25 53 54 1 17 1 20 H2P * indication lamp alarm
Q1M Q2M 3 4 3 4
77 79 78 85 86 OP52 = main isolator switch 2 2
OFF 1 13 53 54 1 25 53 54 1 . 61 62 1 13 53 54 1 25 53 54 1 . 61 62 H1P * indication lamp general operation
--- ---
OP57 = A-meter,V-meter SW 1 2 3 4 5 6 2 2
1 . 61 62 1 . 63 64 1 21 73 74 1 . 61 62 1 . 63 64 1 21 73 74 F12B,F13B autofuse for fanmotors circuit 1, circuit 2
72 81 83 74 A A
1 21 73 74 1 22 83 84 1 21 73 74 1 22 83 84 F10S,F11S circuit breakers with fuses for cir cuit 1, circuit 2
Y11S Y21S K3A K6A
Top view of unit E 4 E 4 1 27 83 84 1 27 83 84 F9B autofuse for secondary of TR3
.
J14-J15 ON 2-3 1 17 4 1 20 4
3 3 3 3 F8B autofuse for secondary of TR1
B B B
F6B autofuse for primary of TR1
.
Y12S Y22S 50/60HP 50/60HP 2 2

F 5 F 5 C A
#
Switch box side
M11F M12F M13F M14F K3M K6M F4U,F5U fuses for evaporator heater
T-DEVICE
C C 1 6 1 2 1 6 1 2 F1U,F2U,F3U # main fuses
K17S K18S
Y13S Y23S
7 3 4 7 3 4 E3H ** evaporator heater
.
6 6 1 1
G G 1 21 98 97 1 22 98 97
1 7 5 6 1 7 5 6 E1HC,E2HC crankcase heater compressor circuit 1, circuit 2
17 95 96 20 95 96
PROJECT
DIGITAL INPUTS DIGITAL OUTPUTS (RELAYS) ANALOG INPUTS A A 1 1 ** voltage transmitter

M21F M22F M23F M24F 1 22 13 14 1 22 13 14 B7V (V1)
Y14S Y24S
J4A (ID1-IDCM1): low pressure switch 1 J4B (ID1-IDCM1): low pressure switch 2 J5A (C1-NO1): compressor 1 star J5B (C1-NO1): compressor 2 star J2A (B1-AVSS): ambient t˚ measurement J2B (B1-AVSS): - H 7 H 7 1 21 21 22 1 21 21 22 B3A,B6A ** current transmitter for circuit 1, circuit 2
J5A (C2-NO2): compressor 1 delta J5B (C2-NO2): compressor 2 delta
J4A (ID2-IDCM1): high pressure switch 1 J4B (ID2-IDCM1): high pressure switch 2 J2A (B2-AVSS): evaporator inlet t˚ measurement J2B (B2-AVSS): - 8 8 1 25 53 54 1 25 53 54 R1P R2P B2P,B5P high pressure transmitter for circuit 1, circuit 2
J6A (C3-NO3): compressor 1 on J6B (C3-NO3): compressor 2 on I I
J4A (ID3-IDCM1): rev. phase prot. 1 J4B (ID3-IDCM1): rev. phase prot. 2 J2A (B3-AVSS): evaporator outlet t˚ measurement J2B (B3-AVSS): - 1 17 1 20
S3T S4T A B 1 21 63 64 1 21 63 64 15 15 B1P,B4P low pressure transmitter for circuit 1, circuit 2
J4A (ID4-IDCM1): overcurrent relay 1 J4B (ID4-IDCM1): overcurrent relay 2 J6A (C4-NO4): pumpcontact J6B (C4-NO4): general operation J2A (B5-AVSS): current C1 J2A (B5-AVSS): current C2 9 9 18 18
J J A1,A2 ** current transfo for cir cuit 1, circuit 2
J4A (ID5-IDCM1): disch. th. prot. 1 J4B (ID5-IDCM1): disch. th. prot. 2 J6A (C5-NO5): alarm indication J6B (C5-NO5): - J2A (B6-AVSS): voltage J2A (B6-AVSS): - PCO BOARD 1 PCO BOARD 2 16.. 16..
Front view of unit 10 10
J3A (ID6-IDCM2): compr. motor th. prot. 1 J3B (ID6-IDCM2): compr. motor th. prot. 2 J6A (C12-NO12): ev. heater J6B (C12-NO12): - J1A (B7)-J1(+24V): high pressure 1 J1A (B7)-J1(+24V): high pressure 2 K K ADDRESS = 1 ADDRESS = 2 D PROCESS : . NIT 4
E1HC E2HC K7F K8F K9F K10F K11F K12F COPY CODE TOLER. . 3
J3A (ID7-IDCM2): flowswitch J3B (ID7-IDCM2): enable/disable C1 J24A (C6-NO6): 12% C1 J24B (C6-NO6): 12% C2 J1A (B8)-J1(+24V): low pressure 1 J1A (B8)-J1(+24V): low pressure 2 11 11 KOK
J3A (ID8-IDCM2): controller bypass J3B (ID8-IDCM2): enable/disable C2 J24A (C7-NO7): 25% C1 J24B (C7-NO7): 25% C2
L L
1 7 13 14 1 6 13 14 1 9 13 14 1 7 13 14 1 6 13 14 1 9 13 14 . ENG. CHANGE No. DATE
DIPSWITCH DIPSWITCH VEK VE5 WAP 2
12 12 REVIS. CLASS BR97W123AE 98-06-04
J3A (ID9-IDCM2): dual setpoint J3B (ID9-IDCM2): - J24A (C8-NO8): 40% C1 J24B (C8-NO8): 40% C2 M M 1 7 23 24 1 6 23 24 1 9 23 24 1 7 23 24 1 6 23 24 1 9 23 24
DOC.Nr. FM.45.030-3A
. . 1
J3A (ID10-IDCM1): remote start/stop J3B (ID10-IDCM1): - J24A (C13-NO13): 70% C1 J24B (C13-NO13): 70% C2
13 13
ON ON 1 8 33 34 1 6 33 34 1 10 33 34 1 8 33 34 1 6 33 34 1 10 33 34 UNIT
EENHEID
mm EUWAB80-120K/KX
J21A (ID11-ID11R): emergency stop J21B (ID11-ID11R): - J22A (C9-NO9-NC9): fan 11 J22B (C9-NO9-NC9): fan 21 N N DESCRIPTION - OMSCHRIJVING
OFF OFF . 43 44 . 43 44 . 43 44 . 43 44 . 43 44 . 43 44
J21A (ID12-ID12R): - J21B (ID12-ID12R): - J22A (C10-NO10-NC10): fan 14 J22B (C10-NO10-NC10): fan 24
. . . . . . PAGE . WIRING DIAGRAM
M1C M2C SW 1 2 3 4 5 6 SW 1 2 3 4 5 6 BLAD
J22A (C11-NO11-NC11): fan 12 + 13 J22B (C11-NO11-NC11): fan 22 + 23 PART CODE
DAIKIN EUROPE NV
OOSTENDE - BELGIE 943500 0TW51166-1 B

Part 1
3.5 Field Wiring
1
Schematic The schematic drawings on the following pages will help you to locate the field wiring connections on
drawings the wiring diagrams and the switch boxes.
Field wiring The tables on the following pages give an overview of all possible field wiring connections for each
components unit. The item numbers will be repeated throughout the explanation to show the position on both wiring
overview diagram and switch box layout.
Options for The following devices are optionally available for EUWA(*)40-120K:
EUWA(*)40-120K
Code Description
OP10
OP12
evaporator heatertape
suction stopvalve
3
OP52 main isolator switch
OP57 A-meter, V-meter
EKEM emergency operation
ZH
ZL
glycol applications (leaving water evaporator=-5 °C)
glycol applications (leaving water evaporator=-10 °C)
4
Options for The following devices are optionally available for EUWA(*)40-120KX:
EUWA(*)40-120KX
Code Description
OP03 dual pressure relief valve (condenser) 5

OP10 evaporator heatertape
OP52 main isolator switch
OP57 A-meter, V-meter
ZH glycol applications (leaving water evaporator=-5 °C)
ZL glycol applications (leaving water evaporator=-10 °C)
Field wiring view The following photo gives a visual view of field wiring terminals:

1 EUWA(*)40-60K(X)
location location in switchbox location in wiring diagram
PE L1 L2 L3 5 3 4 9 11 8
field wiring
1
12
field wiring
EUWA(*)40-60K(X) examples
EUWA(*)40-60K(X)
EUWA(*)40-60K(X)
3 terminal
connections Item Code Description Terminals Remarks
1 L1/L2/L3/PE power supply to unit L1/L2/L3/PE
2 S13S mains isolator switch L1/L2/L3 3
3 S10S dual set point switch 76-78

4 4 S6S remote start/stop 76-79 1,2
5 S8L/S9L flow switch / pump contact 75-77 2
8 H2P alarm indication 71-72 2
9 H3P operation compressor indication 80-81 2
5 11 H1P general operation indication and pump contact 73-74 2
12 E3H evaporator heater 1-2 3
Remarks:
1:
These require programming; see page 2-27.
2: The inputs and outputs can also be consulted in the ‘Input/Output Menu’ on page 2-37.
3: Available as an option.
Example
main rail terminals on field rail
1 2 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
ON ON
8 11 9
FL
The numbers refer to
3 4
the items in the
OFF OFF terminal connections.
5
12
ON = operation
~230 V ~24 V
OFF = no operation
FL = flow switch
P = pump contact

EUWA(*)80-120K(X)
location location in switchbox location in wiring diagram
1
L3 L2 L1 PE 5 3 4 6 7
field wiring
9 10 11 8
2
1
12
field wiring
EUWA(*)80-120K(X) examples
EUWA(*)80-120K(X)
EUWA(*)80-120K(X)
terminal
connections Item Code Description Terminals Remarks 3
1 L1/L2/L3/PE power supply to unit L1/L2/L3/PE
2 S13S mains isolator switch L1/L2/L3 3
3 S10S dual set point switch 76-78
4 S6S remote start/stop 76-79 1,3 4

5 S8L/S9L flow switch / pump contact 75-77 2
6 S11S enable/disable circuit 1 84-85
7 S12S enable/disable circuit 2 84-86
8 H2P alarm indication 71-72 2 5

9 H3P operation compressor 1 indication 80-81 2
10 H4P operation compressor 2 indication 82-83 2
11 H1P general operation indication and pump contact 73-74 2
12 E3H evaporator heater 1-2 3
Remarks:
1:
These require programming, see page 2-27.
2: The inputs and outputs can also be consulted in the ‘Input/Output Menu’ on page 2-37.
3: Available as an option.

1 Example
main rail terminals on field rail
1 2 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
S2 ON ON ON
8 11 9 10
3 4 6 7
FL S1 OFF OFF OFF
5
12 P
3
The numbers refer to ON = operation
~230 V ~24 V the items in the
terminal connections.
OFF = no operation
FL = flow switch
P = pump contact

ESIE98–03
4
Part 2
Functional Description
2
Introduction This part gives more detailed information on the functions and controls in the unit. This information is
used as background information for troubleshooting. An extensive overview of the functioning of the
3
controller is also given in this part. Knowledge of the controller is indispensable to gain valuable
information prior to servicing and troubleshooting.
What is in this part? This parts contains the following chapters:
Topic See page...

4
1 – Functional Control page 2-3
2 – The Digital Controller page 2-17
Part 2 – Functional Description 2–1

ESIE98–03
2–2 Part 2 – Functional Description

ESIE98–03 Functional Control
Part 2
1
1 Functional Control
2
Introduction This chapter will give more detailed information on the functions used to control the system.
Understanding these functions is vital when diagnosing a malfunction, which is related to the functional
control. 3
Topic See page...
1.2 – Operation Range page 2-4

4
1.3 – Thermostat Control page 2-5
1.4 – Fan Speed Control after Start-up (Head Pressure Control) page 2-7
1.5 – Start-up Sequence of Fans and Compressor page 2-9
1.6 – Freeze-up Control
1.7 – Lead-lag Control (only for EUWA(*)80-120K(X))

page 2-10
page 2-12
5
1.8 – Discharge Temperature Protector page 2-14
1.9 – Heatertape (optional) page 2-15
1.10 – Head Pressure Setback page 2-16

Functional Control ESIE98–03
1.2 Operation Range

1
Operation range The following figure shows the operation range of EUWA(*)40-120K:
EUWA(*)40-120K
EUWA(*) 40 - 50 - 60 - 80 - 100 - 120K
2 50
ambient temperature (o CDB )
43
40
39
36
30
3
20
CONTINUOUS OPERATION PULL-DOWN
10 AREA AREA
-10
-15
4 -20
ZL
Glycol
(optional)
ZH
Water
(standard) leaving evaporator
water temperature (o C)
-30
-5 4 16 26
-20 -10 -0 10 20 30
Protect the water circuit against freezing ambient conditions:
- or heater tape (optional for EUWAB, M, S, K, standard for EUWAT)
- or filling up the system with a glycol concentration related to your lowest expected ambient condition.
5
Operation range The following figure shows the operation range of EUWA(*)40-120K:
EUWA(*)40-120KX
EUWA(*) 40 - 50 - 60 - 80 - 100 - 120KX
ambient temperature (o CDB )

50
43
40
39
33
30
20
CONTINUOUS OPERATION PULL-DOWN
AREA AREA
10
-10
-15
Glycol Water
-20 (optional) (standard) leaving evaporator
ZL ZH water temperature (o C)
-30
-5 4 16 26
-20 -10 -0 10 20 30
Protect the watercircuit against freezing ambient conditions:
- or heater tape (optional)
- or filling up the system with a glycol concentration related to your lowest expected ambient condition.
For the EUWAS 40 - 120 KX the maximum ambient temperature is 38 degr. C.

1.3 Thermostat Control

1
Introduction The unit is equipped with a thermostat, which controls the cooling capacity of the unit.
Three different controls exist:
■ manual control mode or a control of the capacity by the operator
■ inlet control mode or a control using the entering evaporator water temperature
■ outlet control mode or a control using the leaving evaporator water temperature. 2
Manual mode The following table shows the difference between manual and automatic mode:
versus automatic
mode If... then there is...
manual capacity control (= fixed capacity step control)
automatic control
no thermostat control.
an inlet or outlet thermostat control.

3
Thermostat steps The following table shows the maximum number of thermostat steps for each chiller type:
Chiller type
EUWA(*)40-60K(X)
Maximum number of thermostat steps
3
4
EUWA(*)80-120K(X) 7 (when equal start-up or no equal start-up)
For more information about equal start-up, refer to ‘Lead-lag Control (only for EUWA(*)80-120K(X))’
on page 2-12.
5
Display controller Screen 3 of the user settings menu provides the ability to modify the thermostat parameters. Refer to
the user settings menu on page 2-27.
Lower Upper
Line n° Display Description Step Default
limit limit
1 THERM. SETTINGS screen title

2 STPLENGTH (°C) step length (a) 0.4 2.0 0.1 1.5 (inlet)
0,6 (outlet)
3 STEPDIFFERENCE (°C) step difference (b) 0.2 0.8 0.1 0.5 (inlet)
0,2 (outlet)
4 LOADUP load up time (s) 15 300 1 180 (inlet)

30 (outlet)
5 DWN loaddown time (s) 15 300 1 20 (inlet)

15 (outlet)

1 Inlet water
temperature control
The figure below clarifies the inlet water temperature control:
step number
set point: 12.0 °C

a: step length
a b b: step difference
2 0
1
12.0 13.5
14.0
12.0 14.5
2
12.5 15.0
3
13.0 15.5
4
13.5 16.0
5
14.0 16.5
6
14.5
7
3 15.0
inlet water temperature ( C)
Outlet water The figure below clarifies the outlet water temperature control (in equal start-up):
4 temperature control
setpoint
set point: 7.0 °C

a1: step length 1
a2 b2 a2: step length 2
b1: step difference 1
a1 b1
5
6.0 6.4 7.0 7.6 8.0

6.2 7.8
outlet water temperature ( C)
In general, the parameters a1 and b1 are used.

In case a compressor has to start up or shut down, a2 and b2 are used.
In the following table you will find the limit and default values of a1, a2, b1 and b2:
Thermostat parameters Lower limit Upper limit Step Default
Step length 1 a11 0.4 2 0.1 0.6
Step length 2 a2 a1 + 0.2 a1 + 0.2 0.1 a1 + 0.2
Step difference 1 b12 0.2 0.8 0.1 0.2
Step difference 2 b22 0.2 0.8 0.1 0.2
1:
Parameter a1 is the set-up as parameter a in the software.
2:
Parameters b1 and b2 are always equal and are set up as parameter b in the software.

1.4 Fan Speed Control after Start-up (Head Pressure Control)

1
Functional The chiller types EUWA(*)40-120K(X) are equipped with a fan control to assure a minimum high
description pressure when the ambient temperature is low. In the wiring diagram this head pressure control is
positioned in block J22 for EUWA(*)40-60K(X) and J22A and J22B for EUWA(*)80-120K(X). The
following features enable the fan speed control:
■ During normal operation or when no signal is sent, all fans rotate at high speed.
■ During head pressure control, a set of fan steps is executed in order to switch off the corresponding 2
fan motors. This execution enables the control of the condensing pressure.
Overview fan steps The following table clarifies the different fan steps:
Fan step Action for EUWA(*)40-60K(X) Action for EUWA(*)80-120K(X)

3
1 Ry1 (controlling NC9) is energized in Ry1 (controlling NC9) is energized in
order to switch off fan motor M11F order to switch off M11F and M21F
2 Ry2 (controlling NC10) is energized in Ry2 (controlling NC10) is energized in

order to switch off fan motor M14F order to switch off M14F and M24F
3 Ry3 (controlling NC11) is energized in

order to switch off M12F and M13F
Ry3 (controlling NC11) is energized in
order to switch off M12F, M13F, M22F 4
and M23F
Fan sequence In the tables below you will find an overview of the 4 steps of relay and fan:
STEP 0 means high speed

(standard)
Ry1=OFF, Ry2=OFF and Ry3=OFF all fans are on
5
STEP 1 means medium speed
Fan step 1 Circuit 1 Circuit 2
Ry1=ON, Ry2=OFF, Ry3=OFF M11F M12F M13F M14F M21F M22F M23F M24F
EUWA(*)40-60K(X) OFF ON ON ON — — — —
EUWA(*)80-120K(X) OFF ON ON ON OFF ON ON ON
STEP 2 means low speed
Fan step 1+2 Circuit 1 Circuit 2
Ry1=ON, Ry2=ON, Ry3=OFF M11F M12F M13F M14F M21F M22F M23F M24F
EUWA(*)40-60K(X) OFF ON ON OFF — — — —
EUWA(*)80-120K(X) OFF ON ON OFF OFF ON ON OFF
STEP 3 means no speed Ry1=ON, Ry2=ON and Ry3=ON all fans are off
Fan step 1+2+3

1 Fan control
procedure
The following procedure explains head pressure control in case of inlet water control:
start
(all fans are off)
■ Ta means ambient temperature.
■ Hp means high pressure.
2 M11F (M21F) starts
(Ry1 = off)
M14F (M24F) starts

(Ry2 = on )
3
head pressure control
time up = 180 s
4 time down = 20 s
NO time up = time up - 1
time up = 0 s time down = time down - 1
5
YES
o
Ta > 17 C NO NO
or time down = 0 s time down = time down - 1
Hp > X* bar
YES YES
o
Ta < 15 C
NO
and
Hp < Y** bar
YES
increase air volume decrease air volume

(switch on fan) (switch off fan)
with *: X = 8 bar for R-134a, X = 13.5 bar for R-22

**: Y = 5.7 bar for R-134a, Y = 9.5 bar for R-22.

1.5 Start-up Sequence of Fans and Compressor

1
Introduction The following part allows you to understand the different phases of the start-up process of the fans
related to the compressor.
This explanation is based on the types EUWA(*)40-60K(X).
Fans location The following illustration shows the position of the fans according to the compressor.
2
M11F M12F M13F M14F
3
compressor switchbox
Start-up of the The following diagram explains the start-up procedure of the compressor and fans in a time frame. 4
compressor The total start-up period is 140 s in case of manual mode or 200 s in case of automatic mode.
fan phase 2 phase 3

start-up procedure phase 1
fan M12F+M13F(*)
5
fan M14F
fan M11F
100%
70%
40%
12%
12%
time
5s 15s fixed time (120s) or thermostat load-up time (180s)
(*) depending on head pressure controle
Phase Description
Initial Initially, the compressor starts up in star wiring and only fan M11F operates.
Phase At the beginning of phase 1, the compressor start-up turns from star to delta. The
1 capacity remains 12%. This action also starts fan M14F.
Phase From phase 2, you can put the fans on and off according to the settings in manual mode
2 or according to the head pressure control in automatic mode. Refer to ‘Fan Speed Con-
trol after Start-up (Head Pressure Control)’ on page 2-7. The compressor remains at
40%.
Phase From phase 3, the compressor turns in the desired capacity steps according to the
3 settings in manual mode or according to the thermostat in automatic mode.
Refer to ‘Thermostat Control’ on page 2-5.

1.6 Freeze-up Control

1
Introduction Freeze-up control defines 2 controls:
■ Freeze-up prevention
■ Freeze-up protection.
2 Freeze-up Freeze-up prevention will be activated before the actual freeze-up protection in an attempt to prevent
prevention the actual protection by loading down the thermostat step.
Freeze-up In the following table you will find all the characteristics of the freeze-up prevention:
prevention
3 overview Characteristics Freeze-up prevention
control device sensor
diagram name R3T, R4T
activation outlet water temperature < M.O.W. -1K (3°C for standard unit)
4 result
reset
loaddown of 1 thermostat step
outlet water temperature > 4°C
result normal mode
Freeze-up Freeze-up protection is a protection against ice formation in the water circuit at the evaporator outlet.
5 protection It is controlled by the software using the outlet water temperature sensor.
Freeze-up In the following table you will find all the characteristics of the freeze-up protection:
protection overview
Characteristics Freeze-up protection
control device sensor
diagram name R3T, R4T
activation outlet water temperature < M.O.W. - 1.5 K

(=2.5°C for standard unit)
result unit disabled + register inlet water temperature
reset inlet temperature is raised with 1.5 K (= 1 thermostat step)(1)
result unit enabled
(1):
Alarm is on hold and reset goes automatically.

General overview The following table shows a general view of freeze-up temperatures in case of protection and
prevention: 1
Minimum outlet water (M.O.W.) Freeze-up protection Freeze-up prevention
Standard 4 °C 2.5 °C 3 °C
2 °C 0.5 °C 1 °C
0 °C -1.5 °C -1 °C 2
ZH -5 °C -6.5 °C -6 °C
-7 °C -8.5 °C -8 °C
ZL -10 °C -11.5 °C -11 °C
-12 °C -13.5 °C -13 °C 3

1.7 Lead-lag Control (only for EUWA(*)80-120K(X))

1
Description Lead-lag control will determine the circuit start-up sequence in case of capacity demand. It prevents
the unit from always starting up the same circuit.
Available modes The lead-lag control is available in 3 modes as explained in the table below:
2 Mode Description
automatic The controller decides whether circuit 1 or circuit 2 starts up first.
manual C1 > C2 Circuit 1 starts up before circuit 2. If circuit 1 is de-activated due to a fail-
ure, circuit 2 will start up instead.
3 manual C1 < C2 Circuit 2 starts up before circuit 1. If circuit 2 is de-activated due to a fail-
ure, circuit 1 will start up instead.
Lead-lag hours in When the lead-lag control is done automatically, the software calculates the difference in operation
automatic mode time between the circuits. When this time is higher than the preset lead-lag hour value, the start
sequence of both circuits is swapped. The compressor that started first will then start as second.
4 The limit values of the lead-lag hours are the following:
■ lower limit: 100 hours
■ upper limit: 1000 hours
■ default value: 1000 hours
5 This value is important for maintenance purposes. It should be set high enough so that both circuits
do not require maintenance at the same time and that at least one circuit can remain constantly
active.
Equal start-up The following table gives an explanation of the possible settings:
Equal start-up Description
Y (yes) Both circuits will try to go up in capacity alternatingly.
N (no) The leading circuit will try to go to full capacity before the lagging circuit can
start up.
To program the settings of the lead-lag control, consult screen 6 of the user settings menu on
page 2-27.

Lead-lag working The following table shows the different compressor steps in case of an equal start-up or no equal
start-up: 1
If equal start-up, then If no equal start-up, then
Steps (lead) Steps (lag) Capacity % Steps (lead) Steps (lag) Capacity %
compressor 1 compressor 2 compressor 1 compressor 2
0 0 0 0 0 0
2
40 0 25 40 0 25
70 0 38 70 0 38
40 40 50 100 0 50
70
70
40
70
63
76
70
100
40
40
63
76
3
100 70 88 100 70 88
100 100 100 100 100 100

1.8 Discharge Temperature Protector

1
Protector The discharge temperature protectors S3T and S4T(only for EUWA(*)80-120K(X)) are bimetal
devices, which are placed on the discharge pipe of the compressor.
Conditions The discharge temperature protector will activate when:

2 ■ the discharge temperature rises above 135 °C.
The reset is done when:

■ the discharge temperature decreases below 115 °C.
3 Illustration The following photo shows the position of the sensor S3T:
4
S3T (bimetal)

1.9 Heatertape (optional)

1
Introduction This heatertape can be installed to prevent freezing up of the evaporator. The evaporator heatertape
needs a separate 220V field supply.
During the winter, never switch off the field supply of the heatertape if you want to activate it.
Heatertape The following procedure explains the procedure of the heatertape:

2
procedure
total cap = 0 % YES

and
Tamb M.O.W.
Heatertape ON
3
NO
total cap = 0 %
or
Tamb M.O.W. + 3K
YES
Heatertape OFF
4
NO
General overview The following table shows a general view of freeze-up temperatures in case of protection and
prevention:
5
Minimum
outlet water FP Set (Freeze-up protection) FP Solution Glycol weight
(M.O.W)
Standard 4 °C 2.5 °C 0 °C 0%
ZH -5 °C -6.5 °C -16 °C 30 %
ZL -10 °C -11.5 °C -22 °C 40 %
with FP Set: DDC-software of the freeze point equal to M.O.W.

with FP Solution: actual freeze-point value of the water glycol solution.

1.10 Head Pressure Setback

1
Introduction The following table explains wen a high pressure (HP) setback can occur:
If... and... then...
HP (R-134a) >15.5 bar (59°C) compressor step=100% compressor step becomes 70%.
2 HP (R-22) >23.5 bar (59°C) compressor step=100% compressor step becomes 70%.
Reset Once activated, the head pressure setback will stop after 3 minutes.

ESIE98–03 The Digital Controller
Part 2
1
2 The Digital Controller
2
Introduction In this chapter you will learn to work with the controller for the chiller types EUWA(*)40-120K(X).
5
Topic See page...
2.2 – The Digital Controller page 2-18
2.3 – Start/Stop and Temperature Setting page 2-19
2.4 – What Happens in Case of an Alarm page 2-20
2.5 – Menu Overview page 2-21
2.6 – How to Read or Adjust Parameter Settings: the Programming Procedure page 2-23
2.7 – a Read-out Menu page 2-24
2.8 – z Set Points Menu page 2-26
2.9 – e User Settings Menu page 2-27
2.10 – r Software Timers Menu page 2-30
2.11 – t History Menu page 2-32
2.12 – y Info Menu page 2-36
2.13 – u Input /Output Menu page 2-37
2.14 – q Password Menu page 2-41

The Digital Controller ESIE98–03
2.2 The Digital Controller

1
Digital controller The EUWA(*)40-120K(X) units are equipped with a digital controller offering a user-friendly way to
configure, use and maintain the unit. The digital controller consists of:
■ an alphanumeric LCD display
■ 14 keys (5 general keys and 8 menu keys)
2 ■ 10 LEDs next to the menu keys indicating the selected menu.
Front panel The illustration below shows the front panel of the controller (with open cover).
a read-out
3 V
—
z set points
e user settings
r timers
t history
y information
u input/output
q password
4 d not used
f start/stop
g alarm
h scroll through screens/change value
j enter key
5
How to go from one Each menu contains a number of screens. You can go from one screen to another using the h key.
screen to another In the upper-left corner of the screen you will find a screen indicator, indicating whether there is a
previous or next screen. An overview is given below:
The screen indicator indicates that you can …
a return to the previous screen.
z go to the next screen.
e either return to the previous screen or go to the next screen.
Screen detail Each screen contains 4 lines which give information about a setting (a description and an entry field).
The entry fields can be adjusted using the h key. The cursor is marked by the sign _. You can move
the cursor between the screen indicator and the entry fields using the j key.
You can move the cursor directly to the screen indicator by pressing the active menu key.
screen v
—
indicator
cursor
information entry field
Make sure that the cursor is at the screen indicator position when scrolling through the screens.
To avoid damage to the LCD display of the digital controller, never switch off the power supply during
winter.

2.3 Start/Stop and Temperature Setting

1
At power on ■ The initialization takes 10 seconds.
■ The controller automatically enters the readout menu, displaying the first read-out screen.
Remote start/stop The procedure to start or stop the unit depends on the setting of the remote start/stop.
For more information, refer to page 2-27.

2
How to start or stop To start or stop the unit, proceed as follows:
Remote start/stop Start or stop Action Result: f LED …
no start press f lights up

3
stop press f goes off
yes initial press f* blinks
start pull switch remote start lights up
stop pull switch remote stop blinks 4

*: The local start/stop button f must be enabled (blinking) before the remote start/stop is active. If the
remote start/stop is not enabled, then the led f is off.
Emergency stop In case of emergency, switch off the unit by pushing the emergency stop button.
5
Temperature To adjust the inlet or outlet water temperature, use the set points menu (z key), refer to page 2-26.
setting

2.4 What Happens in Case of an Alarm

1
Two kinds of safety The units are equipped with two kinds of safety devices:
devices
Unit alarm Circuit alarm
Function Protects the unit in general. Protects the individual circuits.

2 Description ■ all compressors are shut down ■ the compressor of the
corresponding circuit is shut down
■ the red LED inside the g key lights
up ■ the red LED inside the g key lights
up
■ the buzzer is activated.
3 Action to
take
Press g to acknowledge the alarm. Press gto acknowledge the alarm.
Result ■ The buzzer stops. ■ The buzzer stops.

■ The g LED starts blinking. ■ The g LED starts blinking.
Display UNIT SAFETY CIRCUIT 1/2 SAFETY
4 example
FLOW SWITCH (1) HIGH PRESSURE SWITCH (1)
INL. OUTL. INL. OUTL.
AMB. AMB.
(1)
The safeties that may occur are listed in the table below:
5 The unit safeties are: The circuit safeties are:
emergency stop high pressure switches
flow switch overcurrent relay
freeze-up protection discharge thermal protector
compressor motor thermal protector
reverse phase protector
For more information on what to do in case of an alarm, refer to page 3-8.

2.5 Menu Overview
An overview of the menus is given in the table below.

1
Menu key Access Screen n° Task description See page...
a Read-out direct Screen 1 To consult the settings. page 2-24
Screen 2
Screen 3
To consult information about the status of the circuits.
To consult information about the pressures of circuit 1.

page 2-24
page 2-24
2
Screen 4 To consult information about the pressures of circuit 22. page 2-25
Screen 5 To consult the voltage and compressor current (optional). page 2-25
Screen 6 To consult the ambient temperature and the total running page 2-25
hours of the compressors. 3
z Set points direct or Screen 1 To enter a password1. page 2-26
password1
Screen 2 To consult and adjust the inlet and outlet water temperature page 2-26
set points.
e User settings password Screen 1
Screen 2
To enter the password.
To activate remote control.

page 2-27
page 2-27
4
Screen 3 To adjust and activate manual control mode. page 2-27
Screen 4 To adjust the thermostat settings. page 2-28
Screen 5 To adjust the BMS settings (optional). page 2-29
Screen 6 To define the lead-lag mode of both circuits2. page 2-29

5
Screen 7 To assign password protection to the set point menu 1. page 2-29
r Timers direct Screen 1 To read the actual value of the general timers. page 2-30
Screen 2 To read the actual value of the compressor timers. page 2-30
Screen 3 To read the actual value of the compressor start-up timers. page 2-30
t History direct Screen 1 To read the unit safety information after a shutdown. page 2-33
Subscreen To read the high and low pressure of the refrigerant circuit 1.
1-1
Subscreen To read the high and low pressure of the refrigerant circuit 2.
1-2
Subscreen To read the compressor voltage and current.

1-3
Subscreen To read the total running hours of the compressors and the
1-4 capacity steps.
Screen 2 To read the safety information of circuit 1 after a shutdown. page 2-34
Subscreens are identical to the subscreens above.
Screen 3 To read the safety information of circuit 2 2 after a shutdown. page 2-35
Subscreens are identical to the subscreens above.
y Info direct Screen 1 To consult the unit information. page 2-36
Screen 2 To consult additional unit information. page 2-36

Menu key Access Screen n° Task description See page...

1 u Input/output direct Screen 1 To read the status of the emergency stop, the flow switch page 2-37
and the bypass mode.
Screen 2 To read the status of the low and high pressure switch and page 2-37
of the reverse phase protector of circuit 1.
Screen 3 To read the status of the low and high pressure switch and page 2-37
2 of the reverse phase protector of circuit 22.
Screen 4 To read the status of the overcurrent relay, the discharge page 2-38
thermal protector and the compressor thermal protector of
circuit 1.
Screen 5 To read the status of the overcurrent relay, the discharge page 2-38
3 thermal protector and the compressor thermal protector of
circuit 22.
Screen 6 To read the status of the remote dual set point switch and page 2-38
the remote start/stop.
Screen 7 To read the status of the remote ‘compressor disable’ page 2-38
switches.
4 Screen 8 To read the status of the power relays of circuit 1. page 2-39
Screen 9 To read the status of the power relays of circuit 22. page 2-39
Screen 10 To read the capacity mode of circuit 1. page 2-39
Screen 11 To read the capacity mode of circuit 22. page 2-39

5 Screen 12 To read the status of the fan speed relays of circuit 1. page 2-40
Screen 13 To read the status of the fan speed relays of circuit 22. page 2-40
Screen 14 To read the status of the pump, the alarm and the page 2-40
evaporator heater contacts.
q Password password Screen 1 To change the password. page 2-41
1:
You can assign a password protection to the set point menu (refer to page 2-29).
2:
Only for EUWA(*)80-120K(X).

2.6 How to Read or Adjust Parameter Settings: the Programming Procedure

1
Programming The following flow chart explains the way to program:
procedure
BEGIN1
2
Press the desired menu-key.
NO
Does the controller prompt you to give the password?
YES
3
Enter the password using the h key.
Press the jkey.
4
Select the desired screen using the h key.
NO
Do you want to adjust a parameter setting?2
YES 5
Select the parameter using the j key.
Adjust the value using the h key.
NO
Do you want to save the modifications?
YES
Press j.
Press the activated menu-key.
YES
Do you want to adjust another parameter in the same screen?
NO
YES
Do you want to adjust a parameter in another screen?
NO
1:
The display shows a screen of the last menu used.
2: Only for the menus z, e and q.

2.7 a Read-out Menu

1
Operational Using this menu you can read the actual operational information, such as the cooling set points, the
information inlet and outlet water temperature, the circuits status, etc. This menu provides 6 screens.
Screen 1 This screen shows information about the operation mode, the set points and the temperatures:
2 Line n° Display Description
1 MANUAL MODE manual control mode

INLSETP1/2 automatic control mode: inlet water setpoint 1 or 2
OUTLSETP1/2 automatic control mode: outlet water setpoint 1 or 2
3 2 INLET WATER actual inlet water temperature
3 OUTLET WATER actual outlet water temperature
4 THERMOSTAT STEP actual thermostat step
4 Screen 2 This screen shows information about the status of the circuits:
Line n° Display Description
1 UNIT STATUS screen title
2-3 C1/ C2 circuit 1 / circuit 2
5 40 % status information (circuit ON)

this percentage refers to the activated capacity value of the circuit
BYPASS MODE the internal controller is being bypassed and the unit is controlled
by an external controller
SAFETY ACTIVE one of the circuit safety devices is activated

circuiit OFF
DISABLE the circuit is disabled by a remote contact (only for

EUWA(*)80-120K(X))
TIMERS BUSY one of the software timers is counting (refer to page 2-30)
CAN START UP the circuit is ready to start up when extra cooling load is requested
4 UNIT CAPACITY the percentage refers to the actual cooling capacity of the unit
When a circuit is in a high pressure setback, the indication 70% will be flashing. A high pressure
setback is a loaddown from 100% to 70% caused by a too high pressure.
Screen 3 This screen shows information about the pressures of circuit 1:
1 ACTUAL PRESSURES screen title
2 HP1 high pressure refrigerant circuit 1 (in bar and equivalent in °C)
3 LP1 low pressure refrigerant circuit 1 (in bar and equivalent in °C)

Screen 4 This screen shows information about the pressures of circuit 2 (only for EUWA(*)80-120K(X)):
1
1 ACTUAL PRESSURES screen title
2
Screen 5 This screen shows information about the voltage and compressor current.
This screen is available if optional voltage and current transmitters are installed.
Line n° Display Description 3

1 VOLTAGE + CURRENT screen title
2 VOLTAGE voltage
3 CURRENT C1 compressor current circuit 1

4
Screen 6 This screen shows information about the ambient temperature and the total running hours of the
compressors:
1 EXTRA READOUT screen title

5
2 AMBIENT ambient temperature
3 RUNN. HOURS 1 total running hours compressor circuit 1

2.8 z Set Points Menu

1
Screen 1: password Depending on the settings in screen 7 of the user settings menu on page 2-29, the system may require
the password to enter the screens in this menu.
2 1 ENTER PASSWORD screen title
2 PASSWORD: 0000 to enter the correct password
The units leave the factory with password 0000.
3 Screen 2:
two temperature set
This menu provides the ability to set the inlet and outlet water temperature. You can adjust two sets of
temperature set points. Each set contains an inlet and an outlet water temperature set point. These
points set points will only be active in automatic control mode.
Step
Line n° Display Description Default value Limit value*
value
1 SETP. IN 1 inlet water temp. +12.0 ˚ C +7.0 to +23.0 ˚ C 0.1 ˚ C

4 set point 1
2 SETP. IN 2 inlet water temp. +12.0 ˚ C +7.0 to +23.0 ˚ C 0.1 ˚ C

set point 2
3 SETP. OUT 1 outlet water temp. +7.0 ˚ C +4.0 to +16.0 ˚ C 0.1 ˚ C

set point 1
5 4 SETP. OUT 2 outlet water temp.

set point 2
+7.0 ˚ C +4.0 to +16.0 ˚ C 0.1 ˚ C
■ The actual active setpoint can be consulted in the read-out menu (refer to page 2-24).
■ To change the settings, refer to ‘Entering the factory menu’ on page 3-26.
* For glycol units the lower limit of the cooling temperature set point can be adapted in the factory
menu. The following values apply:
■ inlet: 5°C, 3°C, -2°C, -7°C, -12°C
■ outlet: 2°C, 0°C, -5°C, -10°C, -15°C.
For more information about these temperatures, refer to ‘General overview’ on page 2-11.
Selection between You can select set point 1 or 2 by the remote dual set point switch (if installed), refer to ‘Field Wiring’
set point 1 and 2 on page 1-43.
Selection between The selection is done in screen 3 of the user settings menu on page 2-27. Use the programming
inlet and outlet procedure on page 2-23.
control

2.9 e User Settings Menu

1
Password You need the password to enter this menu. The units leave the factory with password 1914.
To create your own password, refer to page 2-41.
Menu description This menu allows a full customizing of the units and provides the following 6 screens:
2
Screen n° Display Description See page
1 ENTER PASSWORD To enter the password. page 2-27
2 REMOTE CONTROL To activate remote control page 2-27
3 CONTROL SETTINGS To adjust and activate manual control mode. page 2-27 3
4 THERMOST. SETTINGS To adjust the thermostat settings. page 2-28
5 BMS SETTINGS To adjust the BMS settings. page 2-29
6 LEAD-LAG SETTINGS To define the lead-lag mode of both circuits page 2-29
(only for EUWA(*)80-120K(X))
7 SETPOINT PASSWORD To assign password protection to the set page 2-29

4
points menu.
Screen 1 You need to enter the correct password before you can consult the screens in this menu:
Line n° Display Description 5

1 ENTER PASSWORD screen title
2 PASSWORD: 0000 to enter the correct password
Screen 2 This screen provides the ability to activate remote control:
Line n° Display Description Possible settings
1 REMOTE CONTROL screen title
2 REMOTE ON/OFF to activate remote start/stop Y/N
The procedure to start or stop the unit is given in ‘Start/Stop and Temperature Setting’ on page
page 2-19.
Screen 3 This screen provides the ability to modify the control settings:
1 CONTROL SETTINGS screen title
2 MODE to select the control mode MANUAL CONTROL

INLET WATER CONTROL
OUTLET WATER CONTROL
3 F1* / F2* fan speed circuit 1/2 (manual mode) OFF/ LOW/ MEDIUM/ HIGH
4 CIR1 / CIR2 capacity step circuit 1/2 (manual 0%, 40%, 70%, 100%
mode)

1 Screen 4 This screen provides the ability to modify the thermostat parameters:
Lower Upper
Line n° Display Description Step Default
limit limit
1 THERM. SETTINGS screen title
2 STPLENGTH (°C) step length (a) 0.4 2.0 0.1 1.5 (inlet)
2 0,6 (outlet)
3 STEPDIFFERENCE (°C) step difference (b) 0.2 0.8 0.1 0.5 (inlet)
0,2 (outlet)
4 LOADUP (30 s) load up time (s) 15 300 1 180 (inlet)

30 (outlet)
3 4 DWN (30 s) loaddown time (s) 15 300 1 20 (inlet)

15 (outlet)
Inlet water The figure below shows the inlet water thermostat control:
thermostat control step number
set point: 12.0 °C
4 a: step length
b: step difference
a b
12.0 13.5
0
14.0
1
12.0 14.5
2
12.5 15.0
3
13.0 15.5
4
5 5
6
7
13.5
14.0
14.5
16.0
16.5
15.0
inlet water temperature ( C)
The figure below shows the outlet water thermostat control:

setpoint set point: 7.0 °C
a1: step length 1
a2: step length 2
a2 b2 b2: step difference 2
a1 b1
6.0 6.4 7.0 7.6 8.0

6.2 7.8
outlet water temperature ( C)
For more information on thermostat control, refer to ‘Thermostat Control’ on page 2-5.

Screen 5 (optional) You can install an optional PCB to control the unit from a PC (this feature is under development). The
BMS (Building Management System) parameters provide communication between the unit and the 1
PC. This screen provides the ability to activate the PC control mode and to modify the BMS settings:
Possible
settings
BMS SETTINGS
1
2 BMS CONTROL ALLOWED

screen title
to select PC control mode Y/N

2
3 UNIT ADDRESS used to address the unit if more than one 00-99
unit is connected to the PC
4 PROTOCOL indicates the communication protocol CAREL
This screen will only be displayed if the optional BMS-PCB is installed (under development).
3
Screen 6 This screen provides the ability to adjust the lead-lag settings.
Lead-lag control is only available on chiller types EUWA(*)80-120K(X).
Line n° Display Description Possible settings 4

1 LEAD-LAG SETTINGS screen title
2 LEAD-LAG MODE The controller decides whether circuit 1 AUTOMATIC

or circuit 2 starts up first.
Circuit 1 starts up before circuit 2. If

circuit 1 is de-activated due to a failure,
C1>C2 (manual)
5
circuit 2 will start up instead.
Circuit 2 starts up before circuit 1. If C2>C1 (manual)

circuit 2 is de-activated due to a failure,
circuit 1 will start up instead.
3 LEAD-LAG HOURS The maximum difference between the lower limit: 100 h
running hours of both circuits upper limit: 1000 h
(in automatic mode). default value: 1000 h
4 EQUAL STARTUP Both circuits will try to go up in capacity Y (yes)

alternatingly.
The leading circuit will try to go to full N (no)

capacity before the lagging circuit starts
up.
For a functional description of the lead-lag control, refer to ‘Lead-lag Control (only for
EUWA(*)80-120K(X))’ on page 2-12.
Screen 7 This screen provides the ability to assign password protection to the set point menu:
1 SETPOINT PASSWORD screen title
2 PASSWORD NEEDED TO assign password protection to Y/N

CHANGE SETPOINTS set point menu

2.10 r Software Timers Menu

1
Software timers Using this menu you can read the actual value of the software timers. This menu provides 3 screens.
Screen 1 This screen shows the actual value of the general timers:
1 GENERAL TIMERS screen title
2 LOADUP delay timer for loading up; during countdown, the unit is unable
to enter a higher thermostat step (default: 180 s)
DWN delay timer for loaddown; during countdown, the unit is unable
3 to enter a lower thermostat step (default: 20 s)
3 FLOWSTART delay timer to enable a continuous water flow through the

evaporator before start-up of the compressor (default: 15 s)
FLOWSTOP delay timer that starts counting when the water flow through the
evaporator stops during normal operation; if the water flow has
not restarted during the countdown, the unit will shut down
4 (default: 5 s)
4 COMPR. STARTED delay timer to start the next compressor; used in manual mode
or when only one thermostat step is set up (default: 10 s)
Screen 2 This screen shows the actual value of the compressor timers:
1 COMPRESSOR TIMERS screen title
2 GRD 1 AREC 1 guard timer: delay timer to prevent the compressor from
restarting after a shutdown (default: 60 s)
3 GRD 2 AREC 2
antirecycling: delay timer to prevent the compressor from
restarting after the compressor has started; used to limit the
number of restarts (default: 600 s)
Screen 3 This screen shows the actual value of the compressor start-up timers:
1 COMPRESSOR TIMERS screen title
2 STARTUPTIME 1 start-up timer: delay timer to limit the compressor capacity to

40 % during the countdown (default: 140 s)
3 STARTUPTIME 2
Overview timers An overview of the software timers is shown in the example on the next page.

Example
ESIE98–03
Part 2 – Functional Description

operation
flow
flow start 15 s 15 s
flow stop 3 s (<5 s) 45 s (>5 s)
arec 1 600 s 600 s
guard 1 60 s
arec 2 600 s
guard 2 60 s
loadup 180 s 180 s 180 s 180 s 180 s 180 s 180 s 180 s 180 s
download 20 s 20 s 20 s 20 s 20 s 20 s 20 s 20 s 20 s 20 s
compr. started 10 s 10 s
start-up timer 1 20 s 120 s 20 s 120 s
start-up timer 2 140 s
(without lead-lag)
step 7
100 - 70
step 6
100 - 40 100 - 40
The following view shows an example of the working of the timers:
step 5
70 - 40 70 - 40
step 4
step 3 100 - 0
70 - 0 70 - 0
step 2
40 - 0 40 - 0
step 1
initial 12 - 0 12 - 0
2–31
The Digital Controller
5
4
3
2
1
2.11 t History Menu

1
Reading safety info Using this menu you can at all times read the information of the latest shutdowns:
after shutdown
■ the number of times a unit safety or circuit safety occurred
■ the unit status at the moment of the last shutdown.
2 Overview screens The table below gives an overview of the screens and sub-screens in this menu:
and subscreens
Activated safety Unit safety Circuit 1 safety Circuit 2 safety
Screens Screen 1 Screen 2 Screen 3
Sub-screens Subscreen 1-1 Subscreen 2-1 Subscreen 3-1

3 Subscreen 1-2 Subscreen 2-2 Subscreen 3-2
Subscreen 1-3 Subscreen 2-3 Subscreen 3-3
Subscreen 1-4 Subscreen 2-4 Subscreen 3-4
You can go from one screen to another using the h key.

4
You can go from one sub-screen to another and from a screen to a subscreen using the j key.
The subscreens automatically disappear after 20 seconds.

Screen 1 This screen shows the unit history:

1
1 UNIT HISTORY : XXX x = the total number of unit shutdowns
2 FLOW SWITCH the unit safety
4
INL.
AMB.
OUTL. inlet/outlet water temperature
ambient temperature
2
Subscreen 1-1 This screen shows information about the pressures of circuit 1:

3
1 UNIT HISTORY : XXX screen title
4
HP2
2
3 LP2
high pressure refrigerant circuit 2 (in bar and equivalent in °C)
low pressure refrigerant circuit 2 (in bar and equivalent in °C)

5
Subscreen 1-3 This screen shows information about the voltage and compressor current.
2 VOLTAGE voltage
Subscreen 1-4 This screen shows information about the total running hours of the compressors and the capacity
steps:
4 C1 C2 compressor capacity steps

1 Screen 2 This screen shows the circuit 1 history:
1 C1 HISTORY : XXX x = the total number of circuit 1 shutdowns
2 HIGH PRESSURE SWITCH activated circuit 1 safety
2 3 INL. OUTL. inlet/outlet water temperature circuit 1
4 AMB. ambient temperature circuit 1
1 C1 HISTORY : XXX screen title
4 Subscreen 2-2 This screen shows information about the pressures of circuit 2:
5 2
3
HP2
LP2
2 VOLTAGE voltage
steps:

Screen 3 This screen shows the circuit 2 history:

1
1 C2 HISTORY : XXX x = the total number of circuit 2 shutdowns
2 HIGH PRESSURE SWITCH activated circuit 2 safety
3 INL. OUTL. inlet/outlet water temperature circuit 2

2
4 AMB. ambient temperature circuit 2

3
4
3
HP2
LP2

5
2 VOLTAGE voltage
steps:

2.12 y Info Menu

1
Additional unit Using this menu you can consult additional information about the unit. There are two screens.
information
Screen 1 This screen shows the unit information:

1 UNIT INFORMATION screen title
2 UNITNAME the unit name
3 REFRIGERANT the used refrigerant

3 4 MANUFACT. NR. the manufacturing (serial) number
Screen 2 This screen shows extra unit information:

4 1 UNIT INFORMATION screen title
2 SOFTWARE VERSION the controller’s software version
3 not used
4 not used
5

2.13 u Input /Output Menu

1
Reading the status Using this menu you can read the status of the digital inputs and the status of the relay outputs.
of inputs and
■ Screens 1 to 7 provide status information of the digital inputs.
outputs
■ Screens 8 to 14 provide status information of the relay outputs.
Screen 1 This screen shows the status of the emergency stop, the flow switch and the bypass mode:
2
1 DIGITAL INPUTS screen title
2 EMERGENCY STOP emergency stop button OK/NOT OK
3 FLOWSWITCH flow switch FLOW OK/NO FLOW

3
4 BYPASS MODE bypass controller YES/NO
Screen 2 This screen shows the status of the low and high pressure switch and of the reverse phase protector
of circuit 1: 4
2 HIGH PR. SWITCH 1 high pressure switch circuit 1 OK/NOT OK
3 HIGH PR. SWITCH 1 high pressure switch circuit 1 OK/NOT OK 5

4 REV. PH. PROT. 1 reverse phase protector circuit 1 OK/NOT OK
You can find more information in ‘Switch box EUWA(*)40-60K(X)’ on page 1-33 and in ‘Main board
EUWA(*)40-120K(X)’ on page 1-34.
Screen 3 This screen shows the status of the low and high pressure switch and of the reverse phase protector
of circuit 2:
2 HIGH PR. SWITCH 2 high pressure switch circuit 2: OK/NOT OK
3 HIGH PR. SWITCH 2 high pressure switch circuit 2 OK/NOT OK
4 REV. PH. PROT. 2 reverse phase protector circuit 2 OK/NOT OK
You can find more information in ‘Switch box EUWA(*)80-120K(X)’ on page 1-33 and in ‘Main board
EUWA(*)40-120K(X)’ on page 1-34.

1 Screen 4 This screen shows the status of the overcurrent relay, the discharge thermal protector and the
compressor thermal protector of circuit 1:
2 OVERCURRENT 1 overcurrent relay circuit 1 OK/NOT OK

2 3 DISCH. TH. PR. 1 discharge thermal protector circuit 1 OK/NOT OK
4 COMPR. TH. PR. 1 compressor thermal protector circuit 1 OK/NOT OK
You can find more information in ‘Overview of Inputs and Outputs of EUWA(*)40-60K(X)’ on page 3-4.
3 Screen 5 This screen shows the status of the overcurrent relay, the discharge thermal protector and the
compressor thermal protector of circuit 2:

4 2 OVERCURRENT 2 overcurrent relay circuit 2 OK/NOT OK
3 DISCH. TH. PR. 2 discharge thermal protector circuit 2 OK/NOT OK
4 COMPR. TH. PR. 2 compressor thermal protector circuit 2 OK/NOT OK
You can find more information in ‘Overview of Inputs and Outputs of EUWA(*)80-120K(X)’ on
5 page 3-5.
Screen 6 This screen shows the status of the remote dual set point switch and the remote start/stop:
2 DUAL SETPOINT dual set point switch SETP1/2
3 REM. START/STOP remote start/stop YES/NO
You can find more information in ‘Overview of Inputs and Outputs of EUWA(*)40-60K(X)’ on page 3-4
and in ‘Overview of Inputs and Outputs of EUWA(*)80-120K(X)’ on page 3-5.
Screen 7 This screen shows the status of the remote ‘compressor disable’ switches.
The ‘compressor disable’ switches are only available on chiller types EUWA(*)80-120K(X):
2 EN./DISABLE 1 remote ‘compressor disable ‘ switch circuit 1 ENABLE/DISABLE
3 EN./DISABLE 2 remote ‘compressor disable ‘ switch circuit 2 ENABLE/DISABLE
page 3-5.

Screen 8 This screen shows the status of the power relays of circuit 1:
1
1 RELAY OUTPUTS screen title
2 CIRCUIT 1 ON indicates whether circuit 1 is on YES/NO
3 CIRCUIT 1 STAR indicates whether circuit 1 is in star mode YES/NO

2
4 CIRCUIT 1 DELTA indicates whether circuit 1 is in delta mode YES/NO
Screen 9 This screen shows the status of the power relays of circuit 2:
3
2 CIRCUIT 2 ON indicates whether circuit 2 is on YES/NO
3 CIRCUIT 2 STAR indicates whether circuit 2 is in star mode YES/NO

4
4 CIRCUIT 2 DELTA indicates whether circuit 2 is in delta mode YES/NO
page 3-5.
Screen 10 This screen shows the capacity mode of circuit 1:

5
2 C1 (12%): indicates if the 12 % capacity valve of Y/N

circuit 1 is activated
3 C1 (40%): C1 (70%) indicates if the 40/70 % capacity valve Y/N

of circuit 1 is activated:
Screen 11 This screen shows the capacity mode of circuit 2:
2 C2 (12%): indicates if the 12 % capacity valve of Y/N

circuit 2 is activated
3 C2 (40%): C2 (70%) indicates if the 40/70 % capacity valve Y/N

of circuit 2 is activated
page 3-5.

1 Screen 12 This screen shows the status of the fan speed relays of circuit 1:
2-4 C1 FANSTEP 1/2/3 fan speed steps (1/2/3) circuit 1 OPEN/CLOSED
2 You can find more information in ‘Fan Speed Control after Start-up (Head Pressure Control)’ on
page 2-7.
Screen 13 This screen shows the status of the fan speed relays of circuit 2:

3 1 RELAY OUTPUTS screen title
2-4 C2 FANSTEP 1/2/3 fan speed steps (1/2/3) circuit 2 OPEN/CLOSED
You can find more information in ‘Fan Speed Control after Start-up (Head Pressure Control)’ on
page 2-7.
4
Screen 14 This screen shows the status of the pump, the alarm and the evaporator heater contacts:

5 2 PUMPCONTACT indicates the status of the pump OPEN/CLOSED
contact
3 GEN. ALARM indicates the status of the OPEN/CLOSED

general alarm contact
4 EVAP. HEATER indicates the status of the OPEN/CLOSED

evaporator heater contact
You can find more information in ‘Overview of Inputs and Outputs of EUWA(*)40-60K(X)’ on page 3-4
and in ‘Overview of Inputs and Outputs of EUWA(*)80-120K(X)’ on page 3-5.

2.14 q Password Menu

1
Password The password protects the access to:
■ the user settings menu e
■ the set points menu z.
The password is a 4-digit number between 0000 and 9999.

2
The units leave the factory with userpassword 0000. The general factory password is 1914.
To reset a pre-defined user password, press jandqsimultaneously.
Screen Using this menu you can change the password:

3
1 CHANGE PASSWORD screen title
2 NEW PASSWORD the controller requests the new password
3 CONFIRM the controller requests the new password a second time (for
safety reasons) 4
How to change the To change the password, proceed as follows:
password
Step Action
1 Adjust the password using the programming procedure on page 2-23.

5
2 Repeat step 1 (confirmation).


ESIE98–03
4
Part 3
Troubleshooting
Introduction The large chillers (EUWA(*)40-120K(X)) are equipped with electronic PCBs. These PCBs use the
information gained from the input signals to control the output signals. If the unit is not performing
3
properly, first check the input devices, then the PCBs and finally the output devices. The chapters in
this part are arranged according to this sequence.
Topic See page...

4
1 – Overview of Inputs and Outputs page 3-3
2 – Overview of Fault Indications and Safeties page 3-7
3 – Checking the Inputs and Outputs page 3-15
4 – Troubleshooting page 3-21 5
Part 3 – Troubleshooting 3–1

ESIE98–03
3–2 Part 3 – Troubleshooting

ESIE98–03 Overview of Inputs and Outputs
Part 3
1
1 Overview of Inputs and Outputs
Introduction The first step in a troubleshooting sequence is to check the inputs and outputs. In this chapter an
overview is given.
3
Topic See page...
1.2 – Overview of Inputs and Outputs of EUWA(*)40-60K(X) page 3-4
1.3 – Overview of Inputs and Outputs of EUWA(*)80-120K(X) page 3-5 4

Overview of Inputs and Outputs ESIE98–03
1.2 Overview of Inputs and Outputs of EUWA(*)40-60K(X)

1
The following table describes the relation between the wiring diagram symbols and the wiring
connections of chiller types EUWA(*)40-60K(X). We refer to the wiring diagram and the PCB layout to
find the exact location on both wiring diagram and switch box.
Wiring diagram Wiring connec-

Type Detail Description
symbol tion terminal
analog input sensor R5T J2/B1 ambient temperature sensor
R3T J2/B2 evaporator inlet water temperature sensor
R4T J2/B3 evaporator outlet water temperature sensor
3 transmitter B3A
B7V
J2/B5
J2/B6
current transmitter (optional)
voltage transmitter (optional)
B2P J1/B7 high pressure transmitter
B1P J1/B8 low pressure transmitter
4 digital input transducer R1P
K17S
J4/ID3
J4/ID4
reverse phase protector
overcurrent relay
K3A J4/ID5 auxiliary relay discharge thermal protector
K2A J4/ID6 auxiliary relay compressor thermal protector
contact S1PH J4/ID1 high pressure switch 1

5 S14PH J3/ID2 high pressure switch 2
S8L/S9L J3/ID7 flow switch/pump contact
— J4/ID8 controller bypass (optional)
S10S J4/ID9 dual set point selection switch
S6S J3/I10 remote start/stop switch
S5E J21/ID11 emergency stop button
digital output contact K3M J5/C1 star contactor
K2M J5/C2 delta contactor
K1M J6/C3 compressor on
H1P J6/C4 general operation and pump contact
H2P J6/C5 alarm indication
E3H J6/C12 evaporator heater
transducer Y11S J24/C6 12 % capacity step compressor
Y12S J24/C8 40 % capacity step compressor
Y13S J24/C13 70 % capacity step compressor
K7F J22/C9 fan control 1 contactor

ESIE98–03 Overview of Inputs and Outputs
1.3 Overview of Inputs and Outputs of EUWA(*)80-120K(X)
The following table describes the relation between the wiring diagram symbols and the wiring
1
connections of chiller types EUWA(*)80-120K(X). We refer to the wiring diagram and the PCB layout
to find the exact location on both wiring diagram and switch box.

Type Detail Description
analog input sensor R5T J2A/B1 ambient temperature sensor
R3T J2A/B2 evaporator inlet water temperature sensor
R4T J2A/B3 evaporator outlet water temperature sensor
transmitter B3A J2A/B5 current transmitter for circuit 1 (optional)
B7V J2A/B6 voltage transmitter for circuit 1 (optional) 3

B2P J1A/B7 high pressure transmitter circuit 1
B1P J1A/B8 low pressure transmitter for circuit 1
B6A J1B/B5 current transmitter for circuit 2
B5P J1B/B7 high pressure transmitter for circuit 2 4

B4P J1B/B8 low pressure transmitter for circuit 2
digital input transducer R1P J4A/ID3 reverse phase protector for circuit 1
K17S J4A/ID4 overcurrent relay for circuit 1
K3A J4A/ID5 auxiliary relay discharge thermal protector for

circuit 1
5
K2A J4A/ID6 auxiliary relay compressor thermal protector for
circuit 1
R2P J4B/ID3 reverse phase protector for circuit 2
K18S J4B/ID4 overcurrent relay for circuit 2
K6A J4B/ID5 auxiliary relay discharge thermal protector for

circuit 2
K5A J4B/ID6 auxiliary relay compressor thermal protector for

circuit 2
contact S1PH J4A/ID1 high pressure switch 1 for circuit 1
S14PH J3A/ID2 high pressure switch 2 for circuit 1
S8L/S9L J3A/ID7 flow switch/pump contact
— J4A/ID8 controller bypass (optional)
S10S J4A/ID9 dual set point selection switch
S6S J3A/I10 remote start/stop switch
S5E J21A/ID11 emergency stop button
S2PH J4B/ID1 high pressure switch 1 for circuit 2
S15PH J3B/ID2 high pressure switch 2 for circuit 2
S11S J3A/ID7 switch that disable circuit 1, when closed
S12S J4A/ID8 switch that disables circuit 2, when closed

Overview of Inputs and Outputs ESIE98–03

1 Type Detail
Description
digital output contact K3M J5A/C1 star contactor for circuit 1
K2M J5A/C2 delta contactor for circuit 1
K1M J6A/C3 compressor on for circuit 1
H1P J6A/C4 general operation and pump contact
H2P J6A/C5 alarm indication
E3H J6A/C12 evaporator heater (optional)
K6M J5B/C1 star contactor for circuit 2
3 K5M J5B/C2 delta contactor for circuit 2
K4M J6B/C3 compressor on for circuit 2
transducer Y11S J24A/C6 12 % capacity step compressor for circuit 1
Y12S J24A/C8 40 % capacity step compressor for circuit 1
4 Y13S
K7F
J24A/C13
J22A/C9
70 % capacity step compressor for circuit 1
fan control 1 contactor for circuit 1
K8F J22A/C10 fan control 2 contactor for circuit 1
K9F J22A/C11 fan control 3 contactor for circuit 1
Y21S J24B/C6 12 % capacity step compressor for circuit 2

5 Y22S J24B/C8 40 % capacity step compressor for circuit 2
Y23S J24B/C13 70 % capacity step compressor for circuit 2
K10F J22B/C9 fan control 1 contactor for circuit 2

ESIE98–03 Overview of Fault Indications and Safeties
Part 3
1
2 Overview of Fault Indications and Safeties
2.1 What Is in this Chapter
Introduction In the first stage of the troubleshooting sequence it is important to interpret the fault indication on the
controller display. This will help you to find the cause of the problem.
3
Topic See page...
2.2 – Fault Indication page 3-8
2.3 – Safeties Overview page 3-12 4

Overview of Fault Indications and Safeties ESIE98–03
2.2 Fault Indication

1
What happens in The units are equipped with two kinds of safety devices:
case of an alarm
Unit alarm Circuit alarm
Function Protects the unit in general. Protects the individual circuits.
Description ■ all compressors are shut down ■ the compressor of the

corresponding circuit is shut down
■ the red LED inside the g key lights
up ■ the red LED inside the g key lights
up
3 Action to
take
Press g to acknowledge the alarm. Press gto acknowledge the alarm.
Display UNIT SAFETY CIRCUIT 1/2 SAFETY

example
FLOW SWITCH HIGH PRESSURE SWITCH
INL. OUTL. INL. OUTL.
4 AMB. AMB.
For more information about the safety devices, refer to ‘What Happens in Case of an Alarm’ on
page 2-20.
What to do in case In case of an alarm, proceed as follows:

5 of an alarm
Step Action Result
1 Press g to acknowledge ■ The buzzer stops.

the alarm.
■ The g LED starts blinking.
■ A unit or circuit safety is activated.
If the safety is a … then consult …
unit safety ‘Unit safety screens’ on page 3-9
circuit safety ‘Circuit safety screens’ on

page 3-10
2 Find the cause of the alarm The system is repaired.

and correct it.
3 Press g to reset the ■ The g LED goes out and the alarm screen is
alarm. deactivated.
■ The first screen of the readout menu is displayed
automatically.
After resetting the alarm you can consult the safety

information only using the history menu on page 2-32.
4 Go to the second screen of The alarm status of each circuit is displayed.

the readout menu by press-
ing h (refer to
page 2-24).
5 If all circuits were shut The unit starts again.

down, switch on the unit by
pressing f.

Unit safety screens If a unit safety occurs, the following screen is displayed:
1
1 UNIT SAFETY screen title
2 FLOW SWITCH* activated unit safety
3 INL. OUTL. inlet/outlet water temperature
4 AMB. ambient temperature
*: Other unit safeties are emergency stop and freeze-up.
By pressing the j key, you can consult the subscreens. After 20 seconds, these screens
Subscreens
automatically disappear. 3
Subscreen 1 This screen shows information about the pressures of circuit 1:
1 UNIT SAFETY screen title 4

Subscreen 2 This screen shows information about the pressures of circuit 2: 5

Subscreen 3 This screen shows information about the voltage and compressor current.
This screen is available if the optional voltage and current transmitters are installed.
2 VOLTAGE voltage

1 Subscreen 4 This screen shows information about the compressors total running hours and the capacity steps:
Circuit safety If a circuit safety occurs, the following screen is displayed:

screens
1 CIRCUIT 1/2 SAFETY screen title
2 HIGH PRESSURE SWITCH* activated circuit safety
3 INL. OUTL. inlet/outlet water temperature
4 4 AMB. ambient temperature
*: Other circuit safeties are overcurrent relay, discharge thermal protector, compressor motor thermal
protector and reverse phase protector.
Subscreens By pressing the j key, you can consult the subscreens. After 20 seconds, these screens
5 automatically disappear.

Subscreen 3 This screen shows information about the voltage and compressor current.
1
2 VOLTAGE voltage
Subscreen 4 This screen shows information about the total running hours of the compressors and the capacity
steps:
3

4

2.3 Safeties Overview

1
Unit safeties
Wiring
Alarm description Alarm indication Activation Reset Device
code
emergency stop EMERGENCY STOP push the emergency unlock the button and S5E contact
button start the unit
flow switch or pump FLOWSWITCH no flow for 5 seconds manual software reset S8L contact
contact ACTIVATED OR NOT closed on
flow
freeze-up FREEZE-UP outlet water temperature manual software reset R4T NTC sensor
protection < 2,5 °C
3 (refer to page 2-10)
Circuit safeties
Wiring
Alarm description Alarm indication1 Activation Reset
code
Device
4 high pressure HIGH PRESSURE discharge pressure > ■ manual software S1PH, switch on/off
switch SWITCH 1/2 17 bar (R-134a) reset S2PH, contact
S14PH,
discharge pressure > ■ reset on the switch
S15PH
25 bar (R-22)
low pressure LOW PRESSURE 1/2 < 0.5 bar manual software reset B1P low pres-
transmitter sure
5 transmitter
discharge thermal DISCHARGE discharge temperature > manual software reset S3T, bimetal
protector THERMAL 135 °C when discharge S4T on/off
PROTECTION 1/2 temperature < 115 °C
overcurrent relay OVERCURRENT 1/2 overcurrent 2 ■ manual hardware K17S, bimetal
reset K18S on/off
■ manual software
reset
compressor motor COMPRESSOR compressor motor automatic reset at Q1M, bimetal
thermal protector THERMAL PROTEC- windings temperature > 93 °C Q2M on/off
TOR 1/2 115 °C
reverse phase REVERSE PHASE ■ single phasing correct phase R1P contact
protector PROTECTION 1/2 sequence, switch
■ imbalance of more
power back on
than 20 % between
the phases
■ reversed phases
■ no power
fan motor thermal - fan motor windings automatic reset at Q11F- bimetal
protector temperature > 160 °C ± 130 °C ± 15 K Q14F, on/off
10 K Q21F-
Q24F
1:
The circuit 1 or 2 is not indicated on the single circuit units EUWA(*)40-60K(X).
2:An overview of the fuses and overcurrent relays is given in ‘Checking the Power Supply and Fuses’
on page 3-19.

Safety devices The following pictures give a visual view of some of the safety devices:
1
high pressure
service port
high pressure
switch 2
3
high pressure
switch 1
discharge safety
4
valve
5
emergency stop
power supply
covers
overcurrent + reset
connection towards star-delta

compressor + indication configuration


ESIE98–03 Checking the Inputs and Outputs
Part 3
1
3 Checking the Inputs and Outputs
Introduction In this chapter you will find information on how to measure and check the most important inputs.

3
Topic See page...
3.2 – Checking the Temperature Sensors page 3-16
3.3 – Checking the Digital Inputs and Outputs
3.4 – Checking the Power Supply and Fuses

page 3-18
page 3-19
4

Checking the Inputs and Outputs ESIE98–03
3.2 Checking the Temperature Sensors

1
Introduction If the cause of the problem is related to the temperature sensors, then the sensors should be checked
prior to changing the PCB or an output device.
Types of sensors The following types of temperature sensors:

■ sensors connected to the controller PCB: R3T/ R4T/ R5T
For more information about these sensors, refer to ‘Main board EUWA(*)40-120K(X)’ on page 1-34.
How to check To check the temperature sensors, proceed as follows:
3 Step Action
1 Disconnect the sensor from the PCB or discharge thermal protector.
2 Read the temperature and the resistor value.
3 Check if the measured values correspond with the values in the appropriate table.

Table 1 In the following table you will find the temperature-resistance values of the controller sensors R3T,
R4T and R5T. 1
Tempera- Tempera- Tempera-
Resistor value Resistor value Resistor value
ture ture ture
maximum standard minimum maximum standard minimum maximum standard minimum
°C kΩ kΩ kΩ °C kΩ kΩ kΩ °C kΩ kΩ kΩ
-50 344.40 329.20 314.70 1 26.64 26.13 25.62 56 3.49 3.42 3.35
-49 324.70 310.70 297.20 2 25.51 25.03 24.55 57 3.39 3.31 3.24
-48 306.40 293.30 280.70 3 24.24 23.99 23.54 58 3.28 3.21 3.14
-47 289.20 277.00 265.30 4 23.42 22.99 22.57 59 3.18 3.11 3.04
-46 273.20 261.80 250.60 5 22.45 22.05 21.66 60 3.09 3.02 2.95
-45 258.10 247.50 237.20 6 21.52 21.15 20.78 61 2.99 2.92 2.86
-44 244.00 234.10 224.60 7 20.64 20.29 19.95 62 2.90 2.83 2.77
-43
-42
-41
230.80
218.50
206.80
221.60
209.80
198.70
212.70
201.50
191.00
8
9
10
19.80
19.00
18.24
19.40
18.70
17.96
19.15
18.40
17.67
63
64
65
2.81
2.73
2.65
2.75
2.66
2.58
2.69
2.60
2.52
3
-40 195.90 188.40 181.10 11 17.51 17.24 16.97 66 2.57 2.51 2.45
-39 185.40 178.30 171.59 12 16.80 16.55 16.31 67 2.49 2.43 2.37
-38 175.5. 168.90 162.00 13 16.13 15.90 15.87 68 2.42 2.36 2.30
-37 166.20 160.10 154.10 14 15.50 15.28 15.06 69 2.35 2.29 2.24
-36 157.50 151.80 140.20 15 14.89 14.68 14.48 70 2.28 2.22 2.17
-35
-34
149.30
141.60
144.00
136.60
138.80
131.80
16
17
14.31
13.75
14.12
13.57
13.93
13.40
71
72
2.21
2.15
2.16
2.10
2.10
2.04
4
-33 134.40 129.70 125.20 18 13.22 13.06 12.89 73 2.09 2.04 1.98
-32 127.60 123.20 118.90 19 12.72 12.56 12.41 74 2.03 1.98 1.93
-31 121.20 117.10 113.10 20 12.23 12.09 11.95 75 1.97 1.92 1.87
-30 115.10 111.30 107.50 21 11.77 11.63 11.07 76 1.92 1.87 1.82
-29 109.30 105.70 102.20 22 11.32 11.20 11.07 77 1.86 1.81 1.78
-28
-27
103.80
98.63
100.40
95.47
97.16
92.41
23
24
10.90
10.49
10.78
10.38
10.60
10.27
78
79
1.81
1.76
1.76
1.71
1.71
1.68
5
-26 93.75 90.80 87.93 25 10.10 10.00 9.90 80 1.71 1.66 1.62
-25 89.15 86.39 83.70 26 9.73 9.63 9.52 81 1.66 1.62 1.57
-24 84.82 82.22 79.71 27 9.38 9.28 9.18 82 1.62 1.57 1.53
-23 80.72 78.29 75.93 28 9.04 8.94 8.84 83 1.57 1.53 1.49
-22 76.85 74.58 72.36 29 8.72 8.62 8.52 84 1.53 1.49 1.44
-21 73.20 71.07 68.99 30 8.41 8.31 8.21 85 1.49 1.45 1.40
-20 69.74 67.74 65.80 31 8.11 8.01 7.91 86 1.45 1.41 1.37
-19 66.42 64.54 62.72 32 7.82 7.72 7.62 87 1.41 1.37 1.33
-18 63.27 61.52 59.81 33 7.55 7.45 7.35 88 1.37 1.33 1.29
-17 60.30 58.66 57.05 34 7.28 7.19 7.09 89 1.34 1.30 1.26
-16 57.49 55.95 54.44 35 7.03 6.94 6.84 90 1.30 1.26 1.22
-15 54.83 53.39 51.97 36 6.79 6.69 6.60 91 1.27 1.23 1.19
-14 52.31 50.96 49.83 37 6.56 6.46 6.37 92 1.23 1.20 1.16
-13 49.93 48.66 47.12 38 6.33 6.24 6.15 93 1.20 1.16 1.13
-12 47.67 46.48 45.31 39 6.12 6.03 5.94 94 1.17 1.13 1.10
-11 45.53 44.41 43.32 40 5.92 5.82 5.73 95 1.14 1.10 1.07
-10 43.50 42.25 41.43 41 5.72 5.63 5.54 96 1.11 1.08 1.04
-9 41.54 40.56 39.59 42 5.53 5.43 5.35 97 1.08 1.05 1.01
-8 39.68 38.76 37.85 43 5.34 5.25 5.17 98 1.05 1.02 0.99
-7 37.91 37.05 36.20 44 5.16 5.08 4.99 99 1.03 0.99 0.96
-6 36.24 35.43 34.03 45 4.99 4.91 4.82 100 1.00 0.97 0.94
-5 34.65 33.89 33.14 46 4.83 4.74 4.66 101 0.98 0.94 0.91
-4 33.14 32.43 31.73 47 4.67 4.59 4.51 102 0.95 0.92 0.89
-3 31.71 31.04 30.39 48 4.52 4.44 4.36 103 0.93 0.90 0.87
-2 30.35 29.72 29.11 49 4.38 4.30 4.22 104 0.91 0.87 0.84
-1 20.00 28.47 27.89 50 4.24 4.16 4.08 105 0.88 0.85 0.82
0 27.83 27.28 26.74 51 4.10 4.02 3.95 106 0.86 0.83 0.80
52 3.97 3.90 3.82 107 0.84 0.81 0.78
53 3.84 3.77 3.69 108 0.82 0.79 0.76
54 3.72 3.65 3.57 109 0.80 0.77 0.74
55 3.61 3.53 3.46 110 0.78 0.75 0.73

3.3 Checking the Digital Inputs and Outputs

1
Input route In the following block diagram the digital input route from the transducer (e.g. thermostat, pressostat,
reverse phase, etc.) to the PCB input is shown.
UNIT TRANSDUCER RELAY RELAISCONTACT PCB INPUT
voltage free voltage free

contact 230 V (coil) contact 24 V AC
Troubleshooting In most cases a malfunction occurs in the unit itself and not in the control circuit of the unit. If however
the latter is the case, then you should measure the relevant signals using the schematic input route
3 shown above.
Output route The output is generated from the PCB. If a device does not operate, you should find the relevant output
signal from the PCB in order to decide whether the PCB or the device needs replacement. The output
route is shown in the block diagram below:
4 PCB OUTPUT C O N T RO L R E L AY DEVICE
voltage free
contact 230 V (supply) e.g. fan, valve

3.4 Checking the Power Supply and Fuses

1
Overview The following overview shows the circuits, the voltages and their fuse codes:
Circuit Wiring code Type / voltage Fuse code
main supply L1+L2+L3 3 phases / 400 V AC F1U+F2U+F3U
main circuit L1+L2+L3 3 phases/ 400 V AC F12B
control circuit (fans + relays) TR1-prim. 2 phase / 400 V AC F6B
TR1-sec. 1 phase / 230 V AC F8B
control circuit (digital) TR3-sec. 1 phase / 24 V AC F9B
heater circuit OP10 1 phase / 230 V F4U+F5U

3
The electrical main power supply should be arranged so that it can be switched on or off independently
of the electrical supply to other equipment.
PCBs All PCBs are supplied with a 24 V AC voltage. The red led on the main board indicates that power is
supplied.
4
Overview fuses and The table below gives an overview of the fuses for each chiller type in the range EUWA(*)40-60K(X):
overcurrent
EUWA(*)40-60K(X) Fuses EUWA(*)40K(X) EUWA(*)50K(X) EUWA(*)60K(X)
F1U, F2U, F3U 3 x 125 aM* 3 x 160 aM* 3 x 160 aM*
F4U,F5U*** 2 gG** 2 gG** 2 gG**

5
F6B 2x2A 2x2A 2x2A
F8B 1A 1A 1A
F9B 1A 1A 1A
F12B 3 x 16 A 3 x 16 A 3 x 16 A
K17S 50 A 64 A 77 A
Overview fuses and The table below gives an overview of the fuses for each chiller type in the range EUWA(*)80-120K(X):
overcurrent
EUWA(*)80-120K(X) Fuses EUWA(*)80JX EUWA(*)100JX EUWA(*)120JX
F1U, F2U, F3U 3 x 200 aM* 3 x 250 aM* 3 x 315 aM*
F4U,F5U*** 2 gG** 2 gG** 2 gG**
F6B 2x6A 2x6A 2x6A
F8B 2A 2A 2A
F9B 2A 2A 2A
F10S, F11S 3 x 100 aM 3 x 125 aM 3 x 160 aM
F12B, F13B 3 x 16 A 3 x 16 A 3 x 16 A
K17S, K18S 50 A 64 A 77 A
*: aM: slowly reacting fuses

**: gG: fast reacting fuses
***: means optional in case there is an evaporator heater.


ESIE98–03 Troubleshooting
Part 3
1
4 Troubleshooting
Introduction When a problem occurs, you have to check all possible faults. This chapter gives a general idea of
where to look for defects. Further the general procedures for refrigeration circuit repairs and for
electrical circuit repairs are explained. 3
Not all repair procedures are described. Some procedures are considered common practice.
Topic See page...

4
4.2 – Items to Be Checked page 3-22
4.3 – General Repair Procedures page 3-24
4.4 – Procedure for PCB Changing page 3-25
4.5 – Pump Down
4.6 – Filter Procedure

page 3-28
page 3-29
5
4.7 – Oil Changing Procedures page 3-30
4.8 – Refrigerant Charging page 3-32

Troubleshooting ESIE98–03
4.2 Items to Be Checked

1
Introduction In the tables below the most frequent failures and their corrective action are explained. Use these
tables when the unit or a circuit does not start.
No malfunction The unit does not start and there is no malfunction indication.
indication
Possible causes Items to be checked
Power supply problem ■ Loose or broken connections

■ Main supply ■ Blown fuses (due to short circuit)
■ Control system supply ■ Defective transformer
3 ■ PCB supply
The unit is not switched on ■ Check the remote start/stop setup and correct if setup
incorrectly
■ Check the field wiring in case of remote control
One of the timers is still active Check the timers overview in this manual or in the controller
4 The unit is programmed incorrectly.

and wait until all timers have elapsed
Check the settings
The compressor step in manual mode control should

not be set to 0%.
5 Malfunction The unit does not start because of a malfunction.

indication
Problem Possible causes Items to be checked
Freeze-up ■ Water flow too low ■ Pump operation

■ Refrigerant shortage ■ Water flow (closed valves and blocked
circuits)
■ Operation out of range
■ Flow switch operation
■ Defective thermostat control
■ Operation condition
■ Blocked parts in the refrigerant system
■ Refrigerant leaks
Overcurrent in ■ Failure on one of the phases ■ Power supply

the compressor
■ Low supply voltage ■ Fuses
■ Motor overload ■ Mains isolator switch
■ Mains relay contacts
■ Compressor windings
■ Current on all 3 phases
■ Reset the overcurrent relay

Problem Possible causes Items to be checked
High pressure ■ Water flow too low in heating ■ Pump operation

1
switch
■ Water temperature too high in ■ Water flow (blocked valves)
heating
■ Flow switch operation
■ Defective condenser fan
operation in cooling
outdoor air temperature < 43 °C
■ Dirty or blocked condenser leaving condenser water < 30 °C
■ Operation out of range ■ State of the condenser (clean)
Flow switch or ■ Damaged flow switch ■ Flow switch

pump contact
■ Incorrect pump operation ■ Pump operation
■ Incorrect field wiring ■ Field wiring
■ Defective control devices ■ Control devices 3
(pump relay)
Discharge ther- ■ Refrigerant shortage ■ Refrigerant leak

mal protector
■ Operation out of range ■ Operation condition
Fan thermal ■ Blocked fan ■ State of the fans (free rotation)

protector
■ Blocked condenser ■ State of the condenser 4
Reverse phase ■ Incorrect phase direction ■ Swap two phases
protection
■ One phase missing ■ Connect the loose phase
An overview of the fault indications and safeties is given in ‘Overview of Fault Indications and Safeties’
on page 3-7. 5

4.3 General Repair Procedures

1
Refrigeration circuit The general procedure for refrigeration circuit repairs is explained below:
repairs
Step Action
1 Recover the refrigerant from the unit or perform a pump down (depending on the part that
needs to be changed). Refer to ‘Pump Down’ on page 3-28.
It is strictly forbidden to release refrigerant into the atmosphere during service or

repair jobs. Make use of a recovery unit.
2 Perform the repair according to the normal procedure.
3 There are no special procedures for the replacement of refrigeration parts. We refer
to the general DAIKIN air-conditioning service manual for more information on the stand-
ard practice of refrigeration works.
3 Pressurise the system. Make sure there are no leaks.
4 Charge with the proper amount of refrigerant.
4 All refrigeration work must be carried out by a licensed refrigeration engineer, and it must comply with
all relevant European and national regulations.
Service tools or equipment coming in contact with R-22 or mineral oils should not be used on R-134a
units and vice versa. Therefore, we strongly advice to have a separate set of manifolds, charging units,
vacuum pump and oil recipients only to be used with R-134a and polyester oils.
5
Electrical circuit The general procedure for electrical circuit repairs is explained below:
repairs
Step Action
1 Perform the measurements needed to locate the defective parts of the system.
2 Switch off the main power supply.
3 Check if all capacitor voltages are loaded down.
4 Perform the repair according to standard procedures.
5 Switch on the power supply.
6 Verify the proper operation of the replaced part by measurements.
All electrical work must be carried out by a licensed electrical engineer, and it must comply with all
relevant European and national regulations.

4.4 Procedure for PCB Changing

1
Changing the PCB To change the PCB, proceed as follows:
Step Action
1 Remove the connections of the old PCB.
2 Remove the old PCB. For the chillers EUWA(*)80-120K(X), also remove the address
board.
3 Place the new PCB in the same way as the old PCB.
4 Reconnect the PCB. Put also the address board back for the chillers EUWA(*)80-120K(X).
Address board for The address boards on the PCBs indicate the addresses of the PCBs of 2 circuits. From factory, the
3
EUWA(*)80-120K(X) PCB on top refers to circuit 2 and the PCB beneath refers to circuit 1.
■ Make sure that the dip switches are correctly set. Refer to ‘T-device between PCB A and PCB B’
on page 1-39.
Always make sure that PCB 1 is completely configured before PCB 2. If this is not taken into
■
account, this can result in a communication problem between PCB 1 and PCB 2. 4
Configuration To start configuration, proceed as follows:
procedure for
EUWA(*)40-120K(X) Step Action Result
1 Put on the power supply. Nothing will appear on the screen, because no configuration
has been made.
5
2 Press a,zand e After a few seconds, the user terminal will enter a screen, in
simultaneously for 5 which:
seconds.
TERMINAL ADR: 3
I/O BOARD ADR: 1 (in case of PCB 1) or 2 (in case of PCB 2)
If the values on the screen are different from the values
above, you can change them using h.
3 Press j. You have entered the terminal configuration screen.
4 Press j to continue.
For more information concerning the controller, refer to ‘The Digital Controller’ on page 2-17.
Terminal To continue the configuration, proceed as follows:

configuration of
EUWA(*)40-120K(X) Step Action Screen
1 In case of PCB 1, use h to change the address for terminal 1 into 3. In TRM1: 03 or
case of PCB 2, use h to change the address for terminal 1 into none. TRM1: NONE
2 Press j.
3 In case of PCB 1, use h to change the parameter private/shared of PR or --

terminal 1 into private. In case of PCB 2, use h to change the parameter
private/shared of terminal 1 into --.
4 Press j.
5 Use h to change the address for terminal 2 into none. TRM2:NONE

Step Action Screen

1 6 Press j. The parameter private/shared shoud be --. --
7 Press j.
8 Use h to change the address of terminal 3 into none. TRM3:NONE
9 Press j.The parameter private/shared shoud be --. --
10 Press j.
11 Choose yes using h. YES
12 Press j to leave the configuration screen and to enter the read-out menu.
3 Entering the factory

menu
The factory menu is used to set up the identification parameters of the unit according to its PCB. To
enter the factory menu, proceed as follows:
Step Action Result
1 Put on the power supply. After a few seconds, the user terminal
will enter the read-out menu. Refer to
4 ‘a Read-out Menu’ on page 2-24.
2 Press aand esimultaneously for 5 seconds. The leds above aand e light up.
3 Scroll using h to go to 1914.
4 Press j. You have entered the factory menu.
5 For more information concerning the controller, refer to ‘The Digital Controller’ on page 2-17.
Load defaults When you have entered the factory menu, proceed as follows:
Step Action Result
1 Scroll downwards using h to go to the next screen.
2 Press j 3 times. The cursor is blinking on N on

the load defaults line.
3 Scroll downwards using h to change N into Y.
4 Press j. When Y becomes N again, all

the default values are loaded
into the new PCB.
5 Scroll upwards using h to go to the first screen. You can start initialization.
6 Press j.
Settings Follow the screens on the next page to insert the settings of the former PCB.

Screen 1 This screen shows the information about the unit type:
1
Line n° Display Description Default setting To change the setting:
1 UNIT TYPE chiller type EUWA*40j *(1 circuit) 1 Use h to select the correct type.
EUWA*80j* (2 circuits) 2 Press j.
2 MANUFACT. NR. manufacturing number 0000000 1 Use hand j to change the digits.
2 Press j.
3 REFRIGERANT refrigerant type R-134a 1 Use h to select the correct refrigerant.
2 Press j.
To go to the next screen, scroll downward using h and press jonce.
Screen 2 This screen shows the information about the protection settings: 3
1 MIN. OUTL. WATER minimum outlet water temperature 4˚C 1 Use h to select the
correct temperature.
When you enter a lower temperature 2 Press j.
than 4 °C, make sure that you adapt the glycol
quantity in the water. 4
2 BMS CARD INSTALLED not available N Press j.
3 LOAD DEFAULTS to change the default settings N Press j.
5
Screen 3 This screen shows the running hours of the compressor:
1 RUNN. HOURS 1 running hours of compressor 1 00000H 1 Use hand j to change the digits.
2 Press j.
2 RUNN. HOURS 2 running hours of compressor 2 00000H 1 Use hand j to change the digits.
(only for EUWA(*)80-120K(X)) 2 Press j.
Changing of the running hours is very important when the parts are used as spare parts.
Screen 4 This screen shows the possibilities of the electrical devices:
1 V-A METER V-meter, A-meter (optional) N 1 Use h to select yes or no.

2 Press j.
2 P-TRANSM. pressure transmitter DANFOSS 1 Use h to select the correct transmitter.
2 Press j.
3 25% CAPP. not available N Do not change default.
COILS
To put the cursor back, press j.
Exit of factory menu Press a key different from aand e.

4.5 Pump Down

1
Precautions The pump down operation can only be executed when:
■ the unit is switched off
■ the pressure transmitters are installed
■ the system is not working in bypass mode.
Bypass mode means the mode, in which the electronic device is bypassed by an other optional
electronic device. This can be in case of failure of the electronic device.
Procedure To execute a pump down, proceed as follows:
3 Step Action
1 Enter the password menu. Refer to ‘q Password Menu’ on page 2-41.
2 Enter your password.
3 Press q until you see the circuit chiller. It takes approximately 10 seconds. In case of a
double circuit, select the circuit that you want to pump down.
4 4 Close the liquid line stop valve.
5 Press j.
6 Switch on the unit to pump down by pressing f.
7 When the buzzer sounds, close the discharge stop valve.

5 8 Press j to stop the buzzer.
9 Use a recovery unit to compartiment the rest of the refrigerant on the low pressure side.
Compartimentation: Pumping of the refrigerant from the low to the high pressure side using a pump
out unit. A gas bottle is not needed to recuperate the refrigerant.
Picture The following picture gives a visual view of the high pressure service port:
schroeder
valve

4.6 Filter Procedure

1
Filter core The following table explains how to replace a filter core:
replacement
Step Action
1 Close the inlet stop valve on the filter dryer.
2 Operate the compressor until the unit pumps down to ± 1.5 bar.
3 Close the outlet stop valve on the filter dryer.
4 Remove the remaining pressure via the 3/8” charging valve on the filter body by
connecting the discharge of the pump out unit to the condenser side of the unit (High
pressure service point). This step is also named compartimentation.
Do not stop the liquid injection to the compressor during pump down. This will
3
cause overheating and compressor damage.
5 Warm up the filter body with a hand-hold heater before opening the filter dryer to avoid
moisture deposits within the filter body and liquid line.
6 Prepare the filter cover gasket before opening the new filter core container in order to
keep air exposure to a strict minimum. 4
The compressor suction stop valve (if installed) and discharge stop valve must be closed during
service or repair to avoid moisture.

4.7 Oil Changing Procedures

1
Oil draining When the oil has degraded or the moisture level becomes to high, the oil has to be drained.
To drain oil, proceed as follows:
Step Action
1 Pump the unit down to ± 1.5 bar low pressure.
2 Using compartimation, lower the suction pressure to a slight positive pressure in order to
force the oil into a receptacle.
Compartimentation: Pumping of the refrigerant from low to high pressure using a

pump out unit.
3 3 Remove the oil out of the compressor by untighing the large hexagon nut located under
the sight glass.
Oil filter cleaning The following procedure explains how to clean the oil filter:
4 Step Action
1 Follow the oil drain procedure to recover the refrigerant and to drain the oil.
2 Remove the cover of the oil separator.
3 Remove the oil filter for cleaning or changing.
5 4
5
Clean the oil separator with an ozone-friendly cleaning solvent.
Mount the filter again.
6 Reassemble the oil seperator.
Oil charging After used oil has been drained, a fresh oil charge is required. This is normally the same amount as
was removed and is visually less than the initial charge, because a small part of the oil still remains in
some of the parts.
The equipment to charge is a vacuum pump and a charging line fitted with a shut-off valve. A pressure
gauge can be useful. The purpose is to get clean oil into a contaminent-free system. Therefore,
proceed as follows:
Step Action
1 Pull a complete vacuum on the compressor before charging new oil.
2 Close the shut-off valve.
3 Stop the vacuum pump.
4 Connect the oil container via a charging hose to the oil charge valve.
5 Purge the oil charge hose and open the oil drain valve.
The oil container should only be opened before charging. Since ester oils are very hygrocopic, use
containers corresponding to the required oil charge quantity.

Illustration The following photos shows the content of the oil separator:
1
discharge from the
screw side
first oil separation
unloader mechanism
oil filter
5
discharge side of the
compressor
cover of oil separator
second oil separation

4.8 Refrigerant Charging

1
Refrigerant leak For refrigerant leak detection, use an electronic leak detector sensitive for R-134a or for R-22.
detection
If... then...
the unit is under the pressure limit 1 look for oily spots on fittings and flanges.
2 wipe clean.
3 verify at a later stage.
Liquid charging This method is customary for larger systems. Therefore, a 3/8” charging valve is provided on the filter
dryer body so that the refrigerant can be added while the system is operating.
3 Step Action
1 Connect the refrigerant to the 3/8” charging port. Use a short 3/8” charging line to
minimise contamination or via a dryer if indicated. The cylinder should be upside down
if it does not have a liquid/vapour valve.
2 Observe the pressure gauge.

4 3 Purge the charging line or open the charging line stop valves.
4 Tighten the connections.
5 Open the cylinder valve and check for leaks.
6 Close the liquid line valve at the condenser outlet in order to prevent the condenser
5 pressure from forcing liquid into the cylinder.
7 Slowly open the 3/8” charging port valve while the compressor is running (40%) and
charge liquid at a fast rate to prevent the compressor from cutting out on low pressure
control. The refrigerant flow can also be controlled by the cylinder valve to avoid ending
up with a hose full of liquid refrigerant. The same result will be obtained by closing the
cylinder valve when the charging is finished. This will avoid a charging line full of liquid
refrigerant.
Stop charging if there is a rapid rise in the discharge pressure.
8 Close the charging port valve.
9 Open the liquid line valve at the condenser outlet.
10 Check the operating unit. If the sight glass is clear and high pressure and low pressure
appear normal, then the unit is correctly charged.
Make sure that the compressor rotates at 100 % for at least 15 minutes. This is
to assure stabilization.
11 Disconnect the charging line from the 3/8” charging valve.
12 Close the service valves.
13 Replace the caps on the cylinder valve and the charging valve.

Vapour charging This method is mainly used for smaller systems. However, trim charging through the schroeder valve,
mounted on the suction line of the unit, is possible. Follow the following steps: 1
Step Action
1 Remove the cap from the schroeder valve mounted on the suction side.
2 Connect a 1/4” charging line to the schroeder valve.
3 Connect the centre line from the manifold to the refrigerant cylinder.
4 Air purge the charging lines or open the charging line stop valves.
5 Open the stop valve on the charging cylinder.
6 Place the charging cylinder on a weighing scale to verify the charge quantity.
7 Open the cylinder valve fully and control the refrigerant flow from the manifold. 3
Head pressure and suction pressure should be stabilized before charging.
8 Close the cylinder valve from time to time and verify the sight glass and suction pres-
sure.
If the cylinder pressure drops too low, place the cylinder in a bucket of warm
4
water or use a hand-held heater to increase the pressure.
Never use an open flame and never heat above 50°C.
9 Close the charging cylinder
10 Close the charging lines stop valves when the pressure indicated on the manifold is
5
equal to the suction pressure.
11 Disconnect the charging line from the schroader valve and replace the cap.
12 Check for leaks.


ESIE98–03
4
Part 4
Commissioning and Test Run
Introduction Commissioning and test run are well-known practices in service engineering. This part offers a
systematic approach to test-run checks and test values, which will guarantee a high quality installation
3
and operation of the units. It is, therefore, recommended to read the chapters in this part with attention.
Topic See page...

4
1 – Pre-Test Run Checks page 4-3
2 – Test Run & Operation Data page 4-9
3 – Refrigerant R-134a page 4-11
Part 4 – Commissioning and Test Run 4–1

ESIE98–03
4–2 Part 4 – Commissioning and Test Run

ESIE98–03 Pre-Test Run Checks
Part 4
1
1 Pre-Test Run Checks
Introduction As shown in the table below, we have grouped the pre-test run checks into three main groups to
facilitate the servicing.
3
Topic See page
1.2 – General Checks page 4-4
1.3 – Water Piping Checks page 4-5 4

1.4 – Electrical Checks page 4-7

Pre-Test Run Checks ESIE98–03
1.2 General Checks

1
Checklist A checklist of general checks is given below:
Check if …
1 there is external damage.
2 all (yellow) shipping and lifting stays are removed.
3 the unit is well supported and/or if the foundation is properly done.
4 anti-vibration pads are required.
5 there is a drain possibility for the condens water.
3 6 it is necessary to place a heatertape inside the drain system to prevent ice accumulation and
possible drain blockage during winter time.
7 no metal dust or burrs remain after grinding or drilling in the metal construction parts during
the installation. This facilitates the rust process and thus shortens the unit’s lifetime.
8 the operator has received the operation manual.
4 9 the installer has received the installation manual.
10 the air volume over the coil is adequate; no blockage (from paper, plastic,...) or air short cir-
cuit due to wrong positioning.
11 all shut-off valves indicated by a red label “OPEN THIS VALVE BEFORE OPERATION” are
opened
5
EUWA(*)40-60K(X): 2 shut-off valves
EUWAS40-60K(X): 3 shut-off valves
EUWA(*)80-120K(X): 4 shut-off valves
EUWAS80-120K(X): 6 shut-off valves
(*)= B, M, T or D
In order to avoid compressor damage, it is necessary to switch on the crankcase heater for at least 8
hours before starting the compressor after a long period of standstill.

1.3 Water Piping Checks

1
Checklist A checklist of water piping checks is given below:
Check if …
1 the water volume is within the limits (see table below).
2 there is adequate water flow (see table below).
3 the water quality meets the standards (see table on the next page).
4 the water piping is properly insulated.
5 measurement points for temperature and pressure are available on the water circuit.
6 the flow switch and pump are properly working. 3

7 air purge points are installed on the high parts of the water piping, and an air plug on the
evaporator.
8 drain taps are installed at the low points of the water piping to permit complete drainage
during maintenance or shut-down, and drain plugs to drain the evaporator.
Remove the air plug if you drain the evaporator. 4

9 other parts of the water circuit are properly mounted and installed (e.g. buffer tank,
expansion tank, wire mesh strainer at the pump suction, shut-off valves,...).
10 vibration compensators are installed to avoid straining the piping and transmitting vibration
and noise.
5
Water volume, flow To assure proper operation of the unit, the water volume and flow must be within the operation range
and pressure as specified in the following table:
Chiller type Minimum water volume* Minimum water flow Maximum water flow
EUWA(*)40K 1700 l 185 l/min 737 l/min
EUWA(*)40KX 2400 l 150 l/min 600 l/min
EUWA(*)50K 1700 l 185 l/min 737 l/min
EUWA(*)60K 2100 l 230 l/min 920 l/min
EUWA(*)80K 2400 l 290 l/min 1080 l/min
EUWA(*)80KX - 300 l/min 1165 l/min
EUWA(*)100K 3000 l 370 l/min 1160 l/min
EUWA(*)120K 3600 l 460 l/min 1660 l/min
Refer to ‘Thermostat Control’ on page 2-5.
*: Refer to calculation of the minimum water volume on the next page.
The water pressure should not exceed the maximum working pressure of 10 bar.

1 Calculation of the
minimum water
The following calculation method is based on the fact that the water volume in a chiller should be large
enough to prevent the compressor from excessive cycling. Sufficient water volume will give a certain
volume inertia to the system so that water (or glycol) temperature does not drop too fast when the unit turns
on and that the temperature does not rise too fast when the unit turns off.
0,5 x Q x t
V= [m³]
2 x ρ x d x Cw
with:
V: Required system volume [m³]

Q: Cooling capacity at the lowest capacity step of each chiller in the system [W]
t: Minimum cycling time allowed by the compressor [s] (default = 600 s)
3 ρ: Specific mass of the fluid [kg/m³] (default ρwater = 1000 kg/m³)
d: Thermostat step difference [K ] (default = 0.2 K for outlet water control and 0.5 K for inlet water
control)
Cw: Specific heat capacity of the fluid [J/kgK] (default Cw, water = 4186 J/kgK).
4 Water quality In the table below you will find the required water quality specifications:
Tendency if out
Evaporator water
of criteria
Circulating water (< 20 °C) supply water
Items to be controlled
5 pH at 25 °C 6.8~8.0 6.8~8.0 corrosion + scale
Electrical conductivity mS/m < 40 < 30 corrosion + scale

(at 25 °C)
Chloride ion mg Cl-/l < 50 < 50 corrosion
Sulfate ion mg SO42-/l < 50 < 50 corrosion
M-alkalinity (pH 4.8) mg CaCO3/l < 50 < 50 scale
Total hardness mg CaCO3/l < 70 < 70 scale
Calcium hardness mg CaCO3/l < 50 < 50 scale
Silica ion mg SiO2/l < 30 < 30 scale
Items to be referred to
Iron mg Fe/l < 1.0 < 0.3 corrosion + scale
Copper mg Cu/l < 1.0 < 0.1 corrosion
Sulphide ion mg S2-/l not detectable not detectable corrosion
Ammonium ion mg NH4+/l < 1.0 < 0.1 corrosion
Remaining chloride mg Cl/l < 0.3 < 0.3 corrosion
Free carbide mg CO2/l < 4.0 < 4.0 corrosion
Stability index – – corrosion + scale

1.4 Electrical Checks

1
Checklist A checklist of electrical checks is given below:
Check if …
1 main fuses, earth leak detector and main isolator are installed.
An overview of the fuses is given on page 3-19.
2 the main power supply voltage deviates less than 10% from the nominal value.
3 the flow switch and pump contact are properly wired up.
4 the optional wiring for remote indication is installed.
5 the optional wiring for pump start-stop is installed.

3
6 the optional wiring for remote control is installed.
Make sure that the controller is correctly programmed.
7 the flow switch and pump contact are connected in series, so that the unit can only come in
operation when the water pumps are running and the water flow is sufficient.
8 the heater tape for the drain system (field supply) is powered up via a separate power supply.
4
To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital
controller, never switch off the power supply during winter. 5


ESIE98–03 Test Run & Operation Data
Part 4
1
2 Test Run & Operation Data
Introduction The following tables give an overview of the measurements that you can do. Use it as a guideline
during commissioning.
For the location of the measurement points we refer to the piping and wiring diagrams in Part 1.
3
Pressures
Measurement Value
Suction pressure 1.8 – 4.4 bar (saturated pressure corresponding

to leaving chilled water temperature)
Discharge pressure 5.7 – 15.8 bar (saturated pressure corresponding

4
to leaving condenser water temperature)
Maximum water pressure 10 bar
The minimum values are not valid in case of head pressure control.
5
Temperatures
Measurement Value
Leaving water temperature between 4 – 20 °C
Outdoor temperature between 0 – 43 °C
Temperature difference air side between 10 – 15 °C
Temperature difference water side between 3 – 8 °C
Discharge temperature between 70 – 100 °C
Voltages
Measurement Value
Power supply voltage Within ± 10 % of the rated voltage
Phase imbalance Within ± 2.25 % of the rated voltage
Control circuit voltage 230 VAC for main electromagnetic switches

24 VDC for the controllers

Test Run & Operation Data ESIE98–03
1 Currents
Unit Nominal current Maximum current Fuses
EUWA(*)40K 71 A 97 A 3x125 aM
EUWA(*)40KX 76(Y1)/130(T1) A 101(Y1)/168(T1) A 3x125(Y1)/3x200(T1) aM
EUWA(*)50K 94 A 125 A 3x160 aM
EUWA(*)60K 108 A 147 A 3x160 aM
EUWA(*)80K 142 A 194 A 3x200 aM

3 EUWA(*)80KX 152(Y1)/260(T1) A 202(Y1)/336(T1) A 3x200(Y1)/3x400(T1) aM
EUWA(*)100K 188 A 250 A 3x250 aM
EUWA(*)120K 212 A 294 A 3x315 aM

4 EUWA(*)120KX 228(Y1)/410(T1) A 296(Y1)/540(T1) A 3x315(Y1)/3x630(T1) aM
Compressor Connect your pressure gauges on the suction and the discharge side of the compressor. Start the
rotation compressor for about 5 seconds and check if there is a pressure build-up. If not, change two phases
of the power supply.
5

ESIE98–03 Refrigerant R-134a
Part 4
3 Refrigerant R-134a
1
3.1 What Is in This Chapter?
Introduction As R-134a, used for EUWA(*)40-120KX, is not on the market for a very long time, we will describe its
components and characteristics in this chapter
Topic See page...

3
3.2 – What Is New? page 4-12
3.3 – Characteristics page 4-13

Refrigerant R-134a ESIE98–03
3.2 What Is New?

1
Adapted The following components of the chillers are adapted to work with R-134a:
components
■ expansion valves
■ dryer: material and shape is changed to increase the capacity
■ safety valves: material and the set values are changed
■ O-ring in order to withstand R-134a
■ pressure switches: set values are changed
■ compressor with high pressure =17 bar, low pressure =0.5 bar, bigger diameter of screw rotor in
order to increase the pumping volume, different motor windings, insulation and adapted oil supply.
Service tools or equipment in contact with R-22 or mineral oils should not be used on R-134a units and
3 vice versa. Use separate manifolds, charging units, vacuum pump and oil recipients for R-134a and
polyester oils.
Humidity control Ester oil is very hygroscopic. This strong affinity for water increases the water content by hundred PPM
in a few hours. While it is very difficult to remove this humidity by means of a vacuum pump, the
maximum humidity level is set at 75 PPM after 48 hours operation.
4
The new filter cores on base of ZEORUM are very sensitive to this humidity. Therefore, a
minimum air exposure before installation in the system is a must.
Mineral oil The maximum contamination of mineral oil in ester oil is 5000 PPM.
5 contamination
Handling R-134a For more information about the handling of R-134a, refer to ‘Precautions’ on page 5-4.

ESIE98–03 Refrigerant R-134a
3.3 Characteristics
1
Characteristic table The following table shows the characteristics for R-134a:
Description
Chemical formula CH2F-CF3
Chemical designation 1.1.1.2-terrafluoroethane
Molar mass g/mol 102.03
Boiling point at 1.013bar °C -26.2
Freezing point °C -101
Critical temperature
Critical pressure (abs.)

°C
bar
40.64
0.508
3
Critical density kg/l 1.26
Specific heat capacity of the liquid (boiling point) kJ/(kg.K) 215.5
Heat of vaporization (boiling point) kJ/kg 14.9
Surface tension (boiling point) mN/m 1.377 4

Density of the liquid at boiling point kg/l 1.207
Density of the liquid at 25°C kg/l 1.093
Isentropic exponent (30°C,1.013bar) x 2.2
Solubility in water (25°C,1bar)
Dynamic viscosity (25°C) boiling liquid

g/kg
mPa.s
1.7
0.205
5
Dynamic viscosity (25°C) saturated vapour mPa.s 0.012
Thermal conductivity (25°C) boiling liquid mW/(m.K) 82.3
Thermal conductivity (25°C) saturated vapour mW/(m.K) 14.3
Data R134a versus The following table compares the working values of R-134a with R-12.The used symbols are:
R12
■ compression ratio: pc/po
■ volumetric refrigerating effect: q0,th
■ compressor discharge: th
■ coefficient of performance (COP): ε k
R-134a R-12
to pc/po q0,th th εk to pc/po q0,th th εk

°C kJ/m3 °C °C kJ/m3 °C
-25 9.51 748 59.1 2.8 -25 7.78 822 62.6 2.9
-20 7.63 942 57.7 3.2 -20 6.37 1012 60.8 3.3
-15 6.19 1176 56.5 3.7 -15 5.27 1235 59.3 3.8
-10 5.05 1455 55.4 4.2 -10 4.39 1495 57.9 4.3
-5 4.17 1785 54.5 4.9 -5 3.68 1797 56.6 5.0
0 3.46 2174 53.7 5.8 0 3.11 2146 55.6 5.8

Refrigerant R-134a ESIE98–03
1 Diagrams The following diagrams give a visual view of the comparisons:

PC / P0 tE.
o
C R-12
R-134a
9 60
R-134a
8 R-12
7 58
6
56
5
4 t0, sh = 10 K 54
t0, sh = 10 K
3 o o
2
tc = 40 C tc = 40 C
52
1 tc, sc = 5 K tc, sc = 5 K
0 50
5 0 -5 -10 -15 -20 -25 -30 O 5 0 -5 -10 -15 -20 -25 -30 O
t0 t0
Compression ratio Compressor discharge temperature
C C
3 qo.th kJ / m
3
t0, sh = 10 K 6
t0, sh = 10 K
2000 o
tc = 40 C
o tc = 40 C
1800
5
tc, sc = 5 K tc, sc = 5 K
1600
1400 4
1200
4 1000
800
R-12
R-134a
3 R-12
R-134 a
2
5 0 -5 -10 -15 -20 -25 -30 5 0 -5 -10 -15 -20 -25 -30
t0 OC
O
t0 C
Volumetric refrigerating effect Coefficient of performance (COP)

ESIE98–03
4
Part 5
Maintenance
Introduction Preventive maintenance should be set up for operation at maximum capacity or to avoid damage. The
following chapters explain how to or when to maintain the waterchillers.
3
What is in this part? This part contains the following chapters:
Topic See page...
1 Maintenance page 5-3

4
Part 5 – Maintenance 5–1

ESIE98–03
5–2 Part 5 – Maintenance

ESIE98–03 Maintenance
Part 5
1 Maintenance
5
Introduction As shown in the table below, we have grouped the maintenance in maintenance of the main parts
(condenser, compressor and evaporator) and periodical checks.
Topic See page...

3
1.2 – Maintenance of the Main Parts page 5-4
1.3 – Periodical Checks page 5-5

Maintenance ESIE98–03
1.2 Maintenance of the Main Parts

1
Precautions Correct choices and decisions have to be made before any maintenance is done. Opening the
refrigerant circuit may cause a loss of refrigerant or system contamination.
■ Avoid high gas concentrations.

While the heavy concentration of the refrigerant gas will raise from the floor level, good ventilation
is a must.
■ Avoid all contact with open fires or hot surfaces.

By high temperatures, the refrigerant gas R-134a may decompose into irritating and poisonous
gas. Avoid skin and hand contact with the liquid refrigerant and protect your eyes against liquid
splashes.
3 Compressor No maintenance is normally required. In case of vibration, check the mechanical operation.
maintenance To maintain the oil-level:
Check if... If not, then...
the oil-level in the sight glass is add oil via the stop valve on the bottom section of the oil
approximately 3/4 of the sight glass separator by reducing the air contact to minimum.
when the compressor is running.
Reduce the crankcase pressure to 0 before adding
oil or use a hand pump.
Do not mix different oils. The oil used for:
5 ■
■
compressor (types EUWA(*)40K and EUWA(*)80K) is SUNISO 4GSD (7.5 l)
compressor (types EUWA(*)50K, EUWA(*)60K, EUWA(*)100K and EUWA(*)120K) is SUNISO
4GSD (10 l)
■ compressor (types EUWA(*)40KX and EUWA(*)80KX) is IDEMITSU FVC68D (10 l)
■ compressor (types EUWA(*)50KX, EUWA(*)60KX, EUWA(*)100KX and EUWA(*)120KX) is
IDEMITSU FVC68D (13 l)
The compressor suction stop valve, if installed, and discharge stop valve must be closed during
service to avoid moisture level increase.
Condenser A fouled condenser indicating an abnormally high condensing pressure can result in an increasing
maintenance power consumption and trip-outs. Verify the saturated condenser pressure temperature difference to
the leaving air temperature. If the difference is more than 15°C, clean the outside surface of the
condenser by rinsing the coil surface with low pressure fresh water in order to remove possible salt
deposits.
Do not damage the fins when cleaning.
Evaporator ■ Inspect the evaporator tubes after the first operating season. This condition indicates the required
maintenance frequency of cleaning and also whether water treatment is needed in the chilled water circuit.
■ Check the air plugs and drain plugs to prevent or detect water leakage.

ESIE98–03 Maintenance
1.3 Periodical Checks

1
Electrical checks
Inspection checks and actions Remarks
Check that all electrical wiring are properly —

connected and securely tightened.
Check the electrical components on damage or loss. —
Check if the power supply corresponds with the —

identification label of the unit.
Check the operation of the circuit breaker and the —

earth leak detector of the local supply panel.
3
Refrigerant checks
Check the refrigerant circuit. —

■ If the unit leaks, contact your dealer.
■ If the sight glass shows a wet condition or bubbles
combined with a full refrigerant charge, then it
indicates an refrigerant imbalance or unstable
running conditions. If a dry condition is not
appeared within 12 operating hours, the filter drier
must be changed. 5
Fan check
Clean the cooling ribs of the fan motor if it is dirty. —
Water checks
Check the water condition. Dirty water causes a cooling capacity drop
1. Drain the water from the air release plug. as well as corrosion of the water heat
2. If the water is dirty, replace all the water in the sys- exchanger and pipe.
tem.
3. Check the water connection.
Noise checks
Check for any abnormal noise. —

1. Locate the noise producing section and search
the cause.
2. If the cause of the noise cannot be located,
contact your dealer.

Maintenance ESIE98–03

ESIE98–03
4
Appendix A
Photo parts
Introduction In order to find a visual view of some of the components, the following list will give you the references
of the parts according to photos integrated in this manual.
3
Parts versus The following table shows the page of the photo on which the part is pointed:
photos
Call-outs See page...
70% page 1-29 4

40% page 1-29
12% page 1-29
ambient thermistor page 1-29
charge valve 3/8” page 1-28 5

Compressor F-Type page 1-28
compressors (EUWA(*)80-120K(X)) page 1-27
condensers (EUWA(*)80-120K(X)) page 1-27
connection towards compressor + indication
contactors for star-delta (EUWA(*)80-120K(X))

page 3-13
page 1-32
A
4
controller page 1-32
digital controller page 2-17
discharge safety valve page 3-13
discharge shut off valve page 1-28
discharge temperature protector page 2-14
emergency stop page 3-13
evaporator page 1-28
expansion valve page 1-28
fan contactors (EUWA(*)80-120K(X)) page 1-32
fans (EUWA(*)80-120K(X)) page 1-27
field wiring page 1-43
filter drier page 1-28
high pressure service port page 3-13
Appendix A – Photo parts A–1

ESIE98–03

1 high pressure switch 1 page 3-13
high pressure switch 2 page 3-13
high pressure transmitter page 1-28
inlet water page 1-28
inlet water temperature sensor page 1-28
liquid line solenoid valve page 1-28
liquid stop valve page 1-28
low pressure service port page 1-28

3 low pressure transmitter page 1-28
moisture indicator page 1-28
oil drain of charge valve page 1-28
oil filter page 3-31
oil separator page 1-28 and page 3-31
outlet water connection page 1-29
outlet water temperature sensor page 1-29
outlook chiller EUWA(*)80-120K(X) page 1-15
5 overcurrent + reset page 3-13
PCB page 1-32 and page 1-34
power supply covers page 3-13
S3T (bimetal) page 2-14
schroeder valve page 3-28
A
3 sight glass page 1-28
star-delta configuration page 3-13
unloader valves page 1-28
A–2 Appendix A – Photo parts

ESIE98–03
4
Appendix B
Drawings
Introduction In order to find quickly the drawings inserted in this manual, appendix B offers a list with all the
drawings.
3
Drawings table The following table shows the page and description of all the drawings:
coefficient of performance (R-134a versus R-12) page 4-14 4

compression ratio (R-134a versus R-12) page 4-14
compressor discharge temperature (R-134a versus R-12) page 4-14
Fans location page 2-9
Fan control procedure page 2-8 5

Front panel of the digital controller page 2-18
Functional diagram EUWA(*)40-60K page 1-22
Functional diagram EUWA(*)80-120K page 1-23
Functional diagram EUWA(*)40-60KX page 1-24

5
Functional diagram EUWA(*)80-120KX page 1-25
Heatertape procedure page 2-15
Inlet water temperature control page 2-6 and page 2-28
Input route page 3-18
Installation outline page 3-18 B

5
Location in switchbox EUWA(*)40-60K(X) page 1-44
Location in switchbox EUWA(*)80-120K(X) page 1-45
Location in wiring diagram EUWA(*)40-60K(X) page 1-44
Location in wiring diagram EUWA(*)40-60K(X) page 1-45
Main board EUWA(*)40-120K(X) page 1-34
Operation range EUWA(*)40-120K page 2-4
Operation range EUWA(*)40-120KX page 2-4
Outlet water temperature control page 2-6 and page 2-28
Outlook EUWA(*)40-60K page 1-14
Appendix B – Drawings B–1

ESIE98–03

1 Outlook EUWA(*)80-120K page 1-15
Outlook EUWA(*)40-60KX page 1-16
Outlook EUWA(*)80-120KX page 1-17
Output route page 3-18
PCB page 1-34
Programming procedure page 2-23
Screen detail of the digital controller page 2-18
Start-up of the compressor page 2-9
3 Switch box EUWA(*)40-60K(X) page 1-33
Switch box EUWA(*)80-120K(X) page 1-33
T-device between PCB A and PCB B page 1-39
Typical installation outline page 1-19
Volumetric refrigerating effect (R-134a versus R-12) page 4-14
Wiring diagram EUWA(*)40-60K(X) page 1-41
Wiring diagram EUWA(*)80-120K(X) page 1-42
B
3
B–2 Appendix B – Drawings

ESIE97–02
Index
1
General index
A
address board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-25
air-heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
alarm
circuit alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20, 3-8
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
3
unit alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20, 3-8
ambient temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
analog input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
B
BMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-29
4
Building Management System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-29
C
calculation of the minimum water volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
change parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
change password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-41
5
changing
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-29
oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-32
charging
oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
checking
digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-15
power supply and fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19
temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
checks
electrical checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-7
general checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4
water flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
water piping checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
water pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
water volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
cleaning
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
compressor
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-30
condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-44, 1-45
contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5
control
inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
Index i
ESIE97–02
General index
1
controller
compressor timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-30
discharge temperature controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
front panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-18
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-32
info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-36
input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22, 2-37
password set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-29
password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22, 2-41
read-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-24
remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-27
set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-26
3 software timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-30

start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-30
user settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-27
D
4 digital controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5
digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
digital output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-6
discharge temperature controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27, 2-14
draining
oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
5
E
electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-12, 1-13
emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
equal start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-12
evaporator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
F
factory menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-26
fan
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
fan control procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
fans speed control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
fault indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
field wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-43
freeze-up
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-22, 1-23, 1-24, 1-25
fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19
H
head pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
head pressure setback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
head pressure stop valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
high pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
ii
ESIE97–02
General index
1
high pressure transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
history menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-32
humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-12
I
info menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-36
inlet water temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
input/output menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22, 2-37
inputs
analog inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5
digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-6
inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-3, 3-4, 3-5
installation outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-19
3
L
lead-lag control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-12
k
liquid injection solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
liquid line solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
liquid stop valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
1-26
1-26
1-27
4
low pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
M
main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-34
main pcb layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-34
maintenance
5
compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-3
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21
O
oil
concentration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-12
general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
operation data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-9
operation range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-43
outlet water temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
outlook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-14, 1-15, 1-16, 1-17
overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19
overview of inputs/outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-3
P
parameters
how to change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
how to read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
password
change password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-41
set points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-29
password menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22, 2-41
PCB
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-25
pcb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-34
Index iii
ESIE97–02
General index
1
piping layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-21
power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19
pre-test run checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-3
procedure
fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
programming procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
pump down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-28
R
read-out menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-24
3 refrigerant
characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-13
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-32, 4-11
refrigeration circuit
ambient temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
4 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-22, 1-23, 1-24, 1-25

discharge temperature controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
evaporator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
head pressure stop valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
high pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
5 high pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26

liquid injection solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
liquid line solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
liquid stop valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
low pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
sight glass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
unloading solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
water temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
remote control
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-27
start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-27
remote dual set point switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-26
repair
electrical circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
refrigeration circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
S
safety
circuit safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20, 3-12
overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
unit safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20, 3-12
sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5
sensors
ambient temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
controller sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-17
type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
water temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
set points menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-26
sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
software timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-30
start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
switch box
layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-32
switch box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-33
iv
ESIE97–02
General index
1
T
T-device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-39
technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4, 1-6, 1-8, 1-10
temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
temperature setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
temperature-resistance values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-17
terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-44, 1-45
test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-3, 4-9
thermostat
automatic mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
load up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-28
loaddown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-28
manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-28
stepdifference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-28
3
steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
STPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-28
thermostat control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
thermostat parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6, 2-28
timers menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-30
transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5
transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-5 4
transmitters
high pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
low pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
U
unloading solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
5
user settings menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21, 2-27
W
water
calculation of the minimum water volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
in- and outlet connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-27
volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
water-heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-26
wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-41, 1-42
wiring layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-31, 1-40
Index v

Service Manual: EUWA ( ) 40-120K (X)

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ESIE98-03

CHILLER SECONDARY WATER CIRCUIT

15 PRIMARY WATER CIRCUIT

1.1 About This Manual v

1.1 What Is in This Chapter 1-3

3.1 What Is in This Chapter 1-31

1.1 What Is in This Chapter 2-3

3 1.7 Lead-lag Control (only for EUWA(*)80-120K(X))

1.9 Heatertape (optional) 2-15

4 2 The Digital Controller

2.1 What Is in This Chapter 2-17

5 2.5 Menu Overview 2-21

2.8 z Set Points Menu 2-26

1 Overview of Inputs and Outputs

1.1 What Is in This Chapter 3-3

2 Overview of Fault Indications and Safeties 3

3.1 What Is in This Chapter 3-15

4.1 What Is in This Chapter 3-21

Table of Contents iii

1 Pre-Test Run Checks

1.1 What Is in This Chapter 4-3

3 2 Test Run & Operation Data

1.1 What Is in This Chapter 5-3

1.1 About This Manual

T= ‘TuV’ approval (Germany)

Note A ‘note’ provides information that is not indispensable, but may

Warning A ‘warning’ is used when there is danger of personal injury.

What is in this part? This part contains the following chapters:

Topic See page...

2 – Piping Layout page 1-21

3 – Wiring Layout page 1-31

Part 1 – System Outline 1–1

1–2 Part 1 – System Outline

1.1 What Is in This Chapter

Topic See page...

1.2 – Technical Specifications page 1-4

1.3 – Electrical specifications page 1-12 4

1.5 – Installation Outline page 1-19

Part 1 – System Outline 1–3

1.2 Technical Specifications

Model EUWA(*)40K EUWA(*)50K EUWA(*)60K

Capacity steps 100-70-40 100-70-40 100-70-40

5 type cross fin coil / Hi-X-tubes and

1–4 Part 1 – System Outline

Model EUWA(*)40K EUWA(*)50K EUWA(*)60K

Sound power level 88 dB 92 dB 94 dB

Options (all factory

Part 1 – System Outline 1–5

Model EUWA(*)80K EUWA(*)100K EUWA(*)120K

Capacity steps 100-85-70-50-35-20-0 100-85-70-50-35-20-0 100-85-70-50-35-20-0

4 water flow rate

5 rows x stages x fin pitch

Sound power level 93 dB 96 dB 95 dB

1–6 Part 1 – System Outline

Model EUWA(*)80K EUWA(*)100K EUWA(*)120K

Safety & functional ■ double TuV high pressure switches

Options (all factory ■ glycol applications

Part 1 – System Outline 1–7

Model EUWA(*)40KX EUWA(*)50KX EUWA(*)60KX

Model EUWA()40K EUWA()50K EUWA(*)60K

Model EUWA()40K EUWA()50K EUWA(*)60K

Model EUWA()80K EUWA()100K EUWA(*)120K

Model EUWA()80K EUWA()100K EUWA(*)120K

Model EUWA()40KX EUWA()50KX EUWA(*)60KX

Model EUWA()40KX EUWA()50KX EUWA(*)60KX

Model EUWA()80KX EUWA()100KX EUWA(*)120KX

Model EUWA()80KX EUWA()100KX EUWA(*)120KX

Model EUWA()40K EUWA()50K EUWA()60K EUWA()80K EUWA()100K EUWA()120K