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    E132 - Raceways and Tubing Installation Checklist Rev 00 11.11

    Uploaded by

    bobby Canares
    This document provides a checklist for installing raceways and tubing on a project. It lists over 20 items to verify, including properly supporting and securing tubing, ensuring bends are done correctly without kinks, verifying tubing and pipe materials match specifications, and completing pressure tests. The checklist is to be printed, signed, and dated by representatives of the contractor and owner to confirm all verification items were completed.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    E132 - Raceways and Tubing Installation Checklist Rev 00 11.11

    Uploaded by

    bobby Canares
    115 views2 pages
    This document provides a checklist for installing raceways and tubing on a project. It lists over 20 items to verify, including properly supporting and securing tubing, ensuring bends are done correctly without kinks, verifying tubing and pipe materials match specifications, and completing pressure tests. The checklist is to be printed, signed, and dated by representatives of the contractor and owner to confirm all verification items were completed.

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    e132- Raceways and Tubing Installation Checklist Rev 00 11.11

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    This document provides a checklist for installing raceways and tubing on a project. It lists over 20 items to verify, including properly supporting and securing tubing, ensuring bends are done correctly without kinks, verifying tubing and pipe materials match specifications, and completing pressure tests. The checklist is to be printed, signed, and dated by representatives of the contractor and owner to confirm all verification items were completed.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    115 views2 pages

    E132 - Raceways and Tubing Installation Checklist Rev 00 11.11

    Uploaded by

    bobby Canares
    This document provides a checklist for installing raceways and tubing on a project. It lists over 20 items to verify, including properly supporting and securing tubing, ensuring bends are done correctly without kinks, verifying tubing and pipe materials match specifications, and completing pressure tests. The checklist is to be printed, signed, and dated by representatives of the contractor and owner to confirm all verification items were completed.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    RACEWAYS/TUBING INSTALLATION CHECKLIST

    PAGE 1 OF 2

    PROJECT: LOCATION: AREA: E132 (REV 00)11-11


    P&ID TAG: REF. DRAWING:

    RUN FOR: SIZE: TYPE:

    BEFORE INSTALLING OR TESTING RACEWAYS & TUBING, OUR EMPLOYEES WILL ENSURE THAT THEY: YES N/A

    PROVIDE A MINIMUM TWO (2) METERS OF HEADROOM IN ALL PASSAGEWAYS FOR TUBING AND RACEWAYS.
    INSTALL TUBING AND RACEWAY NEATLY, PLUMB, SQUARE AND SLOPE IF REQUIRED AS PER APPROVED
    DRAWINGS.
    CHECK TUBING SUPPORT BRACKETS AND SUPPORT CHANNELS ARE RIGIDLY FASTENED TO STRUCTURAL STEEL
    MEMBERS OR CONCRETE FOUNDATIONS, AS REQUIRED.
    PROPERLY SUPPORT TUBING BY MEANS OF RACEWAYS AS PER APPROVED DRAWINGS.
    CHECK TUBING SUPPORTS & SUPPORT CHANNELS ARE SIZED SUCH THAT ALL TUBING CAN BE PLACED IN A
    SINGLE ROW.
    CONTINUOUSLY SUPPORT THE INSTRUMENT CAPILLARY LINES AND TUBING, (LESS THAN ½ O.D.) AND ARE
    SECURELY FASTENED IN RACEWAY TO WITHIN 0.5M OF EITHER END.
    ENSURE INSTRUMENT TUBING OF ½” OR GREATER O.D. IS RIGIDLY SUPPORTED AT A MINIMUM OF EVERY 1M ON
    HORIZONTAL RUNS & EVERY 2M ON VERTICAL RUNS WITH SUPPORT AT A MAXIMUM DISTANCE OR 1M FROM
    EITHER END.
    HAVE ADEQUATE EXPANSION LOOPS IN VERTICAL RUNS OF TUBING WHEN ATTACHED TO PROCESS VESSELS,
    THAT THEY ARE SUPPORTED SUCH THAT THE TUBING WILL NOT BE SUBJECTED TO STRESS DUE TO THE
    GROWTH OF THE VESSEL UNDER OPERATION CONDITIONS, AS PER APPROVED DRAWINGS.
    CHECK TUBING RUNS ARE ONE CONTINUOUS LENGTH AS MUCH AS POSSIBLE. USE OF TUBING UNIONS ARE TO
    BE KEPT TO A MINIMUM.
    CHECK TUBING BENDS ARE DONE WITH A PROPER BENDER AND FREE OF WRINKLES, CREASES AND KINKS.

    ENSURE ALL TUBING ENDS ARE REAMED TO REMOVE ALL BURRS AFTER CUTTING.
    CHECK ALL TUBING IS CUT WITH A WHEEL TYPE CUTTER. USE OF A HACKSAW, FILE OR OTHER CUTTING
    METHOD IS NOT PERMITTED.
    CHECK ALL TUBING CONNECTIONS ARE MADE IN ACCORDANCE WITH THE MANUFACTURER’S SPECIFICATION.
    CHECK TUBING, WHICH HAS BEEN SPRUNG OR FORCED INTO PLACE, CHECK FOR FITTINGS WHICH ARE OVER
    TIGHTENED OR WHICH WERE NOT FULLY INSERTED INTO THE FITTING PRIOR TO TIGHTENING, THIS IS NOT
    ACCEPTABLE AND WILL NOT BE USED.
    CHECK THAT IF MULTIPLE TUBES ARE RUN IN THE SAME RACEWAY AND TUBE UNIONS, AS REQUIRED, THAT
    THEY ARE STAGGERED AND OFFSET OUT FROM RACEWAYS SO THEY CAN EASILY BE TIGHTENED OR UNDONE.
    CHECK TUBING, TUBE FITTINGS, PIPE FITTINGS, ETC., ARE INSTALLED FOR THE PROCESS CONDITIONS AS PER
    THE PROJECT SPECIFICATIONS (E.G. STAINLESS STEEL ON CERTAIN PROCESSES, STAINLESS STEEL FERULE IN
    CADMIUM PLATED FITTINGS, DIFFERENT THICKNESS OF TUBING WALLS, ETC.)
    CHECK THE TYPE AND BRAND OF PIPE DOPE (FOR PIPE FITTINGS) OR TEFLON TAPE (FOR TUBING FITTINGS),
    WHICH ARE APPROVED BY THE CLIENT.
    CHECK WHERE ACCEPTABLE; PLACE BOTH TEFLON TAPE AND JET LUBE TF-15 PIPE DOPE ON ALL PROCESS-
    THREADED CONNECTIONS.
    COMMENTS:

    CONTINUED ON PAGE 2 OF 2
    RACEWAYS/TUBING INSTALLATION
    CHECKLIST
    P&ID TAG:
    E132 (REV 00)11-11
    **SEE PAGE ONE FOR APPLICABLE EQUIPMENT INFORMATION.

    VERIFICATION: (CONTINUED FROM PAGE 1 OF 2) YES N/A

    VERIFY THAT ALL PROCESS-TUBING CONNECTIONS, VALVES AND ASSOCIATED COMPONENTS IN THE
    INSTALLATION ARE THE APPROPRIATE MATERIALS AS PER THE PROJECTS APPROVED DRAWINGS.

    VERIFY THE COMPLETION OF ALL PRESSURE TESTS AND TUBING CHECKS ON PIPING AND TUBING ARE AS PER
    THE ITP AND PROJECT’S APPROVED SPECIFICATION.

    VERIFY ALL TUBING INSTALLATIONS ON SYSTEMS OF ANSI 900 AND HIGHER MUST COMPLETE A TUBING
    INSTALLATION TEST SHEET.

    VERIFY ALL TUBING CONNECTIONS ON HIGH PRESSURE TUBING FITTINGS (I.E. GREATER THAN 6895 KPA / 1000
    PSI) WILL BE UNDONE AND EXAMINED FOR PROPER FERRULE POSITION AND TUBING CRIMPING.

    VERIFY ALL PNEUMATIC CONNECTIONS ON CONTROLLERS, INDICATORS, TRANSMITTERS, VALVES, ETC., HAVE
    BEEN MADE AND ARE AS PER APPROVED DRAWINGS.

    BEFORE TURNING INSTRUMENT AIR ON TO END USERS, VERIFY THAT THE INSTRUMENT AIR MAIN AND SUB-
    HEADERS HAVE BEEN BLOWN CLEAN AND THE VALVE LEFT IN THE CLOSED POSITION.

    CHECK FOR CLEANLINESS.

    COMMENTS:

    PRINT AND SIGN: SIGNATURE


    GCS ENERGY SERVICES REPRESENTATIVE: DATE (MM/DD/YY):

    / /

    OWNER REPRESENTATIVE: DATE (MM/DD/YY):

    / /

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