Manual NF 400
Manual NF 400
E-mail:[email protected]
WARRANTY CERTIFICATE
1. Nüve warrants that the equipment delivered is free from defects during material and
workmanship. This warranty is provided for a period of two years. The warranty period
begins from the delivery date.
2. Warranty does not apply to parts normally consumed during operation or general
maintenance or any adjustments described in the operating instructions provided with
the equipment.
3. Nüve does not accept any liability in the case where the goods are not used in
accordance with their proper intent.
4. The warranty may not be claimed for damages occurred during the shipment, for
damages resulting from improper handling or use, the defects in maintenance,
negligence, bad functioning of auxiliary equipment, in the case of force majeure or
accident and incorrect power supply.
5. In the event of failure, Nüve shall be under no liability for any injury, or any loss or
damage as the result of the failure other than the guarantee conditions.
• BEFORE OPERATING THE INSTRUMENT THIS MANUAL SHOULD BE READ
CAREFULLY.
• THE VALIDITY OF THE GUARANTEE IS SUBJECT TO THE OBSERVATION OF
THE INSTRUCTIONS AND PRECAUTIONS DESCRIBED IN THIS MANUAL.
• INFORMATION CONTAINED IN THIS DOCUMENT IS THE PROPERTY OF NÜVE. IT
MAY NOT BE DUPLICATED OR DISTRIBUTED WITHOUT PERMISSION.
1
DEAR NUVE USER
We would like to take this opportunity to thank you for preferring this Nüve product. Please
read the operating instructions carefully and keep them handy for future reference.
Please detain the packing material until you see that the unit is in good condition and it is
operating properly. If an external or internal damage is observed, contact the transportation
company immediately and report the damage. According to ICC regulations, this
responsibility belongs to the customer.
In case of a problem contact your Nüve agent for an authorized service or maintenance.
The validity of the guarantee is subject to compliance with the instructions and precautions
described in this manual.
Nüve reserves the right to improve or change the design of its products without any
obligation to modify previously manufactured products.
Information contained in this document is the property of Nüve. It may not be duplicated or
distributed without its permission.
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TABLE OF CONTENTS
SECTION 1 – INTRODUCTION .............................................................................................................. 4
1.1. USE AND FUNCTION ............................................................................................................. 4
SECTION 2 – TECHNICAL SPECIFICATIONS ...................................................................................... 5
2.1. TECHNICAL SPECIFICATIONS TABLE ................................................................................. 5
2.2. ACCESSORIES FOR NF 400/400R........................................................................................ 6
2.3. GENERAL PRESENTATION .................................................................................................. 6
2.4. ROTOR SELECTION TABLE .................................................................................................. 7
2.5. PRECAUTIONS AND USAGE LIMITATIONS ......................................................................... 8
SECTION 3 – SYMBOLS ........................................................................................................................ 9
SECTION 4 – INSTALLATION ................................................................................................................ 9
4.1. LIFTING AND TRANSPORT ................................................................................................... 9
4.2. UNPACKING ........................................................................................................................... 9
4.3. POSITIONING ......................................................................................................................... 9
4.4. MAIN SUPPLY....................................................................................................................... 10
SECTION 5 – OPERATING UNIT ......................................................................................................... 10
5.1. OPERATING.......................................................................................................................... 10
5.2. DISPLAY AND CONTROL PANEL ....................................................................................... 11
5.3. MAKING A NEW PROGRAM ................................................................................................ 13
5.3.1 SELECTING THE MEMORIZED PROGRAM ................................................................... 14
5.3.2 PULSE MODE ................................................................................................................... 14
5.4 END OF OPERATION ........................................................................................................... 15
5.5 SAFETY INTERLOCK SYSTEM ........................................................................................... 16
5.6 IMBALANCE DETECTION SYSTEM .................................................................................... 16
5.7 MANUAL LID OPENING ....................................................................................................... 16
SECTION 6 – OPERATING PRINCIPLES ............................................................................................ 17
6.1 PREPARATION OF THE ROTOR TO RUN .......................................................................... 17
6.2 LOADING ............................................................................................................................... 17
6.3 ROTOR INSTALLATION ....................................................................................................... 18
6.4 DRIVE SYSTEM .................................................................................................................... 18
SECTION 7 – CLEANING AND PERIODIC MAINTENANCE ............................................................... 19
7.1 PERIODIC MAINTENANCE .................................................................................................. 19
7.2 STERILIZATION .................................................................................................................... 19
7.3 CORROSION INFORMATION .............................................................................................. 19
7.3.1 CHEMICAL CORROSION ................................................................................................. 19
7.3.2 STRESS CORROSION ..................................................................................................... 20
7.4 CLEANING ............................................................................................................................ 20
7.5 ELECTRICITY ....................................................................................................................... 20
SECTION 8 – DISPOSAL MANAGEMENT CONCEPT ........................................................................ 20
BÖLÜM 9 – TROUBLESHOOTING ...................................................................................................... 21
SECTION 10 – ELECTRICAL CIRCUIT DIAGRAMS ........................................................................... 22
SECTION 11 – WARNING LABEL ........................................................................................................ 24
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SECTION 1 – INTRODUCTION
The NF 400/400R bench top centrifuges are designed for daily routine centrifugation
requirements. The performance and capacity of NF 400/400R are ideal for the separation of
blood samples, urine particles sedimentation and for carrying out the other routine
applications in small and medium sized laboratories.
Refrigerated model NF 400R offers wide range of temperature control between –9 °C and
40 °C for heat sensitive samples and also provides constant sample temperature. The
powerful cooling system can maintain +4 °C even at maximum speed for biologically active
samples.
By means of the programmable microprocessor control system speed (RPM or RCF), time,
acceleration/braking rate and temperature (for NF 400R) could be programmed and the
‘pulse’ function provides the operator to run the programs of short duration.
It ensures safe processes by means of the locking system which does not allow the
centrifuge to operate if the lid is open and which does not allow the rotor to spin if the lid is
not closed.
The lid locking system which does not allow the centrifuge to operate if the lid is open, which
also does not allow the lid to be opened while the rotor is spinning and the possibility to open
the lid by pushing only one key when the program ends, provide safe and easy working
conditions. There are audible and visible alarms to inform the operator when the lid is open,
when the program ends and when any error conditions occur. In case of a power failure, the
lid could be opened manually by using a manual lid opening tool.
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SECTION 2 – TECHNICAL SPECIFICATIONS
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2.2. ACCESSORIES FOR NF 4 00/400R
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Figure 2 - NF400R Front
Max. Max.
Max.Tube Radius Rotor
Rotor Description Capacity Speed
Dia.(mm) (mm) RCF xg Type
(rpm)
Swing-out
4x100ml 150 4,100 2,819 SC415
Rotor
Set of 4
1x100ml 46.5 143 4,100 2,687 SC400
buckets
1x50ml
Set of 4 inserts 30 147 4,100 2,763 SC450
RA100 conical
Set of 4 inserts 4x15ml 17 139 4,100 2,612 S1615
2x15ml
Set of 4 inserts 17 150 4,100 2,819 SC415
conical
Set of 4 inserts 4x7ml 13 139 4,100 2,612 S1615
Set of 4 inserts 4x5ml 13 114 4,100 2,142 S1657
2x1
Microtitre Plate
MP100 microtitre 107 4,100 2,011 nPLAt
Rotor
plates
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Angle Rotor Accessories;
Max.
Max.Tube Max.Speed Max Rotor
Rotor Description Capacity Radius
Dia(mm) (rpm) RCFxg Type
(mm)
• Do not use the device for any purpose other than the usage purpose.
• Prior to first use, the user’s manual should be read and the device is only to be used by
authorized and trained personnel. Only authorized technical personnel handle the
product in case of any failure.
• The working bench should be durable to the device weight and vibration isolated.
• Ensure that the rotor is placed correctly prior to usage.
• According to the standard IEC 61010-2-020, anyone and any hazardous materials
should not be in the 300 mm safety zone while centrifuge is running.
• Do not move the device while it is running.
• Do not open the lid while rotor is spinning.
• Apply the manual lid opening procedure in the case of power cut or in the case of any
error.
• Use only the the spare parts, rotors and accessories which are supplied by NUVE.
• Load the rotor according to the explanations in the user’s manual.
• Start the device after ensuring the rotor is loaded correctly.
• Do not use the centrifuge in areas which are in explosive danger.
• Do not centrifuge the explosive, flammable, radioactive, corrosive materials and the
materials which may react with each other.
• The centrifuge and the rotor are not microbiologically leak-proof. Use tubes with leak-
proof covers, if hazardous, toxic and pathogenic microorganisms are centrifuged.
• Do not use corrosive materials which may be harmful for the device integrity, rotor and
accessories.
• Do not use rotors and accessories with corrosion and mechanical damages.
• Mains supply should be appropriate to power of the device and grounded.
• Use tubes whose sizes are suitable to the rotor and accessories.
• Tubes which are used in the centrifuge should not be deformed by the effect of the
centrifuge force.
• Use glass tubes to balance, if glass tubes are used. Use plastics tubes to balance, if
plastics tubes are used.
• Do not start the device unless tubes are in balance.
• Imbalance loading may cause mixing the samples, broken tubes, and damages on the
rotor and motor shaft.
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If mentioned warnings are not considered, nüve will not be responsible
from their results.
SECTION 3 – SYMBOLS
SECTION 4 – INSTALLATION
Because of the heavy weight of the centrifuge, all lifting and transport must be carried out
using proper handling equipment. The centrifuge should be lifted from underneath and never
be turned over.
4.2. UNPACKING
Remove the packing cardboard box and the second nylon packing around the centrifuge.
The below written are provided with the instrument, please check them;
• 1 ea. user’s manual
• 1ea. Warranty certification
• 1 ea. power cable
• 1 ea. manual lid opening tool
• 1 ea. 24 socket wrench
• 1 ea. Wrench
• Lubricant oil
4.3. POSITIONING
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According to the standard IEC 61010-2-020, anyone and any
hazardous materials should not be in the 300 mm safety zone while
centrifuge is running.
The centrifuge requires 230 V, 50 / 60 Hz. Please make sure that the supplied mains match
the required power ratings. If no, provide an extra line to support.
5.1. OPERATING
• Open the lid and check that there is no sample in the instrument.
• Turn the centrifuges on by using On/Off switch.
• See that the display and control panel activates.
• Learn the functions of the control panel (See Part 5.2).
• Set the values and start the operation (See Part 5.3)
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5.2. DISPLAY AND CONTROL PANEL
Display of speed (500 – 4100 rpm) or display of RCF (0 – 2819 xg) during the run, rotor type
during programming and error code.
Display of the run time from 1 min. to 99 min. and hold position (H).
Display of the acceleration and brake rates from 0 to 5, for NF 400 R it also displays the bowl
temperature during programming and the run.
The 4 leds light up consecutively during the run to indicate the spinning of the rotor.
This has two functional move. Turn clockwise and opposite clockwise, reach program menu,
set value and “READY” situation. By turning the Encoder button increase or decrease values
during programming stage. When Led is “READY” situation, by pushing Encoder button start
device. Stops the run by starting the braking phase manually.
07-LID Key
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09- Imbalance Indicator Led
It turns on while the acceleration rate is being programmed and while the rotor is
accelerating.
This indicator turns on while the breaking rate is being programmed and while the rotor is
breaking.
It indicates that the cooling system functions. During programming, it indicates that the
temperature value is being set on Acc/Br/Temp Display (3).
PULSE mode on if pushing button by during READY situation. It is pushed to see the RPM or
RCF value on the speed display during the run, to pass among the displays and to store the
programmed values.
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5.3. MAKING A NEW PROGRAM
Determine the rotor type, the speed and time, the acceleration and braking rates.
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The correct rotor type should be selected in order to see the correct
RCF values during the run.
Pre Cooling;
While operating the NF 400 R centrifuge at sub-ambient temperatures,
in order to get the maximum performance, without loading the rotor run
the centrifuge at 1.500 rpm, at a temperature which is 3° C lower than
the required temperature and at hold position until you see that the
temperature inside the bowl drops to the required temperature. Then,
stop the centrifuge, load your samples and start centrifugation.
• Load the rotor with samples by paying attention to the dynamic and static balances.
• Close the lid, see that the lid open warning led (8) turns off.
• See that the READY led (16) turns on and push Encoder button (6).
• The rotor starts accelerating according to the set value and the acceleration led turns
on. The set speed or RCF value is displayed during the set time duration. (RPM or
RCF screen will appear in every 3 seconds). For the operations whose speeds are
higher than 2.000 rpm, the rotor accelerates according to the set acceleration value up
to 2.000 rpm and then continues accelerating with the highest acceleration value, 5 to
reach the set speed. As the speed reaches the set value, “-“ sign appears on the
acc/brk/temp display (3).
• The elapsed time is counted down as the centrifugation starts.
• When the time display shows “00”, the program ends, the breaking led turns on and the
set break rate is shown at acc/brk/temp display (3). The rotor brakes with the highest
break rate, 5 until it slows down to 2.000 rpm and continues braking according to the
set braking value.
• The elapsed time until the rotor stops is counted and is shown at the time display. This
is the time that passes until the rotor stops.
• When the speed display shows “0”, the “end” expression appears. The user is warned
by an intermittently sounding alarm.
• Push the LID button (7) to open the lid.
• You may leave the centrifuge at stand-by position.
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• Load the rotor with samples by paying attention to the dynamic and static balances.
• Set the all parameters for program (See 5.3)
• Close the lid, see that the lid open warning led (8) turns off.
• See that the READY led (16) turns on and push Encoder button (6).
• You can reach the desired speed by pressing and holding the Encoder button (6) within
the RPM speed limits you have set.
• In the PULSE mode, the rotor operates according to the set acceleration and braking
values you set.
• While operating in Pulse mode, press the Encoder button (6) and start counting from
the moment the rotor starts to accelerate. When you take your hand out of the Encoder
button, it will stop counting by braking.
You may display the RPM or RCF value on the speed display during
the run by pushing the function button.
At hold position, the rotor keeps spinning until the Encoder button (6) is
pushed. After the Encoder button has been pushed, the rotor brakes
according to the set brake rate.
The centrifuge waits at the stand-by position with the program values of
the last program.
Please open the lid after every operation, otherwise the centrifuge
cannot be run again.
At the end of the cooling operation with the NF 400 R centrifuges, dry with a non-wool soft
cloth or paper towel at the centrifuge cell. (When the end of cooling operation with NF400,
has a puddle at the centrifuge cell. So dry to water with paper towel and soft cloth.)
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5.5 SAFETY INTERLOCK SYSTEM
The safety interlock system prevents opening of the lid when the rotor is spinning.
The centrifuge does not operate until the lid is closed and the lid remains locked until the
rotor stops spinning. The “Lid Open” indicator turns on to warn the user if the lid is not closed
properly.
The imbalance detection system of the NF 400 / NF 400 R centrifuges operates electronically
when an unacceptable imbalance occurs. In this case the brake is applied immediately.
The “blncEEr” imbalance error is displayed and the imbalance indicator (9) turns on. The lid
cannot be opened until the rotor stops spinning. The centrifuge can only be started after the
lid has been opened and the rotor has been re-loaded correctly.
To avoid facing imbalance problem, please make sure to insert the tubes correctly.
5.7 MANUAL LID OPENING
In case of power cut or any breakdown, the centrifuge can be opened manually to access the
samples.
Before opening the lid manually, make sure that the rotor already
stopped spinning. Upon opening the lid, lift it by hand and observe the
rotor. If the rotor is still spinning, close the lid and wait approximately
10 minutes before repeating the operation. This operation must be
carried by someone who is informed of the danger and of the
precautions which must be undertaken.
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SECTION 6 – OPERATING PRINCIPLES
Chemical corrosion or mechanical corrosion may do severe damage to the rotor and the
centrifuge. Particles which are stuck inside the inserts cause the breakage of tubes and lead
to major imbalance please check to make sure that no particles are left on the rotor.
The central hole of the rotor and the motor shaft should also be clean and dry before all
centrifugal operations and they must be kept in that way all the time.
6.2 LOADING
The most important condition of an efficient centrifugation is to balance the tubes properly.
Loading must be done by meeting the requisites of static and dynamic balance.
Static Balance: This balance states that diametrically oppositely replaced weights are
almost the same. In application, the liquid level in the tubes should be at the same height to
balance the load.
Dynamic Balance: This balance states that diametrically oppositely replaced center of the
gravity of tubes are symmetrical with respect to spinning axis of the rotor.
• Although in hospitals the samples having almost the same densities are centrifuged, in
industry, samples having different densities may be centrifuged. In this case, the
dynamic balance becomes more important factor than the static balance is.
• If the number of tubes to be centrifuged is less than the capacity of the rotor, the tubes
must be placed oppositely. If an odd number of tubes is centrifuged, a water filled tube
at the same weight should be used for balancing.
Imbalance of the rotor may cause major damage to the rotor and
centrifuge.
Balance the rotor with glass tubes if you use glass tubes for
centrifugation.
Balance the rotor with plastic tubes if you use plastic tubes for
centrifugation.
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Figure 5
Figure 6
• The rotor is driven by a three phase asynchronous motor. The microprocessor control
system assures the correct drive speed.
• The force applied to the rotor is directly related to the shape of the rotor, the swing-out
rotor receives more load than the angle rotor does. Longer radius and more
accessories increase the load of the rotor and decrease the spinning speed.
• The centrifuge does not allow the rotor to spin at a speed which it cannot resist
mechanically.
• Please make that sure the correct type of rotor is selected during programming.
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SECTION 7 – CLEANING AND PERIODIC MAINTENANCE
• Apply alcohol, for example %70 ethanol or isoprophanol, for 10 minutes against
bacteria and viruses.
• The rotors and buckets may be autoclaved at 121°C and under 215 kPa pressure for
20 minutes but please do not forget to remove all accessories.
• Do not use formaldehyde for the sterilization process.
• Phenol is a corrosive substance and should never be used.
• Glutaraldehyde is a toxic substance and increases the rate of fatty acid in the body.
7.3 CORROSION INFORMATIO N
• Nuve rotors which are made of aluminum are designed to spin at proper RCFs for
many years. When used properly, their resistance to corrosion and their life span
increases and the imbalance problems decrease.
• All accessories should be checked thoroughly and regularly as almost all laboratories
already have the conditions which lead to corrosion easily.
• Chemical vapors in the laboratory environment which dissolve in the water on the rotor
(in refrigerated centrifuges)
• Corrosive liquids which overflow from overfilled and unsealed tubes. (the liquids which
spread out during centrifugation)
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• Contaminated and non-cleaned buckets, tubes and bottles.
If the centrifuged samples are corrosive, only rinsing with water is not
sufficient. The residuals dissolve in the water and humidity on the rotor
and in the buckets.
Some particles may stick to the tubes, buckets and adapters. These
particles crash and do harm to anodized surface during centrifugation
and ease the occurrence of corrosion.
The corrosive material is pushed against the aluminum alloy by the centrifugation “g” force
during the centrifugation. This situation causes the stress corrosion to occur more quickly
than the chemical corrosion does. Microscopic cracks occur under the force of the
centrifugation.
Every centrifugation causes the aluminum rotor to be attacked by the chemical more and
more and eventually micro-cracks decrease the resistance of the rotor against the
centrifugation force. Fortunately, no crash occurs just after the first micro-cracks have
appeared as the rotors are manufactured according to the high safety limits.
The corrosion of the small amount of corrosive materials does not result in severe cracks but
weakens the mechanical resistance of the rotor in the course of time.
7.4 CLEANING
Centrifuged at high voltages are present behind the panels. These panels are electrically
disconnecting Do not open the centrifuge.
SECTION 8 – DISPOSAL MANAGEMENT CONCEPT
The currently valid local regulations governing disposal must be observed. It is in the
responsibility of the user to arrange proper disposal of the individual components.
The instruments and electronic accessories (without batteries, power packs etc.) must be
disposed off according to the regulations for the disposal of electronic components.
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Batteries, power packs and similar power source have to be dismounted from
electric/electronic parts and disposed off in accordance with applicable local regulations.
BÖLÜM 9 – TROUBLESHOOTING
Check that,
In case of below written failures, related error codes shown on the speed display, motor
starts braking.
Err 3 : The communication between the display & the control PCB and the motor driver PCB
fails.
Err 4 : Motor overheat failure. Please wait for the motor to cool down and start the centrifuge
again.
Err 5 : This failure occurs when the temperature sensor endings are broken or the
temperature sensor is defective. (For NF 400R)
blncEEr : It is the imbalance error. This means the load is not distributed properly. Please
balance the load statically and dynamically and check if the weights of the buckets are the
same.
Lid open : This failure occurs when lid is opened during the centrifugation. Please close the
lid properly and start the centrifuge again.
Eoff : It occurs in case of a power failure during the run. It dissapears if you wait for 2
minutes or open and close the lid again.
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SECTION 10 – ELECTRICAL CIRCUIT DIAGRAMS
22
23
SECTION 11 – WARNING LABEL
EARTHED FUSES
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