Crest Fork Manual
Crest Fork Manual
Crest Fork Manual
August 2019
1
目錄 CONTENTS
2
保固及售服政策 Warranty & AS Policy
1. Warranty period: 2 years from date of purchase.
2. Warranty cases need to be registered on WPS.
i. GMCs need to reply to warranty cases within 2 days.
ii. GMCs will decide whether or not to return defective forks or not.
3. For the first year, defective forks need to be sent back from dealers to GSCs.
4. For warranty claims that happen in the first half of MY20:
i. All warranty cases will be replaced with a new fork.
ii. GSC Service Centers will practice repairing defective forks.
5. Warranty claims that happen in the second half of MY20:
i. GSC Service Centers will start repairing defective forks.
6. 保固期:消費者購買日起 2 年。
7. GSC 必須登錄在 WPS,GMC 必須在 2 日內回覆是否將不良品寄回 GMC 做進一步的分析。
8. 新品上市第一年,GSC 必須要求 Dealer 將不良品寄回。
9. 產品上市前半年:
i. 提供新品免費替換,並將不良品寄回。
ii. 前半年 GSC Service Center 必須針對不良品進行維修的練習。
10. 產品上市下半年起:
i. 依據上半年的不良品維修經驗,由 GSC Service Center 進行維修。
保養區間 保養內容
Service interval Maintenance
每一次騎乘後 清潔上叉管及防塵套
After each ride Clean stanchions and wiper seals
每 50 個小時 After 保養下叉腳
50 hours of riding Lower leg maintenance
每 200 個小時或滿一年 After 保養氣壓側及阻尼側
200 hours of riding or 1 year. Air spring and Damper side maintenance
3
避震前叉拆解 Suspension Fork Disassembly
取下貫通軸
2
取下回彈調整鈕
4
3
用 6 號六角板手拆下氣壓側及阻尼側底部螺
絲
4
先把 LSC 調至 Open 的位置,將螺絲旋入 2~3 圈,使用膠槌敲打,分離下連桿與下叉腳
Open LSC (low speed compression) knob. Loosen the bolt two or three turns and use a plastic
mallet to gently tap it out.
5
取下螺絲,分離連桿及下叉腿
Remove the bolt and separate the connecting rod and lower leg.
Se
6
取出油泡棉,浸泡至 Mobil SHC 627。 Remove sponges and soak in Mobil SHC 627. Other
oils may be used; please check with Giant ASQA for confirmation. Never use alcohol to clean.
5
氣壓室拆解 Air Spring Side Disassembly
逆時針旋開氣壓室上蓋
使用 24MM 套筒逆時針旋開氣壓室螺絲,取出
氣室墊塊。
6
4
使用 24mm 開口扳手拆開氣壓室下方螺絲,取
出活塞。
7
阻尼側拆解 Damper Side Disassembly
1
使用一字起子拆開阻尼側上蓋。
註:小心裡面的鋼珠。
2
夾起鋼珠及彈簧。
Carefully remove the the steel ball bearing and spring and set aside in a safe place.
取出 LSC 調整軸。
8
4
使用 24MM 套筒旋開阻尼室螺母。
取出阻尼棒後,
使用 5 號六角板手及萬用鉗拆開螺絲。
註:請小心夾持阻尼棒並包覆緩衝物以避免造
成損傷。
分解阻尼棒、螺母螺絲。
Disassemble the damper cartridge, nut and
bolt.
9
避震前叉組裝 Suspension Fork Assembly
使用 5mm 六角板手鎖緊螺母與阻尼棒,扭力
值 7.5Nm。 7.5 Nm
2
使用 4mm 六角板手將阻尼棒順時針方向調至
lock 位置,扭力值 1200g-cm,當感覺到阻力時
1200g-cm
即停止,請勿過度旋緊阻尼棒。
將阻尼棒鎖至上叉腳,扭力值 24Nm,Pin 應位
於 9 點鐘的位置。
10
4
置入 LSC 調整軸,往下壓至正確位置。
阻尼側上蓋上油。
在 Pin 的逆時針方向 120 度的位置壓入阻尼側
上蓋。
11
氣壓室組裝 Air Spring Side Assembly
1
活塞及連桿抹上 Slick honey,如下圖,約 3ml。
Apply 3ml of Slick Honey lubricant on the piston and connecting rod, as shown below.
2
以旋轉的手勢裝入,請參考影片。
Insert and rotate the piston to set. Please reference the Crest service video for complete instructions on this step.
活塞連桿外露長度:
100mm 行程: 小於 100mm
120mm 行程: 小於 120mm
12
4
清潔螺絲螺牙並上油。
鎖緊氣壓室下方螺絲至扭力值 10Nm。
Grease
註:請確保鎖緊至標準扭力值。
6
清潔螺絲螺牙並上油。
鎖緊氣壓室螺絲至扭力值 24Nm。
註:請確鎖緊至標準扭力值。 Grease
Tighten the air spring cap with token set into the
stanchion to 24Nm. Note: Make sure to tighten the
air spring cap and token set to recommended torque
value.
13
上下叉組裝 Upper/Lower Leg Assembly
1
清潔下叉腳內管。
裝回油泡棉。
Sponge
防塵套塗上 Slick honey 約 0.8ml。
上 DU 塗上 Slick honey 約 0.5ml。 DU
Clean the inside of lower leg. Never use alcohol to clean. Slick Honey
Re-insert sponge.
2
下 DU 使用自製工具塗上 Slick honey 約 0.5ml。
Apply 0.5ml of Slick Honey on the lower DU with a pre-fabricated tool such as a rubber spatula or silicon knife.
DU Slick Honey
上下叉結合。
14
4
5
壓縮上、下叉腳。
鎖緊阻尼側底部螺絲,扭力值 7.5Nm。
7
拉長上下叉,氣壓側打氣至 100psi,推出連桿。
註:請確實鎖緊氣壓側螺母至標準扭力值。
15
8
鎖緊氣壓側底部螺絲,扭力值 7.5Nm。
裝上回彈調整鈕
16
更換阻尼棒 Damper Cartridge Replacement
1
將 LSC 調至 Open 的位置,取下螺絲並將螺絲旋入 2~3 圈,使用膠槌敲打,分離下連桿與
下叉腳
Open the LSC.
Remove bolt the damper side bolt. Loosen the bolt two or three turns and use a plastic mallet to
gently tap it out.
2
使用一字起子拆開阻尼側上蓋
Gently pop the LSC cap off using a flathead
screwdriver.
註:小心裡面的鋼珠
Note: When removing cap, be careful not to lose
steel ball bearing and spring located underneath.
3
夾起鋼珠及彈簧
Carefully remove the the steel ball bearing and spring and set aside in a safe place.
17
4
取出 LSC 調整軸
Remove the LSC adjustment knob.
使用 24MM 套筒旋開阻尼室螺母
Unthread the damper side nut using a 24mm
socket and turning in a counterclockwise
direction.
取出阻尼棒後,使用 5 號六角板手及萬用鉗
拆開螺絲,分離阻尼棒。
註:請小心夾持阻尼棒並包覆緩衝物以避免造
成損傷。
參考阻尼側組裝章節安裝阻尼。
18
6
確認阻尼棒的功能。
如果阻尼棒沒有 Lockout 的功能,請以此方式排除:
氣壓室洩氣,Lockout 端跟 rebound 端需都維持在全開閥位置,全行程作動 3~5 次
Check damper function.
If there is no lockout function: Release air from the air spring chamber. Open the low speed
compression and open the rebound damper. Slowly compress cartridge to full travel and then
let cartridge restore to original position 3 to 5 times.
19
更換線控 Remote Control Replacement
1
使用 6 號六角板手拆下阻尼側底部螺絲。
2
線控於開啟的位置。
將阻尼底部螺絲旋入 2~3 圈,使用膠槌敲打,分離下連桿與下叉腳
Put the remote control in open position.
Loosen the bolt two or three turns and use a plastic mallet to gently tap it loose.
使用 3mm 六角扳手拆下線控螺絲。
20
4
使用 2.5mm 六角扳手逆時鐘方向旋開線控線固定螺絲,取下線控線。
Unthread the fixing remote control cable fixing bolt using 2.5 mm hex.
Remove the remote control cable.
使用 2.5mm 六角扳手逆時鐘方向旋開上蓋螺
絲,取下上蓋及零件。
6
使用 2.5mm 六角扳手逆時鐘方向旋開線控線
固定座螺絲, 取下線控線固定座。
使用 24mm 套筒拆下螺母,拉出阻尼棒。
21
8
固定阻尼棒,使用 10mm 套筒取下螺母螺絲①。
取下阻尼調整軸②。
更換阻尼棒(如果需要)。
Gently grip the damper cartridge. Unthread the bolt using 10mm socket ①.
Remove the damper adjustment axle by rotating it in a counter clockwise direction ②.
Replace the damper cartridge (if needed).
②
①
Assembly process:
9
1、順時鐘方向旋入阻尼調整軸①至感受到有阻力就停止。
2、使用 10mm 套筒鎖上螺母螺絲②,扭力值 7.5Nm。
3、鎖緊阻尼調整軸扭力值為 1200g-cm③。
1. Turn the damper adjustment axle in a clockwise direction to lockout position ①.
2. Stop turning when you feel resistance.
3. Tighten the bolt to 7.5Nm using 10 mm socket ②.
4. Carefully tighten the damper adjustment axle to 1200g-cm ③.
1200g-cm
③
①
② 7.5Nm
22
10
11
Front
0.6Nm
組裝線控線固定座,鎖緊扭力 0.6Nm,線控線
孔位朝前。
Rear
12
放置上蓋,線控線固定螺絲需約在 9 點鐘位
置,此為線控關閉的位置。
12
注意:固定螺絲的位置可以落在 7~9 點鐘,但
請勿超過 9 點鐘的位置。
23
13
將上蓋逆時鐘方向轉 140 度,約在 4~5 點鐘的位置,此為線控開啟的位置。
注意:如果關閉的位置在 7 點鐘位置,線控開啟的位置約在 2~3 點鐘位置。
Turn the top cap 140 degrees in a counterclockwise direction to the 4~5 o’clock position.
This is the open position.
Note: If the lockout position is around 7 o’clock in the previous step, the open position should
be around the 2~3 o’clock position.
Lockout
140°
Open
24
14
1、標記螺絲位置①。
2、拿起上蓋,將墊片、塑膠襯套置入,襯套開口的位置需跟標記位置對齊②。
3、將彈簧放入上蓋③。
4、對齊塑膠襯套開口位置裝上蓋④。
③
②
Gap
Alignment
Alignment
15
手指壓住上蓋並鎖緊上蓋螺絲,扭力值
1.2Nm。
25
16
測試阻尼棒的開啟/關閉功能。
Test the damper cartridge open and lockout functions.
Open Lockout
Compression
Firm
17
1、線控關閉①。
2、組裝線控線②。
3、將上蓋轉至關閉位置③。
4、鎖緊線控線④。
1. Put the remote control in lock out position①.
2. Insert the remote control cable②.
3. Turn the top cap to the lockout position③.
4. Tighten the bolt to affix the remote control cable④.
① ② ③ ④
Lockout Lockout
Open
Open
18
測試線控功能是否正常
Re-test the remote control function.
26
各部件扭力值 Torque Value Information
27
潤滑標準 Standard of Lubrication
潤滑標準:
O-ring、Q-ring 及油泡棉:浸泡於 Mobil SHC 627
DU、防塵套、活塞:塗上 Slick Honey
阻尼上蓋、上螺母、下螺母:塗上黃油
Standard of lubrication:
O-ring, Q-ring, and Sponge: Soak in Mobil SHC 627. Other oils may be used,
please check with Giant ASQA for confirmation.
DU, Dust seal, and Piston set: Apply Slick Honey.
LSC cap, nut of damper top and bottom nut of air chamber: Apply grease.
28
下叉腳保養 Lower Leg Maintenance
1
分離上叉腳及下叉腳。註:請參考上下叉拆解章節
Disassemble upper and lower leg. Note: Refer upper/lower leg disassembly section.
2
取出油泡棉,浸泡至 Mobil SHC 627。
Remove sponges and soak in Mobil SHC
627. Other oils may be used, please check
with Giant ASQA for confirmation.
3
清潔上下叉管的外觀及下叉管的防塵套、管件內部
Clean the outside of upper and lower leg as well as the wiper seal. Never use alcohol to clean.
4
裝回油泡棉。
Wiper seal Sponge
防塵套塗上 Slick honey 約 0.8ml。
上 DU 塗上 Slick honey 約 0.5ml。
Clean the inside of lower leg. DU
Re-insert sponge.
Apply 0.8ml of Slick Honey on the wiper seal .
Apply 0.5ml. of Slick Honey on the upper DU.
DU Slick Honey
下 DU 使用自製工具塗上 Slick honey 約 0.5ml。
6
組裝上叉腳及下叉腳。註:請參考上下叉組裝章節
Re-assemble the upper and lower leg. Note: Refer upper/lower leg assembly section.
29
氣壓側及阻尼側保養 Air Spring and Damper Side Maintenance
1
分離上叉腳及下叉腳。註:請參考上下叉拆解章節
Disassemble upper and lower leg. Note: Refer upper/lower leg disassembly section.
2
拆解氣壓室及阻尼側。請參考氣壓室與阻尼側拆解章節
Refer to air spring side and damper side disassembly section to disassemble air spring and
damper.
3
1、清潔活塞組、螺絲、氣壓墊塊及氣壓內管。
2、檢視 O-ring/X-ring 磨耗的情況,浸泡至 Mobil SHC 627,必要時,請更換 O-ring/X-ring。
請參考 O-ring/X-ring 指南
1. Clean the piston set, nut, air spring token set and inside of air chamber.
2. Check the O-ring/X-ring for wear and tear. Soak the O-ring/X-ring in Mobil SHC 627
Other oils may be used, please check with Giant ASQA for confirmation. Replace the O-
ring/X-ring if necessary. For reference, consult the O-ring/X-ring indication section.
4
確認阻尼棒 Lockout 的功能或更換阻尼棒。註:請參閱更換阻尼棒章節
Check the damper lockout function and replace the damper cartridge if necessary. Note:
Refer to the damper cartridge replacement section for directions.
5
參考組裝流程組裝前叉。
Refer to fork assembly section to re-assemble the fork.
30
O-ring/X-ring 指南 O-ring/X-ring Indication
31
防塵套更換 Wiper Seal Replacement
使用開口扳手拆下防塵套,清潔表面。
Remove wiper seal using an open wrench.
Clean the inside of lower leg.
3
使用特殊工具裝上防塵套,再裝入下叉腳。
Assemble the wiper seal with 912WPSFT34A1K Tool for Wiper Seal Assembly.
Knock the wiper seal into the lower leg using a plastic mallet.
1
Sponge
DU
裝回油泡棉。
Re-insert sponge.
32
售服清單 After Service Lineup
Function combination
Abbreviation Function description
RL Low speed Rebound & lockout (w/o trail model)
RCL* Low speed Rebound & Low speed Compression (w/ trail model) & Lockout
RCRL Low speed Rebound & Low speed Compression (w/ trail model) & Remote Lockout
R2C2 Low/high speed Rebound & Low speed Compression (w/ trail model)
RC2 Low speed Rebound & high/low compression (w/ trail model)
R2C Low/high Rebound & high/low compression (w/ trail model)
RRL* Low speed Rebound with Remote lockout
* The function of MY20 Giant Crest suspension fork
33
Completed fork-global model (order from GCK):
MY20 Spec Item number Description
CREST 34-Boost RRL 27.5" 1.125-1.5X245.5 AL T100 PM
20G9-Obsess ADV
1111-CREST3-15 00D C/F:YS727 MATT,W/15X110MM AXLE, W/REMOTE
3 20G9-XTC ADV
LEVER, W/GLOSS&MATTE DECAL
CREST 34-Boost RCL 27.5" 1.125-1.5X245.5 AL T120 PM
20G9-Fathom 2 1111-CREST3-011 00D C/F:YS727 MATT,W/15X110MM AXLE,
W/GLOSS&MATTE DECAL
CREST 34-Boost RRL 29"1.125-1.5"X245.5 AL T100 PM 00D
20G9-XTC ADV 29 3 1111-CREST3-009 C/F:YS727 MATT, W/15X110MM AXLE, W/REMOTE LEVER,
W/ GLOSS&MATTE DECAL
CREST 34-Boost RCL 29" 1.125-1.5X245.5 AL T100 PM 00D
20G9-Fathom 29 2 1111-CREST3-13 C/F:YS727 MATT,W/15X110MM AXLE, W/GLOSS&MATTE
DECAL
34
Service kit lineup (order from GCK):
Item number Service kit Description MOQ
CREST 34 29" Sweep OD34 Stanchion&Crown&OD40
91234SW29CA1K 29' CSU set manual ver. 1
Steerer BK W/M32 Nut
CREST 34 29" Remote OD34 Stanchion&Crown&OD40
91234RE29CA1K 29' CSU set remote ver. 1
Steerer BK W/M32 Nut
CREST 34 27.5" Sweep OD34 Stanchion&Crown&OD40
91234SW27CA1K 27.5' CSU set manual ver. 1
Steerer BK W/M32 Nut
CREST 34 27.5" Remote OD34 Stanchion&Crown&OD40
91234RE27CA1K 27.5' CSU set remote ver. 1
Steerer BK W/M32 Nut
CREST 34 29" Mg Lowleg Matte BLK W/M8 Screw&Red
9123429LOWA1K 29" Lower leg set 1
Knob
CREST 34 27.5" Mg Lowleg Matte BLK W/M8
9123427LOWA1K 27.5" Lower leg set 1
Screw&Red Knob
91234SCREWA1K Brake cable guide CREST 34 ScrewHolderBRLN W/M3 Screw 5
91234WIPERA1K Wiper seals CREST 34 OD34 Wiper-Sft&Foam 5
91234KNB29A1K 29" Rebound adjustment nut CREST 34 29" Red Knob 5
91234KNB27A1K 27.5" Rebound adjustment nut CREST 34 27.5" Red Knob 5
91234AXLE11A1K Thru axle CREST 34 15X110MM AXLE BK 5
91234MNUALA1K Damper cap kit CREST 34 Manual parts 5
Damper remote control set w/
91234RMOTEA1K CREST 34 Remote parts W/Rrmote Lever 5
remote lever
CREST 34 Damping rod W/BlowOff&Rebound Adj&Low
91234DAMPDA1K Damper cartridge 5
Speed Compression adj
91234CAPVEA1K Air spring cap kit CREST 34 CapValve BK W/4X2 Oring 5
91234PLUGSA1K Air token (one token w/O-ring) CREST 34 Plugs W/19X2 Oring 5
CREST 34 T120mm Connecting rod Component W/O
91234CC120A1K Piston kit for 120mm travel 5
NUT
CREST 34 T100mm Connecting rod Component W/O
91234CC100A1K Piston kit for 100mm travel 5
NUT
91234ORINGA1K O-ring/X-ring set CREST 34 ALLOring&Xring parts 5
912SLICKHYA1K Slick honey 16OZ CREST 34 Special greases slick honey 16OZ/TIN 1
CREST 34 Special liquid oil MOBIL SHC 627
912MSHC627A1K MOBIL SHC 627 200ml 5
200ML/Bottle
1270-WPTL34-01 Tool for wiper seal assembly CREST 34 Wiper seal assembly tool φ34mm 1
35