Ept Lab Manual
Ept Lab Manual
Ept Lab Manual
EE-422
Fall 2016
Experiment Booklet Rev. 00
Lab Title
(a). Familiarization with Energy Analyzer
1
(b). Introduction to the transmission line trainer
2 Familiarization and calculation of transmission line parameters
To understand the construction, characteristics and applications of different
3
types of insulators.
4 To Analyze the effect of Resistance on transmission line
5 To Analyze the effect of inductance on transmission line
6 To Analyze the effect of capacitance on transmission line
To Calculate the flow of active and reactive power in 3-Phase transmission line at
7
known load
To Calculate “Line WATTs” and “Line VARs” absorbed
8
by 3 Phase Transmission line at know load
9 To Calculate Voltage regulation of transmission line as a function of type of Load
These tasks are interesting and challenging, but they may also involve certain
hazards if one is careless in his/her work habits. It is therefore essential that
students learn the principles of safety at the very beginning of their career and that
they practice these principles.
Safe work requires a careful and deliberate approach to each task. Before
undertaking an experiment, students must understand “what to do and how to do”.
They must plan everything, setting out tools, equipment, and instruments on the
workbench in a neat and orderly fashion. Extraneous items should be removed,
and all cables should be securely fastened.
Think First!
Always study the job at hand and think through your procedures, your methods,
and the applications of tools, instruments, and machines before searching. Never
permit yourself to be distracted from your work, and never distract another worker
engaged in hazardous work. There are generally three kinds of accidents which
may occur to electrical students and technicians- electric shock, burns, and
equipment-related injuries. Knowing and studying about them, and observing
simple rules will make you a safe person to work with. You could personally be
saved from painful and expensive experiences.
Electric shocks
What about electric shocks? Are they fatal? The physiological effects of electric
currents can generally be predicted with the chart shown in Fig. 1:
Notice that it is the current that does the damage. Currents above 100 mA, or only
one tenth of an ampere, are fatal. A workman who has contacted currents greater
than 200 mA may live to see another day if given rapid treatment. Currents less
than 100 mA can be serious and painful. A safe rule:
Work with one hand behind you or in your pocket. A current between two
hands crosses your heart and can be more lethal than a current form hand to
foot. A wise technician always works with one hand. Watch your TV
serviceman.
Be sure of the condition of the equipment and the dangers it can present
before working on it.
Never rely on safety devices such as fuses, relays, and interlock systems to
protect you. They may not be working and may fail to protect you when
most needed.
Never remove the grounding prong of a three-wire plug. This eliminates the
grounding feature of the equipment making it a potential shock hazard.
Do not work on a cluttered bench. A disorganized mess of connecting leads,
components and tools only leads to careless thinking, short circuits, shocks,
and accidents. Develop systematized and organized work habits.
Do not work on wet floors. Your contact resistance to ground is greatly
reduced on a wet floor. Work on a rubber mat or an insulated floor.
Do not work alone. It is just good sense to have someone around to shut off
the power, to give artificial respiration, or to call a doctor.
Never talk to anyone while working. Do not let yourself be distracted. Also,
don't talk to someone who is working on dangerous equipment. Do not be
the cause of an accident.
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EXPERIMENT NO 1
1. TO BE FAMELARIZTION OF ENERGY ANALYZER
2. INTRODUCTION TO TRANSMISSION LINE TRAINER
Name of Student: ……………………………………………………
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a. TO BE FAMELARIZTION OF ENERGY ANALYZER
b. INTRODUCTION TO TRANSMISSION LINE TRAINER
OBJECTIVES:
The objective of this experiment is
To understand the use of Energy analyzer for measuring different electrical quantities.
To study and analyze the phase to phase and phase to neutral values.
To analyze the power factor, Active power, Reactive power and Apparent power phases and
phase-neutral.
Introduction to transmission line trainer.
ENERGY ANALYZER:
Energy analyzer is used to measure dangerous voltages and must be used by trained
personnel only.
The instrument is not protected by fuses therefore, in case of direct connection, make sure
that the equipment is protected by fuses or circuit breakers with nominal current lower than
16A. Students use the instrument under the supervision of instructors.
The instrument is a modern electric power analyzer, suitable to measure voltages, currents,
power and energy on single and three phase networks.
TRANSMISSION LINE:
The transmission lines are categorized as three types.
Whatever may be the category of transmission line, the main aim is to transmit power from one
end to another. Like other electrical system, the transmission network also will have some power
loss and voltage drop during transmitting power from sending end to receiving end. Hence,
performance of transmission line can be determined by its efficiency and voltage regulation.
THEORY:
An instrument for measuring various parameters of an electrical power distribution system is often
called an energy analyzer.
It measures electrical parameters like AC voltage, Current, Frequency, Power, Energy (Active / Reactive /
Apparent), phase angle, power factor & many more. The instrument integrates accurate measurement
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technology (All Voltages & current measurements are True RMS up to 15th Harmonic) with 3 line 4 digits
Ultra high bright LED display with Clearly Visible Annunciated units with bright LED from Back side.
The front panel has four push buttons for user interface to scroll through the available parameters.
These four keys have function as follow:
1.V/A: Selects & Scrolls through Voltage parameters display and phase current parameters display
2.P: Select & Scrolls phase & system Power parameters.
Active power, apparent power, reactive power, phase angle, power factor, then system Apparent,
Reactive, Active Power, Phase angle, Power factor, then Current demand, KVA demand, Max current
demand, Max KVA demand, Active import demand, Max active import demand, Active export
demand, Max active export demand and then back to Phase active power.
3.E: Select & Scrolls through Energy parameters: Active energy (Import), Active energy (Export), Reactive
energy (Import), Reactive energy (Export), Apparent energy and then back to Active energy (import).
4.Sys: Select & Scroll through System parameters: Voltage-Current-Frequency, Hi values of system voltage
and current, Lo values of system Voltage and current, RPM, run Hour, ON hour and no. of interruptions and
back to System Voltage-Current Frequency screen.
The Multifunction Meter come with 14mm display and units annunciated from back side, which
enables to take reading from long distance. The problem with conventional LED annunciators is
overcome with The Multifunction Meter.
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Measurement Reading Screens:
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SPECIFICATIONS:
Direct connection or through adapters to single and three phase 3 or 4 wire circuits.
Frequency: 48 to 62Hz
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CONNECTION DIAGRAM:
TABLE:
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Sr. Characteristics Readings without Readings with load Remarks
NO. load
10
11
12
13
14
15
16
17
18
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Sr. Characteristics Readings without Readings with load Remarks
NO. load
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19
20
22
23
24
25
OBSERVATION/OPINION:
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EXPERIMENT NO 2
FAMELIRIZATION AND CALCULATION OF TRANSMISSION LINE
PARAMETERS
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FAMELIRIZATION AND CALCULATION OF TRANSMISSION LINE
PARAMETERS
OBJECTIVE:
Objective of this experiment is to get knowledge about the transmission line parameters.
THEORY:
The transmission lines are modeled by means of the parameters resistance, inductance, capacitance
and conductance. Resistance and inductance together is called transmission line impedance. Also
capacitance and conductance in parallel is called admittance Here we are not going to derive the
formulas rather to develop some concepts about the transmission line parameters. It will help us
understand the transmission line modelling and in analyzing the power system. In this article we
will discuss about the line resistance and inductance. In the next article we will discuss about line
capacitance and conductance.
The inductance and resistance form series impedance whereas the capacitance and conductance
form the shunt admittance. Some critical parameters of transmission line are explained below in
detail.
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RESISTANCE:
The conductors of the transmission lines have small resistance. For short lines, resistance plays an
important role. As the line current increases so do the ohmic loss (I2R loss). When the current
exceeds a certain value the heat generated due to ohmic loss starts to melt the conductor and the
conductor becomes longer that results in more sag. The current at which this condition of conductor
is irreversible is called thermal limit of conductor. Short overhead lines should be operated well
within this limit.
The resistance R of a conductor of length ‘l’ and cross section ‘a' is given by the formula l
R =ρ ----
a
LINE INDUCTANCE:
The current flow in the transmission line induces the magnetic flux. When the current in the
transmission line changes, the magnetic flux also varies due to which Emf induces in the circuit.
The magnitude of inducing Emf depends on the rate of change of flux. Emf produces in the
transmission line resist the flow of current in the conductor, and this parameter is known as the
inductance of the line.
LINE CAPACITANCE:
In the transmission lines, air acts as a dielectric medium. This dielectric medium constitutes the
capacitor between the conductors, which store the electrical energy, or increase the capacitance of
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the line. The capacitance of the conductor is defined as the present of charge per unit of potential
difference.
Capacitance is negligible in short transmission lines whereas in long transmission; it is the most
important parameter. It affects the efficiency, voltage regulation, power factor and stability of the
system.
SHUNT CONDUCTANCE:
Air act as a dielectric medium between the conductors. When the alternating voltage applies in a
conductor, some current flow in the dielectric medium because of dielectric imperfections. Such
current is called leakage current. Leakage current depends on the atmospheric condition and
pollution like moisture and surface deposits.
Shunt conductance is defined as the flow of leakage current between the conductors. It is
distributed uniformly along the whole length of the line. The symbol Y represented it, and it is
measured in Siemens.
VOLTAGE REGULATION:
Voltage regulation is defined as the change in the magnitude of the voltage between the sending
and receiving ends of the transmission line.
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IMPORTANT POINTS:
Admittance measures the capability of an electrical circuit or we can say it measures the
efficiency of a transmission line, to allows AC to flow through them without any obstruction.
It SI unit is Siemens and denoted by the symbol Y.
Impedance is the inverse of the admittance. Its measure the difficulty occurs in the transmission
line when the AC flow. It is measured in ohms and represented by the symbol z.
FORMULATION:
OBSERVATION/OPINION:
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EXPERIMENT NO 03
TO INVESTIGATE THE CONSTRUCTION, CHARACTERISTICS AND
APPLICATIONS OF DIFFERENT TYPES OF INSULATORS
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TO INVESTIGATE THE CONSTRUCTION, CHARACTERISTICS AND
APPLICATIONS OF DIFFERENT TYPES OF INSULATORS
INSULATORS
The overhead line conductors should be supported on the poles or towers in such a way that
currents from conductors do not flow to earth through supports i.e., line conductors must be
properly insulated from supports. This is achieved by securing line conductors to supports with the
help of insulator. The insulators provide necessary insulation between line conductors and supports
and thus prevent any leakage current from conductors to earth. In general, the insulators should
have the following desirable characteristics:
(i) High mechanical strength in order to withstand conductor load, wind load etc.
(ii) High electrical resistance of insulator material in order to avoid leakage currents to earth.
(iii) High relative permittivity of insulator material in order that dielectric strength is high.
(iv) The insulator material should be non-porous; free from impurities and cracks otherwise the
permittivity will be lowered.
The most commonly used material for insulators of overhead line is porcelain but glass, steatite
and special composition materials are also used to a limited extent. Porcelain is produced by firing
at a high temperature a mixture of kaolin, feldspar and quartz. It is stronger mechanically than
glass, gives less trouble from leakage and is less affected by changes of temperature.
Insulators are required to withstand both mechanical and electrical stresses. The electrical
breakdown is primarily due to line voltage and may cause the breakdown of the insulator. The
electrical breakdown of the insulator can occur either by flash-over or puncture. In flashover, an
arc occurs between the line conductor and insulator pin (i.e., earth) and the discharge jumps across
the air gaps, following shortest distance. Figure shows the arcing distance (i.e. a + b + c) for the
insulator. In case of flash-over, the insulator will continue to act in its proper capacity unless
extreme heat produced by the arc destroys the insulator. In case of puncture, the discharge occurs
from conductor to pin through the body of the insulator. When such breakdown is involved, the
insulator is permanently destroyed due to excessive heat. In practice, sufficient thickness of
porcelain is provided in the insulator to avoid puncture by the line voltage.
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The ratio of puncture strength to flashover voltage is known as safety
factor i.e.:
TYPES OF INSULATORS:
The successful operation of an overhead line depends to a considerable extent upon the proper
selection of insulators. There are several types of insulators but the most commonly used are:
(i) Pin type (ii) Suspension type (iii) Strain insulator (iv) Shackle insulator
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SUSPENSION TYPE INSULATOR:
The cost of pin type insulator increases rapidly as the working voltage is increased. Therefore, this
type of insulator is not economical beyond 33 kV. For high voltages (>33 kV), it is a usual practice
to use suspension type insulators shown in Fig. 8.7. They consist of a number of porcelain discs
connected in series by metal links in the form of a string. The conductor is suspended at the bottom
end of this string while the other end of the string is secured to the cross-arm of the tower. Each
unit or disc is designed for low voltage, say 11 kV. The number of discs in series would obviously
depend upon the working voltage.
ii. Each unit or disc of suspension type insulator is designed for low voltage, usually 11 kV.
Depending upon the working voltage, the desired number of discs can be connected in series.
iii. If anyone disc is damaged, the whole string does not become useless because the damaged disc
can be replaced by the sound one.
iv. The suspension arrangement provides greater flexibility to the line. The connection at the cross
arm is such that insulator string is free to swing in any direction and can take up the position where
mechanical stresses are minimum.
v. In case of increased demand on the transmission line, it is found more satisfactory to supply the
greater demand by raising the line voltage than to provide another set of conductors. The additional
insulation required for the raised voltage can be easily obtained in the suspension arrangement by
adding the desired number of discs.
vi. The suspension type insulators are generally used with steel towers. As the conductors run
below the earthed cross-arm of the tower, therefore, this arrangement provides partial protection
from lightning.
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STRAIN INSULATOR:
When there is a dead end of the line or there is corner or sharp curve, the line is subjected to greater
tension. In order to relieve the line of excessive tension, strain insulators are used. For low voltage
lines (< 11 kV), shackle insulators are used as strain insulators. However, for high voltage
transmission lines, strain insulator consists of an assembly of suspension insulators as shown in
Fig. 8.8. The discs of strain insulators are used in the vertical plane. When the tension in lines is
exceedingly high, as at long river spans, two or more strings are used in parallel.
SHACKLE INSULATOR
The shackle insulator or spool insulator is usually used in low voltage distribution network. It can
be used both in horizontal and vertical position. The use
of such insulator has decreased recently after increasing
the using of underground cable for distribution purpose.
The tapered hole of the shackle insulator distributes the
load more evenly and minimizes the possibility of
breakage when heavily loaded. The conductor in the
groove of shackle is fixed with the help of soft binding
wire. They can be directly fixed to the pole with a bolt or
to the cross arm. Figure shows a shackle insulator fixed to
the pole.
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REVIEW QUESTIONS:
Q-1: Why are insulators used with overhead lines?
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OBSERVATION/OPINION:
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EXPERIMENT NO 04
TO ANALYZE THE EFFECTS OF RESISTANCE ON TRANSMISSION
LINE
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TO ANALYZE THE EFFECTS OF RESISTANCE ON TRANSMISSION
LINE
OBJECTIVE:
Objective of this experiment is to study and analyze the effect of resistance on transmission line
using energy analyzer.
TOOLS REQUIRED:
Transmission board.
Connecting wires.
Power supply.
Built in resistors.
THEORY:
The conductors of the transmission lines have small resistance. For short lines, resistance plays an
important role. As the line current increases so do the ohmic loss (I2R loss). When the current
exceed a certain value the heat generated due to ohmic loss starts to melt the conductor and the
conductor becomes longer that results in more sag. The current at which this condition of conductor
is irreversible is called thermal limit of conductor. Short overhead lines should be operated well
within this limit.
The resistance R of a conductor of length 'l' and cross section 'a' is given by the formula
l
R = ρ ----
a
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is another factor that influences the resistance of conductor. The resistance varies linearly with
temperature. The manufacturers specify the resistance of the conductor and one should use the
manufacturer’s data.
PROCEDURE:
1. First connect main supply to the input of energy analyzer.
2. And also make both neural same.
3. Than connect input of energy analyzer 1 to the input of transmission line.
4. Add 100 ohm resistor and note its effect.
5. Than add 200 ohm in addition with 100 ohm and note readings.
6. At the end add 300 ohm in addition with both 100 ohm and 200 ohm and note its effect.
CONNECTION DIAGRAM:
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ANALYSIS:
1 100 Ω
2 200 Ω
3 300 Ω
OBSERVATION/OPINION:
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EXPERIMENT NO 05
TO ANALYZE THE EFFECTS OF INDUCTANCE ON TRANSMISSION
LINE
OBJECTIVE:
Objective of this experiment is to study and analyze the effect of inductance on transmission line
using energy analyzer.
TOOLS REQUIRED:
Transmission board.
Connecting wires.
Power supply.
Built in inductors.
THEORY:
The current flow in the transmission line induces the magnetic flux.When the current in the
transmission line changes, the magnetic flux also varies due to which emf induces in the circuit.
The magnitude of inducing emf depends on the rate of change of flux. Emf produces in the
transmission line resist the flow of current in the conductor, and this parameter is known as the
inductance of the line.
PROCEDURE:
1. First connect main supply to the input of energy analyzer.
2. And also make both neural same.
3. Than connect input of energy analyzer 1 to the input of transmission line.
4. Add 0.5H inductor and note its effect.
5. Than add 1H in addition with 0.5H inductor and note readings.
6. At the end add 1.5H inductor in addition with both 0.5H and 1H and note its effect.
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CONNECTION DIAGRAM:
INDUCTIVE LOSS:
1 0.5H
2 1H
3 1.5H
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OBSERVATION/OPINION:
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EXPERIMENT NO 06
TO ANALYZE THE EFFECTS OF CAPACITANCE ON TRANSMISSION
LINE
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TO ANALYZE THE EFFECTS OF CAPACITANCE ON TRANSMISSION
LINE
OBJECTIVE:
Objective of this experiment is to study and analyze the effects of capacitance on transmission line
using energy analyzer.
TOOLS REQUIRED:
Transmission board.
Connecting wires.
Power supply.
Built in capacitors.
THEORY:
In the transmission lines, air acts as a dielectric medium. This dielectric medium constitutes the
capacitor between the conductors, which store the electrical energy, or increase the capacitance of
the line. The capacitance of the conductor is defined as the present of charge per unit of potential
difference.
Capacitance is negligible in short transmission lines whereas in long transmission; it is the most
important parameter. It affects the efficiency, voltage regulation, power factor and stability of the
system.
PROCEDURE:
1. First connect main supply to the input of energy analyzer.
2. And also make both neural same.
3. Than connect input of energy analyzer 1 to the input of transmission line.
4. Add 1uF capacitor and note its effect.
5. Then add 4uF in add with 1uF capacitor and note readings.
6. At the end add 7.5uF capacitor in addition with both 1uF and 4uF and note its effect.
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CONNECTION DIAGRAM:
CAPACITIVE LOSS:
1 1µF
2 4µF
3 7.5µF
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OBSERVATION/OPINION:
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EXPERIMENT NO 07
OBSERVE THE FLOW OF ACTIVE AND REACTIVE POWER IN 3-Ø
TRANSMISSION LINE AT KNOWN LOADS
Name of Student: ……………………………………………………
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OBSERVE THE FLOW OF ACTIVE AND REACTIVE POWER IN 3-Ø
TRANSMISSION LINE AT KNOWN LOADS
OBJECTIVE:
Objective of this experiment is to observe the flow of Active and Reactive power in 3-Ø
Transmission line at known loads.
COMPONENTS REQUIRED:
Energy analyzer
Known loads
3 phase transmission line
THEORY:
REAL POWER:
In direct current circuits the real power (in watts) supplied to a load is always equal to the product
of the voltage and the current. In alternating current circuits, however, this product is usually
greater than the real (or active) power which the load consumes. For this reason, watt meters are
used to measure the real power.
3 phase energy analyzer is an instrument connected into power line to measure the real power
which flows in the line if no power flows, the power will indicate zero. In case we have analog
watt meter then, If power in the line flows from left to right the pointer will be deflected to the
right conversely if power flows from right to left the pointer will be deflected to the left.
In case of digital meter positive and negative signs will show the same thing as mentioned above.
REACTIVE POWER:
Reactive power is the power associated with the charge and discharge of condensers and the
increase and decrease of the magnetic fields of inductors when they are part of an alternating
current circuit. The same terminology can be applied to meters which measure reactive power such
as the mega var-meter.
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ENERGY ANALYZER:
Q#1: Draw the power triangle and prove the different formula by using power
triangle.
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Q#2 Prove the formula of three phase active power reactive power and apparent
power.
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OBSERVATION/OPINION:
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EXPERIMENT NO 08
CALCULATE ‘LINE WATTS’ AND ‘LINE VARS’ ABSORBED BY
3-Ø TRANSMISSION LINE AT KNOWN LOADS
Name of Student: ……………………………………………………
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CALCULATE ‘LINE WATTS’ AND ‘LINE VARS’ ABSORBED BY
3-Ø TRANSMISSION LINE AT KNOWN LOADS
OBJECTIVE:
To calculate ‘line watts’ and ‘line vars’ absorbed by 3-Ø Transmission line at known loads.
COMPONENTS REQUIRED:
Energy analyzer
Known loads
3 phase transmission line
THEORY:
REAL POWER:
In direct current circuits the real power (in watts) supplied to a load is always equal to the product
of the voltage and the current. In alternating current circuits, however, this product is usually
greater than the real (or active) power which the load consumes. For this reason, watt meters are
used to measure the real power.
3 phase energy analyzer is an instrument connected into power line to measure the real power
which flows in the line if no power flows, the power will indicate zero. In case we have analog
watt meter then, If power in the line flows from left to right the pointer will be deflected to the
right conversely if power flows from right to left the pointer will be deflected to the left.
In case of digital meter positive and negative signs will show the same thing as mentioned above.
REACTIVE POWER:
Reactive power is the power associated with the charge and discharge of condensers and the
increase and decrease of the magnetic fields of inductors when they are part of an alternating
current circuit. The same terminology can be applied to meters which measure reactive power such
as the mega var-meter.
PROCEDURE:
Caution:
High voltages are present in this Laboratory Experiment! Do not make any connections with the
power on!
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W1=
var 1=
1. Connect inductive load of per phase, take readings and record in table.
2. Now Apply a three phase resistive load per phase, take readings and record in table.
3. Apply a three phase capacitive load per phase, take reading and record in table.
4. Calculate the real and reactive power which is absorbed by the transmission line in
previous experiment and record in table.
REVIEIW QUESTIONS:
Q-1. Write down the effect of active and reactive power on system by using resistive, inductive
and capacitive load .
Ans:
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Q-3: A three-phase transmission line having a reactance of 120 ohms per phase is connected to a
wye-connected load whose resistance is 160 ohms per phase. If the supply voltage is 70kV line to
line calculate.
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OBSERVATION/OPINION:
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EXPERIMENT NO. 09
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EXPERIMENT NO.9
COMPONENTS REQUIRED:
Energy analyzer
Known loads
3 phase transmission line
THEORY:
Voltage regulation of a transmission line is the change in voltage at the receiving end, expressed
in percent of full-load voltage, when full load at a specified power factor is removed while the
sending-end voltage is held constant.
A resistive or inductive load at the end of a transmission line produces very large voltage drop,
which would be quite intolerable under practical conditions. Motor, relays and electric lights work
properly only under stable voltage conditions, close to the potential for which these devices are
rated. We must, therefore, regulate the voltage at the receiving end of the transmission line in such
a way as to keep it as constant as possible. One approach is to connect capacitors parallel to the
load which delivers the required reactive power to the inductive loads thus lowering the need of
high line current through the transmission line which results in a lower voltage drop at the load
terminals.
PROCEDURE:
Caution: High voltages are present in this Laboratory Experiment! Do not make any
connections with the power on!
W1=
var 1=
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1. Connect inductive load of per phase, take readings and record in table.
2. Now Apply a three phase resistive load per phase, take readings and record in table.
3. Apply a three phase capacitive load per phase, take reading and record in table.
4. Calculate the real and reactive power which is absorbed by the transmission line in
previous experiment and record in table.
READINGS:
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OBSERVATION/OPINION:
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EXPERIMENT NO.10
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EXPERIMENT NO.10
THEORY:
OVERHEAD LINE CONDUCTOR:
In overhead power line is a structure used in electric power transmission and distribution to
transmit electrical energy along large distances. It consists of one or more conductors (commonly
multiples of three) suspended by towers or utility poles. Since most of the insulation is provided
by air, overhead power lines are generally the lowest-cost method of power transmission for large
quantities of electric energy.
Towers for support of the lines are made of wood (as-grown or laminated), steel (either lattice
structures or tubular poles), concrete, aluminum, and occasionally reinforced plastics. The bare
wire conductors on the line are generally made of aluminum (either plain or reinforced with steel,
or composite materials such as carbon and glass fiber), though some copper wires are used in
medium-voltage distribution and low-voltage connections to customer premises. A major goal of
overhead power line design is to maintain adequate clearance between energized conductors and
the ground so as to prevent dangerous contact with the line, and to provide reliable support for the
conductors, resilient to storms, ice load, earthquakes and other potential causes of damage. Today
overhead lines are routinely operated at voltages exceeding 765,000 volts between conductors,
with even higher voltages possible in some cases.
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CATEGORIES OF OVERHEAD CONDUCTORS:
VR (Vibration Resistance)
Non-Specular
ACSR / SD• (Self Damping)
ENVIRONMENTAL CONSIDERATIONS:
Ice and Wind Loading
Ambient Temperatures
HOMOGENEOUS CONDUCTORS:
Copper
AAC ( All Aluminum Conductor)
AAAC (All Aluminum Alloy Conductor)
The core consists of a single strand identical to the outer strands. Since all the strands are
the same diameter, one can show that the innermost layer always consists of 6 strands, the
second layer of 12 strands, etc., making conductors having 1, 7, 19, 37, 61, 91, or 128
strands.
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CLASSIFICATION BY OPERATING VOLTAGE:
TYPICAL APPLICATION:
Short spans where maximum current transfer is required.
The excellent corrosion resistance of aluminum has made AAC a conductor of choice in
coastal areas.
Because of its relatively poor strength-to-weight ratio, AAC has seen extensive use in
urban areas where spans are usually short but high conductivity is required.
These conductors are used in low, medium and high voltage overhead lines.
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2. AAAC (ALL ALUMINUM ALLOY CONDUCTORS):
FEATURES:
High strength to weight ratio
Better sag characteristics
Improved electrical properties
Excellent resistance to corrosion
Specifications
Higher Tensile Strength
Excellent Corrosion Resistance
Good Strength to Weight Ratio
Lower Electrical Losses
Moderate Conductivity –52.5% IACS
TYPICAL APPLICATION:
Transmission and Distribution applications in corrosive environments, ACSR replacement.
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3. ACAR (ALUMINUM CONDUCTOR AL. ALLOY REINFORCED):
Aluminum Conductor Alloy Reinforced (ACAR) is formed by concentrically stranded
Wires of Aluminum 1350 on high strength Aluminum-Magnesium-Silicon (AlMgSi) Alloy
core.
The number of wires of Aluminum 1350 & AlMgSi alloy depends on the cable design.
Even though the general design comprises a stranded core of AlMgSi alloy strands, in
certain cable constructions the wires of AlMgSi Alloy strands can be distributed in layers
throughout the Aluminum 1350 strands. ACAR has got a better mechanical and electrical
properties as compared to an equivalent conductors of ACSR, AAC or AAAC.
A very good balance between the mechanical and electrical properties therefore makes
ACAR the best choice where the ampacity, strength, and light weight are the main
consideration of the line design.
These conductors are extensively used in overhead transmission and distribution line.
FEATURES:
Improved strength to weight ratio
Improved mechanical properties
Improved electrical properties
Excellent resistance to corrosion Specifications
Balance of Mechanical & Electrical
Excellent Corrosion Resistance
Variable Strength to Weight Ratio
Higher Conductivity than AAAC
Custom Designed, diameter equivalent to ACSR most common.
TYPICAL APPLICATION:
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4. AACSR - ALUMINUM ALLOY CONDUCTOR STEEL
REINFORCED
AACSR is a concentrically stranded conductor composed of one or more layers of
Aluminum-Magnesium-Silicon alloy wire stranded with a high-strength coated steel core.
The core may be single wire or stranded depending on the size. Core wire for AACSR is
available with Class A, B or C galvanizing; or aluminum clad (AW).
Additional corrosion protection is available through the application of grease to the core or
infusion of the complete cable with grease.
FEATURES:
Offers optimal strength for line design
Improved strength to weight ratio
Ideal for extra long spans and heavy load conditions
Excellent resistance to corrosion
ACSS is a composite concentric-lay stranded conductor with one or more layers of hard
drawn and annealed 1350-0 aluminum wires on a central core of steel.
In an ACSS, under normal operating conditions, the mechanical load is mainly derived
from the steel core as aluminum in fully annealed stage does not contribute much towards
the mechanical strength.
Steel core wires are protected from corrosion by selecting an appropriate coating of the
wire like galvanizing, mischmetal alloy coating or aluminum clad. The type of coating is
selected to suit the environment to which the conductor is exposed and operating
temperature of the conductor
ACSS are suitable for operating at high temperature without losing the mechanical
properties.
The final sag-tension performance is not affected by the long term creep of aluminum.
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FEATURES:
Improved conductivity
High current carrying capacity
Very low sag at high temperature
High degree of immunity to vibration fatigue
Better self-damping property
With one or more layers of trapezoidal shaped hard drawn and annealed 1350-0 aluminum
wires on a central core of high strength Carbon and glass fiber composite.
The ACCC Conductor uses a carbon fiber core that is 25% stronger and 60% lighter than
a traditional steel core.
This allows with the help of trapezoidal shaped strands the ability to increase the
conductor’s aluminum content by over 28% without increasing the conductor’s overall
diameter or weight.
FEATURES:
Excellent Sag properties
Increased current carrying capacity
High operating temperature
Excellent strength to weight ratio
Highly energy efficient
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The proportion of steel and aluminum in an ACSR conductor can be selected based on the
mechanical strength and current carrying capacity demanded by each application.
ACSR conductors are recognized for their record of economy, dependability and favorable
strength / weight ratio. ACSR conductors combine the light weight and good conductivity
of aluminum with the high tensile strength and ruggedness of steel.
In line design, this can provide higher tensions, less sag, and longer span lengths than
obtainable with most other types of overhead conductors.
The steel strands are added as mechanical reinforcements.
ACSR conductors are recognized for their record of economy, dependability and favorable
strength / weight ratio.
ACSR conductors combine the light weight and good conductivity of aluminum with the
high tensile strength and ruggedness of steel.
In line design, this can provide higher tensions, less sag, and longer span lengths than
obtainable with most other types of overhead conductors.
The steel strands are added as mechanical reinforcements.
The cross sections above illustrate some common stranding.
The steel core wires are protected from corrosion by galvanizing.
The standard Class A zinc coating is usually adequate for ordinary environments.
For greater protection, Class B and C galvanized coatings may be specified. The product
is available with conductor corrosion resistant inhibitor treatment applied to the central
steel component. Figure illustrates typical stranding’s of ACSR. The conductor, with an
outer layer of segmented strands, has a smooth surface and a slightly reduced diameter for
the same
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FEATURES:
High Tensile strength
Better sag properties
Economic design
Suitable for remote applications involving long spans
Good Ampacity
Good Thermal Characteristics
High Strength to Weight Ratio
Low sag
High Tensile Strength
TYPICAL APPLICATION:
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OBSERVATION/OPINION:
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EXPERIMENT NO. 11
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EXPERIMENT NO. 11
OBJECTIVE:
Objective of this experiment is to investigate main supporting unit of transmission line
(transmission towers).
THEORY:
The main supporting unit of overhead transmission line is transmission tower. Transmission towers
have to carry the heavy transmission conductor at a sufficient safe height from ground. In addition
to that all towers have to sustain all kinds of natural calamities. So transmission tower designing
is an important engineering job where all three basic engineering concepts, civil, mechanical and
electrical engineering concepts are equally applicable. A power transmission tower consists of the
following parts,
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The portion from bottom cross arms up to the ground level is called transmission tower body. This
portion of the tower plays a vital role for maintaining required ground clearance of the bottom
conductor of the transmission line.
The minimum ground clearance of the lowest conductor point above the ground level.
The length of the insulator string.
The minimum clearance to be maintained between conductors and between conductor and
tower. The location of ground wire with respect to outer most conductors.
The mid span clearance required from considerations of the dynamic behavior of conductor
and lightening protection of the line.
To determine the actual transmission tower height by considering the above points, we have
divided the total height of tower in four parts,
According to different considerations, there are different types of transmission towers. The
transmission line goes as per available corridors. Due to unavailability of shortest distance straight
corridor transmission line has to deviate from its straight way when obstruction comes. In total
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length of a long transmission line there may be several deviation points. According to the angle
of deviation there are four types of transmission tower.
As per the force applied by the conductor on the cross arms, the transmission towers can be
categorized in another way.
Apart from the above customized type of tower, the tower is designed to meet special usages listed
below,
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OBSERVATION/OPINION:
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EXPERIMENT NO 12
EVALUATE THE CONSTRUCTION, CHARACTERISTICS,
SELECTION AND APPLICATION OF LIGHTENING ARRESTOR
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EXPERIMENT NO. 12
OBJECTIVE:
Objective of this experiment is to evaluate the construction, characteristics, selection and
application of lightening Arrestor as a protective device in power system.
THEORY:
A surge arrester is defined as: “A protective device for limiting surge voltages by discharging or
bypassing surge current” Surge protection has been a primary concern when connecting devices
and equipment to low-, medium-, or high-voltage electrical systems.
TYPES/CLASSIFICATIONS
TYPES:
There are two types of arrestors as given below:
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Rod gap type surge Arrestors:
It is a very simple type of diverter and consists of two 1.5 cm rods, which are bent at right angles
with a gap in between as shown in Fig. One rod is connected to the line circuit and the other rod is
connected to earth. The distance between gap and insulator (i.e. distance P) must not be less than
one third of the gap length so that the arc may not reach the insulator and damage it.Generally, the
gap length is so adjusted that breakdown should occur at 80% of spark-voltage in order to avoid
cascading of very steep wave fronts across the insulators.The string of insulators for an overhead
line on the bushing of transformer has frequently a rod gap across it. Fig 8 shows the rod gap across
the bushing of a transformer. Under normal operating conditions, the gap remains non-conducting.
On the occurrence of a high voltage surge on the line, the gap sparks over and the surge current is
conducted to earth. In this way excess charge on the line due to the surge is harmlessly conducted
to earth.
Limitations:
1. After the surge is over, the arc in the gap is maintained by the normal supply voltage,
leading to short-circuit on the system.
2. The rods may melt or get damaged due to excessive heat produced by the arc.
3. The climatic conditions (e.g. rain, humidity, temperature etc.) affect the performance of
rod gap arrester.
4. The polarity of the f the surge also affects the performance of this arrester.
Due to the above limitations, the rod gap arrester is only used as a back-up protection in case of
main arresters.
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Fig shows the horn gap arrester. It consists of a horn shaped metal rods A and B separated by a
small air gap. The horns are so constructed that distance between them gradually increases towards
the top as shown. The horns are mounted on porcelain insulators. One end of horn is connected to
the line through a resistance and choke coil L while the other end is effectively grounded. The
resistance R helps in limiting the follow current to a small value. The choke coil is so designed
that it offers small reactance at normal power frequency but a very high reactance at transient
frequency. Thus the choke does not allow the transients to enter the apparatus to be protected. The
gap between the horns is so adjusted that normal supply voltage is not enough to cause an arc
across the gap.
Under normal conditions, the gap is non-conducting i.e. normal supply voltage is insufficient to
initiate the arc between the gap. On the occurrence of an over voltage, spark-over takes place
across the small gap G. The heated air around the arc and the magnetic effect of the arc cause the
arc to travel up the gap. The arc moves progressively into positions 1, 2 and 3.At some position of
the arc (position 3), the distance may be too great for the voltage to maintain the arc; consequently,
the arc is extinguished. The excess charge on the line is thus conducted through the arrester to the
ground.
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This type of arrester is also called ‘protector tube’ and is commonly used on system operating at
voltages up to 33kV. Fig shows the essential parts of an expulsion type lightning arrester. It
essentially consists of a rod gap AA’ in series with a second gap enclosed within the fiber tube.
The gap in the fiber tube is formed by two electrodes. The upper electrode is connected to rod gap
and the lower electrode to the earth. One expulsion arrester is placed under each line conductor.Fig
shows the installation of expulsion arrester on an overhead line.
On the occurrence of an over voltage on the line, the series gap AA’ spanned and an arc is stuck
between the electrodes in the tube. The heat of the arc vaporizes some of the fiber of tube walls
resulting in the production of neutral gas. In an extremely short time, the gas builds up high
pressure and is expelled through the lower electrode, which is hollow. As the gas leaves the tube
violently it carries away ionized air around the arc.This deionizing effect is generally so strong
that the arc goes out at a current zero and will not be re-established.
Advantages
1. They are not very expensive.
2. They are improved form of rod gap arresters as they block the flow of power frequency
follow currents.
3. They can be easily installed.
Limitations
1. An expulsion type arrester can perform only limited number of operations as during each
operation some of the fiber material is used up.
2. This type of arrester cannot be mounted on enclosed equipment due to discharge of gases
during operation.
3. Due to the poor volt/am characteristic of the arrester, it is not suitable for protection of
expensive equipment
Valve type arresters incorporate non-linear resistors and are extensively used on systems, operating
at high voltages. Fig shows the various parts of a valve type arrester. It consists of two assemblies
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(i) series spark gaps and (ii) non-linear resistor discs in series. The non-linear elements are
connected in series with the spark gaps. Both the assemblies are accommodated in tight porcelain
container.
The spark gap is a multiple assembly consisting of a number of identical spark gaps in series. Each
gap consists of two electrodes with fixed gap spacing. The voltage distribution across the gap is
line raised by means of additional resistance elements called grading resistors across the gap. The
spacing of the series gaps is such that it will withstand the normal circuit voltage. However an over
voltage will cause the gap to break down causing the surge current to ground via the non-linear
resistors.
The non-linear resistor discs are made of inorganic compound such as thyrite or metrosil. These
discs are connected in series. The non-linear resistors have the property of offering a high
resistance to current flow when normal system voltage is applied, but a low resistance to the flow
of high surge currents. In other words, the resistance of these non-linear elements decreases with
the increase in current through them and vice-versa.
Under normal conditions, the normal system voltage is insufficient to cause the break down of air
gap assembly. On the occurrence of an over voltage, the breakdown of the series spark gap takes
place and the surge current is conducted to earth via the non-linear resistors.
Since the magnitude of surge current is very large, the non-linear elements will offer a very low
resistance to the passage of surge. The result is that the surge will rapidly go to earth instead of
being sent back over the line. When the surge is over, the non-linear resistors assume high
resistance to stop the flow of current.
A great number of silicon carbide arresters are still in service. The silicon carbide arrester has some
unusual electrical characteristics. It has a very high resistance to low voltage, but a very low
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resistance to high voltage. When lightning strikes or a transient voltage occurs on the system, there
is a sudden rise in voltage and current. The silicon carbide resistance breaks down allowing the
current to be conducted to ground. After the surge has passed, the resistance of the silicon carbide
blocks increases allowing normal operation. The silicon carbide arrester uses nonlinear resistors
made of bonded silicon carbide placed in series with gaps. The function of the gaps is to isolate
the resistors from the normal steady-state system voltage.
One major drawback is the gaps require elaborate design to ensure consistent spark-over level and
positive clearing (resealing) after a surge passes.It should be recognized that over a period of
operations that melted particles of copper might form which could lead to a reduction of the
breakdown voltage due to the pinpoint effect. Over a period of time, the arrester gap will break
down at small over voltages or even at normal operating voltages. Extreme care should be taken
on arresters that have failed but the over pressure relief valve did not operate.
MOV ARRESTER
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There are four (4) classifications of surge arrestors. They are:
Station class
Intermediate class
Distribution class (heavy, normal, and light duty)
Secondary class (for voltages 999V or less)
With respect to the four classes of surge arresters, the station class surge arrester is the best because
of its cost and overall protective quality and durability. It has the lowest (best) available protection
level and energy discharging capability with
successively higher (poorer) protection levels for the other
classifications. The gapless metal-oxide surge arrester
(MOSA) provides the best performance and reliability. Note
that both the gap and gapless type arresters do the same job and
the selection and application process of both types are similar.
However, the need to select higher voltage levels for the
silicone-carbide gap type and the possibility of contamination
of the gap means the protection and reliability is slightly less.
When gapped type arresters fail, the reader should consider or recommend replacing them with the
metal-oxide gapless type
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Continuous system voltage o
Temporary over voltages
Switching surges (more often considered for transmission voltages of 345KV and higher,
capacitor banks, and cable applications)
Lightning surges
SWITCHING SURGES
The arrester’s ability to dissipate switching surges can be quantified to a large degree in terms of
energy. The unit used in quantifying the energy capability of metal-oxide arresters is
kilojoules/kilovolt (kj/kv).
SYSTEM CONFIGURATION
Knowing the system configuration, wye/delta, grounded or ungrounded, is a key factor in selecting
an arrester rating. the arrester nominal ratings for various utilization system voltages (line-to-line)
are based on the system’s grounding configuration. If the system is solidly grounded, then a lower
rated arrester can be chosen. If the system is ungrounded, impedance grounded or temporarily
ungrounded, and then a higher arrester rating must be chosen. If the system configuration is
unknown, then the reader should assume the system is ungrounded.
INSTALLATION
The best location for installation of a surge arrester is as close as possible to the equipment it is
protecting, preferably at the terminals where the service is connected to the equipment. Lead length
for the connection of the surge arrester to the equipment terminals and to ground should be
minimized and installed as straight, minimizing bends in the leads, as possible. This will ensure
that the surge energies are shunted to ground by the most direct path. Increases in the lead length
will reduce the protection capabilities of the surge arrester, due to the additional increase of
impedance in the lead.
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ARRESTER FAILURE
If the capability of an arrester is exceeded, the metal-oxide disk(s) may crack or puncture. Such
damage will reduce the arrester internal electrical resistance. This condition will limit the arrester’s
ability to survive future system conditions; it does not jeopardize the insulation protection provided
by the arrester.
REVIEW QUESTIONS:
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Q.3What is the best location for installation of a surge arrester?
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OBSERVATION/OPINION:
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EXPERIMENT NO 13
TO ANALYZE THE CONNECTION OF TRANSMISSION LINE WITH 3Ø
FEEDER
Name of Student: ……………………………………………………
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EXPERIMENT NO. 13
OBJECTIVE:
Objective of this experiment is to study and analyze the connection of transmission line with 3Ø
feeder using energy analyzer.
TOOLS REQUIRED:
Transmission board.
Connecting wires.
Power supply.
3Ø feeder.
THEORY:
Electric power transmission or "high voltage electric transmission" is the bulk transfer of electrical
energy, from generating power plants to substations located near to population centers. This is
distinct from the local wiring between high voltage substations and customers, which is typically
referred to as electricity distribution. Transmission lines, when interconnected with each other,
become high voltage transmission networks.
The transmission and Distribution system is based on the Pakistani standard voltage which is 11
K v for the transmission, 0.4 kV for the 3 ‐ phase and 230 V for the 1 phase distribution system.
Power frequency is 50 Hz.
PROCEDURE:
1. First connect main supply to the input of energy analyzer.
2. And also make both neural same.
3. Than connect input of energy analyzer 1 to the input of transmission line.
4. Connect output of transmission line with 3Ø feeder.
5. Connect load on the output of feeder.
6. Then note all the readings and effects on transmission line carefully using energy analyzer.
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CONNECTION DIAGRAM:
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OBSERVATION/OPINION:
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EXPERIMENT NO. 14
INVESTIGATE VIBRATION DAMPER AND ITS TYPES USED IN
TRANSMISSION LINE
OBJECTIVE:
Objective of this experiment is to investigate vibration damper and its types used in transmission line.
THEORY:
Vibration Dampers are used to absorb Aolian Vibrations of conductor of Transmission Lines, as well as
ground wire, OPGW, and ADSS. It is mostly composed of the following; Weights – made up of cast iron,
Clamp – made up of Aluminum Alloy, Nuts and Bolts made up of galvanized or stainless steel and
Messenger cable made up of Galvanized Steel.
Vibration Dampers are used in areas of severe vibration. Dampers act to decrease aolian vibration
amplitudes thereby reduce the dynamic bending stress at hardware location and extend conductor life.
These fatigues stresses have maxima at suspension and dead end attachments. They can also occur at
mass discontinuities and may lead to failures of individual strands. In composite conductors (ACSR,
ACCR, etc. ) it may eventually lead to failure of all aluminum layers.
WORKING:
When a vibration wave passes the damper location, the clamp of a suspension type damper oscillates up
and down, causing flexure of the damper cable and creating relative motion between the damper clamp
and damper weights.
Stored energy from the vibration wave is dissipated to the damper in the form of heat. For a damper to be
effective, its response characteristics should be consistent with the frequencies of the conductor on which
it is installed.
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The “Stockbridge” type vibration damper is commonly used to control vibration of overhead conductors
and OPGW. The vibration damper has a length of steel messenger cable. Two metallic weights are
attached to the ends of the messenger cable. The centre clamp, which is attached to the messenger cable,
is used to install the vibration damper onto the overhead conductor.
Placement programs, such as those developed by PLP for the VORTX Damper, take into account span
and terrain conditions, suspension types, conductor self-damping, and other factors to provide a specific
location in the span where the damper or dampers will be most effective.
The asymmetrical vibration damper is multi resonance system with inherent damping. The vibration
energy is dissipated through inter-strand friction of the messenger cable around the resonance frequencies
of the vibration damper. By increasing the number of resonances of the damper using asymmetrical
design and increasing the damping capacity of the messenger cable the vibration damper is effective in
reducing vibration over a wide frequency or wind velocity range.
The Spiral Vibration Damper has been used successfully for over 35 years to control Aeolian vibration on
these smaller sizes of conductors and wires.
The Spiral Vibration Damper is an “impact” type damper made of a rugged non-metallic material that has
a tight helix on one end that grips the conductor or wire. The remaining helixes have an inner diameter
that is larger than the conductor or wire, such that they impact during Aeolian vibration activity. The
impact pulses from the damper disrupt and negate the motion produced by the wind.
SPACER DAMPERS
Spacers serve to establish a distance between the partial conductors of a bundle line in order to prevent
the conductors from knocking together and thus avoid damage done to conductors. Spacer dampers will
be used if vibrations excited by wind need to be expected. the vibration amplitudes of the conductor can
be reduced to an uncritical dimension. In this context, many different models of the spacers are available
for different bundle arrangements.
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3. TWIN SPACER
Twin Spacer - Dampers are used to control vibration and conductor oscillation, maintain conductor
spacing and restore conductor spacing after a short circuit occurs. Material: Frame, arm and keeper
Aluminum alloy Nut and bolt.
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USE OF VIBRATION DAMPERS:
The use of such vibration dampers should be on a case-by-case basis. A certain item should not be used
merely because it has given satisfactory performance in another location.
Vibration Dampers should be selected on the basis of the frequencies one expects to encounter in the
terrain that must be traversed. The engineer should not specify a certain type of damper or armor rod
simply because everyone else is using them.
An improperly located damper can affect the amount of protection and ability of the damper to suppress
the damaging effects of aeolian vibration.
OBSERVATION/OPINION:
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EXPERIMENT NO 15
Investigate the types of underground cables
Underground cables
An underground cable essentially consists of one or more conductors covered with suitable insulation and
surrounding by a protecting cover
Although several types of cables are available, the type of cable to be used will depend upon the working
voltage and service requirements. In general, a cable must fulfill the following necessary requirements:
1. The conductor used in cables should be tinned stranded copper or aluminum of high
ductivity.Stranding is done so that conductor may become flexible and carry more current.
2. The conductor size should be such that the cable carries the desired load current without
overheating and causes voltage drop with permissible limits.
3. The cable must have proper thickness of insulation in order to give high degree of safety and
reliability at the voltage for which it is designed.
4. The cable must be provided with suitable mechanical protection so that it may withstand the rough
use in laying it.
5. The materials used in the manufacturing of cables should be such that there is complete chemical
and physical stability throughout .
Construction of cables
Fig 11.1 shows the general construction of a 3-conductor cable. The various parts are:
1. Cores or Conductors:
A cable may have one or more than one core (conductor) depending upon the type of service for which
it is intended. For instantance ,the 3-conductor cable shown in Fig 1.1 is used for 3-phase service. The
conductor are made of tinned copper or aluminum and are usually stranded in order to provide
flexibility to the cable.
2. Insulation:
Each core or conductor is provided with a suitable thickness of insulation,the thickness of layer
depending upon the voltage to be withstood by the cable . the commonly used materials for insulation
are impregnated paper,varnished cambric or rubber mineral compound.
3. Material Sheath:
In order to protect the cable from moisture ,gases or other damaging liquids (acids or alkalies ) in the
soil and atmosphere ,a metallic sheath of lead or aluminium is provided over the insulation as shown
in Fig 1.1
4. Bedding:
Over the metallic sheath is applied a layer of bedding which consist of a fibrous material like jute or
hessian sheath is applied a layer of bedding is to protect the metallic sheath against corrosion and from
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mechanical injury due to armoring.
5. Armouring:
Over the bedding , armouring is provided which consists of one or two layers of galvanized steel wire
or steel tape. Its purpose is to protect the cable from mechanical injury while laying it and during the
course of handling. Armouring may not be done in case of some cables.
6. Serving:
In order to protect armouring from atmospheric conditions, a layer of fibrous material (like Jute) similar
to bedding is provided over armouring .this is known as Serving.
It may not be out of place to mention here that bedding ,armouring and serving are only applied to
cables for the protection of conductor insulation and to protect the metallic sheath from mechanical
injury .
Insulating materials for cables:
The satisfactory operation of a cable depends to a great extent upon the characteristics of insulation
used.therefore ,the proper choice of insukating material for cable is of considerable importance .In general
,the insulating materials used in cables should have the following properties:
1. High insulation resistance to avoid leakage current .
2. High dielectric strength to avoid electrical breakdown of the cable
3. High mechanical strength to withstand the mechanical handling of cable.
4. Non -inflammable .
5. Low cost so as to make the underground system a visible proposition
6. Unaffected by acids and alkalies to avoid any chemical action .
7. Non-hygroscopic i.e. ,it should not absorb moisture from air or soil.the moisture tends to decrease
the insulation resistance and hastens the breakdown of the cable. In case the insulating material is
hygroscopic ,it must be enclosed in a waterproof covering like lead sheath.
The principal insulating materials used in cables are rubber,vulcanused India rubber ,impregnated
paper,Varnished cambric and polyvinyl chloride.
1. Rubber :
Rubber may be obtained from milky sap of tropical trees or it may be produced from oil products .It
has relative permittivity varying between 2 and 3, dielectric strength is about 30 kV/mm and resistivity
of insulation is 1017Ω cm. Although pure rubber has reasonably high insulating properties, it suffers
form some major drawbacks viz., readily absorbs moisture, maximum safe temperature is low (about
38ºC), soft and liable to damage due to rough handling and ages when exposed to light. Therefore, pure
rubber cannot be used as an insulating material.
2. Vulcanised India Rubber (V.I.R.).
It is prepared by mixing pure rubber with mineral matter such as zine oxide, red lead etc., and 3 to 5%
of sulphur. The compound so formed is rolled into thin sheets and cut into strips. The rubber compound
is then applied to the conductor and is heated to a temperature of about 150ºC. The whole process is
called vulcanisation and the product obtained is known as vulcanised India rubber. Vulcanised India
rubber has greater mechanical strength, durability and wear resistant property than pure rubber. Its
main drawback is that sulphur reacts very quickly with copper and for this reason, cables using VIR
insulation have tinned copper conductor. The VIR insulation is generally used for low and moderate
voltage cables.
3. Impregnated paper.
It consists of chemically pulped paper made from wood chippings and impregnated with some
compound such as paraffinic or napthenic material. This type of insulation has almost superseded the
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rubber insulation. It is because it has the advantages of low cost, low capacitance, high dielectric
strength and high insulation resistance. The only disadvantage is that paper is hygroscopic and even if
it is impregnated with suitable compound, it absorbs moisture and thus lowers the insulation resistance
of the cable. For this reason, paper insulated cables are always provided with some protective covering
and are never left unsealed. If it is required to be left unused on the site during laying, its ends are
temporarily covered with wax or tar. Since the paper insulated cables have the tendency to absorb
moisture, they are used where the cable route has a *few joints. For instance, they can be profitably
used for distribution at low voltages in congested areas where the joints are generally provided only at
the terminal apparatus. However, for smaller installations, where the lenghts are small and joints are
required at a number of places, VIR cables will be cheaper and durable than paper insulated cables.
4. Varnished cambric.
It is a cotton cloth impregnated and coated with varnish. This type of insulation is also known as
empire tape. The cambric is lapped on to the conductor in the form of a tape and its surfaces are coated
with petroleum jelly compound to allow for the sliding of one turn over another as the cable is bent.
As the varnished cambric is hygroscopic, therefore, such cables are always provided with metallic
sheath. Its dielectric strength is about 4 kV/mm and permittivity is 2.5 to 3.8.
5. Polyvinyl chloride (PVC).
This insulating material is a synthetic compound. It is obtained from the polymerisation of acetylene
and is in the form of white powder. For obtaining this material as a cable insulation, it is compounded
with certain materials known as plasticizers which are liquids with high boiling point. The plasticizer
forms a gell and renders the material plastic over the desired range of temperature. Polyvinyl chloride
has high insulation resistance, good dielectric strength and mechanical toughness over a wide range of
temperatures. It is inert to oxygen and almost inert to many alkalis and acids. Therefore, this type of
insulation is preferred over VIR in extreme environmental conditions such as in cement factory or
chemical factory. As the mechanical properties (i.e., elasticity etc.) of PVC are not so good as those of
rubber, therefore, PVC insulated cables are generally used for low and medium domestic lights and
power installations.
Classification of cables:
Cables for underground service may be classified in two ways according to (i) the type of insulating
material used in their manufacture (ii) the voltage for which they are manufactured. However, the latter
method of classification is generally preferred, according to which cables can be divided into the
following groups:
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5. Extra super voltage cables — beyond 132 kV
A cable may have one or more than one core depending upon the type of service for which it is
intended. It may be (i) single-core (ii) two-core (iii) three-core (iv) four-core etc. For a 3-phase service,
either 3-single-core cables or three-core cable can be used depending upon the operating voltage and
load demand.
Cables for 3-Phase Service
In practice, underground cables are generally required to deliver 3-phase power. For the purpose, either
three-core cable or *three single core cables may be used. For voltages upto 66 kV, 3-core cable (i.e.,
multi-core construction) is preferred due to economic reasons. However, for voltages beyond 66 kV,
3-core-cables become too large and unwieldy and, therefore, single-core cables are used. The following
types of cables are generally used for 3-phase service:
1. Belted Cables — up to 11 kV
2. Screened Cables — from 22 kV to 66 kV
3. Pressure Cables — beyond 66 kV.
1. Belted Cables:
These cables are used for voltages up to 11kV but in extraordinary cases, their use may be extended up
to 22kV. Fig. 11.3 shows the constructional details of a 3-core belted cable. The cores are insulated
from each other by layers of impregnated paper. Another layer of impregnated paper tape, called paper
belt is wound round the grouped insulated cores. The gap between the insulated cores is filled with
fibrous insulating material (jute etc.) so as to give circular cross-section to the cable. The cores are
generally stranded and may be of noncircular shape to make better use of available space. The belt is
covered with lead sheath to protect the cable against ingress of moisture and mechanical injury. The
lead sheath is covered with one or more layers of armoring with an outer serving (not shown in the
figure).
The belted type construction is suitable only for low and medium voltages as the electrostatic stresses
developed in the cables for these voltages are more or less radial i.e., across the insulation. However,
for high voltages (beyond 22 kV), the tangential stresses also become important. These stresses act
along the layers of paper insulation. As the insulation resistance of paper is quite small along the layers,
therefore, tangential stresses set up **leakage current along the layers of paper insulation. The leakage
current causes local heating, resulting in the risk of breakdown of insulation at any moment. In order
to overcome this difficulty, screened cables are used where leakage currents are conducted to earth
through metallic screens.
2. Screened Cables:
These cables are meant for use up to 33 kV, but in particular cases their use may be extended to
operating voltages up to 66 kV. Two principal types of screened cables are Hype cables and S.L. type
cables.
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(i) H-Type Cables:
This type of cable was first designed by H. Hochstadter and hence the name. Fig. 11.4 shows the
constructional details of a typical 3-core, H-type cable.
Each core is insulated by layers of impregnated paper. The insulation on each core is covered with a
metallic screen which usually consists of a perforated aluminum foil. The cores are laid in such a way
that metallic screens make contact with one another. An additional conducting belt (copper woven
fabric tape) is wrapped round the three cores. The cable has no insulating belt but lead sheath, bedding,
armouring and serving follow as usual. It is easy to see that each core screen is in electrical contact
with the conducting belt and the lead sheath. As all the four screens (3 core screens and one conducting
belt) and the lead sheath are at †earth potential, therefore, the electrical stresses are purely radial and
consequently dielectric losses are reduced. Two principal advantages are claimed for H-type cables.
Firstly, the perforations in the metallic screens assist in the complete impregnation of the cable with the
compound and thus the possibility of air pockets or voids (vacuous spaces) in the dielectric is
eliminated. The voids if present tend to reduce the breakdown strength of the cable and may cause
considerable damage to the paper insulation. Secondly, the metallic screens increase the heat
dissipating power of the cable.
(ii) S.L. Type Cables:
Fig. 11.5 shows the constructional details of a 3-core *S.L. (separate lead) type cable.
It is basically H-type cable but the screen round each core insulation is covered by its own lead sheath.
There is no overall lead sheath but only armoring and serving are provided. The S.L. type cables have
two main advantages over H-type cables. Firstly, the separate sheaths minimize the possibility of core-
to-core breakdown. Secondly, bending of cables becomes easy due to the elimination of overall lead
sheath. However, the disadvantage is that the three lead sheaths of S.L. cable are much thinner than
the single sheath of H-cable and, therefore, call for greater care in manufacture.
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and no gas or oil circulates in the cable sheath. The voltage limit for solid type cables is 66 kV due to
the following reasons:
(a) As a solid cable carries the load, its conductor temperature increases and the cable compound (i.e.,
insulating compound over paper) expands. This action stretches the lead sheath which may be
damaged.
(b) When the load on the cable decreases, the conductor cools and a partial vacuum is formed within
the cable sheath. If the pinholes are present in the lead sheath, moist air may be drawn into the cable.
The moisture reduces the dielectric strength of insulation and may eventually cause the breakdown of
the cable.
(c) In practice, †voids are always present in the insulation of a cable. Modern techniques of
manufacturing have resulted in void free cables. However, under operating conditions, the voids are
formed as a result of the differential expansion and contraction of the sheath and impregnated
compound. The breakdown strength of voids is considerably less than that of the insulation. If the void
is small enough, the electrostatic stress across it may cause its breakdown. The voids nearest to the
conductor are the first to break down, the chemical and thermal effects of ionization causing permanent
damage to the paper insulation.
3. Pressure cables:
For voltages beyond 66 kV, solid type cables are unreliable because there is a danger of breakdown of
insulation due to the presence of voids. When the operating voltages are greater than 66 kV, pressure
cables are used. In such cables, voids are eliminated by increasing the pressure of compound and for
this reason they are called pressure cables. Two types of pressure cables visa oil-filled cables and gas
pressure cables are commonly used.
(i) Oil-Filled Cables:
In such types of cables, channels or ducts are provided in the cable for oil circulation. The oil under
pressure (it is the same oil used for impregnation) is kept constantly supplied to the channel by means
of external reservoirs placed at suitable distances (say 500 m) along the route of the cable. Oil under
pressure compresses the layers of paper insulation and is forced into any voids that may have formed
between the layers. Due to the elimination of voids, oil-filled cables can be used for higher voltages,
the range being from 66 kV up to 230 kV. Oil-filled cables are of three types viz.,
1. Single-Core Conductor Channel,
2. Single-Core Sheath Channel
3. Three-Core Filler-Space Channels.
Fig. 11.6 shows the constructional details of a single-core conductor channel, oil filled cable. The oil
channel is formed at the center by stranding the conductor wire around a hollow cylindrical steel spiral
tape.
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The oil under pressure is supplied to the channel by means of external reservoir. As the channel is
made of spiral steel tape, it allows the oil to percolate between copper strands to the wrapped insulation.
The oil pressure compresses the layers of paper insulation and prevents the possibility of void
formation. The system is so designed that when the oil gets expanded due to increase in cable
temperature, the extra oil collects in the reservoir. However, when the cable temperature falls during
light load conditions, the oil from the reservoir flows to the channel. The disadvantage of this type of
cable is that the channel is at the middle of the cable and is at full voltage w.r.t. earth, so that a very
complicated system of joints is necessary. Fig. 11.7 shows the constructional details of a single core
sheath channel oil-filled cable. In this type of cable, the conductor is solid similar to that of solid cable
and is paper insulated. However, oil ducts are provided in the metallic sheath as shown. In the 3-core
oil-filler cable shown in Fig. 11.8, the oil ducts are located in the filler spaces. These channels are
composed of perforated metal-ribbon tubing and are at earth potential.
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The cable is laid in a gas-tight steel pipe. The pipe is filled with dry nitrogen gas at 12 to 15
atmospheres. The gas pressure produces radial compression and closes the voids that may have formed
between the layers of paper insulation. Such cables can carry more load current and operate at higher
voltages than a normal cable. Moreover, maintenance cost is small and the nitrogen gas helps in
quenching any flame. However, it has the disadvantage that the overall cost is very high.
Laying of Underground Cables:
1. Direct laying.
2. Draw-in system
3. Solid system
OBSERVATION/OPINION:
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