SC 30Tl: Instruction Manual

Instruction Manual
SC 30TL
No. Qty. Revision note
skriftliga medgivande ändras, kopieras, användas för

Denna handling är vår egendom och får ej utan vårt
tillverkning eller delges annan person eller firma.

SS-ISO 2768-m for machined parts
(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
(3)-30= 0.2
0.5-3= 0.1
permission in writing be altered, copied, used for manu-
This document is our property and shall not without our
facturing or communicated to any person or company.
#SC 30TL 10 General Tolerances

N9
Material Dimension
Tolerance ISO 2768-m Gen. surface
Designer Date Drawer Date Surface treatment
Drawing
Törnedalsgatan 1, 275 21 Sjöbo
SWEDEN
Scanjet Marine AB
SALES OFFICE FACTORY
Södra Långebergsgatan 36 Törnedalsgatan 1
P.O. Box 9316 P.O. Box 2
SE-400 97 Göteborg, Sweden SE-275 21 Sjöbo
Telephone +46 313 387 530 Telephone +46 416 513 100
Telefax +46 313 387 540 Telefax +46 416 511 656
E-mail [email protected] E-mail [email protected]
Web www.scanjet.se VAT SE556291242701
This Manual Applies for the Following Products:
Type Date
Scanjet SC 30TL 2018-09-26
Scanjet SC281 2018-09-26
Spare Parts Department

Contact Information
Read chapter “12. How to Order Spare Parts” on page 34
Scanjet Marine AB
Törnedalsgatan 1
P.O. Box 2
SE-275 21 Sjöbo, Sweden
Telephone +46 416 513 100
Telefax +46 416 511 656
E-mail [email protected]
This manual is intended to assist in the handling and operation of the

Scanjet SC 30TL Tank Cleaning System. Continuous product improvement
is the policy of Scanjet Marine AB and we reserve the right to alter the
specifications at any time without prior notice.
Page 2 of 52 #SC 30TL 10 – 180926

Contents
1. Introduction................................................................................................... 4
2. Safety Instructions......................................................................................... 5
3. General Description....................................................................................... 6
4. Installation Instructions.................................................................................. 7
5. Technical Data............................................................................................... 8
6. Performance Data........................................................................................ 10
7. Operation.................................................................................................... 12
7.1. Starting Up.....................................................................................................12
7.2. Setting Programs...........................................................................................14
7.3. Cleaning Procedure for Solidifying Cargoes...................................................15
7.4. During Operation..........................................................................................16
7.5. Closing Down................................................................................................17
7.6. Pickling / Passivation Procedure.....................................................................19
7.7. Calculation of Cleaning Time..........................................................................20
7.8. Speed Adjustment.........................................................................................23
8. Maintenance............................................................................................... 24
8.1. Preventive Maintenance.................................................................................24
8.2. Service Kit.....................................................................................................25
8.3. Service Intervals.............................................................................................26
9. Removal of Drive Unit.................................................................................. 31
10. Removal of Location Sleeve / Inlet Housing................................................ 32
11. Troubleshooting......................................................................................... 33
12. How to Order Spare Parts.......................................................................... 34
13. Exploded Drawing View - Drive Unit SC 281......................................................35
14. Exploded Drawing View - Gun Unit SC 30TL......................................................36
15. Exploded Drawing View - Valve and connection................................................37
16. Spare Parts List - SC 30TL....................................................................................38
17. Spare Parts - Old Versions................................................................................... 44
18. Basic Settings............................................................................................ 45
19. Service Kit Contents.................................................................................. 46
20. Spare Part Kit / Vessel................................................................................ 49
21. Tool Kit...................................................................................................... 50
22. Service Card.............................................................................................. 51
#SC 30TL 10 – 180926 Page 3 of 52

1. Introduction
SCANJET model SC 30TL is a tank cleaning machine especially developed for

cleaning of cargo and slop tanks on board chemical/product carriers. The size,
construction and cleaning requirements of these tanks are design criteria, which
have been evaluated prior to installation in your vessel.
SC 30TL tank cleaning machine consists of two main parts; a gun unit that is
fixed installed in deck and a turbine driven drive unit. The cleaning procedure will
start by opening the valve for cleaning media. The drive unit will now turn the
main pipe and lift the nozzle creating a horizontal spiral-cleaning pattern. When
the cleaning procedure is finalized the valve is to be closed.
This manual has been prepared as a guide to facilitate for persons who will be
operating and maintaining the tank cleaning machine. The key for long tank
cleaning machine life will always be carefully planned maintenance, the tank
cleaning machine is actually doing a rough and dirty job for you. With proper
maintenance the Scanjet SC 30TL will keep servicing you for many years.
Page 4 of 52 #SC 30TL 10 – 180926

2. Safety Instructions
• If the machine is used in potentially explosive atmospheres then tapes or

joint sealing compounds, which are electrical insulators, must not be used
on threads or joints, unless an electrical connection is otherwise established
to ensure an effective grounding. Scanjet recommend that the connecting
pipe work is electrically conductive and grounded to the tank structure. It’s
important that the tank cleaning machine always is properly grounded. The
resistance between the nozzle and the tank structure should not exceed
20 000 Ohm. This is important in order to avoid any build up of static
electricity in the machine. For further information see CENELEC R044-001
Safety of Machinery, guidance and recommendations for the avoidance of
hazards due to static electricity.
• When the equipment is operating in potentially explosive atmospheres,
measures have to be taken to verify that the tank is inert at all times during
cleaning operation. This is to avoid sparks and possible explosions since fluids
moving at high velocities through air causes electrostatic build up in the
media. As an extra precaution the cleaning media could be made conductive.
• The machine should be installed in accordance with national regulations for
safety and other relevant regulations and standards.
• Precautions should be made to prevent starting of the tank cleaning
operation, while personnel are inside the tank or otherwise can be hit by
jets from the nozzle.
• In member states of the European Union the complete system have to
comply with EU machine directive and should be CE marked. In North
America consult Underwriters Laboratory for any specific regulatory needs
relative to the entire CIP (Clean In Place) System.
• Earmuffs should always be used when operating machine.
• Safety goggles should be used when opening cofferdam plug.
• Be careful not to drop tank cleaning machine/equipment when lifting and
carrying. Dropping the machine could cause serious injuries. Never stand
under the machine during mounting.
• When handling the tank cleaning machine, never lift machine by the nozzle.
• The equipment may only be used for tank cleaning operations as described
in this manual.
• The equipment has not been assessed as a safety related device as referred
to in directive 2014/34/EU Annex II, clause 1.5
Always follow these instructions before taking the SC 30TL into service!
#SC 30TL 10 – 180926 Page 5 of 52

No. Qty. Revision note D
3. Functional Description


Cleaning media comes from the supply line
on board the vessel and enter into the inlet
housing, where it passes the vertical turbine
driving the drive unit. Thereafter the cleaning Drive
Drive
media continue through the main pipe to the Unit
Unit
nozzle and then out in the tank. The drive
unit will rotate the main pipe and elevate the
nozzle and will hereby clean the tank in a
spherical pattern.
Cleaning of tanks is a process depending on
a number of factors; the soilage of the tank,
distance, cleaning procedure and cleaning
agent. All these factors are deciding for the
number of cycles that needs to be run. Wash
Wash
Unit
Unit
The rotation speed of the machine is depending
on the rotation speed of the turbine and could
easily be set to desired speed. The elevation

(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
per revolution (Pitch) for the nozzle can be set

to different preset values by means of pushing
or pulling the program knob (see below). The
rotation of the main pipe and the elevation of
(3)-30= 0.2
0.5-3= 0.1
nozzle are indicated on the scale on the lifting

rod.
Up Disengage
Down Engage
General Tolerances Material Dimension Note
N9
Designer Date Drawer Date Surface treatment Weight
gram
E
Drawing no. / Ritningsnr.

SWEDEN
Page 6 of 52 #SC 30TL 10 – 180926

4. Installation Instructions
General Installation Instructions: SC 30TL is designed to be installed in a

vertical upright position, however, the machine may operate horizontally or in
any desired position according to order configurations. The gun unit is tailor-
made for each specific tank in respect size of nozzle.
Filtration: All supply lines should be flushed to remove dirt and particles before
connecting the machine to the system. Scanjet will not take any responsibility for
rough dirt and particles in the supply line, causing malfunction to the machine.
Cleaning Media: Only media compatible with the materials listed on the
reference list of parts for your model should be used, see “5. Technical Data”
on page 8. Regarding passivation, read chapter “7.6. Pickling / Passivation
Procedure” on page 19.
After Use Cleaning: Depending on the type of cleaning that is being performed
and the type of cleaning solution used, a procedure for after use flushing of the
cleaning system should be developed for your application. In general, a fresh
water flush is recommended after each cleaning.
Pressure: Hydraulic shocks may damage the system. In order to avoid shocks
increase pressure gradually from 0 to maximum operating pressure over 5-7
seconds. Do not exceed 12 Bar (175 PSI) inlet pressure. Higher pressure in
combination with higher flow rates will increase consumption of wear parts.
Seals: The SC 30TL is as standard equipped with O-rings in high performance
Viton®. Some chemicals are highly aggressive to this material. In those cases
Scanjet suggests a change of O-rings to Kalrez®. Please check chemical resistance
for Viton®. See recommended O-rings kit on page 25.
WARNING! If the machine is used in potentially explosive at-

mospheres then tapes or joint sealing compounds, which are elec-
trical insulators, must not be used on threads or joints, unless an
electrical connection is otherwise established to ensure an effective
grounding. Scanjet recommend that the connecting pipe work is
electrically conductive and grounded to the tank structure. It’s im-
portant that the tank cleaning machine always is properly grounded.
This is important in order to avoid any build up of static electricity in
the machine.
#SC 30TL 10 – 180926 Page 7 of 52

5. Technical Data
Supply data: SC 30TL is operated with a supply of cleaning media at a flow of

approx., 7-27 m³/h and at an inlet pressure of 0.6-1.2 MPa. Maximum pressure
1,2 MPa.
Rotating Speed: The rotation speed can vary between 1-1.5 rpm, depending
on the supply data and settings. The rotation speed can also vary with climate. In
cold climate the machine might rotate slower.
Weight: Machine with 1 m length of main pipe Approx. 38 kg
Per additional meter of main pipe Approx. 10 kg
Drive unit Approx. 12 kg
Min operating temperature : -20ºC (-4ºF)
Max operating temperature : 95ºC (200ºF)
Material:
Inlet housing and main pipe
AISI 316, SS2348, WST
1.4404 otherwise makers’
standard.
Service space:
Minimum 350 mm radius
from centre of deck flange
for handling and service.
Page 8 of 52 #SC 30TL 10 – 180926

No. Qty. Revision note Date Ins. Sign.
kopieras, användas för
vårt och får ej utan vårt
annan person eller firma.

egendom
ändras,för
användas
eller firma.
vårutan
eller delges
A1
B1
medgivande
är ej
och får
ändras, kopieras,
handling
annan person
C1
egendom
tillverkning
skriftliga medgivande skriftliga
Denna handling är vårDenna
Deck flange
tillverkning eller delges
A1
B1
Flange type Deck flange no. A1 B1 C1 XXX dim
PN6 DN100 30379-509
C1 Ø210 Ø170 Ø18x4 151
PN16 DN150 30379-531 Ø285 Ø240 Ø23x8 151
JIS 5K 200A 30379-611 Ø320 Ø280 Ø23x8 156
JIS 10K 200A 30379-631 Ø330 Ø290 Ø23x12 156
Scanjet Standard. 30379-900 Ø245 Ø215 Ø18x8 151
A2
B2
C2
30
parts for machined parts
(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
Min. deck
A2
B2
opening
C2
30
SS-ISO 2768-m
120
0.2
0.1
(30)-120= 0.3
(3)-30= 0.8
0.5-3= 0.5
SS-ISO 2768-m for machined
315)-1000=
(120)-315=
Min. deck
opening
120
(3)-30= 0.2
0.5-3= 0.1
Inlet flange
Flange type Inlet housing no. A2 B2 C2
2” Valve flange 30111-00
PN16 DN40 30111-525 Ø150 Ø110 Ø18x4
PN16 DN50 30111-526 Ø165 Ø125 Ø18x4
copied, used for manu-
and shall not without our
JIS 10K 50A 30111-625 Ø155 Ø120 Ø19x4

to any person or company.
JIS 10K 65A 30111-626 Ø175 Ø140 Ø19x4

JIS 10/16K 40A 30111-644 Ø140 Ø105 Ø19x4
JIS 16K 50A 30111-645 Ø155 Ø120 Ø19x8
for manu-
JIS 16K 65A 30111-646 Ø175 Ø140 Ø19x8

without our
person or company.
be altered,
notproperty
ANSI
General 2” 150lb
Tolerances Material 30111-705 Ø152.4
Dimension Ø120.6 Ø19x4
Note
or communicated
N9
used

is our
in writing
Designer Date Drawer Date Surface treatment Weight

altered, copied,
and shall
gram
document
#SC 30TL 10 – 180926 Page 9 of 52 Format Scale

to any
permission
A4 1:10
facturing
property
General Tolerances Material Dimension Drawing no.Note

/ Ritningsnr. Revision
cated
This
N9
be

6. Performance Data
Performance data: The table below shows the flow and effective jet length
(radius) for each combination of inlet pressure and nozzle diameter, according to
DNV. Other nozzles and maximum jet length available upon request.
1
Supply pressure MPa (Bar)

0,6 (6) 0,8 (8) 1,0 (10) 1,2 (12)
Jet Jet Jet Jet
Nozzle Flow¹ Flow¹ Flow¹ Flow¹
length length length length
size [m³/h]
[m]
[m³/h]
[m]
[m³/h]
[m]
[m³/h]
[m]
Ø 8mm 7 12 8 13 9 14 9,7 15
Ø 10mm 9,5 14 11 16 11,5 17 13 18
Ø 12mm 12,5 15 14 17 16 19 17,5 20
Ø 14mm 17 17 19 19 21 20 23 21
Ø 16mm 19 17 22 20 25 22 27 23
1 Because of variations in part wear, water temperature, installation etc., the flow may differ ±10% from
specified value
Page 10 of 52 #SC 30TL 10 – 180926

Flow versus pressure
m3/ h USgpm
30 132
Ø16 mm
25 110
Ø14 mm
20 88
Ø12 mm
15 66
Ø10 mm
10 44
Ø8 mm
5 22
100 120 140 160 psi
90 110 130 150 170
6 7 8 9 10 11 12 bar
Inlet pressure has been measured at machine inlet. In order to achieve the
performance indicated in the curves the pressure drop in supply lines must be
taken into consideration.
#SC 30TL 10 – 180926 Page 11 of 52

7. Operation
7.1. Starting Up
1. Remove protective cover. Remove the drainage plug under the drive unit
and drain it.
NOTE! Do not handcrank machine with prewash program knob in

down position.
2. Pull up all program knobs, check that the machine could be hand-cranked
one full cycle. Set nozzles to desired starting point by using the hand-
manoeuvring device and remove the inspection plug (A) at the cofferdam.
Page 12 of 52 #SC 30TL 10 – 180926

3. Open the inlet valve slowly to start the machine.
NOTE! If the machine is started to fast, the magnetic coupling will

release and the valve must be completely closed prior to restart.
4. Set desired program by pulling or pressing down the program knob, see next
page for further information.
Up disengage
Down engage
5. Check through the inspection hole and look at the top nut to make sure that
the machine is rotating as it should and remount the inspection plug (A).
#SC 30TL 10 – 180926 Page 13 of 52

7.2. Setting Programs
The standard drive unit is delivered with four preset programs giving the following
degrees of vertical elevation per revolution of main pipe (pitch) and as an option
the Prewash program can be included in your delivery.
NOTE! Preset programs may vary from below spec. Please check your “White
board for tank cleaning” for programs installed on your vessel.
Standard Optional
Action
Elevation Elevation
All program knobs in upper position 0 0
One program knob pushed down 1,5º/rev 2,5º/rev
Two program knobs pushed down 3,0º/rev 5,0º/rev
Three program knobs pushed down 4,5º/rev 7,5º/rev
(Optional)
60º/rev 60º/rev
Prewash knob pushed fully down
Engage prewash
The Prewash knob (marked with P) has three
possible positions. The first is fully up, this means
no program engaged for this knob. Halfway down
means an elevation of 1,5º/rev (or 2,5º/rev). The
third is pushed fully down and this is the Prewash
position.
To engage the prewash, push down
the prewash knob while the machine NOTE! Do not handcrank machine
is running until the knob enters the with prewash program knob in
prewash position, fully down. (May down position.
take 4-8 seconds)
Disengage prewash
When the machine is running in
prewash it might be difficult to
pull up the prewash knob, in this
case use the hand-cranking tool
“carefully” to unload the pressure
on the prewash knob. Push the
hand-cranking tool gently ahead the
rotation, be very careful.
Page 14 of 52 #SC 30TL 10 – 180926

7.3. Cleaning Procedure for Solidifying Cargoes
• During transport of cargo, sediments might be created in the bottom of

the tank. The tank cleaning machine must be blown with air/nitrogen and
the elevation of the machine must be hand-cranked every week. This will
prevent sediments from being stacked in the gears at the nozzle housing.
• After discharge, prior to starting up tank cleaning operation, the machine
must be hand-cranked in order to verify that no sediments are stacked in
the gears.
• When starting the tank cleaning machine all program knobs should be
lifted up the first 60 seconds of the cleaning. This will disconnect the
gearbox from elevation and the gears in the tank will be flushed without
being engaged. Install the desired program after the 60 seconds and
continue the operation as normal.
#SC 30TL 10 – 180926 Page 15 of 52

7.4. During Operation
The cofferdam plug (A) should be

mounted during cleaning at all times.
Would there be any leakage at the
tank cleaning machine the cofferdam
plug prevent the cleaning media from
leaking outside the machine.
If leakage is detected the seals inside
the machine have to be changed.
The rotation and elevation of the
nozzle is indicated by the coupling
shaft and the indication arrow (B) upon
it.
NOTE! All PTFE bearings located inside

the tank on the wash unit need to be
flushed by the cleaning media. This is
to ensure the functionality of the tank
cleaning machine. During cold water
rinsing the flow used to flush the bear-
ings is considerably higher compared
to the flow during hot water rinsing.
The “leakage” from the bearings used
to flush the bearings is normal.
Page 16 of 52 #SC 30TL 10 – 180926

7.5. Closing Down
When the cleaning operation is finalized the following should be done.

1. Close the main valve, which will end the cleaning and stop the drive unit.
2. Make sure that the machine is left with the nozzle
pointing downwards as this automatically drains
the main pipe and ensures that no water will be
left in the unit. The nozzle is pointing downwards
when the lifting rod is in its lowest position. If
necessary the nozzle should be hand manoeuvred
by using the hand-cranking device to get the nozzle
pointing downwards.
NOTE! Before hand-cranking the drive unit

disconnect programs by pulling up all program
knobs.
3. Open the inspection plug A, it is red and marked with “Open after cleaning”.
Check for leakage inside. If any water comes out the seals have to be
changed. If this happens it is also very important to check the drive unit for
water. If water is left in the drive unit it could damage the gears inside.
#SC 30TL 10 – 180926 Page 17 of 52

4. Disconnect the hose and replace the dust cap.
Page 18 of 52 #SC 30TL 10 – 180926

7.6. Pickling / Passivation Procedure
In many cases it is convenient to use the Scanjet tank cleaning machines for
surface treatment of tanks. The fluids used for this kind of procedure are mostly
Nitric and Hydrofluoric acid in different proportions. These chemicals are highly
aggressive to most materials including the standard Viton® seals inside the tank
cleaning machine. Scanjet recommends a change of seals to Kalrez® which is a
perfluorelastomer and chemically stable with these acids.
This guide is valid for the following Scanjet machines: SC 30T, SC 30TH, SC 30TL,
SC 40RT
Working procedure:
Before operation:
• Use the hand-cranking device and
handcrank one full cycle to make sure
that nothing is blocking the nozzle
movement
• Open the red cofferdam plug (A)
During operation:
• Continuously check the cofferdam for leakage
• If leakage occurs, stop the operation, flush the machine with freshwater and
change seals
After operation:
• Directly flush the machine with freshwater to make sure no residues
are left in the machine
• Drain the driving unit, if fluid comes out open the driving unit and
inspect
• Once again check the cofferdam and put back the red plug
• After cleaning all seals in the “After Acid Cleaning”-kit have to be
changed.
• After cleaning remove the Drive unit and Turbine cover (pos.
125)1. Pick up the parts beneath and clean them with fresh water.
Reassemble parts.
Failure to comply to these recommendations could lead to serious damages to
the machine. Don’t forget to use safety glasses and protection clothes when
doing the procedure.
It is recommended to follow a protocol and write a report for every machine.
1 All position numbers refer to chapter 14 on page 36 and chapter 16 on page 38.
#SC 30TL 10 – 180926 Page 19 of 52

7.7. Calculation of Cleaning Time
A) Calculation of cleaning time for a cycle

The cleaning time depends of the following:
Choose program with its characteristic pitch angle
A (elevation/ rev.)
Rotation speed of main pipe (indicated on lifting
rod on top of the machine)
B (sec/rev.)
Washing angle
C (degrees)
Cleaning time
D (minutes)
Cleaning time D = CxB

Ax60
Example 1: Prewash program is set and one turn of

main pipe takes 50 sec (measured with a wrist watch
by checking time for one run indicated by lifting
rod). How long time does it take to wash the tank
(one full cycle)?
A = 60º
B = 50 sec/rev
C = 180º (180º to 0º)
Cleaning time D = 180x50 = 2.5 minutes

60x60
Page 20 of 52 #SC 30TL 10 – 180926

Example 2: Commercial cleaning
One program knob has been pressed down. We
would like to do a cleaning between 120 degrees and
45 degrees. How long time does it take?
A = 3.0º
B = 50 sec/rev
C = 75º
Cleaning time D = 75x50 ~ 21 minutes

3.0x60
B) Calculation of cleaning time for getting out a certain amount of

cleaning media (prewash).
- The total flow Q (m³/h) through the nozzles is calculated by adding the flow for
each nozzle at the specific pressure used. See table under “5. Technical Data”
on page 8.
- Needed amount of washing media R (m³) calculated as per Prewash Regulations.
- The time T the machine must be in operation is then calculated as:
T = Rx60 (min)
Q
Example 3:
- Prewash rules gives that 3 m³ of cleaning media should be used.
- We have a gun with a 10 mm nozzle and will operate the tank cleaning machine
at 10 bar pressure.
- How long time should we operate the machine?
Solution
Table at page 8 shows that at 10 bar and 10 mm nozzle will give a flow of 11,5
m³/h per nozzle.
Needed time T = 3x60 = 15,5 min

11.5
#SC 30TL 10 – 180926 Page 21 of 52

Cleaning time for full cycle (180°) at different cleaning programs depending on
the rotation speed of the main pipe
Standard (1.5º pitch per knob)

150
125
100
Cycle time [min]
75
P1 = 1,5°/ rev
50
P2 = 3,0°/ rev
25
P3 = 4,5°/ rev
P4 = Prewash
0
0.8 1 1.2 1.4 1.6 1.8
Rotation speed of gun [r/ min]
Optional (2.5º pitch per knob)

150
125
100
Cycle time [min]
75
50
P1 = 2,5°/ rev
25
P2 = 5,0°/ rev
P3 = 7,5°/ rev
P4 = Prewash
0
0.8 1 1.2 1.4 1.6 1.8
Rotation speed of gun [r/ min]
Page 22 of 52 #SC 30TL 10 – 180926

7.8. Speed Adjustment
Changing the rotating speed for the turbine sets the rotating speed of the main
pipe. This is done by changing position of the conical turbine in its sleeve. The
speed can be adjusted while operating the machine by doing the following:
Note that the machine might rotate slower in cold climate.
1. Look at the top nut (pos. 103) through the cofferdam hole (E). The time it
takes for one turn can be measured with a wristwatch.
2. The speed should be 1-1.5 rpm if not, adjust as follows.
3. Remove protective cup (A) (Key no. 25).
4. Loosen contra nut (B) (Key no. 30).
Stop the machine while adjusting the screw, and start again when
the contra nut are tightened. Check the speed, if not ok adjust again.
5. Set the adjusting screw (D) to get the desired speed by using a special short
Allen key no. 6 (tool 12061). By lifting the adjusting screw (D) the speed will
reduce and vice verse. The fastest speed that is possible to get is when the
turbine is running with a minimal gap between the turbine and the sleeve.
This is achieved by lowering the turbine until it stops and then raise it approx.
½ a turn. Be careful not to lift the turbine too high, this would make the
machine stop.
6. After the speed has been set, tighten contra nut (B).
7. Recheck the speed of the machine step 1-2 and if OK check for leakages at
the adjusting screw. If leakages occur change O-ring (C, pos. 144).
8. Replace the protective cap (A).
#SC 30TL 10 – 180926 Page 23 of 52

8. Maintenance
8.1. Preventive Maintenance
In order to keep your Scanjet tank cleaning machine servicing you as an efficient
tool in your tank cleaning operations, it is essential to care for maintenance.
Following a simple maintenance program will keep your tank cleaning machine
in good condition and the machine will maintain its high performance.
Good maintenance is careful and regular attention!
The following recommended preventive maintenance program is based on tank

cleaning machines working in average conditions. However, a cleaning machine,
which has a rough and dirty job to do, will need more frequent attention than
one working in ideal conditions. It is recommended that the maintenance
program is adjusted to suit such a situation.
Only use proper tools when servicing the machine; see chapter “21. Tool Kit”
for Scanjet standard tool kit. Never use excessive force or hammer components
together or apart. Always follow all assembly/disassembly steps in the order
described in this manual. Never assemble components without previous cleaning;
this is especially important at all mating surfaces. Work only in a clear well lighted
working area.
Page 24 of 52 #SC 30TL 10 – 180926

8.2. Service Kit
Tank cleaning machines are installed and operated in extremely harsh conditions.
In order to ensure continued safe operation of the Scanjet tank cleaning machines
it is advised to follow given service instructions.
Scanjet has identified components which should been checked at regular
intervals and replaced if necessary, because of wear or damage. This is important
in order to avoid unplanned stops or breakdowns and to assure safe, smooth
and trouble free operation of the tank cleaning machines. The components that
may be subject to wear and need replacement have been included in service kit,
naturally optimized for each specific model and type of Scanjet tank cleaning
machine.
Service intervals are described on the following page.
Service kit are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually.
The service kit are specified at page 46 and forward.
Scanjet part no. Description

KIT 30TL OGU Complete O-ring kit for SC 30TL Gun Unit
KIT 30TL OGU K Complete O-ring kit for SC 30TL Gun Unit,
Kalrez
KIT 30TL WGU Complete Wear kit for SC 30TL Gun Unit
KIT 30T ODU Complete O-ring kit for SC 281 Drive Unit
T 30 Scanjet basic tool kit including all necessary
tools to service the machine
#SC 30TL 10 – 180926 Page 25 of 52

8.3. Service Intervals
Regular inspection before operation

• Check strainer for free flow. Remove all particles (A).
• Handcrank the machine in order to verify that elevation of the nozzle runs
smoothly.
• Inspect cofferdam for leakage (B), this has to be done during operation while
the inlet housing is pressurized. If leakage is detected the seals have to be
changed, the drive unit also have to be checked for leakage and drained. If
water is trapped inside the drive unit it could be damaged.
NOTE! Before hand-cranking the drive unit disconnect programs by

pulling up all program knobs
Page 26 of 52 #SC 30TL 10 – 180926

135
136 150
137
138
139
Every 12 month or every 300h operation, whichever comes first
• Thoroughly flush the machine prior to disassembly necessary parts and
assure 151
that no hazardous material remains in the machine.
152 for leakage. Inspect cofferdam

• Be observant
as described on previous page.
• Check the gearbox so it is properly greased;
172 if necessary, refill.
Suitable grease is “BP Energrease MP MG-
173 2” or equal to this specification. If another
type of grease is used, the gearbox has
to be cleaned and all old grease must be
removed.
140 153
• Inspect nozzle and flow guides so no
154
141 particles are stacked and inspect the
bearings at the nozzle housing. Change if
142 particles are stacked in the bearings or if bearings are worn out.
143 NOTE! The coupling shaft (pos. 28) has to be inserted and the machine hand-
144 cranked to the lowest position (0°), before remounting the nozzle housing,
pointing straight down.
145
NOTE! When replacing old/new bearings (pos. 158) at the nozzle housing the
146 thrust bearing (157) should be screwed in by hand to finger tight position and
then unscrew ½-3/4 turn prior to fit in the split pin (pos. 156). This is im-
portant in order to get the correct clearance for flushing the bearing during the
cleaning.
147
158
156
148
157 158
• A service card is included with this manual; see page 55. This should be
completed each time service is performed on your tank cleaning machine to
maintain a proper record/history.
149
#SC 30TL 10 – 180926 Page 27 of 52
Every 24 month or every 300h operation, whichever comes first
assure that no hazardous material remains in the machine. Be observant for
leakage and remember to fill in the service card.
• Check gears and bearings for wear, if necessary replace.
• Check the gearbox so it is properly greased. If necessary, refill.
Suitable grease is “BP Energrease MP MG-2” or equal to this specification.
If another type of grease is used, the gearbox has to be cleaned and all old
grease must be removed.
• Check and change bearings at nozzle housing if needed.
NOTE! The picture below shows how the spring and feeder arm assembly are
mounted. It is important to notice that the feeder arm connected with the spring
should be on the outside of the cylindrical pin. This makes the feeder arm forced
against the pin (by the spring), avoiding damages.
Page 28 of 52 #SC 30TL 10 – 180926

• Inspect, and change if necessary, lower shaft with turbine ball bearing (pos.
135) by removing drive unit and open cover to magnetic transmission. Check
the upper shaft (pos. 129) and lower shaft (pos. 135) for wear. Change if
necessary.
#SC 30TL 10 – 180926 Page 29 of 52

Major overhaul at time of drydocking vessel
assure that no hazardous material remains in the machine. Be observant for
leakage and remember to fill in the service card.
• Check all seals, bearings, gears and ball bearings for wear, if necessary
replace.
• Change all grease in the gearbox by dismantling the unit, removing all
old lubrication and adding new grease. See previous pages for grease
recommendations.
• Order the service kit “KIT 30T ODU” for the drive unit and change all parts
included in the kit.
• Order the service kit “KIT 30TL OGU” (“KIT 30TL OGU K” for Kalrez-version)
for the gun unit and change all parts included in the kit.
• Order the service kit “KIT 30TL WGU” for a complete wear kit, both for drive
and gun unit, and change all parts in the kit.
• Make a complete survey of the gun unit installed below deck. Check that the
nozzle has a free flow and is properly attached.
• Inspect main pipe (pos. 155), anchor (pos. 119) and pull rod (pos. 150) both
for wear and the welds forNo.damages.
Qty.
If needed, replace or send to Date
Revision note
workshop
Ins. Sign.
for refurbishment.
• Inspect the driving holes in the anchor (pos. 119) and main pipe (pos. 155).
If the holes are oval more than 2 mm send it to workshop for refurbishment.
• Check wear of bolts for anchor (pos. 120). If the wear is more than 0.5 mm
change all pins.
• Always replace pos. 152 and 154 when the pullrod is removed from the
main pipe. Inspect wear
Check
weldings
0.3
0.8
0.5
315)-1000=
(120)-315=
(30)-120=
(3)-30= 0.2
0.5-3= 0.1
Page 30 of 52 #SC 30TL 10 – 180926

9. Removal of Drive Unit
To remove the drive unit from the gun unit at time of service etc. the following
procedure should be followed:
1. Remove the protective cover (A)
NOTE! Before hand-cranking the drive unit disconnect programs by

pulling up all program knobs
2. Handcrank the machine to the lowest position (0°)

3. Undo the coupling shaft by using a box wrench (13mm) and a hammer (B)
carefully.
NOTE! To undo coupling shaft turn clockwise! (Left-hand threaded)
4. Undo the four bolts, as showed below, and lift the drive unit off the gun unit
5. Protect the upper magnet from dirt (steel chips etc.) and damages
6. Also protect the inlet housing from dirt to enter the machine and from
damages
#SC 30TL 10 – 180926 Page 31 of 52

10. Removal of Location Sleeve / Inlet Housing
No. Qty. R

To remove the inlet housing or the location sleeve the following procedure

should be followed:
1. Lift up the machine from the tank.
2. Remove retaining ring (A). A O-Ring (101)
3. Undo the locking screw (B). B

C O-Ring (105)
No.top Qty.
4. Undo the Revision note
nut (C) by using tool 30080. Date Ins. Sign.
(107)
5. Remove the location sleeve (D) by using D
the other end of tool 30080. O-Ring (109)
O-Ring (110)
6. Change the seals and replace the location
sleeve.
7. NOTE! Prior to remounting the inlet
housing, the thread of the turning shaft
must be protected by tape in order not to
damage the sealing.
8. Look through the cofferdam hole and turn (117)
on the top nut until you have a full view
of the groove in the turning shaft through O-Ring (118)
the hole in the top nut. The groove in

(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
the turning shaft has to be completely

concentric with the hole in the top nut,
to prevent leakage. Use Loctite on the
locking screw (B). O-Ring (170)
(3)-30= 0.2
0.5-3= 0.1
(121)
(122)
O-Ring (123)
(148)
9. When changing pos. 170, 121, 122 and/or

123, remove inlet house completely.
writing be altered, copied, used for manu-
nt is our property and shall not without our
ommunicated to any person or company.
10. When changing bearing pos 149 remove (149)

the support completely from main pipe.
Page 32 of 52 #SC 30TL

General Tolerances
N9 10 – 180926
Material Dimension
Designer Date Drawer Date Surface treatment
ML 05-06-20
11. Troubleshooting
If the machine does not run:

In order to check and get the machine in operation, carry out the following
inspection:
1. Inspect the strainer at the inlet flange and remove any dirt that might be
stacked. Disengage Prewash and use the hand-cranking tool to manually
elevate the nozzle.
2. Open the inspection plug (C) and try to
start the machine by opening the inlet
valve slowly. Check that the pressure
is correct!
3. Remove the protective cap (A) at the
drive unit. Check that the turbine is
rotating freely by using an Allen key (B)
as shown.
4. Check through the cofferdam hole (C) if
the top nut is rotating. If so, everything
is OK. If not, continue below.
5. Remove the drive unit and check that
the upper magnet is running easy by rotating it by hand. Inspect the cover
if there are any marks indicating that the upper magnet has been stacked
on the cover.
6. Open up the turbine cover (pos. 125) and inspect the underside if the lower
magnet has been going in to the cover and created marks. If so replace the
lower magnet (pos. 129) and or turbine cover (pos. 125).
7. Open the turbine housing by unscrewing turbine cover (pos. 125) with tool
(30074). Remove the screws (pos. 124) for the turbine house sleeve; use a
pair of tongs to lift it up. Check that there is no dirt in the turbine. Remount
the turbine and check so that it is running smoothly. Adjust the adjusting
sleeve (pos. 143) if necessary.
8. Check the nozzle so that no dirt is stacked in it. Look at the nozzle while
starting the machine and if the water-jet is diffuse there might be dirt
stacked in the nozzle.
If the machine runs with wrong speed:
9. Check that the pressure and flow is correct.
10. Try changing the rotation speed by adjusting the turbine as described on
page 23. Note that the machine rotate slower in cold climate.
#SC 30TL 10 – 180926 Page 33 of 52

12. How to Order Spare Parts
To order spare parts please contact our “Spare Parts Department” at

[email protected] or see contact information on page 2.
Gun Unit
Please note that each gun unit is marked at the inlet housing as showed on fig
below.
When ordering spare parts the following data must be referred to for securing a
correct and rapid delivery.
Name of application: Name and original new

build no.
Invoice address: Customer name and address
Consignee: Customer responsible person
Your order no:
Contact person: Customer contact person
Mode of delivery: By mail, courier etc.
Latest ETA destination: Shipping address
Shipping mark: Marking of delivery
Equipment model: SC 30TL, length of machine and nozzle size
Serial no: Serial numbers of machines both drive unit and gun unit
Spare Part List:
Pos. Part No. Qty. Description
........ ............................. .......... .............................................................
........ ............................. .......... .............................................................
........ ............................. .......... .............................................................
........ ............................. .......... .............................................................
........ ............................. .......... .............................................................
........ ............................. .......... .............................................................
Page 34 of 52 #SC 30TL 10 – 180926

13. Exploded Drawing View - Drive Unit SC 281
List dated 2018-09-26
43b
44 46 47
45 42
50 41
83
91 84
29 86
49 30
31 31
51 87
54 32
28 92
93
1 52
68
53
90 22 33 70
2
194
34
3 35 55 55
56 55 55
36 61 61
57 62
5 95 62 55
58 61
94 63
25 43b 64 63 62
9 37 60 65 72
38 59 67 65
26 71
10 66 65
39 67 73
11 27 66 67
12 74 66
13 113
88
14
15
16
75 85
17
76
18
89
77
78
19
79
21
20 43
80
81
82
#SC 30TL 10 – 180926 Page 35 of 52

14. Exploded Drawing View - Gun Unit SC 30TL
171
125
126
128
129
131
132
104 124
100 133 155
101
134
103
105 135
106 136 150
107
108 137
109 138
110 139
111
40 151
112
152
113
114
190a
115
191a
116
(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
117
118 140 153
154
141
119 142
143
(3)-30= 0.2
0.5-3= 0.1
120 144
170 145
146
121
122
123 147
158 162
156
148 163
157 158 166
159
160 167
sion in writing be altered, copied, used for manu-
cument is our property and shall not without our
g or communicated to any person or company.
161
149 168
169

N9
Designer
Page
Tolerance ISO 2768-m
36 of 52Drawer
Gen. surface
Date Date Surface treatment
#SC 30TL
Weight
10 – 180926
ML 05-06-20 gram
E
Format Scale
15. Exploded Drawing View - Valve and connection

184
185
187
182
183
188
183
182
180
189a
190a
191a
193a
(30)-120= 0.3
315)-1000= 0.8
(120)-315= 0.5
(3)-30= 0.2
0.5-3= 0.1
192
189b
190b
191b
193b
192

N9
Designer Date Drawer Date Approved Date Appr. Prod. Date
E
Format Scale
A4 1:5
Marine Drawing no. / Ritningsnr. Revision
SWEDEN
#SC 30TL 10 – 180926 Page 37 of 52

16. Spare Parts List - SC 30TL

NOTE! Spare parts number may be changed without prior notice.
Depending on nozzle size there is some parts that differ. See chapter “18. Basic
Settings” on page 45 for information about your specific settings.
Spare Parts List - SC 30TL

1 30064 1 Fixing Shaft
2 30065 1 Washer
Complete Protective Cover Assembly
3 30056 1
Incl. pos. 1, 2, 4 & 22
5 104443 1 Bolt
9 110035 1 O-ring
10 108730 3 O-ring
11 104441 8 Screw
12 106104 8 Washer
Cover 1,5º Complete with O-rings, shafts
30002-1111 1
and bearings
30002-1121 (1)
and bearings, Optional
13
30002-3111 (1)
and bearings, Composite version
30002-3121 (1)
and bearings, Composite version, Optional
14 30038 1 Bearing
15 104862 4 Screw
16 30049 1 Gear
17 120258 1 O-ring
18 20083 1 Guide Sleeve
19 30051 1 Driving Sleeve Incl. pos. 17,18
20 103261 1 Retaining Ring
21 20089 1 Guide Pin/Ruler
22 30067 1 Sealing
Page 38 of 52 #SC 30TL 10 – 180926

26 120259 1 O-ring
27 120348 1 Plug
28 30359 1 Coupling shaft
29 20062-2 1 Washer
30 30036 1 Bearing washer
31 104741 6 Bolt
32 30052 1 Gear Incl. pos. 52, 53, 54 & 87
33 30034 1 Coupling Sleeve
34 30026 1 Bearing Washer
35 109211 1 O-ring
36 20064-TL 1 Continuous Screw
37 108765 1 O-ring
38 20085 1 Washer
39 108806 1 O-ring
40 104758 4 Screw
41 30069 1 Pin
42 25076 1 Spring
43b 103110 2 Retaining Ring
44 30068 1 Washer
30053-1-L 1 Feeder Arm Assembly 1,5/3/4,5 Incl. pos 46
45 Feeder Arm Assembly 2,5/5/7,5
30053-2-L (1)
Incl. pos 46, Optional
46 1 Freewheel Order Pos. 45
47 120278 1 Washer
49 1 Freewheel Order Pos. 51
50 30073 1 Pin
51 30054 1 Bearing House Assembly Incl. pos. 49
52 20091 1 Key
53 102470 1 Rivet
54 120312 1 Bearing
55 120342 5 Bearing
56 30044 1 Gear Shaft
57 103615 1 Key
#SC 30TL 10 – 180926 Page 39 of 52

58 30048 1 Gear
59 30028 1 Washer
60 120343 1 Bearing
61 120286 3 Washer
63 30047 2 Gear
65 103614 3 Key
66 30027 3 Bearing
67 120341 3 Bearing
68 104641 2 Bolt
Bearing Support Assembly, Composite
70 30255 1 version Incl. Pos. 55 (5 pcs.) and 194 (2
pcs.)
72 30046 1 Gear
30001-11 1 Bottom Part Blue Incl. pos. 60, 67 (3 pcs.)
74 Bottom Part Blue Incl. Pos. 60, 67 (3 pcs.)
30256 (1)
Composite version
75 120311 1 Plug
76 120262 1 O-ring
77 109042 1 O-ring
79 106927-2 1 Ball Bearing
81 20047 1 Upper Magnet Assembly
82 105964 1 Nut
83 120279 1 Washer
84 30127-1 3 Washer
85 120306 1 Drainage plug
86 120277 1 Washer
87 102922 1 Expanding Pin
88 70100 1 Plate
89 109008 1 O-ring
Page 40 of 52 #SC 30TL 10 – 180926

90 106562 1 Splitpin
91 30045-2-SMST 1 Gear Shaft Incl. pos. 92, 93 (2 pcs.)
92 30057 1 Brake Washer
93 104950 1 Bolt
94 30103-xx 3 (2) Program Shaft Acc. to order
95 30103-xx-P (1) Progran Shaft Prewash Optional
109440 1 O-ring
101
110532 (1) O-ring Kalrez Optional
103 30018 1 Top Nut Assembly Incl. pos. 101, 104, 105
104 105104 1 Bolt
109264 1 O-ring
105
106 30021 1 Bearing
107 30023 1 Bearing
108 30009 1 Sleeve Assembly Incl. pos. 109, 110
109 109275 1 O-ring
110 109268 1 O-ring
111 30111-xx 1 Inlet Housing Acc. to order
112 30270 1 Plug
106509 8 Rivet
113
120559 (4) Rivet (for drive units in composite material)
114 70104 1 Plate
115 105926 4 Nut
116 106148 4 Washer
117 30020 1 Bearing
109268 1 O-ring
118
119 30365 1 Anchor
120 30383 3 Bolt (for anchor)
121 50024 1 Bearing
122 50072 1 Gasket Teflon
109285 1 O-ring
123
#SC 30TL 10 – 180926 Page 41 of 52

124 104713 3 Bolt
125 30008 1 Cover Assembly Incl. pos. 126, 127, 171
126 120260 1 O-ring
127 1 Bearing
128 120295 1 Precision Ball
129 20006 1 Lower Magnet Assembly
131 20104 1 Spring
132 20017 1 Bearing
133 20016 1 Turbine Housing
134 104206 1 Cylindrical Pin
135 30007 1 Turbine Shaft Assembly Incl. pos. 134, 136
136 1 Precision Ball
20013-xx 1 Turbine T1 Acc. to order
137 21013-xx (1) Turbine T2 Acc. to order
21015-xx (1) Turbine T3 Acc. to order
138 106576 1 Splitpin
139 30024-xx 1 Turbine Cone (“xx” is down inner diameter)
140 105095 1 Screw
141 20015 1 Bearing Order pos. 143
142 1 Bearing Order pos. 143
143 20005-1 1 Adjusting Sleeve Incl. Pos. 141, 142
144 109263 1 O-ring
145 20026 1 Nut
146 20025 1 Cup
147 120266 4 Pin Bolt
148 30379-xx 1 Deck flange with support Acc. to order
149 30378 1 Bearing
Pullrod (“xxx” is length of pipe)
150 30369-xxx 1
Acc. to order
152 30373 4 Distance
154 30374 4 Distance Gear
Page 42 of 52 #SC 30TL 10 – 180926

Main Pipe (“xxx” is length of pipe)
155 30371-xxx 1
Acc. to order
156 106576 1 Splitpin
157 30362 1 Bearing Flange
158 30363 2 Bearing
159 50063 1 Bottom Bushing
160 50064 1 Washer
161 50066 1 Expansion Ring
162 30366-1 1 Nozzle Housing Assembly
163 70011 1 Nut
166 50158 2 Flow Guide
50156-100-L 1 Nozzle Tube (nozzles up to Ø11mm)
167
50156-150-L (1) Nozzle Tube (nozzles from Ø12mm)
168 50155-xx 1 Nozzle (“xx” is outlet diameter)
169 105087 1 Bolt
170 110430 1 O-ring
171 30128 1 Sealing Washer (incl. glue)
180 105926 4 Nut
182 120380 Complete Sealing Kit for 2” ball valve
183 2 Valve Seat Order pos. 182
184 120366 1 Nut
185 120365 1 Spring Washer
187 1 Handle Order pos. 188
188 120373 1 Valve Body Complete Assembly
189a 70069-1 1 Camlock Male 2”
189b 70069-5 1 Camlock Male 1½”
190a 70066 1 Strainer (for Camlock Male 2”)
190b 70068 1 Strainer (for Camlock Male 1½”)
191a 70098 1 Expansion Ring (for Camlock Male 2”)
191b 41038 1 Expansion Ring (for Camlock Male 1½”)
192 104493 4 Bolt
193a 120230 1 Dust Cup Complete (to Camlock Male 2”)
193b 120355 1 Dust Cup Complete (to Camlock Male 1½”)
194 120326 2 Guide Bearing
#SC 30TL 10 – 180926 Page 43 of 52

17. Spare Parts - Old Versions
(1)
48
4 44a
43a
Format Scale
Old versions - brake A4 1:4
Marine
Spare
SWEDEN Part List SC 30TL - Old versions
4 120319 1 Ring (replaced by pos. 90)
43a 120302 1 Ring
(Replaced by
44a 30088 1 Brake Washer
pos. 91, 92, 93)
164 70071 1 Flow Guide
165 50009-xx 1 Nozzle (“xx” is outlet diameter)
Page 44 of 52 #SC 30TL 10 – 180926

18. Basic Settings
This list is a guide for ordering spare parts depending on the size of the nozzles.
This list may be changed without prior notice.
Nozzle size Ø8mm

137 21015-40 1 Turbine T3 Ø40
139 30024-40 1 Turbine Cone Ø40
167 50156-100-L 1 Nozzle Tube
168 50155-08 1 Nozzle Ø8 mm
Nozzle size Ø10mm

137 21013-28 1 Turbine T2 Ø28
139 30024-28 1 Turbine Cone Ø28
167 50156-100-L 1 Nozzle Tube
168 50155-10 1 Nozzle Ø10 mm
Nozzle size Ø12mm

137 21013-42 1 Turbine T2 Ø42
139 30024-42 1 Turbine Cone Ø42
167 50156-150-L 1 Nozzle Tube
168 50155-12 1 Nozzle Ø12 mm
Nozzle size Ø14mm

137 20013-35 1 Turbine T1 Ø35
138 30024-35 1 Turbine Cone Ø35
167 50156-150-L 1 Nozzle Tube
168 50155-14 1 Nozzle Ø14 mm
#SC 30TL 10 – 180926 Page 45 of 52

19. Service Kit Contents
Service kit are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually. This list is a guide when
ordering service kit, containing the spare parts included in each kit. This list may
be changed without prior notice.
KIT 30T ODU

Complete O-ring kit for SC280/SC281 Drive Unit
2 30065 1 Washer
4 120319 1 Ring
9 110035 1 O-ring
10 108730 3 O-ring
17 120258 1 O-ring
22 30067 1 Sealing
26 120259 1 O-ring
27 120348 1 Plug
35 109211 1 O-ring
37 108765 1 O-ring
39 108806 1 O-ring
76 120262 1 O-ring
77 109042 1 O-ring
79 106927-2 1 Ball Bearing
85 120306 1 Plug
KIT 30TL OGU

Complete O-ring kit for SC30TL Washing Unit
101 109440 1 O-ring
104 105104 1 Bolt
105 109264 1 O-ring
109 109275 1 O-ring
110 109268 1 O-ring
112 30270 1 Plug
Page 46 of 52 #SC 30TL 10 – 180926

118 109268 1 O-ring
123 109285 1 O-ring
124 104713 3 Screw
126 120260 1 O-ring
144 109263 1 O-ring
170 110430 1 O-ring
171 30128 1 Sealing
KIT 30TL OGU K

Complete O-ring kit for SC30TL Washing Unit, Kalrez version
101 110548 1 O-ring
104 105104 1 Bolt
105 110535 1 O-ring
109 109275 1 O-ring
110 109268 1 O-ring
112 30270 1 Plug
118 110536 1 O-ring
123 109285 1 O-ring
124 104713 3 Screw
126 120260 1 O-ring
144 109263 1 O-ring
170 110430 1 O-ring
171 30128 1 Sealing
KIT 30TL WGU

Complete Wear kit for SC30TL Washing Unit
106 30021 1 Bearing
107 30023 1 Bearing
112 30270 1 Plug
117 30020 1 Bearing
120 30383 3 Bolt, Anchor
121 50024 1 Bearing
122 50072 1 Gasket Teflon
#SC 30TL 10 – 180926 Page 47 of 52

128 120295 1 Precision Ball
132 20017 1 Bearing
138 106576 1 Splitpin
149 30378 1 Bearing
156 106576 1 Bolt, Turning Shaft
158 30363 2 Bearing
159 50063 1 Bottom Bushing
160 50064 1 Washer
161 50066 1 Expansion Ring
Page 48 of 52 #SC 30TL 10 – 180926

20. Spare Part Kit / Vessel
Spare part kit SC30TL / Vessel

This spare part kit can also be ordered as Scanjet part no. S 30
Pos. Part No. Qty. Description Material
4 120319 2 Ring SS
11 104441 3 Screw SS
12 106104 3 Washer SS
40 104758 2 Screw SS
76 120262 2 O-ring Viton
100 120305 2 Retaining Ring Bronze
112 30270 2 Plug Plastic
124 104713 2 Bolt SS
Spare part kit SC30T / Vessel (Kalrez)

This spare part kit can also be ordered as Scanjet part no. S 30 KALREZ
Pos. Part No. Qty. Description Material
4 120319 2 Ring SS
11 104441 3 Screw SS
12 106104 3 Washer SS
40 104758 2 Screw SS
100 120305 2 Retaining Ring Bronze
101 110548 2 O-ring Kalrez
112 30270 2 Plug Plastic
124 104713 2 Bolt SS
#SC 30TL 10 – 180926 Page 49 of 52

9
8
7
6
5
4
3
2
1
13
12
10
Page 50 of 52
12051
20127
12020
12061
12030
12056
12065
30074
12060
12040
12044
30080
15 250059
Scanjet tool kit:
14 30083
11 30072
21. Tool Kit
1
1
1
2
1
1
1
1
1
1
1
1
1
Pos. Part No. Qty.
1
2
Shaft
Tool box
Handcrank
Description
Indication arrow
Set of Allen keys
Box wrench 17 mm
Box wrench 13 mm
Box wrench 10 mm
Box wrench 25 mm
Box wrench 30 mm
Tool for turbine cover

Short 6 mm Allen key
SS-ISO 2768-m for machined parts SS-ISO 2768-m for machined parts This document is our property and shall not without our (30)-120= 0.3 Denna handling är vår egendom och får ej utan vårt
document is our property and shall not without our Denna handling är vår egendom och får ej utan vårt
permission in writing be altered, copied, used for manu- 0.5-3= 0.1 (120)-315= 0.5 skriftliga medgivande ändras, kopieras, användas för
(30)-120= 0.3 This(30)-120=
document 0.3
is our property and shall not without our
Tong for retaining rings

ission in writing be altered, copied, used for manu- SS-ISO 2768-m for machined 0.5-3= 0.1 facturing Denna
(120)-315= 0.5 or communicated egendom
handling är vårto any person utan vårt
och fårorejcompany. (3)-30= 0.2 315)-1000= 0.8
skriftliga medgivande ändras,parts
kopieras, användas för permission in writing be altered, copied, used for manu-
ring or communicated to any person or company. 0.5-3= 0.1
tillverkning eller delges annan person eller firma. (120)-315= 0.5 (3)-30= 0.2 315)-1000= 0.8 skriftliga medgivande ändras, kopieras, användas för
This document is our property and shall notfacturing
without or
ourcommunicated to any person or company. (30)-120= 0.3 (3)-30= 0.2 315)-1000= 0.8 Denna handling är vår egendom och får ej tillverkning
utan vårt eller delges annan person eller firma.
permission in writing be altered, copied, used for manu- 0.5-3= 0.1 (120)-315= 0.5 SS-ISOskriftliga
2768-mmedgivande ändras,
for machined partskopieras, användas för
facturing or communicated to any person or company. SS-ISO 2768-m for machined parts (3)-30= 0.2 315)-1000= 0.8 tillverkning eller delges annan person eller firma.
Designer
Designer
JC
(30)-120= 0.3 Denna handling är vår egendom och får ej utan vårt
Designer
JC
This document is our property and shall not without our permission writing be altered, copied, used for manu-
(30)-120= in0.3 Denna handling är vår egendom och får ej utan
ML
0.5-3= 0.1vårt (120)-315= 0.5 skriftliga medgivande ändras, kopieras, användas för
permission in writing be altered, copied, used for manu- 0.5-3= 0.1 facturing or
(120)-315= 0.5communicated to any person or company. skriftliga medgivande ändras, kopieras, användas
(3)-30= 0.2 för 315)-1000= 0.8 tillverkning eller delges annan person eller firma.

Designer
facturing or communicated to any person or company. (3)-30= 0.2 315)-1000= 0.8 tillverkning eller delges annan person eller firma. SS-ISO 2768-m for machined parts
ML
Date
This document is our property and shall not without our (30)-120= 0.3 Denna handling är vår egendom och får ej utan vårt
Designer
Date

SWEDEN
General Tolerances
Date
0.5-3= 0.1 (120)-315= 0.5
SWEDEN
Designer
Gen. surface
ML
This tool kit can also be ordered as Scanjet part no. T 30T
facturing or communicated to any person or company. (3)-30= 0.2 315)-1000= 0.8 tillverkning eller delges annan person eller firma.
General Tolerances
JC
N9
General Tolerances
Date
Gen. surface
SWEDEN
04-03-30
Tool for coupling-/sealing sleeve
Gen. surface
BP Energrease MP-MG 2, 0,4 kg

N9
General Tolerances

06-12-06
Törnedalsgatan
Gen. surface
Designer
N9
SS
09-12-17
Date
SWEDEN
NP
N9
Drawer
Date
SWEDEN
Material
07-06-26

General Tolerances
Axel
Gen. surface
General Tolerances
Drawer
2333
Material
Gen. surface
N9
06-02-21

Cr-V
Drawer
N9
Date
Material
SWEDEN
Drawer
07-09-27
1, 275 21 Sjöbo
Material
Handle
Date
General Tolerances
Handtag
Gen. surface
No.
Drawer
Material
ASTM CF8
N9
Date
10-03-22
Drawer
Plastic
Material
Qty.
No.
Date
U Cap-key
Date
No.
Indicator
Tool for
ASTM CF8
Qty.
Drawer
Material
No.
U-ringnyckel
Ø 16
Date
Dimension
Qty.
Date
No.
Indikeringspil
No.
Insexkit
Qty.
Surface treatment
Qty.
Dimension
Qty.
Date
Verktyg Turbinhuslock
No.
Dimension
Tool For Turbine Cover

Surface treatment
Revision note
Qty.
Dimension
Surface treatment
Dimension
Set of Allen Keys
Dimension
168,3
NV 10mm
Surface treatment
E
Revision note
Surface treatment
coupling-/ sealing
Surface treatment
Note
Weight
Note
Dimension
Revision note
gram
sle
1,5 - 6 mm
E
Surface Revision
Verktyg toppmutter/ tätningshyl

For normal maintenance and operation the following tools are included in
#SC 30TL 10 – 180926

Note
Revision note
Weight
treatmentnote
Date
E
Revision note
gram
Note
Weight
A4
30072
Format
gram
Ins.
E
Revision note
E
Note
Date
Weight
Note
E
Scale
30074-G
1:2
gram
Weight
No sharp edges
Sign.
Note
gram
Date
A4
Format
Weight
20127
E
Ins.

No sharp edges
gram
30080
Note
A4
Revision
Format
Weight
Date

Ins.
Scale
gram
12030
Date
1:2
P02
No sharp edges
Sign.
Revision
A4
12060
Format
Scale
A4
1:2
Ins.
P04
Date
Format
Sign.
Ins.
Date
Revision
Revision
Scale
1:2
A4
P01
Scale
Format
Sign.
1:2
A4
P03
Ins.
Format
Sign.
Ins.
242,25
Revision
Revision
Scale
Scale
1:2
1:2
P00
P01
Sign.
Sign.
22. Service Card
Model Number of Machine: _____________ Serial No.: _______________
Nozzle Diameter: _______________ mm
No. of
Date working Maintenance Actions/Exchanged Parts Sign
hours
0 Machine put into operation
#SC 30TL 10 – 180926 Page 51 of 52

- Intelligent Tank Management
Scanjet is a leading global supplier of equipment
and solutions for any marine, offshore and industrial
application.
Scanjet designs and produces fixed and portable
tank cleaning equipment, marine protection systems,
high level overfill alarms, vapour emission control
systems, tank level gauging equipment, P/V valves,
water ingress systems and inert gas systems for any
efficient and environmentally friendly installation.
Using the most modern and efficient technology
ensures that our clients will receive equipment with
maximum performance and quality to last for many
years.
Our business mission is to continuously co-operate
directly with our clients offering economical solutions
and high quality range of products.
Please visit www.scanjet.se for more information.

SC 30Tl: Instruction Manual

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Instruction Manual

skriftliga medgivande ändras, kopieras, användas för

tillverkning eller delges annan person eller firma.

facturing or communicated to any person or company.

#SC 30TL 10 General Tolerances

Spare Parts Department

This manual is intended to assist in the handling and operation of the

Page 2 of 52 #SC 30TL 10 – 180926

#SC 30TL 10 – 180926 Page 3 of 52

SCANJET model SC 30TL is a tank cleaning machine especially developed for

Page 4 of 52 #SC 30TL 10 – 180926

• If the machine is used in potentially explosive atmospheres then tapes or

#SC 30TL 10 – 180926 Page 5 of 52

skriftliga medgivande ändras, kopieras, användas för

tillverkning eller delges annan person eller firma.

easily be set to desired speed. The elevation

per revolution (Pitch) for the nozzle can be set

nozzle are indicated on the scale on the lifting

facturing or communicated to any person or company.

Drawing no. / Ritningsnr.

Page 6 of 52 #SC 30TL 10 – 180926

General Installation Instructions: SC 30TL is designed to be installed in a

WARNING! If the machine is used in potentially explosive at-

#SC 30TL 10 – 180926 Page 7 of 52

Supply data: SC 30TL is operated with a supply of cleaning media at a flow of

Page 8 of 52 #SC 30TL 10 – 180926

annan person eller firma.

No. Qty. Revision note Date Ins. Sign.

JIS 10K 50A 30111-625 Ø155 Ø120 Ø19x4

JIS 10K 65A 30111-626 Ø175 Ø140 Ø19x4

JIS 16K 65A 30111-646 Ø175 Ø140 Ø19x8

Tolerance ISO 2768-m Gen. surface

Designer Date Drawer Date Surface treatment Weight

#SC 30TL 10 – 180926 Page 9 of 52 Format Scale

General Tolerances Material Dimension Drawing no.Note

Törnedalsgatan 1, 275 21 Sjöbo

Supply pressure MPa (Bar)

Page 10 of 52 #SC 30TL 10 – 180926

#SC 30TL 10 – 180926 Page 11 of 52

NOTE! Do not handcrank machine with prewash program knob in

Page 12 of 52 #SC 30TL 10 – 180926

NOTE! If the machine is started to fast, the magnetic coupling will

#SC 30TL 10 – 180926 Page 13 of 52

Page 14 of 52 #SC 30TL 10 – 180926

• During transport of cargo, sediments might be created in the bottom of

#SC 30TL 10 – 180926 Page 15 of 52

The cofferdam plug (A) should be

NOTE! All PTFE bearings located inside

Page 16 of 52 #SC 30TL 10 – 180926

When the cleaning operation is finalized the following should be done.

NOTE! Before hand-cranking the drive unit

#SC 30TL 10 – 180926 Page 17 of 52

Page 18 of 52 #SC 30TL 10 – 180926

#SC 30TL 10 – 180926 Page 19 of 52

A) Calculation of cleaning time for a cycle

Cleaning time D = CxB

Example 1: Prewash program is set and one turn of

Cleaning time D = 180x50 = 2.5 minutes

Page 20 of 52 #SC 30TL 10 – 180926