Technical Data Sheet

Approved 684;11420 1 684 zinc ethyl silicate ^(ValidationDate) 1

Resist 86

Product description
This is a two component moisture curing inorganic zinc ethyl silicate coating. It is a fast curing, very high zinc
dust containing product. It conforms to the compositional requirements of SSPC paint 20, level 1, ISO 12944-5
and AS/NZS 3750.15 1994. It provides excellent corrosion protection as a single coat or as part of a complete
coating system. It is heat resistant up to 1004 °F (540 °C). To be used as primer in a coating system and as
single coat system in atmospheric environments. Suitable for properly prepared carbon steel substrates only.
This product complies with ASTM D520 type II zinc dust.

Typical use
Protective:
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings, mining
equipment and general structural steel. Specially designed as a primer for coating systems where extended
durability is required.
Other

Approvals and certificates

Pre-qualification testing in accordance with NORSOK M-501, Rev. 5, System 1, suitable for exterior exposure in
offshore environment, below 250°F (120 °C).
Suitable for use in mating surfaces of High Strength Friction Grip Bolted Connections:
Complies with the requirements of Research Council on Structural Connections (RCSC) Class B, Appendix A (Slip
coefficient and resistance to tension creep).
Additional certificates and approvals may be available on request.

Colors
greenish grey, grey

Product data
Property Test/Standard Description

Solids by volume OCCA Monograph No. 4 67 ± 2 %

Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 57 °F (14 °C)
Density calculated 2.6 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 3.8 lbs/gal
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)

The provided data is typical for factory produced products, subject to slight variation depending on color.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.

Date of issue: 20 November 2018 Page: 1/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Resist 86

Film thickness per coat

Typical recommended specification range

Dry film thickness 2 mils (50 µm) - 4 mils (90 µm)

Wet film thickness 3 mils (75 µm) - 5 mils (135 µm)
Theoretical spreading rate 550 ft²/gal (13.4 m²/l) - 300 ft²/gal (7.4 m²/l)

Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.

Surface preparation summary table

Surface preparation

Substrate Minimum Recommended

Carbon steel Sa 2½ (ISO 8501-1) or NACE No. 2 / Sa 2½ (ISO 8501-1) or NACE No. 2 /
SSPC SP-10 with a surface profile 1.7 - SSPC SP-10 with a surface profile 1.7 -
2.5 mils (Fine to Medium G (ISO 2.5 mils (Fine to Medium G (ISO
8503-2)) 8503-2))

Application
Application methods
The product can be applied by

Spray: Use air spray or airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness. In order to avoid settling of heavy zinc, continuous
mechanical stirring during application is recommended.

Product mixing ratio (by volume)

Resist 86 Comp A 8 part(s)

Jotun Zinc 100 Comp B 2.6 part(s)

Component A is a liquid and Component B is dry zinc dust. Component A must be well shaken before use. Pour
the zinc dust slowly into the liquid during mechanical mixing. Stir until lump free and pass through a 60 mesh
sieve.

Date of issue: 20 November 2018 Page: 2/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Resist 86

Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 4 / Jotun Thinner No. 25

Thinning max: 5 %

Jotun Thinner No. 4: for fast evaporation

Jotun Thinner No. 25: for slow evaporation

Guiding data for airless spray

Nozzle tip (inch/1000): 17-21

Pressure at nozzle (minimum): 100 bar/1400 psi

Drying and Curing time

Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F

Substrate temperature 5 °C 10 °C 23 °C 40 °C

Surface (touch) dry 1h 30 min 15 min 13 min

Walk-on-dry 1.5 h 45 min 30 min 25 min
Dried to over coat, minimum 18 h 13 h 4h 1.5 h
Dried/cured for service 18 h 13 h 4h 1.5 h

For maximum overcoating intervals, refer to the Application Guide (AG) for this product.

The drying and curing times, as well as over coating intervals for inorganic zinc ethyl silicates are measured
under controlled temperatures, relative humidity (RH) 70 % during application and curing, and at average of the
DFT range for the product. Higher RH will increase the curing speed.

At application below 60% RH curing will be retarted. Jotun Zinc 100 LHA can be used to speed up curing. Refer
to the Application Guide (AG) for additional information.

Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.

Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.

Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.

Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Induction time and Pot life

Temperatures: 15°C = 59°F / 23°C = 73°F

Paint temperature 23 °C

Pot life 8h

Date of issue: 20 November 2018 Page: 3/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Resist 86

Heat resistance
Temperature
Continuous Peak

Dry, atmospheric 400 °C 540 °C

This product can withstand a peak temperature of 1000 °F (540 °C) for a longer period as well. A continuous
temperature above 752 °F (400 °C) will however affect the long term performance of an inorganic zinc silicate
coating.

Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.

Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Subsequent coat: epoxy, silicone acrylic

Packaging (typical)
Volume Size of containers
(liters) (liters)

Resist 86 Comp A 8 10
Jotun Zinc 100 Comp B 2.6 20

The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.

Shelf life at 73°F (23 °C)

Resist 86 Comp A 6 month(s)
Jotun Zinc 100 Comp B 48 month(s)

In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Date of issue: 20 November 2018 Page: 4/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Resist 86

Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.

Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.

Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.

If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Date of issue: 20 November 2018 Page: 5/5

This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com