Maintenance of Flow Cell
Maintenance of Flow Cell
Maintenance of Flow Cell
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Follow these instructions if you need to clean or replace the flow cell. Be extremely careful when
working with the flow cell and its fittings. Flow cells are made of quartz and are considered
expendable.
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There are two ways to clean a flow cell that has become coated with UV absorbing material:
1. Solvent Cleaning
2. Acid Cleaning
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1. Methanol, then tetrahydrofuran, then methylene chloride, and then methanol again
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2. Acid Cleaning V bottom, 100% medical
If you suspect that residual proteins contaminate the flow cell, draw 50% nitric acid through the PP, learn more
cell. Acid cleaning is a more thorough technique, though much more care must be taken.
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CAUTION! Take all necessary precautions to avoid contact with eyes, skin, clothing, and equipment surfaces.
Using a 1/4-28 coupler, connect a Luer-lock end fitting to the 1/4-28 fitting on the outlet tubing.
Attach a large glass syringe to the Luer-lock end.
Place the end of the inlet tubing into a reservoir of 50% nitric acid.
Draw nitric acid through the cell. OPEN
Note: Do not pump acid through the cell! You should never put acid under pressure. Use nitric acid. Do not use halogenated acid.
After the acid flush, draw HPLC-grade water through the cell in the same manner.
Reconnect the column to the inlet tubing. Redirect the outlet tubing to drain.
Finish by pumping HPLC-grade water to cleanse the last traces of acid.
To be sure that all acid has been removed, monitor the pH of the final outflow.
LABELS
Video Cleaning
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7/18/22, 8:34 PM Maintenance of Flow Cell
Loosen the 1/4-28 inlet and outlet fittings located above and below the flow cell.
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Carefully invert the assembly until the cell drops into the palm of your hand. The reference
aperture plate is secure and will not drop out. SOP for Calibration of Shimadzu U
UV Spectrophotometer
Moisten the quartz windows with alcohol or a laboratory cleaning solution. Then wipe the
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windows with a piece of lens paper or lint-free towel.
Clean the inside of the flow cell mounting area with a lint-free towel soaked in alcohol.
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Carefully dry all surfaces of the assembly.
Replace Cell
Without touching the quartz windows, carefully insert the flow cell into its receptacle.
Note: One corner of the cell is beveled. Be sure to align that edge with the bevel on the receptacle.
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Seat the flow cell firmly. Push the cell as far into the hole as it will go. A poorly aligned flow cell
may restrict or block flow.
Secure Tubing
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Finger-tighten the inlet fitting. As you tighten the fitting, the tubing will be pushed flush with the
end of the ferrule.
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Position a 1/4-28 fitting and an Omnifit gripper on the flow-cell end of the Teflon outlet tubing as
shown in the previous image.
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Finger tighten the outlet fitting. Then firmly tighten the outlet fitting using a 5/16" wrench (1/8 turn).
Check Flow
Before you replace the flow cell assembly with the detector, test the integrity of the inlet and
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outlet fittings. Reconnect the inlet tubing to your system and initiate flow.
If you notice leakage from the inlet or outlet fittings, you must remove, clean, and re-install the flow Deep well plate manufacturer
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Carefully install the fittings as described previously.
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Replace Faceplate
When no leaks are found, replace the flow cell assembly with the detector. Tighten the
thumbscrews on the flow cell assembly faceplate. Reconnect the inlet and outlet tubings to your OPEN
system.
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7/18/22, 8:34 PM Maintenance of Flow Cell
Purchasing Other Flow Cells
The standard quartz flow cell contains an 11 µL cavity with a 10 mm path length.
With a choice of several flow cells, you can quickly and easily vary the detection limits and increase
the versatility of the detector.
Assemblies contain a flow cell, a reference aperture plate and tubing of the appropriate inner
diameter (ID).
You can purchase pre-bent stainless steel inlet tubing for use with the standard HPLC flow cell [ID
0.010" (0.25 mm)] or with the microbore flow cell [ID 0.007" (0.18 mm)]. CHINESE PHARMACOPOEIA
Place the fitting and ferrule on the flow-cell end of the stainless steel tubing as shown in the
image above. The tubing should extend about 1 mm beyond the ferrule.
Finger tighten the inlet fitting. As you tighten the fitting, the inlet tubing will be pushed flush with COVID-19
the end of the ferrule.
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a razor blade to cut the tubing and a needle-nosed plier to pull the tubing through the gripper.
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7/18/22, 8:34 PM Maintenance of Flow Cell
Check Flow
Before you replace the flow cell assembly with the detector, test the integrity of the inlet and outlet
fittings. Reconnect the inlet tubing to your system and initiate flow.
If you notice leakage from the inlet or outlet fittings, you must remove, clean, and re-install the flow
cell.
Carefully install the inlet fitting as described above.
Replace Faceplate
When no leaks are found, replace the flow cell assembly with the detector. Tighten the
thumbscrews on the flow cell assembly faceplate. Reconnect the inlet and outlet tubings to your
system.
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7/18/22, 8:34 PM Maintenance of Flow Cell
Finger tighten the outlet fitting. Then firmly tighten the outlet fitting using a 5/16"
wrench (1/8 turn).
Check Flow
Before you replace the flow cell assembly with the detector, test the integrity of the inlet
and outlet fittings. Reconnect the inlet tubing to your system and initiate flow.
If you notice leakage from the inlet or outlet fittings, you must remove, clean, and re-
install the flow cell.
Carefully install the inlet fitting as shown above.
Replace Faceplate
When no leaks are found, replace the flow cell assembly with the detector. Tighten the
thumbscrews on the flow cell assembly faceplate. Reconnect the inlet and outlet tubings
to your system.
Lamp Replacement
Caution! Never touch a hot lamp! After turning off the detector, wait 30 minutes or more
before replacing the lamp.
Before performing the maintenance described below, you must unplug the detector
from its power source. Do not remove the cover until you have done this.
Remove Cover
Remove the cover by removing the four screws from the sides of the unit. Lift the cover
straight up.
Place the detector in front of you, so you are facing the front panel.
Locate the lamp/filter assembly below and to the right of the white plastic knob (the
filter-block release). Use the following drawing as a reference.
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7/18/22, 8:34 PM Maintenance of Flow Cell
On the right-side panel of the detector is a cut-out that eases access to the lamp
assembly.
Disconnect Connector
The cable from the lamp/filter assembly terminates with a 6-pin connector that is visible
at the right side of the unit. Disconnect the 6-pin connector.
1. Unscrew and remove the 254/280 wavelength selection knob (standard units only)
2. Lift the white plastic knob and slide the lamp/filter assembly toward the rear of the unit
1. Position the lamp so it is adjacent to the filter. Be sure that the lamp is not inverted
relative to the filter block. (The new lamp is pre-aligned in a mounting block.)
2. Secure the lamp to the filter block with two screws
3. Replace the lamp/filter assembly (lift the white knob).
4. Reconnect the 6-pin connector.
5. Route the lamp cord beneath the fan at the rear of the detector.
6. Place the 254/280 nm wavelength selection knob shaft through the front panel hole into
the lamp and secure it to the lamp/filter assembly (standard units only).
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Replace Cover
Replace and secure the detector's cover using the four screws you removed earlier.
Filter Replacement
You must unplug the detector from its power source. Do not remove the cover until you
have done this.
Note: To replace a filter, you will need internal C-ring pliers.
Unplug the 6-pin lamp connector and remove the lamp/filter assembly as described in
Lamp Replacement.
Using C-ring pliers, remove the C-ring from the circular chamber on the filter block.
Invert the filter block and let the filter cartridge drop into the palm of your hand.
Taking care not to touch the optical surface, place the new filter into its chamber. Secure
the new filter cartridge with the C–ring.
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