Toro Model 38801 PowerMax 928 OHXE Snowblower Opertor Manual
Toro Model 38801 PowerMax 928 OHXE Snowblower Opertor Manual
Toro Model 38801 PowerMax 928 OHXE Snowblower Opertor Manual
3406-747 Rev A
Power Max®
Heavy Duty 928 OHXE Snowthrower
Power Max® Heavy Duty 1028 OHXE Snowthrower
Model No. 38801—Serial No. 400010798 and Up
Model No. 38802—Serial No. 400010798 and Up
Operator's Manual
Introduction
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical or chemicals
known to the State of California to cause cancer,
birth defects, or reproductive harm.
The engine exhaust from this product
contains chemicals known to the State of Figure 1
California to cause cancer, birth defects,
or other reproductive harm. 1. Model and serial number location
Contents
Introduction .................................................................. 1
Safety ........................................................................... 3
Safety and Instructional Decals ................................. 3
Setup ............................................................................ 5
1 Installing the Upper Handle.................................... 6
2 Installing the Wheel-Clutch-Cable Ends ................... 6
3 Installing the Traction-Control Linkage.................... 7
4 Installing the Chute-Control Rod ............................ 8
5 Connecting the Headlight and Handwarmer Wire
to the Engine ...................................................... 9
6 Checking the Engine-Oil Level ..............................10
7 Checking the Tire Pressure ....................................10
8 Checking the Skids and Scraper ..............................10
9 Checking the Operation of the Traction
Drive ................................................................10
Product Overview .........................................................11
Operation ....................................................................12
Before Operation ......................................................12
Safety....................................................................12
2
Safety • Keep clear of any discharge opening. Keep bystanders a
safe distance away from the machine.
This machine meets or complies with ANSI B71.3 • Keep children out of the operating area. Never allow
specifications in effect at the time of production. children to operate the machine.
• Read and understand the contents of this Operator’s • Shut off the engine before unclogging, servicing, or
Manual before you start the engine. Ensure that everyone fueling the machine.
using this product knows how to use the product and
understands the warnings. You can find additional items of safety information in their
respective sections throughout this manual.
• Do not put your hands or feet near moving components
on the machine.
• Do not operate machine without all guards and other
safety protective devices in place and working on the
machine.
107-3040
1. Cutting dismemberment, impeller and cutting
dismemberment, auger hazards—keep bystanders a safe
distance away from the snowthrower.
106-4525
Order Part No. 112-6633
1. Fast 3. Slow
2. Forward speeds 4. Reverse speeds
112-6625
Order Part No. 112-6629
1. Cutting/dismemberment hazard, impeller—do not place
your hand in the chute; shut off the engine before leaving
the operator's position; use the tool to clear the chute.
3
1 2
x3
3 4
125-1102
1. Engine shut off 3. Variable speed control
5 2. Slow 4. Fast
120-9805
120-9805
1. Insert the key.
2. Prime the engine 3 times.
3. Engage the choke.
4. Pull the starter cord.
5. Once the engine is running, disengage the choke.
127-5991
1. Left turn control 4. Cutting/dismemberment hazard, 7. Auger/impeller drive—squeeze the
impeller—do not place your hand in lever to engage; release the lever to
the chute; shut off the engine before disengage.
leaving the operator's position; use the
tool to clear the chute.
2. Traction drive—squeeze the lever to 5. Cutting/dismemberment hazard, 8. Right turn control
engage; release the lever to disengage. impeller—keep away from moving
parts; remove the ignition key and read
the instructions before servicing or
performing maintenance.
3. Warning—read the Operator's Manual. 6. Thrown object hazard—keep 9. Handwarmer controls
bystanders a safe distance away from
the snowthrower.
4
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Carriage bolt 2
4 Locknut 2
Install the chute-control rod.
5
1
Installing the Upper Handle
Parts needed for this procedure:
4 Handle bolt
4 Curved washer
4 Locknut
Procedure
Figure 5
Note: Do not remove the rubber band on the cables until
you have installed the upper handle.
1. Lift and rotate the upper handle and position it over
2
the lower handle (Figure 4).
Important: Route the cables attached to the
Quick Stick inside the upper handle legs and
ensure that the cables and the wire for the
headlight are not pinched between the handle
Installing the
sections. Wheel-Clutch-Cable Ends
No Parts Required
Procedure
1. Unwrap the cable ends from the lower handle (Figure
6).
Figure 4
1. Cables
2. Route either the left or right cable end over the lower
handle and insert the cable end into the hole in the
corresponding wheel-clutch lever (Figure 7).
6
Figure 10
Figure 7
1. Wheel-clutch lever
Note: The gap should be approximately the thickness
of a pencil (6 mm or 1/4 inch). If it is greater, loosen
the cable clamp nut, slide the cable jacket up slightly,
3. Remove the nut and washer from the handle, attach tighten the cable clamp nut, and check the gap again.
the cable clamp on the cable to the handle, install the
6. Repeat steps 2 through 5 for the other cable.
washer and the nut, and tighten the nut by hand (Figure
8).
3
Installing the Traction-Control
Linkage
No Parts Required
Figure 8
Procedure
1. Cable clamp (2)
1. Remove the hairpin cotter and washer from the lower
end of the speed-control rod and insert the lower end
Important: Ensure that the curved side of the of the rod into the lower link arm so that the bent end
cable clamp is against the handle and that the of the speed-control rod faces rearward (Figure 11).
cable is routed below the clamp bolt. The cable
must be in a straight line from the cable clamp
to the point where it attaches to the wheel-clutch
lever.
4. Pull the cable jacket down gently until the wheel-clutch
lever is down and the slack is out of the cable, then
tighten the cable-clamp nut securely (Figure 9).
Figure 11
7
Note: For easier installation, look down through the
opening in the speed selector (Figure 14).
Figure 12 Figure 14
4
Note: To make installation easier, leave the flat washer
on the trunnion (Figure 12).
4. Shift the speed-selector lever into Position R2.
5. Rotate the lower link arm fully upward Installing the Chute-Control
(counterclockwise) as shown in Figure 13.
Rod
Parts needed for this procedure:
2 Carriage bolt
2 Locknut
Procedure
Figure 13 1. Unwrap the Quick Stick and rotate it so that it is
upright and in the center.
6. Lift up the speed-control rod and insert the trunnion 2. Hold the blue trigger cap down and pull the lever fully
into the hole in the speed-selector lever (Figure 12). rearward.
Note: If the trunnion does not fit into the hole Note: The discharge chute and deflector should face
when you lift up on the speed-control rod, rotate the forward. If they do not, hold the blue trigger cap
trunnion upward or downward on the speed-control down (but do not move the Quick Stick) and rotate the
rod until it fits. discharge chute until they do.
7. Secure the trunnion and upper end of the speed control 3. Align the flattened back end of the long chute-control
rod with the outer washer and the hairpin cotter that rod with the flattened front end of the short rod
you previously removed. that extends from the control panel so that they nest
together (Figure 15).
8
7. Hold the blue trigger cap down and rotate the Quick
Stick in a circle to ensure that the chute and deflector
operate smoothly.
5
Connecting the Headlight
g018656
and Handwarmer Wire to the
Figure 15
Engine
1. Short rod 2. Long chute-control rod
No Parts Required
4. Insert the front end of the rod into the opening in
the back of the chute-gear cover until it slides into the
chute gear (Figure 16).
Procedure
Plug a connector into the starter wire and another into the
ground (Figure 18).
Note: The pigtails are color-coded.
Figure 16
6. Insert the cable clip that supports the deflector cable 1. Starter-wire connector 2. Ground connector
onto the forward carriage bolt, and secure the carriage
bolts with locknuts from the loose-parts bag (Figure
17).
g018657
Figure 17
1. Cable clip 2. Deflector cable
9
6 9
Checking the Engine-Oil Level Checking the Operation of the
Traction Drive
No Parts Required
No Parts Required
Procedure
Note: Your machine comes with oil in the engine
Procedure
crankcase. Before starting the engine, check the oil level
and add oil if necessary. CAUTION
Refer to Checking the Engine-Oil Level (page 21). If the traction drive is not properly adjusted, the
machine may move in the direction opposite of
what you intended, causing injury and/or property
7
damage.
Carefully check the traction drive and adjust it
properly, if necessary.
Checking the Tire Pressure 1. Start the engine; refer to Starting the Engine (page 13).
2. Move the speed selector to Position R1; refer to
No Parts Required Operating the Speed Selector (page 17).
3. Squeeze the left (traction) lever to the handgrip (Figure
Procedure 19).
The tires are overinflated at the factory for shipping. Reduce
the pressure equally in both tires to between 116 and 137
kPa (17 and 20 psi).
8
Checking the Skids and Figure 19
Scraper
The machine should move rearward. If the machine
No Parts Required does not move or moves forward, complete the
following:
Procedure A. Release the traction lever and shut off the engine.
Refer to Checking and Adjusting the Skids and Scraper (page B. Disconnect the trunnion from the speed-selector
21). lever (Figure 12).
C. Turn the trunnion downward (clockwise) on the
speed-control rod (Figure 12).
D. Connect the trunnion to the speed-selector lever
(Figure 12).
4. Release the traction lever.
5. Move the speed selector to the Position F1; refer to
Operating the Speed Selector (page 17).
6. Squeeze the left (traction) lever to the handgrip (Figure
19).
10
The machine should move forward. If the machine
does not move or moves rearward, complete the Product Overview
following:
A. Release the traction lever and shut off the engine.
B. Disconnect the trunnion from the speed-selector
lever (Figure 12).
C. Turn the trunnion upward (counterclockwise) on
the speed-control rod (Figure 12).
D. Connect the trunnion to the speed-selector lever
(Figure 12).
7. If you made any adjustments, repeat this procedure
until no adjustments are required.
Important: If the machine moves when the traction
lever is in the released position, check the traction cable;
refer to Checking and Adjusting the Traction Cable
(page 21) or take the machine to an Authorized Service
Dealer for service.
G016495
Figure 20
1. Handgrip (2) 10. Scraper
2. Auger/impeller lever 11. Auger
3. Speed-selector lever 12. Skid (2)
4. Quick Stick® 13. Electric-start button
discharge-chute control
5. Traction lever 14. Electric-start plug-in
6. Fuel-tank cap 15. Snow-cleanout tool
7. Oil-fill tube/dipstick 16. Headlight
8. Chute deflector 17. Wheel-clutch lever (2)
9. Discharge chute
1 5
2
6
ST OP
3
4 7
G016500
Figure 21
1. Primer 5. Throttle
2. Ignition switch 6. Oil-drain plug
3. Choke 7. Recoil-start handle
4. Fuel-shutoff valve
11
Figure 22
1. Snow-cleanout tool (attached to the handle)
Operation
Before Operation
Safety
• Use extension cords and receptacles as specified by
the manufacturer for all machines with electric-starting
g01881 1
motors.
Figure 23
• Do not operate the machine without wearing adequate
winter garments. Avoid loose-fitting clothing that can get 1. Do not fill above the bottom of the fuel-tank neck.
caught in moving parts. Wear substantial, slip-resistant
footwear that will improve footing on slippery surfaces.
• Always wear safety glasses or eye protection during
operation or while performing an adjustment or repair to During Operation
protect your eyes from foreign objects that the machine
may throw.
Safety
• Thoroughly inspect the area where you will use the
• Rotating auger blades can injure fingers or hands.
machine and remove all doormats, sleds, boards, wires,
Stay behind the handles and away from the discharge
and other foreign objects.
opening while operating the machine. Keep your face,
• If a shield, safety device, or decal is damaged, illegible, or hands, feet, and any other part of your body or
lost, repair or replace it before beginning operation. Also, clothing away from moving or rotating parts.
tighten any loose fasteners.
• Never direct the discharge toward people or areas where
property damage can occur.
Filling the Fuel Tank • Exercise caution to avoid slipping or falling. Always be
• For best results, use only clean, fresh, unleaded gasoline sure of your footing, and keep a firm hold on the handles.
with an octane rating of 87 or higher ((R+M)/2 rating Walk; never run.
method). • Exercise extreme caution when operating on slopes.
• Oxygenated fuel with up to 10% ethanol or 15% MTBE • Never operate the machine without good visibility or
by volume is acceptable. light.
• Do not use ethanol blends of gasoline (such as E15 • Look behind and use care when backing up with the
or E85) with more than 10% ethanol by volume. machine.
Performance problems and/or engine damage may result
which may not be covered under warranty. • When not actively clearing snow, disengage power to the
rotor blades.
• Do not use gasoline containing methanol.
• Use extension cords and receptacles as specified by
• Do not store fuel either in the fuel tank or fuel containers the manufacturer for all machines with electric-starting
over the winter unless you use a fuel stabilizer. motors.
• Do not add oil to gasoline. • Do not attempt to clear snow from a gravel or crushed
rock surface. This product is intended for use only on
Important: To reduce starting problems, add fuel
paved surfaces.
stabilizer to the fuel all season, mixing it with gasoline
less than 30 days old. • Do not use the machine on a roof.
12
• Never attempt to make any adjustments while the engine
is running (except when specifically recommended by
Starting the Engine
manufacturer). 1. Check the engine-oil level; refer to 6 Checking the
Engine-Oil Level (page 10).
• Stay alert for hidden hazards or traffic.
2. Turn the fuel-shutoff valve 1/4 turn counterclockwise
• After striking a foreign object, shut off the engine, to open it (Figure 24).
remove the ignition key, thoroughly inspect the machine
for any damage, and repair the damage before starting
and operating the machine.
• If the machine should start to vibrate abnormally, shut off
the engine and check immediately for the cause.
• Do not run the engine indoors, except when starting
the engine and for transporting the machine in or out
of the building. Open the outside doors; exhaust fumes
are dangerous.
• Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
• Never touch a hot engine or muffler.
• Thoroughly inspect the electrical cord before plugging
it into a power source. If the cord is damaged, do not
use it to start the machine. Replace the damaged cord
immediately. Unplug the power cord whenever you are
not starting the machine.
G016512
Figure 24
G016498
Figure 25
1. Ignition key
13
4. Firmly push in the primer with your thumb as indicated 5. Move the choke to the CHOKE position (Figure 27).
by the table below, holding the primer in for a second
before releasing it each time (Figure 26).
Temperature Suggested Number of
Primes
Above -18°C (0°F) 3
-23°C to -18°C (-10°F to 0°F) 4
Below -23°C (-10°F) 6
G016501
Figure 27
Figure 26
STOP
G016504
Figure 28
14
Shutting Off the Engine
1. Move the throttle to the SLOW position, and then to
the STOP position (Figure 30) to shut off the engine.
You can also shut off the engine by pulling the ignition
key outward to the middle position.
g019055
STOP
Figure 29
1. Electric-start button 3. Recoil-start handle
2. Electric-start plug-in
15
Operating the Handwarmers
Operate the handwarmers as follows:
• Flip the switch to the ON position to turn on the
handwarmers.
• Flip the switch to the OFF position to turn off the
handwarmers.
Figure 33
Figure 35
16
Momentarily squeezing and releasing the left or right WARNING
wheel-clutch lever also allows for steering adjustments to keep
the machine going in a straight line, especially in deep snow. If the auger and impeller continue to rotate
when you release the auger/impeller lever, you
Squeezing both wheel-clutch levers simultaneously disengages
could seriously injure yourself or others.
the drive to both wheels. This enables you to manually move
the machine backward without stopping to shift it into a Do not operate the machine. Take it to an
reverse gear. It also allows you to maneuver and transport the Authorized Service Dealer for service.
machine more easily when the engine is not running.
Operating the Quick Stick®
Operating the Speed Selector Hold the blue trigger cap down to use the Quick Stick to
The speed selector has 6 forward and 2 reverse gears. move the discharge chute and the chute deflector. Release the
To change speeds, release the traction lever and shift the trigger cap to lock the discharge chute and chute deflector
speed-selector lever to the desired position (Figure 36). The into position (Figure 38).
lever locks in a notch at each speed selection.
Figure 36
Figure 38
Figure 37
17
• If the chute does not turn as far to the left as it does to the
right, ensure that the cable is routed to the inside of the
Operating Tips
handles. Refer to 1 Installing the Upper Handle (page 6).
DANGER
• If the chute does not lock into place when you release
the trigger cap, refer to Adjusting the Discharge-Chute When the machine is in operation, the impeller and
Latch (page 25). auger can rotate and cut off or injure hands and feet.
• Before adjusting, cleaning, inspecting,
Moving the Chute Deflector troubleshooting, or repairing the machine, shut
off the engine and wait for all moving parts
Hold the blue trigger cap down and move the Quick Stick
forward to lower the chute deflector; move it rearward to raise to stop. Disconnect the wire from the spark
the chute deflector (Figure 40). plug and keep it away from the plug to prevent
someone from accidentally starting the engine.
• Remove an obstruction from the discharge
chute; refer to Unclogging the Discharge Chute
(page 18). If necessary, use the snow-cleanout
tool, not your hands, to remove an obstruction
from the discharge chute.
• Stay behind the handles and away from the
discharge opening while operating the machine.
• Keep face, hands, feet, and any other part of
your body or clothing away from concealed,
moving, or rotating parts.
Figure 40
WARNING
Unclogging the Discharge The impeller can throw stones, toys, and other
foreign objects and cause serious personal injury to
Chute you or bystanders.
WARNING • Keep the area to be cleared free of all objects
that the augers could pick up and throw.
If the auger/impeller is running but there is no
snow coming out of the discharge chute, the • Keep all children and pets away from the area
discharge chute may be clogged. of operation.
Never use your hands to clear a clogged discharge • Always set the throttle to the FAST position when
chute. This could result in personal injury. throwing snow.
• To unclog the discharge chute, stay in the operating • If the engine slows down under a load or the wheels slip,
position and release the left (traction) lever. While shift the machine into a lower gear.
running the auger/impeller, push down on the handles to • If the front of the machine rides up, shift the machine
raise the front of the machine a few centimeters (inches) into a lower gear. If the front continues to ride up, lift
off the pavement. Then lift the handles quickly to bump up the handles.
the front of the machine on the pavement. Repeat if
necessary until a stream of snow comes out the discharge
chute.
• If you cannot unclog the discharge chute by bumping
the front of the machine, shut off the engine, wait for
all moving parts to stop, and use the snow-cleanout
tool; never use your hand.
Important: Unclogging the discharge chute by
bumping the front of the machine on the pavement
may cause the skids to move. Adjust the skids and
tighten the skid bolts securely.
18
After Operation
Safety
• Never store the machine with fuel in the fuel tank inside a
building where ignition sources are present, such as hot
water heaters, space heaters, or clothes dryers. Allow the
engine to cool before storing in any enclosure.
• When storing the machine for more than 30 days, refer to
Storage (page 27) for important details.
19
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Before each use or daily • Check the engine-oil level and add oil if necessary.
• Change the engine oil. Change the engine oil every 25 operating hours when
Every 50 hours operating the engine under a heavy load.
Every 100 hours • Replace the spark plug.
• Check the skids and scraper and adjust them if necessary.
• Inspect the traction cable and adjust or replace it if necessary.
Yearly • Inspect the auger/impeller cable and adjust or replace it if necessary.
• Check the auger-gearbox oil and add oil if necessary.
• Lubricate the hex shaft.
• Check the air pressure in the tires and inflate them to 116 to 137 kPa (17 to 20 psi).
• Run the engine to dry out the fuel tank and the carburetor at the end of the season.
Yearly or before storage • Have an Authorized Service Dealer inspect and replace the traction drive belt and/or
the auger/impeller drive belt, if necessary.
Important: You can find more information about maintaining and servicing your machine at www.Toro.com.
Maintenance Safety
Read the following safety precautions before performing any
maintenance on the machine:
• Before performing any maintenance, service, or
adjustment, shut off the engine and remove the key. If
major repairs are ever needed, contact an Authorized
Service Dealer.
• Check all fasteners at frequent intervals for proper
tightness to ensure that the machine is in safe working
condition.
• Maintain or replace safety and instruction labels, as
necessary.
• Do not change the governor settings on the engine.
• Purchase only genuine Toro replacement parts and
accessories.
20
Checking the Engine-Oil Level
Service Interval: Before each use or daily—Check the
engine-oil level and add oil if necessary.
1. Remove the dipstick, wipe it clean, then fully install
the dipstick.
2. Remove the dipstick and check the oil level (Figure 41).
If the oil level is below the Add mark on the dipstick, Figure 42
add oil. Refer to Changing the Engine Oil (page 23).
1. 1.3 cm (1/2 inch)
21
Figure 45
Figure 43
1. Pin
2. 1 to 1.5 mm (1/32 to 1/16 inch) 3. With the auger/impeller lever disengaged, ensure that
the gap between the auger clutch assembly and the tab
is 1.5 mm (1/16 inch) as shown in Figure 46.
If the left (traction) cable is not properly adjusted, do the
following steps:
1. Loosen the jam nut.
2. Loosen or tighten the turnbuckle to adjust the pin until
it is the proper gap from the front edge of the slot.
3. Tighten the jam nut (Figure 44).
Figure 46
1. Tab
2. 1.5 mm (1/16 inch)
22
6. Loosen or tighten the turnbuckle that adjusts the Use Figure 49 below to select the best oil viscosity for the
tension on the cable (Figure 47). outdoor temperature range expected:
7. Adjust the turnbuckle until you obtain the proper gap.
8. Tighten the jam nut.
9. Insert the 2 screws that you previously removed on
the belt cover.
10. If the auger/impeller cable is properly adjusted but
a problem remains, contact an Authorized Service
Dealer.
Checking the
Auger-Gearbox-Oil Level
Service Interval: Yearly—Check the auger-gearbox oil and
add oil if necessary.
Figure 49
1. Move the machine to a level surface.
2. Clean the area around the pipe plug (Figure 48).
Engine Oil Capacities
Model Engine Oil Capacity
38801 0.89 to 0.95 L (30 to 32 oz)
38802
G016782
Figure 48
1. Pipe plug
1
3. Remove the pipe plug from the gearbox.
4. Check the oil level in the gearbox. The oil should be at
the point of overflowing at the filler opening. G016496
5. If the oil level is low, add GL-5 or GL-6, SAE 85-95 Figure 50
EP gear oil lubricant to the gearbox until the point of
overflow. 1. Oil-drain plug
23
2. Tip the machine forward onto its auger housing and
block it so that it cannot fall.
3. Remove the back cover (Figure 53).
1
Figure 53
1. Back cover
Figure 52 1
1. Hex shaft 3. Rubber wheel
2. Aluminum friction plate
G016645
24
Figure 57
Figure 55
Figure 58
1. Cable conduit 2. Cable clamp
25
Replacing the Drive Belts
If the auger/impeller drive belt or the traction drive belt
becomes worn, oil-soaked, or otherwise damaged, have an
Authorized Service Dealer replace the belt.
Figure 64
Figure 60 6. Insert the wire connector straight into the back of the
headlight until it is securely in place (Figure 65).
Figure 61
Figure 62
26
Storage
WARNING
• Fuel vapors can explode.
• Do not store fuel more than 30 days.
• Do not store the machine in an enclosure near
an open flame.
• Allow the engine to cool before storing it.
27
Troubleshooting
Problem Possible Cause Corrective Action
The electric starter does not turn (electric 1. The power cord is disconnected at the 1. Connect the power cord to the outlet
start only). outlet or the machine. and/or the machine.
2. The power cord is worn, corroded, or 2. Replace the power cord.
damaged.
3. The power outlet is not energized. 3. Have a qualified electrician energize
the outlet.
The engine does not start or starts hard. 1. The key is not in the ignition or is in the 1. Insert the key into the ignition and turn
STOP position. it to the ON position.
2. The choke is in the OFF position and 2. Move the choke to the ON position and
the primer has not been pressed. press the primer 3 times.
3. The fuel-shutoff valve is not open. 3. Open the fuel-shutoff valve.
4. The throttle is not in the FAST position. 4. Move the throttle to the FAST position.
5. The fuel tank is empty or the fuel 5. Drain and/or fill the fuel tank with
system contains stale fuel. fresh fuel (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.
6. The spark-plug wire is loose or 6. Connect the wire to the spark plug.
disconnected.
7. The spark plug is pitted, fouled, or the 7. Check the spark plug and adjust the
gap is incorrect. gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
8. The fuel-vent cap is restricted. 8. Remove the vent restriction or replace
the fuel cap.
9. The engine-oil level in the engine 9. Add or drain oil to adjust the oil level in
crankcase is too low or too high. the engine crankcase to the Full mark
on the dipstick.
The engine runs rough. 1. The choke is in the ON position. 1. Move the choke to the OFF position.
2. The fuel-shutoff valve is not completely 2. Open the fuel-shutoff valve.
open.
3. The fuel tank is nearly empty or 3. Drain and fill the fuel tank with fresh
contains stale fuel. fuel (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.
4. The spark-plug wire is loose. 4. Connect the wire to the spark plug.
5. The spark plug is pitted, fouled, or the 5. Check the spark plug and adjust the
gap is incorrect. gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
6. The engine-oil level in the engine 6. Add or drain oil to adjust the oil level in
crankcase is too low or too high. the engine crankcase to the Full mark
on the dipstick.
28
Problem Possible Cause Corrective Action
The engine runs, but the machine 1. The throttle is not in the FAST position 1. Move the throttle to the FAST position.
discharges snow poorly or not at all. when throwing snow.
2. The machine is moving too fast to clear 2. Shift the machine into a lower gear.
the snow.
3. You are trying to remove too much 3. Reduce the amount of snow removed
snow per swath. per swath.
4. You are trying to remove extremely 4. Don't overload the machine with
heavy or wet snow. extremely heavy or wet snow.
5. The discharge chute is plugged. 5. Unclog the discharge chute.
6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller
or is off the pulley. drive belt; refer to www.Toro.com
for servicing information or take the
machine to an Authorized Service
Dealer.
7. The auger/impeller drive belt is worn 7. Replace the auger/impeller drive belt;
or broken. refer to www.Toro.com for servicing
information or take the machine to an
Authorized Service Dealer.
The discharge chute either does not lock 1. The discharge-chute latch is not 1. Adjust the discharge-chute latch.
into place or does not move. properly adjusted.
The machine does not properly clear the 1. The skids and/or scraper are not 1. Adjust the skids and/or the scraper.
snow off the surface. properly adjusted.
2. The pressure in the tires is not equal. 2. Check and adjust the pressure in one
or both tires.
29
Emission Control Warranty Statement
For the United States, California, and Canada
*374-0320*
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines,
fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, The Toro Company will repair your small off-road engine/equipment at no cost to you including diagnosis,
parts and labor.
Owner Responsibilities
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Operator's Manual. We recommend
that you retain all receipts covering maintenance on your small off-road engine/equipment, but we cannot deny warranty solely for the lack of receipts.
As the small off-road engine/equipment owner, you should however be aware that we may deny you warranty coverage if your small off-road
engine/equipment or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine/equipment to a Toro Distribution Center or Service Center as soon as a problem exists. The
warranty repairs should be completed in a reasonable amount of time, not to exceed thirty (30) days.
If you have any questions regarding your warranty coverage, contact us at:
Customer Care Department, Consumer Division
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
1-888-384-9939 (U.S. and Canadian customers)
email Customer Support at: www.toro.com
• Designed, built, and certified to conform with all applicable emissions regulations; and
• Free from defects in materials and workmanship that could cause the failure of a warranted part; and
• Identical in all material respects to the parts as described in the application for certification.
The warranty period begins on the date the small off-road engine/equipment is delivered to an ultimate purchaser. The warranted period is two years or
the duration of The Toro Warranty, whichever is longer.
Subject to certain conditions and exclusions as stated below, the warranty on evaporative emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted
for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by
The Toro Company. Any such part repaired or replaced under warranty will be warranted for the remainder of the warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty
period stated above. Any such part repaired or replaced under the warranty will be warranted for the remainder of the warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is
warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first
scheduled replacement, the part will be repaired or replaced by The Toro Company. Any such part repaired or replaced
under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at an
Authorized Service Dealer at no charge to the owner.
5. Warranty services or repairs will be provided at all Service Dealers authorized to service the subject engines or equipment.
6. The small off-road engine/equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis
of a defective, emission-related warranted part, provided that such diagnostic work is performed at an Authorized Service Dealer.
7. The Toro Company is liable for damages to other engine/equipment components caused by a failure under warranty of any warranted part.
8. Throughout the small off-road engine/equipment warranty period stated above, The Toro Company will maintain a supply
of warranted parts sufficient to meet the expected demand for such parts.
9. Manufacturer approved replacement parts may be used in the performance of any warranty maintenance or repairs and
must be provided without charge to the owner. Such use will not reduce the warranty obligations of The Toro Company.
10. Add-on or modified parts that are not approved by The Toro Company may not be used. The use of a non-approved add-on or modified parts by
the purchaser will be grounds for disallowing a warranty claim. The Toro Company will not be liable to warrant failures of warranted parts caused by
the use of an non-approved add-on or modified parts.
374-0320 Rev A
Warranted Parts
The following emission warranty parts are covered, to the extent these parts were present on the Toro engine/equipment and/or Toro supplied fuel system:
1. Fuel System Parts
• Carburetor and internal parts
• Cold starting enrichment (primer or choke)
• Fuel pump
• Fuel line, fittings, and clamps
• Fuel tank, cap, and tether
• Carbon canister
2. Air Induction System
• Air cleaner
• Intake manifold
• Crankcase vent and line(s)
• Purge line and fittings
3. Ignition System
• Spark plug(s) and wire(s)
• Magneto ignition system
4. Catalytic Exhaust System
• Catalytic converter
• Exhaust manifold
• Air injector system and valve(s)
5. Miscellaneous Items Used in Emission Control System
• Valves, switches, and linkages
• Connectors, fittings, and brackets
374-0320 Rev A
The Toro Warranty SnowMaster
Power Max
A Three-Year Limited Warranty (45 Day Limited Warranty for Commercial Use)
If you think that your Toro Product contains a defect in materials or General Conditions
workmanship, follow this procedure:
All repairs covered by these warranties must be performed by an Authorized
1. Contact any Authorized Toro Service Dealer to arrange service at their
Toro Service Dealer using Toro approved replacement parts. Repair by an
dealership. To locate a dealer convenient to you, refer to the Yellow
Authorized Toro Service Dealer is your sole remedy under this warranty.
Pages of your telephone directory (look under “Lawn Mowers”) or
access our web site at www.Toro.com. You may also call the numbers Neither The Toro Company nor Toro Warranty Company is liable for
listed in item #3 to use the 24-hour Toro Dealer locator system. indirect, incidental, or consequential damages in connection with the
2. Bring the product and your proof of purchase (sales receipt) to the use of the Toro Products covered by these warranties, including any
Service Dealer. The dealer will diagnose the problem and determine if cost or expense of providing substitute equipment or service during
it is covered under warranty. reasonable periods of malfunction or non-use pending completion of
repairs under these warranties.
3. If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at: All implied warranties of merchantability (that the product is fit for ordinary
use) and fitness for use (that the product is fit for a particular purpose) are
Toro Warranty Company limited to the duration of the express warranty.
Customer Care Department, RLC Division
Some states do not allow exclusions of incidental or consequential
8111 Lyndale Avenue South damages, or limitations on how long an implied warranty lasts, so the above
Bloomington, MN 55420-1196 exclusions may not apply to you.
Toll free at 866-336-5205 (U.S. customers)
This warranty gives you specific legal rights, and you may also have other
Toll free at 866-854-9033 (Canadian customers) rights which vary from state to state.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location, or institutional or rental use, is considered
commercial use, and the commercial use warranty would apply.
374-0314 Rev B