V E R S I O N 1 5 .

Transformers Business Unit

Introduction

elsewedyelectric.com 1
@elsewedyelectric
 ELSEWEDY ELECTRIC GLOBAL PRESENCE 2

21 FACTORIES IN AFRICA

5 FACTORIES IN ASIA

2 FACTORY IN EUROPE

TOTAL OF

28 PRODUCTION
FACILITIES

48 INTERNATIONAL OFFICES

110 EXPORT MARKETS

CABLES & RENEWABLE PROJECTS &

TRANSFORMERS METERS EXPORT
ACCESSORIES ENERGY DEVELOPMENT

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 TRANSFORMERS EXPANSION HISTORY 3

1938 1984 1996 1997 1998 2002 2003 2004 2005 2006
ARAB CABLES EGYTECH UNITED UNITED GIAD SUDAN ITALSMEA ELSEWEDY
STARTING LISTED IN
Egypt’s 1st Special Power Cables. INDUSTRY METALS ELSEWEDY Starting ELSEWEDY CABLES SYRIA
El Sewedy’s Cables
family started Production Plant.
Special cables, Copper rods CABLES Transformers Specialized Cables production EGX
as a trader in SEDPLAST Fiberglass poles, manufacturer. Sudan’s first cables Business Line. explosion facility in
electrical PVC Compounds. Enameled copper plant. proof equipment Syria to serve the
wire. producer for Oil & Levant ELSEWEDY
equipment's ELSEWEDY ELECTRIC
Gas. markets.
SEDCO ELSEWEDY GHANA
ELASTIMOLD Cable joints and CABLES
Fully integrated Road Lighting
terminations BRAND poles facility in
cables accessories pioneer in Egypt. Ghana.
plant.

2021 2019 2018 2017 2014 2011 2010 2009 2008 2007

INDONESIA ELSEWEDY STA 2 (PIP) SLP - ELSEWEDY ELSEWEDY NIGERIA Egypt ALGERIA SYRIA
Acquisition of TECHNOLOGY ELSEWEDY ELECTRIC PSP TECHNICAL Serving Western Starting Serving North Serving Levant markets
PT CG Power
ELSEWEDY LOGISTICS ACADEMY (STA) Africa Dry & Power Africa Till 2011
Systems – Pawels UTILITIES RF PROPERTIES Businesses
ENERGY extending beyond ZAMBIA
ACQUISITION the Oil BL
PAKISTAN REACHED Serving South
Acquisition of Africa
COMMERCIAL
Validus Engineering OPERATION AT ALMOST 20 YEARS OF SUCCESS
- Siemens BENBAN SOLAR Starting from 2003
PV POWER
PLANTS

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 COMPETITIVE EDGE 4

As the largest integrated energy solutions company in the Middle East and Africa, Elsewedy Electric has developed a comprehensive range of innovative
solutions & services, benefiting from the global experience and knowhow in electric distribution and power & control.

Part of a corporate Strong Global Certificates for Accredited

with a strong heritage in Presence all product range test labs
energy solutions

Dedicated Service BU Qualified team Balanced strategic mix Customized solutions

& After Sales Customer Care Technically supported High quality High level of conformance
by experts and consultants Competitive prices to different specs.

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 HSE 5

Health, Safety & Environment Policy Statement

Safety of our employees, subcontractors and other stakeholders has the highest
priority for Elsewedy Electric. We have a solid belief that our employees are our most
important asset and we strive to create and maintain a safe operating culture, Putting
safety in front and in the center of everything we do.

Our Belief Our Commitment

Every incident could have been prevented Training our employees on how to perform their jobs
• Injuries also include occupational illnesses that occur safety
due to work related exposures. • Training will be one of the major KPIs for Elsewedy
• When we refer to incidents we include that occur to our Electric Group.
subcontractors as well as our employees.
Provide the required resources to have a safe and
Safety can be managed clean environment
• Through the implementation of effective management • Providing Financial, Human Resource, Time and
control systems, we can control the workplace hazards Management team for reviewing safety barriers.
and prevent injuries.
Play a role in promoting best practice in our industry
Our management is responsible for ensuring safe • To build a safe work environment for our employees and
operations business parties
• We are all responsible for safety. Every manager in the
group has a responsibility for ensuring safety of their Continuously improving the way we manage safety
departments. and environmental protection in our operation

Protecting the environment is our responsibility

• We consider the external environment as well as the
internal workplace environment, through complying with
all the environment legal legislations and requirements
that we operate under.
 OPERATION EXCELLENCE & INNOVATION 6

Certified Products & Management System Certificates

Our Transformers Future Ready with up-to-date

Technologies (IOT Products):

• Smart Grid Transformers

• Green & Environmental Friendly Transformers
• Energy efficient
• Low Noise
 QUALITY SYSTEM 7

Quality of inputs Quality of process Quality of outputs

We have an excellent raw material test laboratory Quality Control is carried out at each stage of Elsewedy Electric has the largest and latest Testing
set up with a state of art instruments. production on a self-assessment basis. Each Equipment Laboratory in the Middle East and
employee regards the next workstation as his Africa, carrying out various Routine, Type Tests. In
All major raw materials such as Copper, Lamination, customer, and performs a series of quality checks addition to this, a part of the Special Tests
Oil, Tank, Insulation, Temperature-measuring before passing on a product down the line. performed internally and then certified by external
instruments can be tested. testing procedures at DEKRA (KEMA previously)
The Quality management department monitors all and other International Labs.
The material acceptance is done as per quality control documents and carries out its own
International Standard/Customer specifications. additional inspections at strategic points in the Routine tests:
production process. as per IEC60076-11
We have an Atomic absorption spectrophotometer
by which we can check the material composition of This system of checks and counterchecks allows
any material . immediate action to be taken and modifications to Type & Special tests such as:
be made as required. It also feeds Elsewedy Lightning Impulse test
All material received is tested as per IEC/ASTM Electric process of continuous improvement. Temperature rise test
standards and assisted by respective Quality Noise level test
Assurance plan

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 SPECIALIZATION 8

Zambia Nigeria Algeria Sudan Egypt Pakistan Indonesia

Egypt Algeria Sudan Nigeria Zambia Indonesia Pakistan

PT ● ● ●
ODT ● ● ● ● ● ●
CRT ●
CSS ● ●
MSS ●
SR ●

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 ELSEWEDY ELECTRIC - TRANSFORMERS PROFILE 9

7 Factories 1,500 25,000 Transformers 30,000 MVA

In Operation Loyal Employee Annual Capacity Annual Capacity

Power Oil Dry Type Shunt Reactor Mobile Substation PSS/CSS

OIL IMMERSED POWER OIL IMMERSED DISTRIBUTION DRY SHUNT REACTOR

MOBILE SUBSTATION PACKAGE/COMPACT
TRANSFORMER TRANSFORMER TRANSFORMER
SUBSTATION

On-demand Service Consultation

Site Activities Training Modernization
Maintenance agreements services

All our Products are manufactured with the highest standards and are rigorously tested to meet every challenge.

Egypt Zambia Nigeria Algeria Sudan Indonesia Pakistan

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 PT RATINGS, CUSTOMERS, BENEFITS & APPLICATIONS 10

We produce a wide range of oil immersed power

Segments
transformers to serve the needs of utilities & heavy
industries, serving both local & export markets.

We are proud to be the 1st manufacturer in Middle-east &

Africa to produce 125, 175, 250 MVA, 220 kV
Utilities Infrastructure Private sector Oil & Gas

POWER RATINGS UP TO Applications • Industrial applications:

• Generation Step-up Units (GSU) o Oil & Gas Refinery
750 MVA • Transmission & Distribution Substations o Chemicals & Petrochemicals
• Infrastructure o Cement Industry
o Pumping stations o Steel Industry
RATED VOLTAGE UP TO o Desalination Plants o Rolling mills
500 kV o Others o Mining Industry

Types
• Step Up Transformers
• Step Down Transformers
• Auto Transformers

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 ODT RATINGS, CUSTOMERS, BENEFITS & APPLICATIONS 11

Segments
We produce ODT almost in all our facilities and offer a
complete range of systems, components and services.
Egypt ODT capacity 200 tr./month
with the last updated technology
Utilities Infrastructure Private sector Oil & Gas

POWER RATINGS UP TO Applications

• Distribution application
15 MVA • Solar application
• Wind application
• Variable speed drive
RATED VOLTAGE UP TO • Converter
36 kV • Arc Furnace

Types
• Pole-Mounted
• Ground-Mounted
• With Conservator

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 CRT RATINGS, CUSTOMERS, BENEFITS & APPLICATIONS 12

The first manufacturer in the sector of CRT in Egypt and

Segments
offers a complete range of systems, components and
services. Egypt CRT capacity 250 tr./month
with the last updated technologies of Dry CRT

CRT is the safest and most reliable transformers on grid

Utilities Infrastructure Private sector Oil & Gas

POWER RATINGS UP TO Applications • Places where Fire easily Spreads

• Places where People gather o High Rise Buildings
15 MVA o Metro o Wind farms
o Airports
o Schools
RATED VOLTAGE UP TO o Hospitals
36 kV o Shopping

Benefits • Installation Close to Loads

• Eliminated risk of fires or explosions • Indoor & outdoor installations
• Eliminated risk of oil leaks or spills
• Maintenance Free
• Low load losses
• Lower total installation costs
• No need for oil containment or fire suppression
• Less code restrictions

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 DRY SERIES FEATURES 13

Types:
• CRT : Cast Resin Transformer for both HV/LV
• VPIT : vacuum pressure impregnated Transformer

Material:
• AL or Cu for HV/LV cores based on customer request

Performance:
• Up to 15MVA – 36KV
• Short Circuit withstand up to 3 sec
• C2-E2-F1 classified
• Insulation Class F (155) & H (180 degree)
• Low Partial Discharge
• Standard (<= 10 Pc) as per IEC
• < 5Pc upon request
• AN or AF cooling
• Standard : IEC60076&BS50541-1&IEE, EN 50588

Special Applications
• Special Voltages (22/6.6 KV, 11/3.3KV…)
• Step up or Step down Transformers
• Renewable Transformers (Wind Turbine & Solar Plants)
with special design to withstand high harmonics with K
Factor Up to K20
• Earthing Transformers
• Indoor & outdoor

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 DRY SERIES FEATURES 14

We provide certified Transformer C1 or C2 & E2 & F1

Climate Class Environmental Class

Lowest ambient temperature
Operation Storage & Transport Condensation Pollution
C1 -5 °C -25 °C E0 No No
C2 -25 °C -25 °C E1 Occasional Limited
E2 Frequent Heavy

Fire Class
F0 – No special requirement except typical characteristics for dry-type transformers Pollution Resistant Low Losses & noise
F1 – Increased demands
• All material practically free of halogens
• Limited formation of fumes
• Limited contribution with calorific energy to the source of fire
• Self extinguishing transformer fire No toxic gases produced Reduced Maintenance

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 DRY SERIES CONSTRUCTION 15

1. Iron Core
• Transformer core is built up of thin lamination of Grain cold oriented silicon steel with high
efficiency grads like M4, H090, H095, H085. H070..etc to achieve the required losses and with Construction: 6. HV Coil
lower flux density 1. Iron Core 7. Tapping Link
• Dry transformer core with step lap stacking technology to minimize iron loss. 2. LV Terminal 8. Delta Connection Rods
• The core is coated with special paint class H material to prevent the core from rust & humidity 3. Fixation Support 9. Earthing
• Any required No load losses as per New European Standards BS50541-1 or standard EN 4. HV Terminal 10. Yoke Clamping & Wheelbase
50588-1 A0 , AA0 ,AAA0…etc can be achieved based on customer Request 5. LV Coil 11. Roller

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 DRY SERIES CONSTRUCTION 16

5. LV Winding
• The LV winding consist of either aluminum or copper foil according to client specification .
• Layers is isolated between each other based on insulation class
• LV produced with Encapsulated casted inside Mold Construction: 6. HV Coil
Producing LV with encapsulated casted inside Mold provide: 1. Iron Core 7. Tapping Link
• outstanding resistance to harsh industrial atmospheres 2. LV Terminal 8. Delta Connection Rods
• excellent dielectric withstand 3. Fixation Support 9. Earthing
• very good resistance to radial stress under short-circuit conditions 4. HV Terminal 10. Yoke Clamping & Wheelbase
5. LV Coil 11. Roller

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 DRY SERIES CONSTRUCTION 17

6. HV Winding Construction: 6. HV Coil

• The HV winding is usually wound of aluminum or copper foils using “strip” technology . 1. Iron Core 7. Tapping Link
• Partial discharge level (guaranteed ≤10 Pc and 5 Pc on customer request ) which is a decisive 2. LV Terminal 8. Delta Connection Rods
factor in influencing the transformer’s life span & this is routine test applied for all transformers 3. Fixation Support 9. Earthing
• Coils produced using computerized Laser Machines to eliminate any Human mistake and 4. HV Terminal 10. Yoke Clamping & Wheelbase
improve the Coils Quality 5. LV Coil 11. Roller

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 DRY SERIES CONSTRUCTION 18

Casting system for HV and LV coils

• Elsewedy Casting Headrich Machine is the biggest and advanced Casting Machine at the
middle East .
Construction: 6. HV Coil
• The system provides a vacuum-cast coating of fire-resistant filled resin.
1. Iron Core 7. Tapping Link
• Epoxy resin with sufficient viscosity to ensure excellent
2. LV Terminal 8. Delta Connection Rods
impregnation of the windings
3. Fixation Support 9. Earthing
4. HV Terminal 10. Yoke Clamping & Wheelbase
5. LV Coil 11. Roller

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 DRY SERIES ACCESSORIES 19

Enclosure
• IP20-IP21-IP23-IP31-IP33-IP34-IP44
(indoor or outdoor)

Cooling Fans
• Tangential fans with low noise
• Up to 40% increase of Power

Temperature control unit

• Digital
• Fan on & off/alarm/trip
• PT100 and PTC sensors
• Optional Ethernet port or RS485 port

Transformer can be provided with

• Smart meter
• Current transformer
• Max demand meter
• Ammeter
• Surge arrestor

Ease Of Installation
• Cables - From top or bottom
• Busway - Safe & Fast
• Cable end box on HV Side
• Cable end box on LV Side upon request
• Special Cast resin or Plug-in Bushing

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 DRY SERIES : SMART CRT 20

Smart transformers
are controlled dynamically allowing facilities to monitor and manage the transformers directly during the period of power fluctuations – and helping them ensure
that their power supply remains voltage optimized even when new demands are being placed upon it.

El-Sewedy Transformer connected with thermal controller with Ether net Module And MODBUS RS485 or Ether Net Modules which support transformer to be
remotely Controlled with the following :

• Transformer Temperature of winding

• Transformer Alarm status
• Transformer Trip Status
• Fault of Sensor connected to transformer
• Fan operation /fan fault status of transformer
 DRY SERIES MATERIAL ORIGIN 21

Supplier Germany Italy France Switzerland England Romania Egypt

Core Material Thyssen √
Steel Frames Local √
Aluminium Foil & Strip Framiva & Allus √
Copper Foil MKM & Framiva √ √
Copper Flat Wire UIC √
Resin System Huntsman √
Filler Quartzwerke √
Insulation Material Filmcutter/Gerzouni √
Wedges Pioch √
Dial type Terman √
PT 100 & Controller Tecsystem √
Smart meter Elster √
Ammeter Ferer √
Fans Tecsystem √
Current Transformer Hobut √

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 SELECTED PROJECTS 22

KUWAIT 2021
EGYPT 2018
UMM AL HAYMĀN
BENI SUEF POWER PLANT PROJECT
BENI SUEF EAST SS/ SIEMENS
2 PT + CRT WATER UTILITY/ SIEMENS
175 MVA, 220/66/11 kV 29 CRT
up to 2500 kVA 11/0.4 kV

The world’s largest One of the world’s largest and most ambitious
Combined Cycle Power Plant ever built in one phase wastewater treatment schemes,
the ultimate capacity 700,000 m3/day.

EGYPT 2019
UAE 2019 NEW MANSOURA
AWEER POWER PLANT DESALINATION
DEWA / CONSORTIUM SIEMENS &
ELSEWEDY PSP PLANT
20 CRT WATER UTILITY/ HASSAN ALLAM
up to 3250 kVA 6.6/0.4 kV 5 CRT
Up to 7000 kVA 22/6.6 kV

Phase 4 of the project is set to increase the total capacity of the station The New Mansoura Desalination Plant
to 2,825MW under climate conditions of up to 50 degrees Celsius. will produce 80,000 cubic meters of water per day using
state of the art reverse osmosis technology.
 SELECTED PROJECTS 23

CHILE 2012
EGYPT 2018 LAS BOMBAS
ELCO STEEL PLANT COPPER MINE
ELCO STEEL / ELSEWEDY PSP
BECHTEL/ MMG
2 PT
5 PT CRT
250 MVA, 220/33/33 kV
125 MVA, 220/33 KV

The biggest Power transformer in Middle East and Africa one of the globe’s largest copper mines

AUSTRALIA 2007
BODDINGTON GOLD
SCHNEIDER ELECTRIC/ DIRECT
9 PT
175 MVA, 220/66/11 kV

Annual Production
Gold: 1M Ounces/year
Copper: 30,000 Tonnes/year
 SELECTED PROJECTS 24

EGYPT 2019
TANZANIA 2021 20,000
TWIGA CEMENT RESIDENTIAL UNITS
TANZANIA PORTLAND CEMENT PUBLIC NEW CAPITAL/ VARIOUS
LIMITED COMPANY (TPCPLC) CONTRACTORS
PT 700 CRT
up to 25 MVA,132/3.3 KV Up to 7000 kVA 22/6.6 kV

The largest cement producing company in Tanzania. It is part of

Heidelberg Cement Group

Egypt 2021

KSA 2019 CENTRAL BUSINESS

DUBA SOLAR PLANT DISTRICT (CBD)
SEC / METITIO NEW CAPITAL / CHINA STATE
ODT for solar application CONSTRUCTION ENGINEERING
up to 4500 KVA CORP.
72 CRT
up to 6000 kVA 22/0.4 kV

Green Duba will be Saudi Arabia’s first fossil fuel-fired power 3 Towers and the Iconic Tower which
plant to utilize solar energy for more efficient power generation. will be 385 M Height with 80 floors expected to be
the tallest building in Egypt and Africa.
 SELECTED PROJECTS 25

QATAR 2001 - 2003

GHANA 2016 RAS LAFFAN LNG
TEMA SEAPORT RAS LAFFAN LNG CO. Ltd/
GRIDCO / ELSEWEDY PSP CHIYODA CORPORATION
3 PT 25 PT
up to 70 MVA, 63 kV Up to 90 MVA, 132/34.5 kV

The largest port in Ghana over a 3.9 million square meters area. current capacity of 10mtpa
The port receives an average of over 1511 vessel calls per year.

KSA 2019 NEW EALAND 2000 - 2020

JIZAN SEAPORT VARIOUS PROJECTS

SEC / MAWANI TRANSPOWER NZ LTD./ DIRECT
36 CRT 116 PT
up to 1000 kVA 13.8/0.24 kV up to 260 MVA 220/114 kV

Jizan Port is very close to the eastern and western maritime Transpower New Zealand Limited is the state-owned
trade routes between Europe, the Far East, the Arabian Gulf and enterprise responsible for electric power transmission in
East Africa. New Zealand.
 SELECTED FIGURES 26

INDONESIA
FIGURES OF
ONE FACTORY
120,000 MVA
AUSTRALIA & NEW MOBILE
ZEALAND
20,000 MVA AFRICA SUBSTATIONS
FIGURES OF FIGURES OF
GULF
6,000 MVA ONE REGION ONE PRODUCT
4,500 MVA, 150 UNITS 50 UNITS
LATAM
2,000 MVA AUSTRALIA
LIBYA ZAMBIA
50 UNITS 33 MVA 132/23.3-11.7 KV
28 units
NORTH AMERICA 33 MVA 66/22-11-6.6 KV
20 MVA 66/11 KV 26 MVA, 33kV
700 MVA
20 MVA 33/11 KV 40 MVA 66 kV VENEZUELA
52 MVA 132 KK 30 MVA, 115 /13.8 KV
SUDAN 26 MVA 26KV
6 units PARAGUAY
20 MVA 66/33 KV GHANA 30 MVA, 66 /23 KV
20 MVA 33/11 KV 17 units
13 MVA 69/34.95 KV INDONESIA
ANGOLA 33 MVA 61/34.5 KV CHEVRON
3 units 66 MVA 161/34.5 KV 20 MVA, 150 /13.8 KV
70 MVA 11.5 /63 KV 66 MVA 161/34.5 KV
PLN
90 MVA, 132/33-22 KV
30 MVA, 150 /20 KV
BUSINESS PARTNERS 27

Utility

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 BUSINESS PARTNERS 28

Government EPCs Mining, Oil & Gas

Infrastructure

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 BUSINESS PARTNERS 29

Industrial & Telecom Buildings

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SATISFACTION LETTERS 30

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