Electiric Basic
Electiric Basic
Electiric Basic
- -
- -
- - - -
- -
- - - -
+
+
+
+ + +
+ + +
+ +
+
ELEC-01-01
V1 - 1
Dynamic Electricity
-
-
-
-
ELEC-01-02
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Voltage
High Voltage
Low Voltage
ELEC-01-03
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Voltage
-
-
-
-
-
-
-
-
- -
-
-
Low -
Voltage
High
Voltage
ELEC-01-04
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Current
ELEC-01-05
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Current
-
-
-
-
-
-
-
Small -
Current
Big
Current
ELEC-01-06
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Sum of Voltage in a Circuit
- 3m
+ 10m Pump
- 7m
ELEC-01-07
V1 - 7
Sum of Voltage in a Circuit
-7V -3V
10V
10V
ELEC-01-08
V1 - 8
Sum of Current at a Node
m
lp
-7
+10 lpm
-3
lp
m
ELEC-01-09
V1 - 9
Sum of Current at a Node
10A
-3A
Node
ELEC-01-10
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DC and AC
Current
0
Time
AC : Alternating Current(e.g. home electric power)
Current
0
Time
ELEC-01-11
V1 - 11
Resistance
Low
Resistance High
Resistance
ELEC-01-12
V1 - 12
Resistance
Big Small
Resistance Resistance
ELEC-01-13
V1 - 13
Ohm's Law
V V
V = I R R =
I
I =
R
I = 6A V 24V
24V R = = = 4
I 6A
ELEC-01-14
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Electric Power
High Voltage
Power Voltage
Low Voltage
Power Current
ELEC-01-15
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Electric Power
V=I R I=V/R
P= I R I P= V V/R
2
V
P = V I 2
P = I R P =
R
I = 6A P = V I = 24V 6A = 144W
24V
ELEC-01-16
V1 - 16
Parallel Circuit
Sum of voltage
R1 = 2 in a circuit is zero.
24V + (Vb - Va) = 0
I1 (Va - Vb) = 24V
I=V/R
I1 = (Va - Vb) / R1
a R2 = 4 b = 24 / 2 = 12A
Va Vb I=V/R
I2 I2 = (Va - Vb) / R2
I0 = 24 / 4 = 6A
Sum of current flow
24V At node a to a node is zero.
I0 + (- I1) + (- I2) = 0
I0 = I1 + I2 = 12A + 6A = 18A
ELEC-01-17
V1 - 17
Serial Circuit
(Vb - Vc) = I0 . 4
= 16V
Vc
(Va - Vc) = 24V = 8V + 16V
ELEC-01-18
V1 - 18
Resistance Measurement (1)
1. Plug in multi-meter terminals to 3. Contact the terminals and set zero ohm
correct position. point (if adjusting screw is installed).
mA V.Hz.
20A COM
0
2. Set multi-meter to the lowest 4. Disconnect component from circuit.
resistance range.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad
ELEC-02-01
V1 - 19
Resistance Measurement (2)
1
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad
ELEC-02-02
V1 - 20
DC Voltage Measurement (1)
20A COM
0.001
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad
ELEC-02-04
V1 - 22
DC Current Measurement (1)
20A COM
0.01
2 2
200 200
20A 20A
20A COM 20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad
ELEC-02-06
V1 - 24
Battery (1)
1. Battery is an electric power source with constant voltage.
12V 12V
Battery
Charge
3. Battery Capacity
Unit : AH(Ampere Hour) Discharging limit
(min. allowable voltage)
Fully charged
Output
Current
(A) Battery Capacity
Time(H)
ELEC-03-01
V1 - 25
Battery (2)
4. Structure
Electrolyte
Plus plate
Isolate plate
Min. level line Minus plate
12V
12V 100AH
100AH 12V 12V
100AH 100AH
24V
100AH 12V
200AH
ELEC-03-02
V1 - 26
Fuse (Blade Type - 1)
10
10A
Color code
Inside View
10
ELEC-03-04
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Fuse (Slow Blow Fuse)
Current
150%
60A
Normal Fuse
0.25 ~ Time
15 sec.
Amperage
Color Current
rating
400%
20A Light blue
50A Red
70A Brown
80A Black 100%
100A Blue
120A Chestnut
colored
within 0.5 ~ 5~ more than
100 sec. 4 hrs. Time
1 sec. 15 sec.
ELEC-03-05
V1 - 29
Wire (1)
Conductor
Stripe Color Base Color (Copper wires)
Wiring Color
Y = Yellow Y/W = Yellow/White
GN = Green GN/R = Green/Red
BL = Blue BN/W = Brown/White
GR = Gray BL/W = Blue/White Base Color / Stripe Color
W = White GN/W = Green/White
BN = Brown BL/Y = Blue/Yellow
OR = Orange BL/R = Blue/Red
VO = Violet
P = Pink
SB = Black
ELEC-03-06
V1 - 30
Wire (2)
BL/Y
BL/R
BL/R
GN/Y GN/Y
ELEC-03-07
V1 - 31
Wire (3)
Low Resistance
High Resistance
Low Resistance
High Resistance
2
P(power consumed at wire) = I R
Heat(generated at wire) Power(consumed at wire)
Thick and Short wire can transmit More Current without heating
ELEC-03-08
V1 - 32
Connector (1)
IL01G
1
IL01G
Connector Connector
Number Type
IL01G
2
Connector
Pin Number
ELEC-03-09
V1 - 33
TYPE P MALE HOUSING FEMALE HOUSING TYPE P MALE HOUSING FEMALE HOUSING
Connector (2) 1 1
D 1 2 2 1
KET 2
2 SDL
SER
2 2 1 3
1 1
8
3 8
4
1 5
2 3 3 2
1 2 2 1
12
E
A 4 AMP 6 12
250 070 1 8
SER. 3 4 4 3 SER
1 3 3 1
18
9 18
6 1 9
4 6 6 4 20
1 4 4 1 10 20
1 2 2 1
8
2
5 8 8 5
1 3 3 1
F 1 2 2 1
58-X
7 SER.
4
4 7 7 4
1 4 4 1
B 3 4 4 3
KET 1 2
9 2 1
118
SER.
G
AMP 2
5 9 9 5 ES
1 6 6 1 SER.
1 1
13
1
7 13 13 7
1 2 2 1
H 1 2
2 1
4 KET 2
SWP
C 3 4 4 3 SER.
KET
D/L 1 3 3 1
1 3 3 1
SER
6 3
4 6 6 4 ELEC-03-10
V1 - 34
Connector (3)
ELEC-03-11
V1 - 35
Switch
SW202
3 3
1 1
ELEC-03-12
V1 - 36
Select Switches
1 68 9 1 7 9 5 9
0 0 0
3 2 10 5 10 1 10
1 5 9 1 7 2 8 9
0 0
3 10 3 4 10
ELEC-03-13
V1 - 37
Start Switch
ACC BR
C R1 R2 B+ pin pin
Switch Circuit
START
ON
OFF
PRE
ELEC-03-14
V1 - 38
Other Switches
45 (N0)
Coolant Temperature Switch (warning) Safety Limit Switch
+5
25 -3(NC)
ELEC-03-15
V1 - 39
Resistor
ELEC-03-16
V1 - 40
Resistor Application Circuit
4)
Calculate power consumed at the motor for
each switch connection.
6
3) 2
I = V / R, P = I R
1) I = 24 / 6 = 4A
6
2) P = 16 X 6 = 96W
2) I = 24 / 12 = 2A
6 P = 4 X 6 = 24W
1)
3) I = 24 / 18 = 4/3A
P = 16 / 9 X 6 = 10.7W
24V 6
M
4) I = 24 / 24 = 1A
P = 1 X 6 = 6W
ELEC-03-17
V1 - 41
Thermistor
Re
sist
anc rent
e Cur
Temperature
Temperature
Gauge
24V
ELEC-03-18
V1 - 42
Potentiometer
Vout
Angle
Vcc
Controller
Vout
Gnd
Gnd Vout Vcc
ELEC-03-19
V1 - 43
Solenoid
S N
A1 A2 A3
P1 P2 Coil
A1 A2 A3
P1 P2
ELEC-03-20
V1 - 44
Relay
87a
30 87
86
85
87
87a
30
86 85
Terminal array
ELEC-03-21
V1 - 45
Motor
N S N S
M
S
N
N
N S N S N S N S
S
S
ELEC-03-22
V1 - 46
Diode
ELEC-03-23
V1 - 47
Diode Check Procedure (1)
1. Plug in multi-meter terminals to 3. Contact the terminals and check zero ohm
ohm measuring position. point. (Check if multi-meter is normal)
mA V.Hz.
20A COM
0
2. Set multi-meter to 20K or similar 4. Disconnect diode from circuit.
ohm range.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad
ELEC-03-24
V1 - 48
Diode Check Procedure (1)
5. Contact red terminal to triangle side pin and black terminal to bar side pin.
Check if some kilo ohm value is displayed.
(This value can be different according to measuring condition)
5.6
6. Contact red terminal to bar side pin and black terminal to triangle side pin.
Check if above measurable value is displayed.
1
ELEC-03-25
V1 - 49
Diode Application Circuit (1)
AC AC
Power Power
Power
Voltage
0
Time
Output
Voltage
0
Time ELEC-03-26
V1 - 50
Diode Application Circuit (2)
t=0 t = 0+
R = 0 ohm R = 10 Mohm
P=0W P = 10 MW
I = 1A I = 1A
t = 0+
R = 10 Mohm
I = 1A
P=0W
ELEC-03-27
V1 - 51
Zener Diode
ELEC-03-28
V1 - 52
Transistor
Isig
ELEC-03-29
V1 - 53
Alternator (1)
3
1 S Vout
N S N S 0
Time
N
1
2
Vout
2 3
N
S
N S N S S N S N
S
N
Vout Vout
ELEC-03-30
V1 - 54
Alternator (2)
B R I
Master
Switch D D1 R1 R3
Stator DS
Coil F
R4
Battery
C B
C B ZD
E T1
E T2
Field Coil
R2 R5
ELEC-03-32
V1 - 56
Explanation to Wiring Diagrams 3
2
1 SW301
7 SCH08
4
IS02Z 2 LA301
IS02Z IM04Z
6 48 3,010
6 7 1
LA302
3,020
5 8
48
SCH12
LA303
IS02Z 3 IS02Z 3,030
1 1 2
LA304
48 3,040
48
6 SCH17
IL01Z
4
11 S02797A
9 10
1. 50 Box = feed designation(positive feed : 30, 15, etc.)
2. SW301 SW = switch, 3 = function group, 01 = running number
3. SCH08 Diagram number
4. 3,010 3 = Function group, 010 = Running number
5. 102 102 = Running number of wiring
6. 201 201 = Running number of wiring
7. IM04Z IM04 = Connector number, Z = Connector type
8. 1 1 = Connector pin number
9. SCH17 Connected diagram number
10. 114 Arrow shaped box = connection to another diagram,
114 = Connected line number of the connected diagram
11. 48 Chassis connection number
ELEC-04-01
V1 - 57
Function Group
1 feeds / chassis connection
2 Engine
3 Electrical system, lighting, etc.
4 Power transmission
5 Brake
6 Steering
7 miscellaneous
8 Cab
9 Hydraulic
Wiring Color
Y = Yellow Y/W = Yellow/White
GN = Green GN/R = Green/Red
BL = Blue BN/W = Brown/White
GR = Gray BL/W = Blue/White
W = White GN/W = Green/White
BN = Brown BL/Y = Blue/Yellow
OR = Orange BL/R = Blue/Red
VO = Violet
P = Pink
SB = Black
ELEC-04-02
V1 - 58
Engine Stop Motor Operation
ACC C
B
R2 BR
R1
3
5
1
4 2
OFF -> ON
ACC C
B
R2 BR
R1
3
5
1
4 2
ON -> OFF
ELEC-04-03
V1 - 59
Control Circuit
Engine
Speed Flow Flow
21
Check Socket Engine Control Control Control
114
Rotator (Excaliever Connector) Engine Coolant Speed Switch Switch Valve
Rotator
Sol. RH
D11
D10
Rotator
B11
B12
B13
A1 A2 A3 A4 A5 A7 B3 B4 B1 B2 B16 B17 C8
D9
Sol. LH
C1
V-ECU
C10
C12
D16
D18
B18
B14
B15
C9
ELEC-04-04
V1 - 60
Quick Fit Circuit
RE22 1
RE21 1 5
IS02-W IS03-W 5 BL/SB
R/Y R/Y 607
601 12 601B 1
4 2 SB GN 4 2 SB
606 98B
98A
SW907
SW906 IS03-W IS02-W SB IM02-W
052 48
1 R/GN GN IS03-W GN 4 8 8
1 R/SB 3
R/Y 3 603 606 3 609
601 602
4
R/Y 4 8 W/BL IS03-W R/GN IS02-W IM02-W MA22-Z MA22-Z
8 BL/Y 603 31
601A 605 2 14 12 2 1
604
MA908
IC01-W
I-ECU
14
LC28
CA01-S
B20
20
ELEC-04-05
V1 - 61
Engine Start / Stop Circuit
R Room Lamp
30 30
30 R Hand Lamp
Fuel Filler
2
Pump R
50 Main Power Supply
50 for Fuse Box
FU53
FU50 FU51 80A
FU52 FU19 FU16
80A 30A 30A
R R INSTRUMENT PANEL
2A
R
R
1
R
9
W SB
10 06
RE01
R
8 Y
RE02 12
SB
MO201 To Controller
(For Safety Stop Function)
R/W
3
RW
R
3
700
700
SW102 R/SB
7 D101
11
W/SB R/W
R
658
660 658
17
SB
R
02
18
D102
R
5
16
Y
SB
Y
12
Y/BN
21A
RE03
W
35
MA201
w SB
SB
SB
03
079
SB
36A 088A
Y/SB
21
060
21
SB
088
SB
To Preheating Controller
ELEC-04-06
V1 - 62
Various Connections
x x x x x
A B C D E
5A
y y y y y
x
x x
F G H
24V
y y
y
ELEC-05-01
V1 - 63
Various Connections
x x x x x
A B C D E
5A
y y y y y
x
x x
F G H
24V
y y
y
ELEC-05-03
V1 - 65
Starting Engine with Boost Cables
B 1
ELEC-05-04
V1 - 66
When Welding
ALWAYS turn the master switch OFF or remove the lead from the battery negative(-)
terminal.
ELEC-05-05
V1 - 67