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SIP Service Manual, Index B

The document provides information about the new Secure Intelligent Pulser (SIP) which features improvements over the existing pulser including end-to-end encryption, asset identification, physical security, and preventing flow without a pulse. It will replace current production pulsers for standard meters and discusses relevant command codes for setup and calibration. Pictures show the pulser components and new board connections.

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Ahmed Abdo
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179 views5 pages

SIP Service Manual, Index B

The document provides information about the new Secure Intelligent Pulser (SIP) which features improvements over the existing pulser including end-to-end encryption, asset identification, physical security, and preventing flow without a pulse. It will replace current production pulsers for standard meters and discusses relevant command codes for setup and calibration. Pictures show the pulser components and new board connections.

Uploaded by

Ahmed Abdo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Training File: 120121974b Gilbarco GmbH & Co.

KG

SIP
Secure Intelligent Pulser

Service Manual

Subject to change without prior notice

Owner: Training Release: Approvals Page: 1


M. Berhorst R. Plückebaum Date: 02.09.2014
Training File: 120121974b Gilbarco GmbH & Co. KG

The new SIP features a number of improvements to the existing pulser, these include:

• End to end encryption – from the pulser to the dispenser electronics


• Asset identification – to be registered with electronics
• Physically secure – with metal encasing and a lift-off detection
• No pulse no flow – software which prevents electronics from dispensing when there is no
pulse

The SIP will replace the current production pulser for standard C+ and V meters, including higher flow
rates. For now, SIP will not be available for Ecometer or LPG meters.

SIP handling is implemented since software version E29-04.15!

With the introduction of SIP we also introduced new error codes (see current error code list, part of the
training material)

Relevant Parameters (Command Codes)

CC76.6 12-Digit Serial Number Setup

The serial number consists of the production date and the serial number. So, the price display shows
the 6-digit production date of the pulser (example: 022114 (month, day, year)) and the volume display
shows the 6-digit serial number of the pulser (example: 00123).

CC76.7 Pulser Address Setting

For the address setting open the rotary switch at the SIP. If more than one pulser is in the dispenser,
make sure that the other rotary switches are closed, to avoid double addressing.

Spare parts are currently delivered without a default address. After the installation of a spare part, the
new pulser has to be addressed, so that the CPU is able to identify this pulser and a default calibration
factor is set (see CC76.2).

Procedure

1. Open the appropriate switch

2. Choose parameter 76.7 - ENTER

3. Serial number comes up (compare with SIP) - ENTER

4. Input of the meter number between 1 and 12 (Explanation’s for the meter numbers are part of
the training files) - ENTER

5. Close the switch

CC76.2 Calibration Factor

With the address setting the calibration factor has already been set to a default value (if the value was
zero). Depending on the meter number this value has been set to a factor between 0,80001 and
0,80012.

After the calibration filling (for further information check also training file “Sandpiper Calibration by
Manager Keypad”) the factor will be set to approx. 0,72XXX.

Owner: Training Release: Approvals Page: 2


M. Berhorst R. Plückebaum Date: 02.09.2014
Training File: 120121974b Gilbarco GmbH & Co. KG

The calibration factor is stored in the pulser and in the CPU Board. After an exchange of the SIP, the
meter has to be recalibrated. After an exchange of the CPU Board, the new CPU will automatically
copy the existing calibration factors from the SIP’s.

CC91.13 Data Memory Settings

This parameter is the setup of the additional data memory (beside the CPU board). In dispensers with
SIP the additional data (config) will be stored in the display.

For a double sided or a single sided dispenser left the data will be saved in display 1.

For a single sided dispenser right the data will be saved in display 2.

After a display exchange the new display gets an automatic copy of the config from the CPU board.
After a CPU exchange the CPU gets an automatic copy of the config from the display board.

In any case we strongly recommended saving the data before a component exchange and
recover afterwards by using a laptop if necessary!

Some pictures
Picture 1: Overview

A= New Buss Connection


B= Existing Buss Connection
IS Switch Hub = New Board
IS Buss Connector Board = New Board

Owner: Training Release: Approvals Page: 3


M. Berhorst R. Plückebaum Date: 02.09.2014
Training File: 120121974b Gilbarco GmbH & Co. KG

Picture 3: Pulser and Meter (Sealed)

Picture 2: Calibration Switch Closed and Open

Owner: Training Release: Approvals Page: 4


M. Berhorst R. Plückebaum Date: 02.09.2014
Training File: 120121974b Gilbarco GmbH & Co. KG

Picture 4: Memory Locations

Owner: Training Release: Approvals Page: 5


M. Berhorst R. Plückebaum Date: 02.09.2014

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