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    Computer Engineering, Inc.: C PQR D1.1 - C - AWS 5.2.0 Form 2002 Rev. 0

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    Erick Goyes
    Computer Engineering, Inc. submitted a Procedure Qualification Record (PQR) for gas tungsten arc welding (GTAW) of carbon steel pipes. The PQR details the welding process, materials, parameters, and test results. Tensile and bend tests on welded specimens met the requirements of AWS D1.1. Radiographic and ultrasonic inspection found no defects, and visual inspection showed acceptable weld quality without undercut or porosity issues. Weld tests were witnessed and certified by Computer Engineering to conform to the welding code.

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    Computer Engineering, Inc.: C PQR D1.1 - C - AWS 5.2.0 Form 2002 Rev. 0

    Uploaded by

    Erick Goyes
    82 views2 pages
    Computer Engineering, Inc. submitted a Procedure Qualification Record (PQR) for gas tungsten arc welding (GTAW) of carbon steel pipes. The PQR details the welding process, materials, parameters, and test results. Tensile and bend tests on welded specimens met the requirements of AWS D1.1. Radiographic and ultrasonic inspection found no defects, and visual inspection showed acceptable weld quality without undercut or porosity issues. Weld tests were witnessed and certified by Computer Engineering to conform to the welding code.

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    AWS D1.1 PQR Example

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    Computer Engineering, Inc. submitted a Procedure Qualification Record (PQR) for gas tungsten arc welding (GTAW) of carbon steel pipes. The PQR details the welding process, materials, parameters, and test results. Tensile and bend tests on welded specimens met the requirements of AWS D1.1. Radiographic and ultrasonic inspection found no defects, and visual inspection showed acceptable weld quality without undercut or porosity issues. Weld tests were witnessed and certified by Computer Engineering to conform to the welding code.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    82 views2 pages

    Computer Engineering, Inc.: C PQR D1.1 - C - AWS 5.2.0 Form 2002 Rev. 0

    Uploaded by

    Erick Goyes
    Computer Engineering, Inc. submitted a Procedure Qualification Record (PQR) for gas tungsten arc welding (GTAW) of carbon steel pipes. The PQR details the welding process, materials, parameters, and test results. Tensile and bend tests on welded specimens met the requirements of AWS D1.1. Radiographic and ultrasonic inspection found no defects, and visual inspection showed acceptable weld quality without undercut or porosity issues. Weld tests were witnessed and certified by Computer Engineering to conform to the welding code.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Computer Engineering, Inc.

    509 NW 5th Street


    Blue Springs, MO 64014

    AWS D1.1 Procedure Qualification Record (PQR)

    PQR No. 1 Date 1/8/2004 WPS No. Page 1 of 2


    Welding Process GTAW Welding Method Manual
    Joint Design Used Joint Detail
    Weld Type CJP Groove weld
    Groove Type Single-bevel groove
    Double Welded No
    Backing No Material N/A
    Root Opening 1/8 in. Root Face 1/16 in.
    Groove Angle 37.5° Radius N/A
    Back Gouging No Method N/A
    Base Metals
    Base Metal ASTM A 106, Grade B
    to API 2Y, Grade 50T
    Thickness 0.562 in. to 0.662 in.
    Pipe Diameter 6.625 in. to 6.825 in.
    Position
    Filler Metals
    Weld Position 6GR - 45 degree restricted
    AWS Specification 5.18
    Vertical Progression Vertical up and down
    AWS Classification ER70S-3
    Wire Feed Cold wire feed Electrical Characteristics
    Current / Polarity DCEN (straight)
    Shielding
    Transfer Mode N/A
    Gas 100% Argon Flow Rate 22 - 24 CFH
    Tungsten Electrode: Type EWTh-2 Size 3/32 in.
    Gas Cup Size #4
    Heat Input 34000 - 36000 J/in
    Electrode-Flux (Class) N/A
    Flux Trade Name N/A Technique
    Stringer or Weave Bead String and weave bead
    Preheat
    Multi-pass or Single Pass (per side) Multipass
    Preheat Temperature, Min. 75°F
    Number of Electrodes N/A
    Interpass Temperature, Min. 75°F Max. 350°F
    Electrode Spacing: Longitudinal N/A
    Lateral N/A Angle N/A
    Contact Tube to Work Distance N/A
    Peening None
    Interpass Cleaning Wire brush
    Postweld Heat Treatment
    Temperature None
    Time (hr.) None

    Welding Procedure
    Pass Filler Metal Current Travel
    or Weld AWS Size Type & Speed
    Layer(s) Process Classification (in.) Polarity Amps Volts (in/min)
    1 GTAW ER70S-3 0.045 DCEN (straight) 160 24 8
    2-8 GTAW ER70S-3 0.045 DCEN (straight) 200 27 10
    9-11 GTAW ER70S-3 0.045 DCEN (straight) 200 27 11
    12-15 GTAW ER70S-3 0.045 DCEN (straight) 200 27 9
    16-23 GTAW ER70S-3 0.045 DCEN (straight) 200 27 11

    C PQR D1.1 - C - AWS 5.2.0


    Form 2002 Rev. 0
    Computer Engineering, Inc.

    AWS D1.1 Procedure Qualification Record (PQR)


    PQR No. 1 Test Results Page 2 of 2

    Tensile Test
    Ultimate Ultimate Unit Character of Failure
    Specimen No. Width (in.) Thickness (in.) Area (in²) Tensile Load (lb) Stress (PSI) and Location
    231-1 0.75 1.00 0.75 52500 70000 Ductile
    231-3 0.75 1.00 0.75 52275 69700 Ductile

    Guided Bend Test


    Specimen No. Type of Bend Result Remarks
    1 Side Bend 6GR Satisfactory
    2 Side Bend 6GR Satisfactory
    3 Side Bend 6GR Satisfactory
    4 Side Bend 6GR Satisfactory

    Visual Inspection
    Appearance acceptable Undercut acceptable Piping Porosity none
    Concavity none Inspected By D. Davis Date 12/8/2004

    Radiographic - Ultrasonic Examination


    RT Report No. D231 Result Passed UT Report No. Result

    All Weld-Metal Tension Test


    Tensile Strength, psi 83100 Yield Point / Strength, psi 72600 Elongation in 2 in., % 28
    Laboratory Test Number PW 231

    Other Weld Tests


    Macroetch Test Satisfactory
    Corner Macroetch Test Not done

    Welders's Name W. T. Williams I.D. 261 Stamp No.


    Test conducted by The Welding Lab Test No. PQR 231
    PQR was done and welding of coupon was witnessed by: Your Company Name

    We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded
    and tested in conformance with the requirements of Section 4 of AWS D1.1/D1.1M,:2002 Structural Welding Code - Steel.

    Prepared By: Welding Engineer


    Date

    C PQR D1.1 - C - AWS 5.2.0


    Form 2002 Rev. 0

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