DPAK İng

ALAPALA Mak. Gıda San. ve Tic. A.Ş.
Established : 1954
SCOPE OF WORK :
The design, manufacturing and turn-key supply of wheat flour, semolina mills,
maize semolina mills and animal feed mill, and after sale services.
Steel construction building design, manufacturing, errection, sales and after sale
services.
ADDRESS:
Factory: : Organize Sanayi Bölgesi 12. Cad. 19040 - ÇORUM/TÜRKİYE
Marketing&Sales : Dünya Tic. Merkezi A2 Blok Nr:159 Yeşilköy/İst.
CONTACT DETAILS :
Factory; Tel: +90 364 254 95 60 (Pbx-5)

Fax: +90 364 254 92 90
Marketing&Sales : Tel: +90 212 465 60 40-41

Fax: +90 212 465 60 42
web: www.alapala.com, e-mail: [email protected],
DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -1

SUMMARY
1 5
DPAK, DPAK-G SERIES CHAIN HIGH CAPACITY QUADRO PLANSIFTER 5
REGULATIONS AND GENERAL WARNINGS 5
REGULATIONS AND GENERAL WARNINGS 5
SYMBOLS DESCRIPTION 6
Use Protective Clothes 6
LIMITATIONS 9
RESPONSIBILITY 9
CONDITIONS OF GUARANTEE 9
LIMITS OF USE 9
ENVIRONMENT CONDITIONS FOR INSTALLATION 10
ARRANGEMENTS TO BE ORGANISED BY THE CUSTOMER 12
SAFETY DEVICES ABOARD THE MACHINE 12
SAFETY RULES (RESIDUAL RISKS) 13
2 15
IDENTIFICATION AND TRANSPORT 15
MACHINE IDENTIFICATION 15
TRANSPORT 16
UNLOADING - STORWAGE OF THE PARTS 17
CHECK AT RECEIVING 18
3 19
DESCRIPTION AND MANUFACTURING CHARACTERISTICS 19
GENERAL DESCRIPTION 19
RANGE OF MODELS AND TONNAGE 20
STRUCTURAL FEATURES 20
PLAN SIFTER HANGING CHASIS 22
HANGING RODES AND DOWELS 23
PRODUCT INLET 25
PRESSURE BOX 25
SIEVES 27
BODY 28
COVERS 29
MIDDLE FRAME 29
WITH SHAFTS AND BEARINGS 30
OUTLET PRODUCTT 31
SUSTAIN AND SUSPENSION STANDS 32
3 33
TECHNICAL DATA AND WEIGHTS FOR HANDLING 33
RANGE OF MODELS AND TONNAGE 36
HIGH CAPACITY QUADRO PLANSIFTER PROSES 37
TECKNICAL FEATURES OF THE ELECTRIC MOTORS 38
5 47
ASSEMBLING AND SET AT WORK 47
PROCEDURE IN SAFETY DURING THE ASSEMBLING 47
ASSEMBLING THE MACHINE 48
6: ELECTRICAL CONNECTION 49
7: STARTING AND TESTING 49
PARTS OF THE CASING AND THE ASSEMBLING 51

ALIGNEMENT OF CONTROL 54
CHECK OF THE ALIGNEMENT 54
POSITION OF THE MACHINE 55
ASSEMBLING HANGING RODES 55
POSITION OF HEAD AND TERMINAL STATION 57
SHAFT DIRECTION 58
6 63
USE AND MAINTENANCE 63
USE 63
MAINTENANCE 64
MONTHLY ORDINARY MAINTENANCE 64
SIX-MONTHLY ORDINARY MAINTENANCE 64
ANNUAL ORDINARY MAINTENANCE 64
SPARE PARTS 69
EQUIPMENT FOR THE MAINTENANCE 74
7 76
DISMANTLING AND DISPOSAL 76
DISMANTLING 76
ELIMINATION 77
LUBRICATION 65
8 78
Information sheet for the ATEX DIRECTIVE 78
NEWS FOR THE SAFETY AT WORKING PLACES 78
NEWS CE MARKING 83
ASSOCIATION FOR DANGEROUS ZONES-ATEX CATEGORY FOR INSTRUMENTS OF GROUP II 84
SUPPLEMENTARY MARKS FORESEEN BY THE TECHNICAL NORMS OF CONSTRUCTION 84
MARKS IN SENSE OF THE CERTIFICATION 85

1
DPAK, DPAK-G SERIES HIGH CAPACITY QUADRO PLANSIFTER

ASSEMBLY, MAINTENANCE AND USER MANUAL
REGULATIONS AND GENERAL WARNINGS
REGULATIONS AND GENERAL WARNINGS
We thank you for having chosen an DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER. As you can see,
it is an especially robust machine which is easy toassemble and simple to maintain. Over the course of time, you
will discover all the advantages to be gained from your choice interms of performance, consumption and
maintenance costs.
This manual is principally addressed to:

-the machine’s final owner
-the plant’s technical manager
-the plant’s safety manager
-the personnel delegated to the handling of the parts, assembly and start up of the Machine
-the personnel designated to use the Machine
-the personnel delegated to the machine’s maintenance
-the personnel delegated to the machine’s dismantling
All the information contained in this manual pertains principally to:
-the machine’s technical characteristics
-the instructions necessary for the machine’s handling, assembly and use
-the instructions for the machine’s correct maintenance
-the instructions for operation of the machine under conditions of safety

SYMBOLS DESCRIPTION
IMPORTANT !
For their safety, it is strongly recommended to the people operating or adjusting the
machinery or dealing with the machinery for any other purposes, to read the warning instructions in
this dokument and to behave accordngly.
The well understanding of the warnings is important. İf they are not understandable, because
of the inadequate explanation or other reason, ‘ALAPALA MAK.GIDA SAN. VE TİC. A.Ş.’
should be noticed immediately.
In addition, during the operation, adjustment and maintenance of the machinery, attention
must bepaid to the warning labels and notes on the machinery. The warn out labels and notes are to
be renewed by the operator.
It is to be remembered thet, the problems caused by operator mistakes, inadequate and
incomplete maintanance, wrong fuel and oil usage are of guarantee.
THIS DOKUMENT MUST BE KEPT AT A PLACE THAT THE OPERATOR CAN EASILY
REACH AND IF POSSIBLE TO BE KEPT ON THE MACHINE.
meanings of the symbols and signals used in this manual
Watch Your Hands Don’t Operate Without Guard
Read the Written Instructions Lifting Point
Use Appropriate Equipment Do NOT insert your hands
Danger Smoking and Open Flame Forbidden
Don’t Touch Attention, Moving Components
Periodical Checks Case of Panic
Maintenance and Repairement Ask In Case of Doubt
Use personal protective Cleaning Regularly
Electrical Hazard Do NOT Approach
Pest status Use Protective Clothes

3.1. General Warnings
Warning
This machine is designed and manufactured for are sorted and the elimination of grain flour
purpose only. Do NOT use for any other purpose
The workplace MUST be properly illuminated to let Staff can watch the operation properly
Please do NOT make any changes on the Machine without a written permission from the
Original Equipment Manufaturer
This Machine can ONLY be operated by an operator that is over 18 years of age, with no
addiction to Alcohol, and similar substances, and capable of operating Flour Mill Machines
The tools and aparatus provided by the Manufacturer should be used for Maintenance and
Repair. The substitutes or similar tools can also be used if appropriate
Please be aware that hazardous lubricants, hydraulic, and other mineral oils are being used
in the machine. These hazardous liquids are detrimental to Human Health and Safety in case
of leakage, regular changes, and discharge for maintenance purposes. NEVER approach the
machine with fire, flammables, and cigarettes during discharge or changeover
Please DO not hold and lift the machine by bare hands while carrying. Use appropriate lifting
equipment. Please follow the instructions in ‘Instructional regulations for lifting and carrying
by hands, # R.G. 11.02.2004-25370’
3.2. Warnings related to Machine Controls

Warning
Some of the Machine Controls may be multifunctional (forward-backward shift, movement

etc). Therefore, please pay attention to the signs, and instructions on the decals/labels on the
machine for proper use
Please make sure that there is no one nearby before start up. Keep Children and Pets away
from the Machine
3.3. Warnings Related to Mechanical Accidents

Warning
Some mechanical parts have limited operational life. These parts MUST be replaced by
spares according to the list and instructions in Maintenance Manual. The wornout metal parts
may cause accidents if the break up during operation
Please follow all Maintenance instructions strictly to avoid incidents and accidents
3.4. Warnings for covers, guards and protective parts

Warning
The Covers and guards on the machine protects operators against accidents. Please make
sure that the covers and guards are in proper position while running the machine to avoid
accident risk

3.5. Warnings for Maintenance and Repair activities
Warning
All set up, repair, maintenance, cleaning and service activities should be carried out by
trained, qualified personel
Please make sure the machine is turned off, and all turning, reciprocating, and vibrating
elements stalled, and also the machine is safe guarded before performing set up,
maintenance, repair, cleaning and servicing. The turn key should be displaced from the
machine and kept by the operator during these activities
Do not clean up the machine in operation. NEVER use flammable material for cleaning
purposes
Please turn down the system pressure before working with pneumatic equipment on the
machine
Please make sure that tools and material used for Maintenance, cleaning, servicing are not
left on the machine before start up
The warnings, cautions, instructions and signals should NOT be removed from the machine.
Please renew all instructional, and warning labels immidiately as they wear out
Mineral oils, Grease, Lubricant and other liquids in the machine may be hazardous. These
material iritate eyes. Use properlubricator cans, Grease cans and similar tools, and wear your
safety glasses to avoid any splash, split that may cause eye iritation. Make sure that proper
neoprene or nytril gloves is worn while working with these material
3.6. Warnings for the risks imposed by moving parts of the Machine
Warning
The operator must check out all guards and covers are in place, and functional before staring
up the machine
Do NOT put or insert your hands through into the vibrating and moving sections. Do NOT
enter the vibrating or moving machines
3.7. Warnings for personal protection

Warning
Please use protective safety shoes, glasses, gloves and other necessary staff during
Maintenance, cleaning, and lubricating
Please properly dressed up to avoid any jam or squeze in moving parts of the machine.
Please wear your safety shoes during installation, maintenance or dismantling of the machine
Please use ear protection to avoid hearing losses
Please use protective mask to avoid breathing dust
Please use protective gloves during adjustments, maintenance and repair activities

LIMITATIONS
This manual:
-can never completely substitute the direct experience of the user
-can never include all the case studies relative to the machine’s installation and working
conditions (these being tied to the plant in whichthe machine is to be installed)
-for the more complex operations, it cannot represent anything more than a memorandum, such
operations being bound to the contextof the plant in which the machine is to be installed.
This manual must be considered as being an integral part of the machine and must be correctly
preserved for any reference and/or consultationup to the DPAK, DPAK-G Assembly of the machine
itself. Furthermore, it must be preserved in a place adjacent to the machine so that it can be consulted
easily.
This manual represents the state of the art at the time of sale of the HIGH CAPACITY QUADRO
PLANSIFTER to you, however, we reserve ourselves the right to produce, without any obligation of
notice and communication, all the updates arising from constructional modifications and/or new
experiences with regardsto the handling, assembly, start up and use of our DPAK, DPAK-G HIGH
CAPACITY QUADRO PLANSIFTERs.
RESPONSIBILITY
Our company considers itself to be above any responsibility in the case of :

-an improper use of the Machine
-a use contrary to the current regulations in matters of safety and accident prevention
-an incorrect assembly and installation
-a defective electrical supply-serious insufficiency of maintenance provided for the Machine
-modifications and interventions of any nature on the machine that are not expressly authorised
-use of non-specific spare parts or materials not expressly authorised
-non-observance, even partially, of the instructions furnished with this manual
-exceptional events.
CONDITIONS OF GUARANTEE
The guarantee on the HIGH CAPACITY QUADRO PLANSIFTER purchased by you, with the exception
of different written agreement, is 12 months from the date of delivery. Such guarantee regards all the
faulty parts manufactured by us, which will be replaced by our factory at ÇORUM.
The respective manufacturers’ conditions apply to all the accessory materials (such as the transmission
and command unit, bearing housing, sieves, etc.).
LIMITS OF USE

The DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER; It is used in cereal processing plants
especially where wheat semolina is produced and in common flour mills in case of requirement.
The machine’s conditions of use and the performance were specified when it was sold.
Any use of the HIGH CAPACITY QUADRO PLANSIFTER over and above what was specifically
expected at the moment of purchase, without our preventiveauthorization, involves the release of all
responsibility for possible damages to people or objects and the decline of the normalconditions of
guarantee.
The HIGH CAPACITY QUADRO PLANSIFTERs, grain and other products widely used in the handling of
machines. therefore, their task is well known by the sector’s operators. In any case, in order to make full
use of the machine, we would ask you to respect:
-the regulations contained in this manual

-the legal regulations in matters of safety and accident prevention
-the sector’s operating procedures if they are not in contrast with the previous points.
“We remind you that these machines present a high risk with regards to possible explosion of the dusts
which are suspendedinside the machines when they are running. Such dusts cannot be removed and
thus it is necessary to perform all the checkssuggested in this manual, so as to drastically reduce the risk
of an explosion. Furthermore, it is advisable to provide an aspiration system for the dusts in the HIGH
CAPACITY QUADRO PLANSIFTER’s plant of destination so that the machine works under slightly
lowered pressure, and a systemto remove all the foreign metal parts from the product, which could
cause internal sparks. It is further advised to install all the safety systems provided in the options for the
machine.
Should you require any further information or clarification with regard to what is contained in this manual,
kindly do not hesitate to contactour Technical Service.
We remind you that only a firm respect of what is reported in this technical handbook about assembling,
starting, useand maintenance of the DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER, will
grant you the best utilisation of the machine in the long run.
ENVIRONMENT CONDITIONS FOR INSTALLATION
The staff involved in the assembling, installation and maintenance of the DPAK, DPAK-G HIGH
CAPACITY QUADRO PLANSIFTER has to operate in:
-general conditions of safety of the working environment in accordance with what is provided by the
existing regulations
-specific safety conditions for the machine’s assembly in accordance with what is provided by the
existing regulations
-suitable working area conditions with regards to the lighting, ventilation and cleanliness of the machine’s
installation room
-suitable conditions of accessibility to the machine (with ladders, gangways, galleries, etc. suitable for
working under safeconditions in accordance with the regulations in force)
In the absence of adequate conditions of safety and accident prevention for operators, then any
assembly, start up, maintenance orDPAK, DPAK-G ssembly operations must be forbidden.

Particular attention must be given to the ventilation and cleanliness of the installation premises, and to
their possible rat disinfestation.
The emission of harmful gases deriving from the fermentation processes of the transported product,
thepresence of highly flammable dusts, the presence of rat excrement and urine, all represent specific
risks for theoperators and therefore all the actions necessary for the cleanliness and ventilation of the
premises must betaken prior to any intervention.
AIRING
The HIGH CAPACITY QUADRO PLANSIFTER has to be installed in properly aired places according to
the current legislation. As previously said, thefermentation process due to the deterioration of the
product conveyed, may produce carbon dioxide, therefore, especially formaintenance it is necessary to
verify if the place has been properly aerated to avoid the presence of this lethal gas. Even
theconcentration of dust can be dangerous since the dust of cereals are inflammable. It is therefore
necessary to clean the placeand aired and avoid the uncontrolled flames.
TEMPERATURE
The HIGH CAPACITY QUADRO PLANSIFTER are realised in steel, therefore they have a high
conductivity. Their use in particular climatic conditions orwith products having high temperatures may
produce an overheating of the machine with risk for the staff.
In these cases, all the safety measures have to be respected, with respect of the laws of the country
where the HIGH CAPACITY QUADRO PLANSIFTER isinstalled.
LIGHTING
The supply does not provide for any lighting system for the machine, as it is not necessary for its
operation. The Purchaser must in anycase prepare a lighting system in the installation premises, in
accordance with the existing regulations. In the event that thelighting is insufficient, naked flames must
not be used - in order to avoid the risk of an explosion in the presence of dusts.
ELECTROCUTION HAZARD
The machine’s connection must be carried out with the strictest respect for the regulations in force. It is
forbidden to use themachine if the electrical system has not been provided with a “Declaration of
Electrical Conformity”.
FIRE HAZARD
It is forbidden to store inflammable substances such as pallets and wood in general, solvents, lubricants,
fuels and any other flammable goods near the machine, so as to avoid - in the event of a fire - the flames
from spreading to the machine’s proximity.
EXPLOSIONS HAZARD
As has already been pointed out, cereal dusts are highly explosive. Therefore, it is necessary to keep
the installation premisesclean and ventilated and to carefully avoid the use of naked flames - especially
in the presence of suspended dusts.

VIBRATIONS
The vibrations induced by the working of the HIGH CAPACITY QUADRO PLANSIFTER (with a correct
assembly) are absolutely marginal and are hardly perceptible, therefore they do not prejudice the
operators’ safety in any way.
POLLUTING SUBSTANCES
The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G do not produce pollutant
substances. The problems of pollution can only come from thetype of product conveyed. The cereal,
especially when they are humid, are perishable and their stagnation inside the machinecauses
fermentation and presence of carbon dioxide. At the same time, cereals are very attractive for insects
and rats that candefile the environment with their excrements and urine representing a serious risk for
the staff. It is there fore fundamental to keepin clean conditions the machines and the places of
installation.
ARRANGEMENTS TO BE ORGANISED BY THE CUSTOMER
The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G series are installed inside a plant.
The Customer, except different agreement at the moment ofpurchase, will be encharged to prepare the
following things:
-suitable means of transport which will be specified before delivery of the materials
-adequate means of lifting and handling for the unloading of the boxes with relative operators
-an adequate place for the storage of the components prior to their assembly
-the organisation of possible civil engineering works to be carried out according to the manufacturer’s
instructions
-the preparation of possible carpentry structures for the machine’s support and inspection
-the preparation of the electrical system
-the skilled personnel and casual workers required for the assembly
-adequate means of lifting and handling for the assembly, as well as possible scaffolding, ladders and
aerial platforms
-the assistance during the possible testing of skilled personnel for the electrical systems.
SAFETY DEVICES ABOARD THE MACHINE
The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G have been designed and realized
with a particular attention to safety measures andprevention of accidents for the staff. The machines are
provided of the following safety measures:

-Blunting of all the sharp edges in the steel structure of the machine.
-Protection of all the parts in motion with covers or timing case, secured with bolts.
SAFETY RULES (RESIDUAL RISKS)
-The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G have been studied and realised
to operate in a safe and reliable way when all the rulescontained in this Technical Handbook are
respected. Therefore, it is necessary to read carefully the present Technical Handbookin all its parts.
-We decline all responsibility for damages or injuries due to the non-observance of the rules and
instructions contained in thisTechnical Handbook
.-The assembling, starting and maintaining of the machine have to made by skilled staff who knows
perfectly the features andemploy of a chain HIGH CAPACITY QUADRO PLANSIFTER, the risks in its
use and the rules contained in this technical handbook.
-The use of the HIGH CAPACITY QUADRO PLANSIFTER must respect the rules contained in this
technical handbook.
-The machine is not provided with electrical control board. The user is therefore responsible for the
connection to the generalcontrol board. This connection must respect the current legislation of the
country where the machine is installed
-Do not use the machine if not provided of a “Declaration of Electrical Conformity”.
-In order to avoid risks of injury, use only electrical tools correctly connected to the earting plant and in
conformity with therecent laws.
-Before every intervention on the HIGH CAPACITY QUADRO PLANSIFTER, verify if the power has
been switched off (F/F position) so as to take off the inputduring the intervention.
-To stop the machine verify if all the circuits before the machine are stopped, wait the time necessary to
a complete unloadingof the machine and operate on the switch to stop the machine.
-Before the starting of the machine check the presence of warning light on the control board. It is
necessary that all the circuitsafter the machine are in function. For the start of the machine operate on
the on switch.
-For a prevention of all risks it is necessary to point out with proper signs any intervention of maintaining
on the machine.
-In case of lack of an adequate illumination the operator charged with its maintenance needs a flashlight
at least of 100 Lux.
-Every intervention inside or outside the machine has to be executed with all protections (gloves, dust
masks, safety shoes, safety glasses, ear-protections, helmets, safety belts etc.) Do not stand beside the
machine with ragged or dangling clothes, scarfs, unbuttoned jackets or any other dress that may get
entangled in the moving parts of the HIGH CAPACITY QUADRO PLANSIFTER.
-Before every intervention make sure to operate in safe conditions and that access and passage ways
are clear and without obstacles.

-Do not take away, remove or cover (even partially) the sign-boards, the labels or other devices
containing information’s aboutthe HIGH CAPACITY QUADRO PLANSIFTER.
-Do not use the machine as a support since stands and supports have been studied and dimensioned to
be loaded ulteriorly. Do not walk on the machine’s covers, they haven’t been studied for this use and are
unprovided of safety measures.
-Do not use hands or other not suitable means to locate leaks of air or liquid or to arrest parts in motion.
-Before every intervention of maintenance check if the superficial temperature of the mechanical and
structural part is onnormal values. In case of conveyance of hot materials, before opening the machine,
wait the fall of temperature to a valueclose to the room temperature.
-Verify if the place of installation of the HIGH CAPACITY QUADRO PLANSIFTER is well aired and if
there are the hygienic conditions to operate in safety. Evenin case of urgency do not operate any
intervention on the machine in closed or dusty or not suitable places.
-Do not tamper with the protections and with the safety devices of the machine. In case of opening of the
HIGH CAPACITY QUADRO PLANSIFTER, check if all the bolts have been properly fastened before
setting the HIGH CAPACITY QUADRO PLANSIFTER in motion.
-In case of shaft, groupe bearing housing and plates do not open the protection case while the machine
is in motion.
-Do not make any adjustment, lubrication or cleaning while the machine is in function.
-All the operations of maintenance that require the removal of the protection devices are under the
responsibility of the purchaser. For these operations in particular, we suggest to employ only technical
skilled and authorised staff.
-To lift, move, or install the parts of the HIGH CAPACITY QUADRO PLANSIFTER use only means that
are suitable to the weight and to the geometrical featuresof the piece to be moved. The access to the
area where the machine is operating has to be controlled.
-In case of operations in banked HIGH CAPACITY QUADRO PLANSIFTERs use only ladders, movable
platforms, scaffolds or others means of lifting in agreementwith the current laws.
-Avoid hasty or provisional fixings that may represent a risk for the staff and compromise the correct
functioning of the HIGH CAPACITY QUADRO PLANSIFTER.
All these rules don’t substitute the rules about safety and prevention of accidents of the country where
the HIGH CAPACITY QUADRO PLANSIFTER is installed, they onlyintegrate them.

2
HIGH CAPACITY QUADRO PLANSIFTER SERIES DPAK, DPAK-G
MANUAL OF ASSEMBLING, USE AND MAINTENANCE
IDENTIFICATION AND TRANSPORT
MACHINE IDENTIFICATION
DPAK 6 24
HIGH CAPACITY QUADRO PLANSIFTER 6 PASAGES 24 SIEVES
Every HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G Series is provided with an
identification plate set on of the HIGH CAPACITY QUADRO PLANSIFTER. It includes the following
identification data:
-Model
-Serial Number
-Year of construction

Other data regarding the geared motor unit and the electric current specifications (voltage
and frequency) are reported on the label put on the electric motor by the firm that produce it.
HIGH CAPACITY QUADRO PLANSIFTER
Type DPAK
Year
Serial
Number
ALAPALA MACHINE INDUSTRY AND TRADE INC.P.O. BOX 54

. 19001 ÇORUM/TÜRKİYE
Tel: +90. 364. 254 95 60 (5 Lines)
Fax: +90. 364. 254 92 90-213 17 42
TRANSPORT
The dimensions and the structure of the HIGH CAPACITY QUADRO PLANSIFTER of the DPAK,
DPAK-G Series do allow the forwarding of the machine assembled.
the accesories delivered with the Macine;
1. Hanging rodes, and dowels,
2. product outlet two-sided pipes,
3. clamps,
4. Product flow bags.
5. Eventual accessories
The packing and the forwarding of the machine are provided according to the Customer
requests, to the means of transport used, to the place ofdestination, and to the type and quantity of
material to be forwarded.
The transport of the machine is generally at the Customer expenses. In case of different
conditions of sale, the producer collaborates withspecialised transport companies.

Complete
Middle Frame Passages
Fig. 01
UNLOADING - STORWAGE OF THE PARTS

Unload the materials at their arrival giving a particular attention to the machine (normally
including a electric motor unit pre-assembled inworkshop).
During the unloading check carefully:

-The tonnage of the lifting apparatus that has to be proportionate to the weight of
the packages.
-The slings of the packages
The operations of unloading have to be made by skilled staff with authorisation for
the use of lifting means. During theunloading stage it is necessary to follow all the safety
rules.
Protect with theproper materials all parts that may be damaged by rubbing. Give a
particular attention to the balancing of the packagebefore its lifting.
All materials have to be stowed correctly in order to prevent damages in the period between
their arrival and their assembling. Moreprecisely it is necessary to respect the following rules:
-Stowe in a sheltered place the package and eventually the outlet slides.
-Lay the various packages standing outside on supports in order to avoid their direct contact with the
ground.
-In case of materials painted for a location of the machine inside, check if all the packages have been
stowed in a close place, on thecontrary the painting may be damaged irreversibly.
CHECK AT RECEIVING
Continue with the check of quantity and quality according to the way documents and
eventual instructions of assembling. If all is integral take offthe packing and check if all the parts are
free from damages due to the transport. Check the presence of damage due to the squeezing or
breaking.
In the case of lack or damaging of packages and single pieces, please contact our Technical
Service and specify the type of problem.

3
DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER
ASSEMBLY, MAINTENANCE AND USER MANUAL
DESCRIPTION AND MANUFACTURING CHARACTERISTICS

DESCRIPTION AND STRUCTURAL FEATURES
MANUFACTURING CHARACTERISTICS
DESCRIPTION AND STRUCTURAL FEATURES
GENERAL DESCRIPTION
The new HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G is used to classify the sub
products in accordance with their particle size at every stage of milling and separate different flour
types per their qualities in the flour mills.
Every aspect of the project has been carefully considered in order to obtain high standard quality
machines.
The machine can be provided both in the galvanised and in the painted version.
A particular attention has been dedicated to safety measures, to the prevention of accidents and to the
environmental protection laws.

RANGE OF MODELS AND TONNAGE
The HIGH CAPACITY QUADRO PLANSIFTERs are provided in various series and models to offer a
wide range of solutions and satisfy the various needs of the industry withfeedrates from 8,5 to 75 m2
The Machine is manufactured in two types. The classification is made per each frame sifting area.
DPAK has normal sifting area
DPAK-G has greater sifting area
Each plansifter has an effective sifting feature, high efficiency, capacity and performance, durable and
long lasting structure provides a leakproof operation by means of special construction. Needs minimum
maintenance
DPAK, DPAK-G Both models consists of two main structures. These are:
-The sifting chambers, including sifting frames and sifting passages odalari
-Chassis and drive unit which creates the oscillation for sifting process.
DPAK and DPAK-G model plansifters are manufactured from special endured carbon steel material which
is appropriate for vibrative operations. The structure is welded by using special welding electrodes in milimetric
tolerances.
The boxes are constructed by minimizing corners thus micro bacterial growth is prevented.
The plansifter frames are manufactured from first class dried wooden material in micrometric tolerances.
Therefore, it provides durable, long lasting and leakproof structure at max. Standard.
The plansifter frames and insert frame are covered by double faced laminate material as Standard. In
case of requirement, it can be made of stainless steel too as optional.
The doors are made of bright and even surfaced fiberglas material. The doors are isolated to prevent
condensation. The strong door structure is manufactured by moulding method.
The thightening (compressing) process of the plansifter frames is made by two mechanizms. These
mechanizms implement tightenning process by applying force on four corners of plansifter. The plansifter
structure provides max. hygeinic condidtions, easy and quick maintenance.
DPAK, DPAK –G models have a strong, durable and dependable structure.
The centrifugal force is generated by the adjustable weight system which consists of two parts and
provides a flexible usage advantage. Main shaft bearing system is bedded by a double rowed conic loose ball
bearing. It is possible to lubricate the system from outside and the structure allows to make easy maintenance.
STRUCTURAL FEATURES
The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G Series are blok. Each machine
includes the following parts:
1. sieve suspended chassis (production is an optional, There are many times in the factory building)
2. Strap wedges and hanging rods
3. product inlet
4. Pressure box and the mechanism
5. Sieves

6. Body
7. Covers
8. Middle frame
9. With shafts and bearings
10. Product outlet
3 4
Fig. 02

7
8
9
10
Fig. 03
PLAN SIFTER HANGING CHASIS
Plan sifter is a swinging, oscilating machine. The weights in the center let machine swing. The machine
frame, the product, wooden sieves and frames, and mechanical parts amount a very heavy structure. Therefore,
machine requires a safe and sturdy chasis.
Based on the model and capacity, Plansifter is hung on the ceiling by the supports made by using Steel
H and U profiles.
There can be more than one Plansifters in milling plant. Therefore, the chasis selection should be made
by taking the number of machines into consideration.

1900
Fig. 04
HANGING RODES AND DOWELS

Plansifter is hung onto the ceiling by the rodes and dowels on four points.
Four rodes are used at each hanging spot. The total number of rodes is 32
Hanging rode material is polyamide. The rodes ar flexible, strong and resistant. The length of the rodes
are between 3000-3500 mm.
The ideal diameters for swing: For DPAK Model 57 mm

For DPAK-G Model 73 mm
The dowels are st42 quality steel. It is fixed on the ceiling, and connected to the rods and holding profile
by bolts and nuts.
Since the hanging rodes are carrying the entire weight, and absorbing the swinging power
effects. They may break by time. The broken rodes may cause risk. Safety rope does nor carry load during
operation. It is just a safety measure in case of fall down.
The diameter of each rode is 12 mm, the channel height in dowels is 11 mm. The dowel
surfaces should match after fixing the screws.
free position compressed position

Hanging rods
Link Chocks
Fig. 05
Do not approach the Plansifter closer than 1 m.
Hanging System-
Chassis connection
Safety rope
Hanging System-
Machine connection
Fig. 06

PRODUCT INLET
The product enters the plansifter from the top through inlet pipes. There are usually one inlet to the
plansifter group. There may be two inlets in some plants. The inlet pipe is positioned in the center of the plansifter
group. The cotton sacks are used to eliminate the effects of swinging motions during the operation.
Plansifter inlet pipe diameters are either 120 mm or 150 mm.
Fig. 07
PRESSURE BOX
The diagram of The sifting line contains many sieve frames and boxes. A special fabric is used between
the frames to avoid dusting and leakage.
There is a pressure box and a mechanism on the top of the machine body for a proper pressing and for
a leakproof system. The machanism is connected by shaftas turning counter clockwise. By movements of the
shafts triggers dowels, and the movements of dowels are linear. The pins on dowels are embedded into the
inclined slots. The linear movemenr of dowels pushes and squeezes the frames, and move them vertically.
A user friendly servicability is an important future of Alapala designed Machine.

Fig. 08
Fig. 09

Fig. 10
SIEVES
The sieves are main functional parts of the sifting system. The dimensions of the pores, and the sections
are produced in several different structures. The frames are wooden and laminated. The sieces are either steel or
fibre, and leakage is prevented by the use of a sealing fabric.
The structure of sieve sections are designed according to the sifting process.
Fig. 11

BODY
The body of the machine is vibration resistant specila steel alloy.

There two symmetrical body parts on either side of the main chasis.
The dowels are placed according to the diagram. Alapala designed dowels are easy to change and
service , and the patent belongs to Alapala.
Body
Cover
Sieves
Fig. 12

COVERS
The number of covers vary as per the Plansifter Model. There is a cover foe each passage. After Model
alphabetic model code, the first number indicates the passage number, the two numbers after the passage
number shows the number of boxes in the passage.
The outer surface of the covers are sturdy bacalit, and iner side is covered with closed poliurethane
reservoir to avoid condensation.
The covers are attached to the body by the removable hinges. The lock machanism is clamp type with
screws to facilitate opening.
MIDDLE FRAME
The center of the machine carries the movement mechanism. Therefore, the center is exposed to
swinging effects. The center is strong, sturdy steel construction.
The body blocks are attached to the center by screws.The strips carrying the hanging system are
connected to both the body and the center by screws either.
The cenral chasis is the center of gravity of the Plansifter.
The shaft and housing group are attached to the central chasis.
The covers of the central chasis is kept closed during the operation.
Fig. 13

WITH SHAFTS AND BEARINGS
Shaft and housing group are classified as follows;
The upper housing
The lower housing
The shaft and weights
Electric Motor
The sytem has elements called DPAK and DPAK-G. The housings are assembled on the central chasis.
The upper housings carry the shafts and the weights. The weights sustains the swing and the mass of the
weights designed to create enough swinging movement.
Fig. 14

OUTLET PRODUCTT
The sifted and sorted Flour is taken out of the outlet holes under the Plansifter. The wooden plate at the
bottom is drilled as per the diagram. The outlet is directed to the outlet pipe when the sifter diagram is changed.
Fig. 15
G
23°
F F
Fig. 16

SUSTAIN AND SUSPENSION STANDS
Fig. 17

3
HIGH CAPACITY QUADRO PLANSIFTERSERIES DPAK, DPAK-G
TECHNICAL DATA AND WEIGHTS FOR HANDLING
CAPACITY AND DIMENSIONS

TOTAL SIEVE SPACE
ELEME YÜZEYLERİ
ELEK MODELLERİ
m²
DPAK 414 8,5
DPAK 424 20
DPAK 428 24,3
DPAK 614 13
DPAK 624 30
DPAK 628 36,5
DPAK 814 17
DPAK 824 40
DPAK 828 48,6
DPAK 430-G 37,5

DPAK 630-G 56,2
DPAK 830-G 75
Table:01

(mın.)
1000
F
F
1900
F
F
D
C 400
(mın.)
HIGH CAPACITY QUADRO PLANSIFTER - DPAK
A
E
D
C 400
(mın.)
H
G
G
H
H
A
E
G
G
D
C 400
(mın.)
G
G
A
E
Fig. 18

HIGH CAPACITY QUADRO PLANSIFTER - DPAK-G
E 1900
G F F
1000
min
400
min
A B
E
H
°
23
G
F F
Fig. 19

DPAK DPAK DPAK DPAK DPAK DPAK DPAK- DPAK- DPAK-G
MODEL
424 428 624 628 824 828 G 430 G 630 830
A 1713 2549 2020 2880 3786
B 2355 2765 2765 2765
C 1995 2293 1995 2293 1995 2293 2398 2398 2398

DIMENSIONS mm.
D 3100 3250 3100 3250 3100 3250 3365 3365 3365
E 1685 1950 2813 3689
F 735 735 735 892 892 892
G 745 745 745 866 866 866
H 373 373 373 440 440 440
Table: 02
RANGE OF MODELS AND TONNAGE
DPAK DPAK DPAK DPAK DPAK DPAK DPAK- DPAK-G DPAK-

MODEL
424 428 624 628 824 828 G 430 630 G 830
Number of Compartments 4 6 8 4 6 8
Number of sieves per
20-24 24-28 20-24 24-28 20-24 24-28 30 30 30
comparment
TECHICAL FEATURES
Typ N
19 22.7 30.8 34.1 38 45.5 37.5 56.2 75
Net sifting area m²
in Typ G
22.7 26.5 34.1 39.8 38 45.5 43.7 65.6 87.5
m²
Power Motor
Kw 4 5.5 7.5 5.5 7.5 11
with 6-Poles
Net 2500 2750 3260 3710 4425 4850 2750 3660 6343
Weights Kg Gross
2933 3008 2770 4435 4660 5085 2933 3008 7154
Brut
Gross volume m³ 11.5 13 16.4 18.5 20.2 22.9 18.1 25 32.2
Table: 03

HIGH CAPACITY QUADRO PLANSIFTER PROSES
a b c
b
1 a 1
2 2
3 3
4 4
Typ G
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
Typ N
14 14
15 15
16 16
17 17
18 18
2
4 2
3 3 1b
a a
b b
1
1a
1 3 1b
4 a b
2 2 a b
3 1 1a
Fig. 20

TECKNICAL FEATURES OF THE ELECTRIC MOTORS
DPAK 830 (JUMBO) 11 KW 1000 RPM
DPAK 630 (JUMBO) 11 KW 1000 RPM
DPAK 828 7,5 KW 1000 RPM
DPAK 824 7,5 KW 1000 RPM
DPAK 628 5,5 KW 1000 RPM
DPAK 624 5,5 KW 1000 RPM
DPAK 428 4 KW 1000 RPM
DPAK 424 4 KW 1000 RPM
Table: 04
TECKNICAL DETAIL
STATIC AND DINAMIC LOADS INDICATIONS
DPAK MACHINE PV doN. PV/4 doN. PO/4 doN. COEFF. DIN.
WEIGHT doN. K
4-28 3050 3980 995 100 2
6-28 4100 5340 1335 134 2
8-28 5000 6500 1625 162 2
Table:05

PV= VERTICAL LOAD IN ROTATING
DoN= 10% OF THE VERTICAL LOAD – ROTATION FREQUENSY= 250 rpm
Fig. 21

SPARE PARTS* PRIORITY DETAILS
Fig. 22

10
11
12 13 14 15 16 17 18 19 20
Fig. 23

*PRIORTY DETAILS
N° Pos. DB. Q.ty KEY. DESCRIPTION

Prog.
1 7 1 SIEMENS ILA7166-6AA61- 11Kw 6p motor V3 IEC38
Z=M35+B02
*2 5 SPB Svil.2200 Belt
3 1 1 27A 03 01 00 00 0 Central shaft
*4 17 2 Ø90/Ø190/64 22318E Radiale bearing
5 18 2 27A 03 03 00 00 0 Radial bearing support

6 20 1 27A 03 04 00 00 0 Axial bearing support
*7 50 3 AS 110x140x12 Seal ring
*8 71 OR-4775 OR ring
*9 28 Fibreglass long fibre Ø12 L=5000 Suspension canes
*10 77 TM 087-1 Inlet sleeves Ø240 l=310
*11 78 TM 087-1 Outlet sleeves Ø140 l=350
*12 47 TCT 183 S.I.A.T. Coton cleanersTIP-TOP
*13 46 TCT 185/1 S.I.A.T. Desmopan TIP-TOP
*14 45 Plastic expellers
*15 PL-07-0212-0 Frame for sieve holder type BB
DX
SX
*17 PL-07-0214-0 Frame for sieve holder type AA
*18 Spacer for frame H=10
*19 Spacer for frame H=15 * 21
*21 Ist.43 of 500ml. LOXEAL srl Screen glue
*22 200ml activator 9. Spray LOXEAL srl Glue activator
*23 Sieve normal gasket
*24 Sieve increased gasket
Table:06

Fig. 24

11
10
12
13 14 15 16 17 18 19 20 21
Fig. 25

*PRIORTY DETAILS
N° Pos. DB. Q.ty KEY. DESCRIPTION

Prog.
1 7 1 SIEMENS ILA7166-6AA61- 11Kw 6p motor V3 IEC38
Z=M35+B02
*2 5 SPB Svil.2200 Belt
3 1 1 27K 03 01 00 00 0 Central shaft
*4 17 2 Ø90/Ø190/64 22318E Radiale bearing
*5 73 1 Ø70/Ø150/49 29414E Axial bearing
6 18 2 27A 03 03 00 00 0 Radial bearing support
7 20 1 27K 03 03 00 00 0 Axial bearing support
*8 50 3 AS 110x140x12 Seal ring
*9 71 OR-4775 OR ring
*10 28 Fibreglass long fibre Ø12 L=5000 Suspension canes
*11 77 TM 087-1 Inlet sleeves Ø240 l=310
*12 78 TM 087-1 Outlet sleeves Ø140 l=350
*13 47 TCT 183 S.I.A.T. Coton cleanersTIP-TOP
*14 46 TCT 185/1 S.I.A.T. Desmopan TIP-TOP
*15 45 Plastic expellers
DX
SX
*18 PL-07-0214-0 Frame for sieve holder type AA
*20 Spacer for frame H=15 * 21
*22 Ist.43 of 500ml. LOXEAL srl Screen glue
*23 200ml activator 9. Spray LOXEAL srl Glue activator
*24 Sieve normal gasket
*25 Sieve increased gasket
Table:07

5
ASSEMBLING AND SET AT WORK
PROCEDURE IN SAFETY DURING THE ASSEMBLING

The HIGH CAPACITY QUADRO PLANSIFTER can normally be installed.
Hanging from the ceiling.
Anyhow its assembling involves a series of operations that need attention and a firm respect of the
recent laws regarding prevention of accidents.
Generally, for a correct assembling of the machine reducing risks to the maximum, it is necessary:
-to commit all the complex operations to skilled staff, trying to limit the employ of unskilled workers
-to require a firm respect of the laws regarding safety and prevention of accidents
-ask to the Supervision of Construction to check the application of the laws mentioned by all the staff
employed in the plant.
-to enclose the area of assembling in order to prevent the access to non-authorised people.
-to use scaffolds manufactured according to the laws or movable platform for assembling in HIGH
CAPACITY QUADRO PLANSIFTER.
-to use power lifts with tonnage proportionate to the weight of the various parts.
-to check carefully the slings and the balancing of the weight.
We decline all responsibility for damages or injuries during the assembling if this operation
haven’t been entrusted to us andspecified in the contract with the Customer.

We specify that what is reported in this technical handbook and what will follow is not exhaustive for all
the events that mayhappen in the assembling, installation and starting of a HIGH CAPACITY QUADRO
PLANSIFTER. In a plant, the particular needs of installation and theaccessories that the machine may include do
not allow us to consider all the cases. It is therefore necessary to respect the lawsregarding prevention of
accidents and to entrust the assembling only to skilled staff so as to limit the risks connected with these
operations.
ASSEMBLING THE MACHINE

The bodies, chasis, shaft, and housing group, covers, pressure box, electric motor and sieves are
delivered assembled as per the diagram in the contract.
The preliminary erection of the Machine consists of all assembled main parts connected to each other by
bolts and nuts.
Please make sure all bolts are tight enough to avoid leakage through the sections.
1: Preparation of hanging chasis
The hanging chasis is made by the Customer during construction. Sometimes, the customer wants it
from Alapala. The hanging rode connection places are determined first, and then the hanging dowels are
manufactured accordingly.
2: The placement of the Machine
Place the machine on its final spot as per the Project. Check out and make sure the swinging and
hanging dowels and corresponding spotsa are in line.
3: Fixing the Hanging rodes and safety rope
The hanging rodes are fixed on the dowels, and connected to upper dowels by screws. Tighten the
screws as the dowel tighting surfaces come face to face. The tightness should be equal.
The safety rope does not carry any load. The rope holds the machine body, and protects Human life in
case of an breakdown.
4: Swing Control
After fixing the hanging rodes, and controlling the connection, the safety chocks are taken away.
5: Installation of Product Inlet and Outlet pipes and sacks
The product inlet-outlet pipes are delivered assembled as per the diagram. There are belts on the pipe
heads. After the erection of the machine the sifter bags are tied t oto the heads with the belts. There ar rubber
belts to hold the bags.

6: ELECTRICAL CONNECTION
The machine is provided without electrical control panel and connections.
The electrical connection to a general control panel must be provided directly by the Customer, where
there are not agreements forparticular supplies.
All the electrical connections must be arranged by skilled staff in the respect of the laws of the country
where the machine is installed.
The machine can be tested only after having received a copy of the complete documentation in
conformity with the current laws regarding electrical connection and safety.
We decline all responsibility for damages or injuries due to mistakes or omissions in the execution of the
electrical plant.
7: STARTING AND TESTING
Before the starting of the machine without load, it is necessary:
1.Check the oil level of the upper/bottom bearing housing and fill it if necessary ( follow the instructions
of the constructor)
2.Make an ulterior inspection of the HIGH CAPACITY QUADRO PLANSIFTER and make sure
that all the covers and the protection cases are closed with bolts correctlyfastened
3.Verify if the HIGH CAPACITY QUADRO PLANSIFTER is properly secured to the electric motor or to
the shaft and check the connections for the feeding and forthe unloading
Start the machine verifying the direction of the shaft and of the electric motor
Set the machine in function with no load for about two hours to allow the adjustement of the mechanical
parts in motion. In this stage it is necessaryto check the electrical imput that should have minimum values.
In case of particular noise or anomalous electrical imput it is necessary to verify these things:
-alignment of the machine
-alignment of the shaft in the middle frame
-presence of eventual foreign bodies inside the machine
-hanging rods tension
-alignment of handing rods parts
After this period of adjustement and testing without load, start the HIGH CAPACITY QUADRO
PLANSIFTER with the product, operating gradually and checking the electrical absorption. During this phase
verify if the unloading of the machine is regular. Increase the feeding of the HIGH CAPACITY QUADRO
PLANSIFTER only after few hours off unctioning.
Once you have reached the 75% of the tonnage leave the machine in function for at least 50 hours
before the testing with full load.
During the stage of final testing, check the level of the casings (when possible through the inspection
holes in the machine) and verify if the unloading is regular.

Assembly
The machine must be assembled in its place of final installation. For correct assembly, proceed as
explained below:
• Identify the various components of each machine having the same serial number.
• The serial number ends with the letter K or F. Couple the three parts, aligning the sides of the various
parts identified by the same letter, using the M20x70 bolts. The connection bolts between the various parts must
be tightened using a torque wrench and applying the following torque:
- for the central body / screen boxes: 16-17 kgm
- for the side cross-members:12-20 kgm
Important: check the tightness of the bolts after 24 hours and again after 15 days of operation.
Fig. 26

COVER ASSEMBLING

D
Fig. 27
A: outer (sheet metal),
B: inlet surface (polyurethane and edges velveteen)
C: polyurethane (inlet surface)
D: polyurethane (outer)
Bolts into the body to detect and foil lids;
M12
strength class: 8.8
pressing torch: 8,6 kg.m
Fig. 28

Fig. 29

ALIGNEMENT OF CONTROL
1900
F F
D4 D3
D1
D2
Fig. 30
CHECK OF THE ALIGNEMENT
90
°
°
90
Correct Assembling
A
90
°
°
90
Wrong Assembling Wrong Assembling

90 90
° °
Fig. 31

POSITION OF THE MACHINE
Appr. 40 cm
Fig. 32
ASSEMBLING HANGING RODES AND SUSPENSION
In order to function properly, the machine must be suspended from the supporting frame using the
fiberglass-reinforced plastic suspension rods provided.
Their length must be at least equivalent to the one indicated in the technical table and the supporting
frame to which the upper supporting elements are attached must be suitable for carrying the static and dynamic
loads specified in the attached table.
To achieve a correct suspension, proceed as follows:
• if possible, place the assembled machine on stands that can be adjusted in height to facilitate the
leveling of the machine, an important aspect on which the proper operation and long-term reliability of the
machine largely depends;
• attach the fiberglass-reinforced plastic suspension rods to the upper supporting elements, previously
positioned according to the assembly plan and perfectly plumb with the side cross-member supporting elements;
• fix the suspension rods to the side cross-member supporting elements;
• remove the stands and check to make sure that the machine is perfectly level. The bolts (27) for fixing
the suspension rod clamps (29) to the supporting elements (25) must be tightened using a torque wrench and
applying a torque of 5.5-6 kgm;
• connect the inlet and outlet spouts to the top and bottom boards using the sleeves provided, which
must not be taut because they must allow for the free movement of the plansifter;

• remove the metal blocks that retain the counterweights against the tank for transport purposes
Important: after 24 hours of operation, check the tightness of the bolts and the attachment of the
suspension rod clamps to the supporting elements. Repeat this check again after two weeks. If this is
not done, the manufacturer can accept no liability for any personal injury or damage to property that may
result.
Fig. 33
Fig. 34

POSITION OF THE MACHINE
Min. 100cm
Min. 100cm
23°
Min. 100cm
Min. 100cm
Fig. 35

SHAFT DIRECTION
Fig. 36

Safety signal
The machine’s movement can cause personal injury to anyone coming into the vicinity without due
attention: the safety distance should therefore be indicated by means of suitable signs. 7.2 Preliminary
procedures before starting
- Make sure that there are no objects on top of, or up against the machine;
- Make sure that the nests of frames are firmly fixed in place;
- Make sure that the door-locking bolts have been suitably tightened;
- Make sure that the inlet and outlet sleeves are not pulled taut;
- Make sure that the counterweights have not been moved;
Place a pencil in for brackets provided for positioning in the top and bottom parts of the central body
Important: the machine must be perfectly steady before it is started.
Fig. 37

Starting
- After the machine has been started, it takes a few seconds to reach a normal, steady speed and
rocking motion;
- Make sure that the sense of rotation is anticlockwise;
- Make sure that the turning speed is right, preferably using a digital rev counter; the machine must turn
at 245 RPM;
- Make sure that the trace left by the pencils is circular in shape or slightly elliptical, with a diameter of 64
mm.
In the event of the above requirement not being met, it becomes necessary to take action on the
position of the counterweights (2) that generate the rocking of the machine, as explained below:
a) if the diameter of the rocking action is smaller than 64 mm, extend the gap between the
counterweights slightly by means of the screw 24;
b) if the diameter of the rocking action is greater than 64 mm, reduce the gap between the
counterweights by means of the screw 24;
c) in the event of differences in the amplitude of the movement between the top and bottom parts of the
machine, it becomes necessary to move the counterweights upwards or downwards, by loosening the locking
screws (22) and taking action on the screw (23). This operation must be undertaken gradually, shifting the
counterweights by no more than 5-6 mm at a time. After each adjustment, check the effects. Generally speaking,
a more ample movement on the bottom part of the machine means that you need to shift the counterweights
downwards - and vice versa in the opposite situation.
Fig. 38

Fig. 39

6
USE AND MAINTENANCE

USE
For a correct use of the HIGH CAPACITY QUADRO PLANSIFTER verify if all the circuits after the
machine are in function or, in case of unloading in a silos or in a warehouse, verifyif at least one of the unloading
exits is open.
In case of stop of the machine:
Follow these instructions:
-Close the inlet circuits of the CAPACITY QUADRO PLANSIFTER
-In case of installation of the HIGH CAPACITY QUADRO PLANSIFTER inside a building or in a gallery,
before every intervention, ventilate the place with the letting inof forced air and verify if there are toxic gas
-Locate the problem that has stopped the HIGH CAPACITY QUADRO PLANSIFTER (generally caused
by occlusions in the outlet circuits or by the presence of foreignbodies in the machine)
-Start again the HIGH CAPACITY QUADRO PLANSIFTER and leave it in function until the complete
unloading.
-Leave the machine in function without load for few minutes controlling the electrical absorption to the
restoration of the regular tonnage.
During the operations above mentioned we recommend the respect of the safety rules described on in
the present Manual.

Before opening the covers of the HIGH CAPACITY QUADRO PLANSIFTER verify if the
machine is stopped and that no one set it in operation.
Avoid the stagnation of the product inside the machine for long periods, especially if the product is
perishable.
We suggest to set the electrical plant so as to ensure the complete unloading of the HIGH CAPACITY
QUADRO PLANSIFTER before its stop.
The stagnation of moist cereals inside the HIGH CAPACITY QUADRO PLANSIFTER or in its
proximity causes in many cases the fermentation and the exit of toxic gas.
In these cases before every intervention, ventilate the place and make sure if there is carbon dioxide
with the proper instruments.
DO NOT ALLOW TO ANYONE TO APPROACH THE MACHINE IN PRESENCE OF CARBON

DIOXIDE!
MAINTENANCE
MONTHLY ORDINARY MAINTENANCE
The ordinary maintenance of the machine includes the following examinations to be done monthly:
Please check out the bags after installation to make sure they are tightly fixed
Pleasixed properlye check out the body covers to make sure they are,
Please make sure there is no leakage in the sifter boxes,
SIX-MONTHLY ORDINARY MAINTENANCE

The ordinary maintenance of the machine includes the following examinations to be done every six
months:
Please check out the housing lubrication
Please check out the hinges and the arms on the covers
Please check out the motor belt
Please check out the leaked flour in the sifter body
ANNUAL ORDINARY MAINTENANCE
The ordinary maintenance of the machine includes finally the following examinations to be done
annually:
- Please check out the housing lubrication
- Hanging rodes and dowels (STRESS)
- Please check the alignment of the machine
- wear conditions of the superficial treatment (weld or paint) with eventual repairs.

LUBRICATION
Pos. DETAIL TYPE OF Q.TY RESETTING EVERY OPERATING
LUBRICATION (g.) HOURS
A Bearing Grease XM2 or EP2 50 4000

Housing
Table 08
Fig. 40
Use lubricators reported in table 08 only, in case you wish to use a different product make sure it
complies with those included in the table.
The possible addition of grease has to be performed as the machine stands through the
suitable grease points.
Grease must not be injected too fast to prevent damage of the seals.

Tabella - TABLE – TABLA L-101
CARATTERISTICHE DEI LUBRIFICANTI-CHARACTERISTICS OF LUBRICANTS
CARACTERISTIQUES LUBRIFIANTS-CARATERISTICAS LUBRIFICANTE
Organi da lubrificare Lubrificante Gradazione
Part to be lubricated Lubricant Grade °E
Parties a lubrifier Lubrifiant Degre 50°C Clas. SAE
Organos para lubrificar Lubrificante Gradacion
- Sistemi idraulici Olio VG 10 1,7 Motoriduttore
- Lubrificatori circuiti pneumatici Oil VG 32 3 Gearmotor
- Comandi e circuiti oleodinamici. Huile VG 68 6 Moteur Bofte
- Hydraulic system Aceite Motor
- Air lubricators Cambios
- Pneumatic control and oildynamic 5 W 70W
circuits. 10W 70W
- Sistemes hydrauliques 15 W 70W
- Graisseur reseau pneumatiques 20W 70W
- Controls et circuits huile dynamique 25W 80W
- Sistemas hydraulicos
- Lubrificacion circuitos pneumaticos
- Mandos y circuitos oleodinamicos.
- Caratteristiche: Olio minerale dotato di elevate proprietà di protezione contro la corrosione e di

resistenza all’ossidazione.
- Specifications: High quality mineral oil with wear- and oxidation-resistant properties.
- Caractéristiques: Huile de qualité élevée résistante a l’oxydation.
- Caracteristicas: Aceite mineral dotado de elevadas propriedades de protection contra la corrosion y
de resistencia a la oxidacion.
Organi da lubrificare Lubrificante Gradazione
Part to be lubricated Lubricant Grade °E
Parties a lubrifier Lubrifiant Degre 50°C Clas. SAE
Organos para lubrificar Lubrificante Gradacion
- Ingranaggi - Riduttori Compressori Olio VG 100 8 30 85W
- Gears Reducers - Blowers – Compressors Oil VG 150 12 40 90W
- Engranages - Reducteurs – Compresseur Huile VG 220 16 50 90W
- Engranajes - Reductores - Compresores Aceite VG 320 24 90
VG 460 33 140
VG 680 47 140
- Caratteristiche: Olio raffinato dotato di proprietà di resistenza all’ossidazione corrosione ed usura e
avente potenziate capacità di resistenza ai carichi.
- Specifications: Top-quality refined mineral oil with special anti-wear and anti-oxidation additive.
High load-bearing capacity.
- Caractéristiques: Huile de qualité élevée résistante a l’oxydation avec additif antiusure spécial haute
capacité portante.
- Caracteristicas: Aceite refinado dotado de propriedad de resistencia a la oxidacion corrosion y
desgaste con potenciadas capacidades de resistencia a las cargas.
Organi da lubrificare / Part to be Lub. Tipo Clas. Note/Notes/Nota
lubricatedsParties a lubrifier / Organos Type
para
- Tutti gli organi lubrificati a grasso Grasso/Grease XM 2 NLGI 2 *
- Grease lubricated parts - Paritas Graisse/Grasa
lubrifiees par graisse- Todos los Long Life XP **
organos lubricados con grasa

- * Caratt. Grasso multifunzionale a base di litio con elevato punto di goccia. Penetrazione lavorata
ASTM dmm. 265-295
- * Specif. Multi-purpose lithium grease with a high mechanical stability and high drop point. ASTM
dmm. 265-295.
- * Caract. Graisse polyvalente au lithium a élevée stabilité mécanique avec caractéristiques anti
oxydantes ASTM dmm. 265-295.
- * Caract. Grasa multifuncional a base de litio con elevado punto de gota. Penetracion elaborada
ASTM dmm. 265-295.
- ** Caratt. Grasso speciale ad alta prestazione per cuscinetti a rotolamento ad alto numero di giri con
carico e temperature maggiori.
- ** Specif. High-quality special grease for high-speed (rpm) roller bearings with heavy load and
temperatures.
- ** Caract. Graisse a qualité élevée pour roulements avec haut n° de tours et avec charge et
températures majeurs.
- ** Caract. Grasa especial de alta prestacion para cjinetes a envolvimiento a alto numero de rpm con
carga y temperadures mayores.
ISO 3448 VG…= Valore medio della viscosità cinematica mm2/s (cSt) a 40°C.
Mean value of kinematic viscosity mm2/s (cSt) a 40°C.
Cinématique valeur mm2/s (cSt) a 40°C.
Valor medio de la viscosidad cinematica mm2/s (cSt) a 40°C.

TABELLA DI COMPARAZIONE-COMPARISON CHART TABLE DE COMPARAISON-TABLAS COMPARATIVAS
TO TAL TEXACO SHELL MOBIL KLUBER FINA ESSO CHEVRON BP AGIP
Gradazione
Lubrificante
Grade
Lubricant
Degre
Lubrifiant
Gradacion
Lubrificante
ISO 3448
EP Hydraulic OIL 10 Energol HP 10

VG 10 Azolla ZS15 Rando OIL HD 10 Tellsu OIL C10 Mobil DTE 21 Crucolan 10 Compound 100 NL Energol GR XP OSO10
Hydran 10 Spinesso 10
VG 32 Azolla ZS32 Rando OIL HD 32 Tellsu OIL32 Mobil DTE24 Airpress 32 Gear 100 OSO32
Hydran 32 Nuto H 32
Olio VG 68 Azolla ZS68 Rando OIL HD 68 Tellsu OIL68 Mobil DTE26 Lamora 68 Compound 150 NL Energol GR XP OSO68
Hydran 68 Nuto H 68
VG 100 Carter EP 100 Meropa 100 Omala OIL 100 Mobil DTE27 Lamora 100 Gear 150 Blasia 100
Oil Giran 100 Spartan EP 100
VG 150 Carter EP 150 Meropa150 Omala OIL 150 Mobilgear 629 Lamora 150 Compound 220 NL Energol GR XP Blasia 150
Huile Giran 150 Spartan EP 150
VG 220 Carter EP 220 Meropa220 Omala OIL 220 Mobilgear 630 Lamora 220 Gear 220 Blasia220
Aceite Giran 220 Spartan EP 220
Giran320 Spartan EP 320
VG 460 Carter EP 460 Meropa460 Omala OIL 460 Mobilgear 634 Lamora 460 Gear 320 Blasia 460
Giran460 Spartan EP 460
DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER

Gear 460
Table 09
Compound 680 NL Energol GR XP
Gear 680
(Standard)
Tipo XM2 GRMU EP2
Alvania Grease R Marson Duralith Energrese LS2
Type XM2 Multis EP2 Multıfak EP2 Mobilux 2 Centoplex EP2 Beacon EP2
2 EPL2 Grease EP2 Greaseltx 2
Tipo XM2 GRLP 2
Type XM2
Grasso
Grease
Graisse
Grasa
(Long life)
Energrese LS2
Tipo XP Staburags NBU4
Glygoyle Grease EP Rocol HT
Type XP Carter SY 00 Tivela compund A MF Staburags
00 Greaseltx LTX 2 BRB 1200
Tipo XP NBU 12/300 kp
EP
Type XP
Page -68
SPARE PARTS
Table 10

MACHINE AND MODELS
PLANSIFTER
DPAK- DPAK- DPAK- DPAK- DPAK- DPAK-
DPAK-G 430 DPAK-G 630 DPAK-G 830
SPARE PART LIST 424 428 624 628 824 828 Figure Note
SPARE
PART No
150YDYI350213 150YDYI350214
minimum 4
PLANSIFTER INLET minimum 6 minimum 8
1 minimum 4 minimum 6 minimum 8 maximum 8 (as
SACK maximum 12 (as maximum 16 (as
QUANTITY maximum 8 (as maximum 12 (as maximum 16 (as regard to
regard to regard to
regard to diagram) regard to diagram) regard to diagram) diagram) diagram) diagram)
SPARE
PART No
150YDYI350203(Ø120*350) or 150YDYI350205(Ø140*350)
PLANSIFTER
2
OUTLET SACK
QUANTITY AS REGARD TO DIAGRAM
SPARE
PART No
150FSYI040113
SINGLE 3
QUANTITY 16
ZAMAK BODY
SPARE
PART No
150FSYI040101
DOUBLE 4
QUANTITY 8 16 24 8 16 24
SPARE
PART No
150FSYI010902
RECTANGLE 5
QUANTITY 32 48 64 32 48 64
COVER SQUEEZE
SPARE
PART No
YRMDKFS0001-03020000
SHOE
SINGLE 6
QUANTITY
32 48 64 32 48 64
Table 11-a

SPARE
PART No
YPDPAK0001-002 YPGPAK0001-002
N TYPE 7
CASE

SPARE
PART No
G TYPE 8
SPARE
PART No
INTEGRATED CASE 9
SPARE
PART No
N TYPE 10
MILL SIEVE

SPARE
PART No
G TYPE 11
SPARE
PART No
YPDPAK0001-011(G), YPDPAK0001-014(N) YPGPAK0001-011(G)
10 mm 12
MIDDLE BAR
SPARE
15 mm 13 PART No
SPARE
PART No
20 mm 14
SPARE
PART No
150SRYI211101
LINEN 15
TAPETEN
SPARE
PART No
150SRYI211105
DROP 16
SPARE
PART No
150SRYI211103
BRUSH 17
QUANTITY IN EACH CASE 2 IN EACH CASE 3
Table 11-b

SPARE
PART No
150SRYI100115
GLUE 18
SPARE
PART No
XXX 19
QUANTITY
SPARE
SILK
PART No
GG 20 AS REGARD TO DIAGRAM
QUANTITY
SPARE
PART No
INOX 21
QUANTITY
SPARE
PART No
150HMYI040402
CASE WICK 22
SPARE
PART No
150FSYI011286
STICK SQUEEZE
23
SHOE
QUANTITY 16 24
SPARE
PART No
150SRYI211104
DEEP SCOURER 24
QUANTITY IN EACH CASE 2 IN EACH CASE 3
SPARE
SIEVE HANGER PART No
Ø12 AS REGARD TO DIAGRAM
25
STICK
QUANTITY 32 48
SPARE
PART No
150FSYI010910
COVER HANDLE 26
QUANTITY 8 12 16 8 12 16
SPARE
PART No
150FSYI020157
SIFTER PULLEY 27
QUANTITY 1
Table 11-c

SPARE
PART No
150FSYI020158
MOTOR PULLEY 28
QUANTITY 1
SPARE
PART No
TOP BEARING 29
QUANTITY 1
SPARE
PART No
BOTTOM BEARING 30
QUANTITY 1
SPARE
PART No
150YDYI060101
OIL SEAL 31
QUANTITY 4
SPARE
PART No
150YDYI251330
CONIC ROLLER 32
QUANTITY 1
SPARE
PART No
150YDYI251331
BEARING ROLLER 33
QUANTITY 2
SPARE
PART No
150YDYI170415 150YDYI170418
BELT 34
QUANTITY 4
SPARE
PART No
150SRYI210704
O-RİNG 35
QUANTITY Ø190*5mm (4 items)
SPARE
PART No
150MTYI021001 150MTYI021101 150MTYI021201 150MTYI021101 150MTYI021201 150MTYI021301
E. MOTOR 36
QUANTITY 1
Table 11-d

There is a variety of sifters for a variety of diagrams. To use the eventual spare parts it is the refore
necessary to keep this Machine Technical Card included in the present manual to specify the parts of Your HIGH
CAPACITY QUADRO PLANSIFTER. Our Technical Service is at Your disposal for every request. We ask you to
specify the following data, for the identification of the machine (these data are reportedon the plate that is on the
body):
-model
-matriculation number
-year of production
The use of eventual non original spare parts may compromise the correct functioning of the HIGH
CAPACITY QUADRO PLANSIFTER and in all the cases cancel every responsibility of the constructor in what is
specified in the Machines Directive 94/9 and the following revisions.
All the interventions of maintenance have to be made in the respect of the safety rules and what is
specified in the Data sheet “General Rules” in the present Manual.
EQUIPMENT FOR THE MAINTENANCE

The equipment of the workers employed in the maintenance includes:
-a flashlight of 100 Lux
.-spanners and mechanical tools
-gloves-dust mask-helmet
-safety shoes
-safety belt for banked conveyors
-trowel for the cleaning of the casings
-a container for the material drawn in the casings.

7
DISMANTLING AND DISPOSAL

DISMANTLING
To dismantle correctly the HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G
Series it is necessary to observe the following advices:
-Entrust any intervention of dismantling of the machine to skilled staff, provided with proper instruments.
-Before every intervention on the HIGH CAPACITY QUADRO PLANSIFTER, verify if the electrical
connections have been removed. This operation must be doneby skilled staff.
-Delimitate the place of intervention using proper warning notices and specify the type of intervention
-Clean the machine carefully inside and outside, verify the wear conditions of the various elements that,
during the dismantlingmay bring particular risks.
-DPAK, DPAK-G assemble the various elements of the HIGH CAPACITY QUADRO PLANSIFTER doing
what is described in the chapter 5 of the present manual in the oppositeorder.
-It is forbidden to cut parts of the HIGH CAPACITY QUADRO PLANSIFTER using disk grinding wheels
or similar tools, especially with banked HIGH CAPACITY QUADRO PLANSIFTERs
-It is forbidden to use the disk grinding wheel to remove rusty bolts
-Before the dismantling of parts or elements verify if these are subject to tension and if their removal
damages machines orstructures connected to them.
-Before every intervention of dismantling or removal verify if the part is sustained by stands or by slings.
-For the HIGH CAPACITY QUADRO PLANSIFTERs installed on a gallery or inside a building, before
every intervention it is necessary to aerate and to clean theplace to avoid the risk of explosion, the
dangers caused by the presence of toxic gas and/or possible infections.

ELIMINATION
The HIGH CAPACITY QUADRO PLANSIFTER of the DPAK, DPAK-G Series are made with:
-steel for the structural and mechanical parts
- The iner covers are polyurethane ( this product can be considered plastic)
-oil and/or grease contained in the housıng units
Each product has to be eliminated in the respect of the laws of the country where the machine is
installed.

8
HIGH CAPACITY QUADRO PLANSIFTER
Information sheet for the ATEX DIRECTIVE
Explosion risks: two important news for the safety inside working places
NEWS FOR THE SAFETY AT WORKING PLACES

The European Community introduced two new Directives, the IEC 60079-10-2:2009 (ATEX
100a) and the 99/92/CE (ATEX 137), which have modified radic-ally the approach with the safety
inside the working environment, where gas, liquids or inflammable dusts are used.
All the employers are obliged by the directive 99/92/CE (introduced in Turkey 26 th of December
2003, with the application of the new title 25328), to evaluate explosion risks, on which their own
employees are submitted.
The directive 1999/92/CE fixes the minimum standards for the improvement of the safety and
the health of the workers, whom could be ex-posed to the risk of explosive atmospheres.
The risk of explosions could verify in each ambient where inflammable substances are
handled. These substances are many differentmaterials, intermediate products, finished products and
waste substances produced by the process of daily work, as shown in: figure 41.
Figure 41: Example of how an explosive atmosphere could be created.

Most of industrial activities are covered from the moment that the procedures and the processes
of different workers can generate the danger of an explosive atmosphere. Examples are mentioned in
the table 12.
It is possible to have an explosion when fuel is mixed with air (which means with a sufficient
quantity of oxygen) between the ignition limits and in presence of an ignition source (figure 42).
It has to be mentioned, that the special definition of "explosions" contained in the directive, is
also applied to an ignition in which the combustionis reproduced to all the unburnt mix.
Figure 42: The explosions triangle
In case of an explosion, the employees are in danger for the uncontrollable effects of the flames
and the pressure, under the form of heat irradiation, flames, pressure waves and flying fragments, as
for the harmful reaction products and for the oxygen of the surrounding air burning, that is needed for
worker's respiration. The obligations scheduled by the Title VIII-bis could be reassumed in two
phases:
- PHASE 1: Classification of the zones with explosion risk present at working places, or the
zones in which a dangerous concentrationof gas, fumes and inflammable dusts can be present.
- PHASE 2: Predisposition of the document for the valuation of explosion risks.

Table 12: Examples of explosion risks in different sectors
The classification or distribution of dangerous areas at working places, it is a duty of the
employer, who must give this classification to the electrical and mechanical designer, and in some
cases, also to the maker of machines/plants, in order that suitable equipments corresponding to IEC
60079-10-2:2009 could be installed.
The classification of dangerous zones has preferably to be made according to the norms as follow:
GAS, FUMES AND INFLAMMABLE DUSTS CEI EN 60079-10 (CEI 31-30)

INFLAMMABLE DUSTS CEI EN 50281-3 (CEI 31-52)
An area (or zone) under risk of explosion, is an area in which a dangerous explosive
atmosphere could be created in such a quantity, that it isnecessary to have norms for the protection of
the workers concerning the risks of explosion. A similar quantity is declared explosive dangerous
atmosphere. As basics for the valuation of the types of measures for the protection, the areas with
explosion risks must be divided in zones, concerning the possibilities to create dangerous explosive
atmospheres.
Zone 0: Area in which an explosive atmosphere is present all the time, for long periods
or often. An explosive atmosphere is amixture of air and of inflammable
substances in form of gasses, vapours or mists.
Example: Normally the conditions of zone 0 are present only inside of vessels or
equipments (evaporators, vessels for reactions, etc.), butcould also be verified
close to ventilations and other openings.
Zone 1: Area in which during normal operation, the formation of an explosive

atmosphere occurs occasionally, in a mixture of airand inflammable
substances in form of gasses, vapours or mists.
Example: They could belong to:
• places with an immediate closeness to the zone 0;
• places with an immediate closeness to feeding openings;
• places with an immediate closeness to instruments, protection systems and

components of fragile glass, ceramics and similar materials, excluding the
cases in which the substance itself is not able to create a dangerous, explosive
atmosphere;
• places with an immediate closeness to stuffing nuts not well tightened, for
example on pumps and valves with stuffingn
• the inside of installations as evaporators and reaction vessels. uts;
Zone 2: Area in which during a normal function, the formation of an explosive

atmosphere, consistent in a mixture of air andinflammable substances in form
of gasses, vapours or mists, is not likely to occur; if it happens, it is just for a
short period.
Exampl:e: To the zone 2 also belong:
• the areas which surround the zone 0 or the zone 1.
Zone 20: Area in which an explosive atmosphere is present all the time, for long
periods, or often in form of clouds of dustin the air.
Example: Those conditions are present, generally just inside of vessels, tubes,
instruments, etc. Normally it belongs only to the inside of the plants (mills,
dryers, mixers, wires for the transport, silos, etc.), in the cases explosive
mixtures of dust in a menacing quantity could be formed permanent, for long
periods or often.
Zone 21: Area in which during a normal operation, the formation of an explosive
atmosphere in form of clouds of dust in theair, is possible just occasionally.

Example: To this could belong areas with an immediate closeness to outtake or
collection points, areas where are stored dusts and where occasionally in the
course of a normal operation in a mixture of air, a concentration of
inflammable dusts is formed.
Zone 22: Area in which during a normal operation, the formation of an explosive
atmosphere in form of clouds of dustin the air, is not likely to occur and if it
happens, it takes place just for a short period.
Example: It could belong to:
• those areas, in which the dust inside the plants is able to go out from
openings and so forms dust deposits in a dangerousquantity.
The employer has to create and to keep updated a "document for the protection against
explosions", in which is indicated:
- to have indivituated the dangerous zones present at working places (zone 0,1,2 for gas and
inflammable liquids; zone 20,21,22 for inflammable dust);
- to use CE marked equipment as for the directive ATEX IEC 60079-10-2:2009, of the
group and category suitable to the classificated zones;
- to have valuated all the possible ignitions, also coming from working activities as welding,
sanding, etc.;
- to have managed the coordination between different builders to reach the safety for
explosive risks;
- to have informed and trained the workers;
- to have marked with special signs, the beginning of dangerous zones;
- to have declared the electrical installations located in the zones 0,1,20,21 to the authorities
and to have made, each two years, the periodical verification by the authorities, or by
institutions in possession of a special qualification from the Minister for productive activities.
Figure 43: example for a sign, which has to be used to mark the beginning of a
dangerous zone

NEWS CE MARKING
The directive IEC 60079-10-2:2009, fixes the minimum safety rules for the following types of
products:
- Instruments;
- protection systems;
- safety control and regulation devices;
- components
destinated to be used in potential explosive atmospheres.
As instruments are intended the machines, the material, fixed or moveable devices, the
control systems, the instrumentation and the systemsfor bearing and prevention, which
themselves or combined, are destined to the production, to the transport, to the deposit, to the
measurement, tothe regulation and conversion of energy, to the transformation of materials,
and that, due to their own potential sources of ignition make therisk to cause an ignition.
Sinthetically all the instruments (electrical or non-electrical) which can be found to

work in potential explosive atmospheres, in ordinary andanomalous operations, could create
sources of ignitions (potential or effective), those sparks, warm surfaces, arcs, flames, warm
gas, etc.; fallinto the range of the application to the directive IEC 60079-10-2:2009.
Since 2009, only instruments, machines and protection systems CE marked and
corresponding to the ATEX norm (falls into the rangeof applications to the directive), can be
introduced into the market and be installed; the producer (or his mandatory) has to effect the
CE mark in orderto write the following information:
-1st row: mark foreseen by the directive IEC 60079-10-2:2009
-2nd row: supplementary mark foreseen the technical norms of construction (EN50014
for eletrical instruments and EN13463-1 for non-electrical instruments)
-3rd row: mark as for the certification
Mark foreseen by the directive IEC 60079-10-2:2009- CE symbol on the instrument

indicating the conformity to the directive IEC 60079-10-2:2009;
-identification number of the notified organism, if present in the process for the
valuation of the conformity;
-hexagonal symbol indicating the specific mark against explosion;
-the group (the products for mines or the products for the surface industry;
-the category (1,2,3) and the nature of danger G = gas, D = dust, G/D = gas and dust
-the class of temperature or the maximum surface temperature reached (T1,T2, T3, T4,
T5, T6).

Table 13: class of the maximum surface temperature reached
ASSOCIATION FOR DANGEROUS ZONES-ATEX CATEGORY FOR

INSTRUMENTS OF GROUP II
IEC 60079-10-2:2009
Figure 44: association for dangerous zones - Atex category for instruments of Group II
SUPPLEMENTARY MARKS FORESEEN BY THE TECHNICAL NORMS OF

CONSTRUCTION
Further to the information above indicated and foreseen specially by the directive IEC 60079-
10-2:2009, on the data plate the information foreseen tothe technical norms of the product, or rather
the method, or the protection methods used for the construction of the instruments; are inserted.
For the electrical instuments in dangerous zones derived from gas, the norm EN50014 fixes
the modalities, how the protection method or the used protection methods have to be inserted.
The protection methods foreseen by the EN50014 for the electrical instruments in relation to
the type of dangerous zones for the presence of GAS, are indicated.
In the case in which the electrical instruments are destined to dangerous zones for the presence
of dusts, the norms of the series EN50281have to be followed.
On the contrary, the protection methods foreseen by the EN13463-1 for NON-ELECTRICAL
instruments in relation to the typeof dangerous zones due to the presence of GAS and DUSTS, are
indicated.

MARKS IN SENSE OF THE CERTIFICATION
In some cases it is foreseen that for the valuation of the conformity, intervenes a notified body
which releases a certificate of CE examinationof the type confirming the respect of the essential
requirements of safety to the directive IEC 60079-10-2:2009 and the notification of guarantee for the
quality of production. The information regarding the notified body and the certificate are inserted in
the data plate as indicated in figure 45.
Specific mark of protection for explosions
Belonging group (II)
Category (3)
Relating letter to explosive atmospheres due

to gas, vapour, fog (D)
II 3 D MAIN MARK
EEx d IIB T1 SUPLEMENTARY MARK
Class of temperature
Gas group
Method of protection (against explosions)
Conformity to European norms relating to

Ex-products
Figure 45: example for the CE mark which has to appear on the plate of an instrument

DECLARATION OF CONFORMITY
with the Directives of the European Union
The undersigned company ALAPALA MAK. Organize Sanayi Bölgesi 12. cad. 19040- ÇORUM -
TURKEY
Declares under its own responsibility that the machinery:

THE MACHINE TYPE SERIAL NUMBER MANUFACTURE YEAR
HIGH CAPACITY QUADRO DPAK,
PLANSIFTER DPAK-G
The conformity has been verified according to the conditions includedin the following
standard documents:Marquage
EN 1127-1 EN ISO 12100-1 EN ISO 12100-2

EN 294 EN 50081-1 EN 50081-2
-Directive “ATEX IEC 60079-10-2:2009”

-Directive “Machines” 2006/42/EC and integrations
-Directive “Electromagnetic Compatibility” 2004/108/EC
-Directive “Low Voltage” 2006/95/EC
III 3 D (4600) T1
Environmental temperature - 20°C / + 40°C
This equipment must never be put into operation before the machine or plant into which it has
been integrated has been declared in conformity with the pro-visions of Directive “Machines”
2006/42/EC and integrations, and provisions for national implementation standards.
Signature of the Manager:

Nurettin ALAPALA

DPAK İng

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ALAPALA Mak. Gıda San. ve Tic. A.Ş.

Factory: : Organize Sanayi Bölgesi 12. Cad. 19040 - ÇORUM/TÜRKİYE

Marketing&Sales : Dünya Tic. Merkezi A2 Blok Nr:159 Yeşilköy/İst.

Factory; Tel: +90 364 254 95 60 (Pbx-5)

Marketing&Sales : Tel: +90 212 465 60 40-41

web: www.alapala.com, e-mail: [email protected],

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -1

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -3

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -4

DPAK, DPAK-G SERIES HIGH CAPACITY QUADRO PLANSIFTER

REGULATIONS AND GENERAL WARNINGS

REGULATIONS AND GENERAL WARNINGS

This manual is principally addressed to:

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -5

meanings of the symbols and signals used in this manual

Watch Your Hands Don’t Operate Without Guard

Read the Written Instructions Lifting Point

Use Appropriate Equipment Do NOT insert your hands

Danger Smoking and Open Flame Forbidden

Don’t Touch Attention, Moving Components

Periodical Checks Case of Panic

Maintenance and Repairement Ask In Case of Doubt

Use personal protective Cleaning Regularly

Electrical Hazard Do NOT Approach

Pest status Use Protective Clothes

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -6

3.2. Warnings related to Machine Controls

Some of the Machine Controls may be multifunctional (forward-backward shift, movement

3.3. Warnings Related to Mechanical Accidents

3.4. Warnings for covers, guards and protective parts

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -7

3.7. Warnings for personal protection

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -8

Our company considers itself to be above any responsibility in the case of :

-an incorrect assembly and installation

-a defective electrical supply-serious insufficiency of maintenance provided for the Machine

-use of non-specific spare parts or materials not expressly authorised

-non-observance, even partially, of the instructions furnished with this manual

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -9

-the regulations contained in this manual

ENVIRONMENT CONDITIONS FOR INSTALLATION

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -10

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -11

ARRANGEMENTS TO BE ORGANISED BY THE CUSTOMER

-the preparation of the electrical system

SAFETY DEVICES ABOARD THE MACHINE

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -12

SAFETY RULES (RESIDUAL RISKS)

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -13

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -14

IDENTIFICATION AND TRANSPORT

HIGH CAPACITY QUADRO PLANSIFTER 6 PASAGES 24 SIEVES

DPAK, DPAK-G HIGH CAPACITY QUADRO PLANSIFTER Page -15

HIGH CAPACITY QUADRO PLANSIFTER

ALAPALA MACHINE INDUSTRY AND TRADE INC.P.O. BOX 54

the accesories delivered with the Macine;

1. Hanging rodes, and dowels,

2. product outlet two-sided pipes,

4. Product flow bags.