INDICATIVE INSPECTION AND TEST PLAN

CLIENT: Black Mountain Complex ITEM NO: AGITATOR

PROJECT: Zinc Concentrate Plant DOCUMENT NO:
REVISION NO. ISSUE DATE: 01-July-2022

CHECK / INSPECTION CATEGORY / PERFORMED BY

YSL. ACTIVITY / NORMS FOR TYPE OF
REMARKS
NO. DESCRIPTION SCOPE / ACCEPTANCE SUB RECORD
TYPE SUPPLIER OIF/TPIA
EXTENT SUPPLIER

1.0 RAW MATERIAL & BOUGHT OUT ITEMS INSPECTION

1.1 Chemical Analysis Approved Drg/Data P P R COPY OF MTC WILL BE SUBMITTED
1 / heat Sheet/Relevant MTC
1.2 IMPELLER Tensile Test P P R FOR REVIEW
Material Spec.
1.3 Visual & Dimension Check 100% Approved Drg. - P R IR
1.4 Chemical Analysis COPY OF MTC WILL BE SUBMITTED
Approved Drg/Data FOR REVIEW.IN ABSENCE OF MTC,
MTC OR LAB
1 / heat Sheet/Relevant MATERIAL CHECK TESTING WILL BE
1.5 Tensile Test P P W TC
Material Spec. CARRIED OUT AND LAB TC WILL BE
SUBMITTED FOR REVIEW
AGITATOR SHAFT
UT TEST SHALL BE CARRIED OUT
/ BOSS
FOR SOLID SHAFT ABOVE 40 MM
ASME SA388 & Note-
DIA.LPT WILLL BE CARRIED OUT ON
1.6 UT&LPT 100% 1, ASME SEC-V & P P W IR
SOLID MACHINED SHAFT AND
ASME VIII DIV-1
REPORTS WILL BE SUBMITTED FOR
REVIEW
1.7 Chemical Analysis P P W COPY OF MTC WILL BE SUBMITTED
Approved Drg/Data FOR REVIEW.IN ABSENCE OF MTC,
MTC OR LAB
1 / heat Sheet/Relevant MATERIAL CHECK TESTING WILL BE
1.8 Tensile Test P P W TC
Material Spec. CARRIED OUT AND LAB TC WILL BE
FLANGE SUBMITTED FOR REVIEW
COUPLINGS
Visual & Dimension Check 100% Approved Drawing P P W IR
1.9 UT TEST SHALL BE CARRIED OUT
ASME SA388 & Note-
UT 100%
1
P P W IR FOR SOLID SHAFT ABOVE 40 MM
DIA.
BEARINGS, CS MANUFACTURER'S TC WILL BE
Manufacturer's
1.10 FASTENERS OF Review Of Manufacturer's TC 100% Approved Drawing P P R
TC
SUBMITTED FOR REVIEW AT THE
IMPELLERS TIME OF FINAL INSPECTION

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 INDICATIVE INSPECTION AND TEST PLAN
CLIENT: Black Mountain Complex ITEM NO: AGITATOR
PROJECT: Zinc Concentrate Plant DOCUMENT NO:
REVISION NO. ISSUE DATE: 01-July-2022

FLEXIBLE
COC WILL BE SUBMITTED FOR
1.11 COUPLING / LIP Review Of COC 100% Approved Drawing P P R COC
REVIEW
SEALS
ROUTINE TEST CERTIFICATE WILL
1.12 MOTORS Verification As Per Drawings 100% Approved Drawing P P R RTC BE SUBMITTED FOR REVIEW AT THE
TIME OF FINAL INSPECTION
Verification As Per Drawings,
Manufacturer's
1.13 GEAR BOX Visual Dimensions, Arrangement 100% Approved Drawing P W RW
TC
Etc
2.0 INPROCESS INSPECTION
Procedure & Performance WPS/PQR,
2.1 Qualification
100% ASME SEC IX P P R
WPQ
WELDING
LPT On Weld Joints Of Impeller, ASME SEC-V &
2.2 Visual Check Of Welds
100%
ASME VIII DIV-1
P P R IR

2.3 IMPELLER Dimensional Inspection Of Impeller 100% Approved Drawing P P W IR

CERTIFICATE OF RUBBER (FOR
PROPERTIES-TENSILE STRENGTH,
2.4 Rubber Properties 1 / Batch Approved Drawing P P R COC/TC ELONGATION TEST, BLEED
RESISTANCE) WILL BE SUBMITTED
FOR REVIEW
Visual, Thickness, Hardness, Spark AFTER FIXING ON SHAFT, AS
2.5 RUBBER LINING
Test
100% Approved Drawing P W W IR
APPLICABLE
ADHESION TEST WILL BE CARRIED
OUT ON ONE TEST SAMPLE OF
2.6 Adhesion Test 1 / Batch Approved Drawing P W W IR/TC SAME MATERIAL PER LOT BY
VULCANIZING THE SAMPLE ALONG
WITH LINING OF AGITATOR
Visual, Dimensional & Run Out Manufacturer
2.7 SHAFT
Check (Before Rubber Lining)
100%
Standard
P P W IR

3.0 FINAL INSPECTION

Manufacturer
AGITATOR
3.1 ASSEMBLY
Visual & Overall Dimension Check 100% Standard / Approved P W W IR
Drawing

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 INDICATIVE INSPECTION AND TEST PLAN
CLIENT: Black Mountain Complex ITEM NO: AGITATOR
PROJECT: Zinc Concentrate Plant DOCUMENT NO:
REVISION NO. ISSUE DATE: 01-July-2022

(BEFORE RUBBER No-Load Run Test In Air (For 1 Hour) P W W IR

LINING)
1) Measurement Of Current P W W IR
2) Deflection Of Shaft At Free End (At
P W W IR
Accessible Location)
As Per Manufacturer
3)Vibration /Noise Levels Standard Procedure P W W IR ACCEPTANCE CRITERIA SHALL BE
3.2 100%
for No Load Run Test AS PER APPROVED DRAWING
4)Temperature Of Motor/Gear
In Air P W W IR
Box/Bearings
5)Output Rpm P W W IR
6)Direction Of Rotation P W W IR
7)Leakage Of Oil From Gearbox P W W IR
Manufacturer
3.3 PAINTING Verification As Per Drawing 100% Standard / Approved P R R COC
Drawing / Data Sheet
PACKING
3.4 PACKING Verification 100% Approved Drawing P R RW
LIST
IN LINE WITH
Approved MQP/
3.5 QUALITY DOSSIER In Line With Approved MQP 100%
Approved Drawing
P R R APPROVED
MQP
3.6 ISSUANCE OF IRN Compliance With Approved Documents 100% Approved Documents P R R/H IRN/MDCC
LEGENDS:

H: - HOLD (OFFER FOR WITNESS & OBTAIN CLEARANCE), W: - WITNESS, IRN: -INSPECTION RELEASE NOTE, MDCC: -MATERIAL DISPATCH CLEARANCE
CERTIFICATE, R: - REVIEW, P: - PERFORM, COC: - CERTIFICATE OF COMPLIANCE, IR: - INSPECTION REPORT, TC: - TEST CERTIFICATE, MQP: -
MANUFACTURER QUALITY PLAN, RTC: - ROUTINE TEST CERTIFICATE
NOTES (As applicable):
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.
(Unless otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.

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