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Combined Loading Exercise Sheet Solutions

The document is an exercise sheet from a Mechanics of Solids 2 course providing solutions to problems involving combined loading on structural elements. It includes solutions to 5 problems calculating principal stresses, maximum shear stresses, and Mohr's circle analyses for thin wires, cylinders, shafts subjected to combinations of forces, pressures and torques. The problems cover calculating stresses from applied loads, drawing the corresponding stress elements, constructing Mohr's circles to determine principal stresses and maximum shear stresses. Detailed steps are shown for each problem's analysis and solution.

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0% found this document useful (0 votes)
981 views8 pages

Combined Loading Exercise Sheet Solutions

The document is an exercise sheet from a Mechanics of Solids 2 course providing solutions to problems involving combined loading on structural elements. It includes solutions to 5 problems calculating principal stresses, maximum shear stresses, and Mohr's circle analyses for thin wires, cylinders, shafts subjected to combinations of forces, pressures and torques. The problems cover calculating stresses from applied loads, drawing the corresponding stress elements, constructing Mohr's circles to determine principal stresses and maximum shear stresses. Detailed steps are shown for each problem's analysis and solution.

Uploaded by

sam joe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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University of Nottingham

Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions

1. In an experiment involving the behaviour of a thin wire of 0.25mm diameter, a mass of


5 kg is suspended from the wire and a torque of 1.72 mNm is applied. Calculate the
in-plane principal stresses and the maximum shear stress for this case.
[Ans: 𝜎1 = 1250.5 MPa, 𝜎2 = -251.3 MPa, 𝝉max = 751 MPa]

The applied loads cause two stresses to be acting on a plane stress element
on the surface of the wire. An axial stress, which can be calculated with 𝜎 =
and a torsional shear stress from the applied torque which can be determined
by 𝜏 = where 𝐽 = .

The mass leads to an axial force of 𝐹 = 𝑚𝑔 = 5 × 9.81 = 49.05 N, which in turn


.
leads to an axial stress of 𝜎 = = = ×( . × )
= 999.2 MPa

× . × × . ×
𝜏 = = ×( . × )
= 560 MPa

Therefore, the plane stress element on the surface of the wire looks like:
σy= 999.2 MPa

τyx = 560.6 MPa y

σy x

The Mohr’s circle for this problem therefore looks like:


University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions
-ve
(σx, τxy)
(0, -560)

σ2 C σ1 σ

(σy, τyx )
τmax (999.2, 560)
+ve
τ
(not to scale)
So one principal stress will be positive, the other negative.

Recalling the equations for Mohr’s circle, the centre is given by, 𝐶 =

while the radius is 𝑅 = +𝜏 .

The in-plane principal stresses can then be determined as 𝜎 = 𝐶 + 𝑅 and


𝜎 = 𝐶 − 𝑅 while the maximum in-plane shear stress 𝜏 = 𝑅.

. .
For this case, 𝐶 = = 499.6 MPa, 𝑅 = + 560.6 = 751 MPa
Giving:
𝜎 = 𝐶 + 𝑅 = 1250.5 MPa,
𝜎 = 𝐶 − 𝑅 = -251.3 MPa,
𝜏 = 𝑅 = 751 MPa

2. A thin-walled cylindrical tank is subjected to an internal pressure of 300 kPa and a


torsional moment of 15kNm. The outer radius of the tank is 250 mm and the wall
thickness is 1 mm. Calculate
i) the in-plane principal stresses and the maximum in-plane shear stress
ii) the overall maximum shear stress for the stress system
[Ans: i) 𝜎1 = 98.95 MPa, 𝜎2 = 13.55 MPa, 𝝉max = 42.7 MPa;
ii) 𝝉max = 49.48 MPa]

For a thin-walled cylinder, the internal pressure leads to a hoop and axial stress
which can be determined using 𝜎 = and 𝜎 = respectively, we can make
the assumption that 𝜎 = 0. The torque results in a torsional shear stress, 𝜏 =
, where 𝐽 = (𝐷 − 𝐷 )
University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions
× × .
Calculating these values, 𝜎 = ×
= 75 x 106 Pa = 75 MPa,
× × . × × × .
𝜎 = × ×
= 37.5 x 106 Pa = 37.5 MPa, 𝜏 = = ×( . . )
= 38.4
x 106 Pa = 38.4 MPa

The plane stress element on the surface of the cylinder looks like:

Which gives a Mohr’s circle for this plane of:

(not to scale)

Allowing us to calculate the values of the in-plane principal stresses and maximum
shear stress.

.
For this case, 𝐶 = = 56.25 MPa,
.
𝑅= + 38.4 = √18.75 + 38.4 = 42.7 MPa
Giving the results for the in-plane values as:
𝜎 = 𝐶 + 𝑅 = 98.95 MPa,
University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions
𝜎 = 𝐶 − 𝑅 = 13.55 MPa,
𝜏 = 𝑅 = 42.7 MPa

To determine the overall maximum shear stress for the stress system, it is
important to consider the third principal stress, 𝜎 , which in this case is 𝜎 = 0.
We can then draw the Mohr’s circle including all of the three planes as below:

-ve

σ3 (=σr=0) σ2 = 13.55 MPa σ


σ1 = 98.95 MPa

+ve τ max
τ
(not to scale)

And the maximum shear stress can be calculated by:


.
𝜏 = = = 49.48 MPa

3. A helicopter rotor shaft, 50mm in diameter, transmits a torque of 2.4 kNm and an
upward tensile lifting force of 125 kN. Determine the maximum tensile stress,
maximum compressive stress and maximum shear stress in the shaft.
[Ans: 𝜎1 = 134.6 MPa, 𝜎2 = -71 MPa, 𝝉max = 102.8 MPa]

The applied loads cause two stresses to be acting on a plane stress element
on the surface of the wire. An axial stress, which can be calculated with 𝜎 =
and a torsional shear stress from the applied torque which can be determined
by 𝜏 = where 𝐽 = .

The axial force of 125 kN leads to an axial stress of 𝜎 = = = ×( × )


= 63.66 MPa

× × ×
𝜏 = = ×( × )
= 97.8 MPa
University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions
This gives us the following stress-state on a plane stress element on the shaft
surface:

.
For this case, 𝐶 = = 31.8 MPa,
.
𝑅= + 97.8 = √−31.8 + 97.8 = 102.8 MPa
Giving the results for the in-plane values as:
𝜎 = 𝐶 + 𝑅 = 134.6 MPa,
𝜎 = 𝐶 − 𝑅 = -71 MPa,
𝜏 = 𝑅 = 102.8 MPa

4. A generator shaft of hollow circular cross-section is subjected to a torque of 25 kNm


and a compressive load of 900 kN. The outer and inner diameters of the shaft are 200
mm and 160 mm respectively. Determine the in-plane principal stresses and maximum
shear stress.
[Ans: 𝜎1 = 8.3 MPa, 𝜎2 = -87.9 MPa, 𝝉max = 48.1 MPa]

The applied loads cause two stresses to be acting on a plane stress element
on the surface of the wire. An axial stress, which can be calculated with 𝜎 =
and a torsional shear stress from the applied torque which can be determined
by 𝜏 = where 𝐽 = (𝐷 − 𝐷 )

The axial force of -900 kN leads to an axial stress of 𝜎 = = ( )


=

×( . . )
= -79.6 MPa

× × .
𝜏 = = ×( . . )
= 27 MPa
University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions
This gives us the following stress-state on a plane stress element on the shaft
surface:

τxy = 27 MPa

σx = -79.6 MPa

y
x

.
For this case, 𝐶 = = -39.8 MPa,
.
𝑅= + 27 = √−39.8 + 27 = 48.1 MPa
Giving the results for the in-plane values as:
𝜎 = 𝐶 + 𝑅 = 8.3 MPa,
𝜎 = 𝐶 − 𝑅 = -87.9 MPa,
𝜏 = 𝑅 = 48.1 MPa

5. For the purpose of analysis, a segment of a crankshaft in a vehicle is presented as


shown in Figure Q5. The load P = 1 kN, and the dimensions are b1 = 80 mm, b2 =
120 mm and b3 = 40mm. The diameter of the shaft is d = 20 mm. Determine the
maximum tensile, compressive and shear stresses at point A, located on the surface
of the shaft at the z-axis.
[Ans: 𝜎1 = 31.6 MPa, 𝜎2 = -184.6 MPa, 𝝉max = 108.1 MPa ]
University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions

Figure Q5

The load P causes bending and torsion at point A.

The bending moment M can be calculated by:

𝑀 = 𝑃(𝑏 + 𝑏 ) = 1 × (0.12) = 0.12 kNm = 120 Nm


The torque can be calculated by:
𝑇 = 𝑃𝑏 = 1 × 0.12 = 0.12 kNm = 120 Nm

The bending moment causes a compressive stress at A which can be


calculated using 𝜎 = where 𝑦 = and I is given by 𝐼 = so:

∗ ∗ .
𝜎= = × .
= 153 x 106 Pa = 153 MPa

The torque causes a shear stress at A which can be calculated using 𝜏 =

where 𝑟 = and J is given by 𝐽 = so:

× × .
𝜏 = = × .
= 76.4 x 106 Pa = 76.4 MPa

Giving a stress state of:


University of Nottingham
Department of Mechanical Engineering

MM2MS2 - Mechanics of Solids 2


Exercise Sheet 1 - Combined Loading Solutions

σx σx = -153 MPa

τxy = 76.4 MPa


y
x

Which leads to a Mohr’s circle:

-ve
(0, -76.4)

σ2 C σ1 σ

(-153, 76.4)
τmax
+ve
τ
(not to scale)

For this case, 𝐶 = = -76.5 MPa,

𝑅= + 76.4 = √−76.5 + 76.4 = 108.1 MPa


Giving the results for the in-plane values as:
𝜎 = 𝐶 + 𝑅 = 31.6 MPa,
𝜎 = 𝐶 − 𝑅 = -184.6 MPa,
𝜏 = 𝑅 = 108.1 MPa

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