PT.

RISK-CARE SERVICE

Date : 1st Nov. 2012

HAZARD IDENTIFICATION & RISK ASSESSMENT – LEVEL 1
Location : Fabrication Yard
LEAD :
MEMBERS :
PROJECT :
ACTIVITY :
Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
1. Welding  Personal injury and illness 3 1 M5  Conduct 4 3 L7 Please refer to work procedures
may occur to workers, e.g. Task-Briefing/Toolbox Talk document no:
burn injury, foreign body regularly.  UPD-RG-W1-CS-PR-8022 :
enter eye, eye injury due  Wear appropriate PPE. Welding & Oxy Cutting
to ultra-violet/ UV,  Wear appropriate clothing.  UPD-RG-W1-CS-PR-8027:
painful, etc.  Perform safe and health Permit to Work
practices.  UPD-RG-W1-CS-PR-8030:
 Provide adequate ventilation Personal Protective
and/ or mechanical fume Equipment
extraction equipment.  UPD-RG-W1-CS-PR-8031:
 Portable screens shall be used HSE Observation,
where appropriate. Inspection and Audit
 Consideration shall be given to
the effect of sparks and slag.
 Avoid trip hazards by
maintaining standard
housekeeping.

 Damage to Welding 3 1 M5  Conduct daily check of 4 3 L7 Please refer to work procedures

Machine, cables and other welding machine, electric document no:
equipment. sources, hoses and air  UPD-RG-W1-CS-PR-8022:
compressor unit. Welding & Oxy Cutting
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
 Conduct preventive  UPD-RG-W1-CS-PR-8027:
maintenance and inspection Permit to Work
regularly.  UPD-RG-W1-CS-PR-
 Ensure cable connection well 8031:HSE Observation,
fitted. Inspection and Audit

 Explosion/ fire caused by 3 1 M5  Signs and barricades shall be 4 3 L7 Please refer to work procedures
flammable liquid/ installed beneath hot work document no:
materials, papers, plastics. operations.  UPD-RG-W1-CS-PR-8022:
 Combustible materials shall be Welding & Oxy Cutting
removed or covered.  UPD-RG-W1-CS-PR-8027:
 Compressed cylinders Permit to Work
underneath hot work shall be  UPD-RG-W1-CS-PR-8021:
protected with fire blanket. Fire Protection and
Prevention.

2. Oxy-cutting  Personal injury and illness 3 1 M5  Conduct 5 3 L3 Please refer to work procedures
may occur to workers, e.g. Task-Briefing/Toolbox Talk document no:
burn injury, foreign body regularly.  UPD-RG-W1-CS-PR-8022:
enter eye, eye injury due  Wear appropriate PPE. Welding & Oxy Cutting.
to ultra-violet/ UV,  Wear appropriate clothing.  UPD-RG-W1-CS-PR-802:
painful, etc.  Perform safe and health Permit to Work
practices.  UPD-RG-W1-CS-PR-8021:
 Provide adequate ventilation Fire Protection and
and/ or mechanical fume Prevention
extraction equipment.  UPD-RG-W1-CS-PR-8030:
 Consideration shall be given to Personal Protective
the effect of sparks and slag. Equipment
 Avoid trip hazards by  UPD-RG-W1-CS-PR-8031:
maintaining standard HSE Observation,
housekeeping.
Page 2 of 5
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
Inspection and Audit

 Damage to cutting torch, 4 1 M2  Conduct daily check of 5 3 L3 Please refer to work procedures
hoses, regulator and gas equipment. document no:
cylinders.  Conduct preventive  UPD-RG-W1-CS-PR-8022:
maintenance and inspection Welding & Oxy Cutting.
regularly.  UPD-RG-W1-CS-PR-8027:
 Ensure gas hoses and Permit to Work
connection well fitted.  UPD-RG-W1-CS-PR-8021:
 Maintain gas cylinders always Fire Protection and
in upright position Prevention
 Equip torch and cylinder with  UPD-RG-W1-CS-PR-8031:
Flashback Arrestor. HSE Observation,
Inspection and Audit

 Explosion/ fire caused by 3 1 M5  Signs and barricades shall be 5 3 L3 Please refer to work procedures
flammable liquid/ installed beneath hot work document no:
materials, papers, plastics. operations.  UPD-RG-W1-CS-PR-8022:
 Combustible materials shall be Welding & Oxy Cutting
removed or covered.  UPD-RG-W1-CS-PR-8027:
 Compressed cylinders Permit to Work
underneath hot work shall be  UPD-RG-W1-CS-PR-8021:
protected with fire blanket. Fire Protection and
Prevention
 UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit

Page 3 of 5
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
 Damage to blasting 4 2 M1  Conduct daily check of 5 3 L3 Please refer to work procedures
equipment, hoses and blasting equipment, hoses and document no.:
connections. air compressor unit.  PD-RG-W1-CS-PR-8037:
 Conduct preventive Hazardous Substances
maintenance and inspection Management
regularly.  UPD-RG-W1-CS-PR-
 Ensure hoses connection well 8031:HSE Observation
fitted.  UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit

 Air pollution 4 2 M1  Conduct blasting operation in 5 3 L3 Please refer to work procedures

proper place and control wind document no.:
direction.  PD-RG-W1-CS-PR-8037:
 Barricade work area to prevent Hazardous Substances
unnecessary person entering Management
blasting area.  UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit
 Damage to spray 4 2 M1  Conduct daily check of spray 5 3 L3 Please refer to work procedures
painting equipment, panting equipment, hoses and document no.:
hoses and connections. air compressor unit.  UPD-RG-W1-CS-PR-8037:
 Conduct preventive Hazardous Substances
maintenance and inspection Management
regularly.  UPD-RG-W1-CS-PR-8031:
 Ensure hoses connection well HSE Observation,
fitted. Inspection and Audit
 Protect equipment around from  UPD-RG-W1-CS-PR-8030:
spray painting process. Personal Protective
Equipment

Page 4 of 5
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
 Air pollution 4 2 M1  Conduct painting operation in 4 2 M1 Please refer to work procedures
proper place and control wind document no.:
direction.  UPD-RG-W1-CS-PR-8037:
 Barricade work area to prevent Hazardous Substances
unnecessary person entering Management
painting area.  UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit

Page 5 of 5