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excellence

MANUALS FOR ALL CONVEYORS

INSTALLATION and START-UP OPERATION

MAINTENANCE PARTS ACCESSORIES

READ THE APPROPRIATE MANUALS FOR YOUR SYSTEM

BEFORE BEGINNING INSTALLATION OR OPERATION !!!
Your system may not contain all types of conveyors

TABLE OF CONTENTS
Inside Cover Electrical Grounding notice and Performance notices
Warranty Page Warranty statement
Section 1 Installation and Start-Up Overview
Section 2 Polycord Tray Conveyors
Section 3 Power and Gravity Roller Conveyors
Section 4 Rotary Tray Accumulators
Section 5 Slat and Knuckle Belt Conveyors
Section 6 Fabric Belt Conveyors
Section 7 Conveyor Table Plumbing and Accessories
Section 8 Table and Accessory Parts Quick Reference

Please note that these manuals contain operating information, service parts diagrams, maintenance procedures, and
specifications covering our standard system components and certain standard options and accessories. For replacement
parts in systems with non-standard or special order components, use the manual as a reference and call Bi-line service with
the particular job name and location.

PART NUMBER B500000

Revised November 2010

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 LIMITED
WARRANTY

READ THIS
BEFORE
PROCEEDING !

! GROUNDING INSTRUCTIONS!!!
This appliance must be connected to a grounded metal permanent wiring
system or an equipment grounding conductor must be run with the circuit
conductors and connected to the equipment grounding terminal or lead on
the appliance.

Please note:
Bi-line will guarantee product performance only when the conveyors and
accessories are properly installed and the start-up procedures are followed.
Bi-line does not guarantee the performance of components and accessories
supplied by others.
Bi-line does not guarantee the performance of any Bi-line components, parts,
or accessories installed by personnel not approved and authorized in
advance by Bi-line Service.
Any field modifications of Bi-line equipment must be approved by Bi-line
Service BEFORE the modifications are performed, and these modifications
must be performed by personnel approved by Bi-line Service in advance.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
Warranty of conveyor systems: Bi-line Systems, Incorporated warrants all new equipment of its manufacture bearing
the name of “Bi-line” and installed within the United States and Canada to be free from defects in material and
workmanship for a period of one (1) year from the date of installation or fifteen months after the date of shipment by Bi-
line, whichever occurs first. The warranty registration card must be returned to Bi-line within ten (10) days after
installation. If the warranty card is not returned to Bi-line within the specified period, the warranty shall expire one year
from date of shipment.

If a defect in workmanship is found within the warranty period, Bi-line, at its election, will either repair or replace the
defective equipment or accept the return of the equipment for full credit. In the event that Bi-line elects to repair, the labor
and work to be performed in connection with the warranty will be done during regular working hours by an authorized Bi-
line service technician. Defective parts become the property of Bi-line. Use of any replacement parts not authorized by
Bi-line will relieve Bi-line of any further liability in connection with its warranty. In no event will the Bi-line warranty
obligation exceed Bi-line’s charge for the equipment.

Warranty of new accessories and replacement parts: Bi-line warrants all new parts and accessories produced or
authorized by Bi-line to be free from defects in material or workmanship for a period of ninety (90) days from date of
invoice. If any defect in material or workmanship is found to exist within the warranty period, Bi-line will replace the
defective part without charge.

The following are NOT covered by the Bi-line warranty:

• Replacement of fuses or the resetting of breakers.
• Adjustment of any structural or mechanical components covered by normal maintenance procedures.
• Opening or closing of any utility supply or service valves or electrical current supply devices.
• Adjustment to chemical dispensing equipment.
• The cleaning of valves, strainers, screens, nozzles, or spray pipes.
• Performance of regular maintenance and cleaning as outlined in the operator’s manual.
• Damages resulting from water conditions, accidents, unauthorized alterations, improper use, abuse, tampering,
improper installation, or failure to follow operation and maintenance procedures and intervals as outlined in the
operator’s manual.

Examples of defects NOT covered by warranty include, but are not limited to:
• Damage to the exterior or interior finish as a result of any of the circumstances listed above.
• Use with a utility service other than that listed on the data plate(s) or rating plate(s).
• Improper connection to a utility service.
• Inadequate or excessive water pressure.
• Corrosion resulting from chemicals dispensed or introduced in excess of recommended concentrations.
• Leaks or damage from such leaks or corrosion caused by improper installation, including those of conveyor or
machine connections.
• Damage and leaks as a result of the use of chemicals not recommended for use on Bi-line equipment, or from
chemical dispensing equipment installed by others.
• Failure to comply with all applicable building and equipment codes.
• Damage as result of sabotage, labor disputes, or deliberate abuse.

Disclaimer of warranties and limitations of liability:

• The Bi-line warranty is limited to the extent reflected above.
• Bi-line makes no other warranties, express or implied, and including but not limited to any warranty of
merchantability or fitness of purpose.
• Bi-line does not authorize any other person, including persons who deal in Bi-line equipment, to change or
modify this warranty or create any other obligations in connection with Bi-line equipment.
• Bi-line will not assume any extra costs for installation in any area where there are jurisdictional conflicts with any
local trades or unions.
• Bi-line shall not be liable for incidental or consequential damages.
• The remedies set forth above are the exclusive remedies for any defects found to exist in byline equipment and
Bi-line parts.
• All other remedies are excluded, including any liability incidentals or consequential damages.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
YOUR NOTES
 NOTE! READ THESE INSTRUCTIONS FIRST!

INSTALLATION and START-UP

OVERVIEW and GENERAL
GUIDELINES
INSTALLATION Page
Introduction ……………………..………………………………………………………………… 1-1
Delivery and preliminary considerations ……………………..……….……………………….. 1-1
Installation overview ………………………………..……………………………………………. 1-2
Initial assembly …………………………..…………………………………………..……………
Joining and fitting components ……………………...…………………...……………………..
Leveling and squaring components ……………………………….…………………………...
Welding ………………………………………………………………………………..…………..
Piping and plumbing …………………………………………………………………..……….…
Electrical and Mechanical ………………………………………………………..………………
1-2
1-3
1-5
1-5
1-5
1-7
1
START-UP
Start-up inspection and procedures …………………………….……………………………… 1-8

NOTE: Bi-line Conveyor Systems are custom manufactured for each application and there can
be significant differences between installations. The configuration and layout of the equipment
and the demands of the particular system will determine what components will be installed. This
manual is provided for general operation, maintenance, and service information that applies to our
standard builds and regular production options, and it may not reflect the specifics of any custom
options. Custom options may be accompanied by supplemental technical information where
necessary. For specific information not found here, contact Bi-line service with the location, the
job name, and the serial number(s) applicable.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 INTRODUCTION
Thank you for choosing Bi-line. You have invested in a quality product that will serve your needs
and enhance the operation of your facility for many years when it is installed and maintained
correctly. Your machine was assembled, inspected, and thoroughly tested at the factory before
being shipped to your facility.

Please read and follow the instructions in the sections of this document. Failure to follow the
guidelines and instructions could result in improper operation of the components, and could
compromise some or all warranty considerations on the part of the manufacturer. If you have any
questions after reading the instructions or you are unsure about any details, contact Bi-line
Service before proceeding.

Product changes
Bi-line is continually engaged in improving its product lines and reserves the right to make
changes in specifications, designs, and manufacturing practices without notice or incurring any
obligations.

Replacement parts
Use only factory replacement parts for repairs or upgrades. All Bi-line parts and accessories are
available through the Bi-line factory authorized service agencies. When ordering parts, please
supply all applicable information such as the model number, serial number, voltage and phase
where applicable, part numbers, parts descriptions, and the quantities you need.

Delivery and Preliminary Considerations

1
INITIAL DELIVERY INSPECTIONS and PROCEDURES
• Check crating and packing for any obvious shipping damage before the shipper leaves
the location. If any damage is found, initiate a damage claim with the shipper’s
representative before the shipper leaves the site.

• Locate and confirm that all components included in the shipment have arrived. Note!
Some pieces of equipment may arrive from other locations and/or may be delivered by
more than one shipping agent.

• After uncrating and unpacking, examine all components of the system and its
accessories for damage and, if damage is found, submit an initial or supplemental
damage claim to the shipper as soon as possible.

• In all cases, inform Bi-line Service immediately of any damaged or missing components
before proceeding.

NOTE! If the system is not put into service immediately, it must be stored in a warm, dry,
clean location. Avoid storing in locations where the assemblies will be exposed to weather
conditions, direct sunlight, large temperature changes, corrosive atmospheres, condensation or
high humidity levels. Ensure that the mechanical systems will remain dry so that the bearings will
not be subject to corrosion and the motor windings will not absorb moisture and potentially short
to ground upon start-up.

1-1
 INSTALLATION
General Installation Overview
What to expect and how to anticipate some aspects of the installation process.

Read this guide before beginning the installation!

• It is the responsibility of the installer to follow the manufacturer’s guidelines and
requirements. Failure to observe these guidelines and requirements could compromise
some or all warranty considerations on the part of Champion and Bi-line. Refer to any
special component installation instructions that may be included with job documents for
more details regarding special issues.

• Neither Champion nor Bi-line will be responsible for the fitting of equipment supplied by
others to a Champion or Bi-line system unless proper documentation and approved
drawings for the specific equipment to be joined have been supplied to Champion or Bi-
line before the Champion or Bi-line components are manufactured.

DOCUMENTATION
Before you begin the installation, locate and review all P&E drawings and documentation. Verify
all utilities in regard to the proper sizes, ratings, and locations as per the approved
drawings. If there are discrepancies or missing documentation, please contact Bi-line Service
immediately for review. NOTE! Electrical schematics are stored in the electrical cabinets and
should remain there for use by service and maintenance personnel.

IMPORTANT! The user is responsible for conforming to all applicable building, electrical,
plumbing, ventilation, and safety codes for the location.

INITIAL ASSEMBLY and FITTING OF COMPONENTS

The order in which you move the components into position will be determined by the physical
characteristics of the facility, the fitment requirements of the components in the system, and the
utility considerations. Joinery sockets are utilized on base leg assemblies and overshelf
components to allow separation to meet shipping requirements and facilitate the installation
process.
• Use the P&E drawings to identify and determine the location and orientation of each
1
section of the system within the space. This is the time to determine how the
components actually fit into the designated space and to plan any modifications,
alterations, or additions that may be required. NOTE! Bi-line will support only those
modifications to Bi-line equipment that have been previously approved and then
performed by approved vendors or organizations.

• Pay special attention to how the components must fit together as this will determine the
order of installation of some components. You must then determine the best way to get
the components into the final positions.

• If it is necessary to separate the tables from the base assemblies, loosen the set screws
in the joinery sockets and separate the table from the base legs. Transport the base
assemblies to their locations and set in place, then move the table sections in and set in
place. Make sure the legs are fully inserted into the sockets, and then tighten the set
screws.

1-2
INITIAL ASSEMBLY and FITTING OF COMPONENTS cont.
• Observe any markings that indicate adjoining surfaces, connections, or orientation.

• Use only stainless fasteners and hardware to assemble the Bi-line system. Unless
otherwise instructed, use only stainless fasteners and non-corrosive materials for
adjoining or attaching the items to be supplied by others.

INITIAL SET UP
• Set all components of the system in place as per the P&E drawings and verify proper
relationships and adjoining sections.

• Due to being fitted to walls, floors, and ceilings, components such as accumulator tables,
return window frame assemblies, and sight/sound barrier assemblies will likely dictate the
placement and alignment of the other components in the system. See the Rotary
Accumulator section of this manual for more information.

• If the system is to be connected to a dishwasher, set the dish machine in its final location
and align the tables in reference to the machine. Correct as necessary.

• If modifications to the system are required, contact Bi-line immediately for review and
approval of modifications.

JOINING and FITTING of COMPONENTS - Do not perform any permanent fastening of

adjoining sections until the aligning and leveling steps have been performed!
Refer to the P&E drawings and examine the actual adjoining surfaces to determine the method by
which the sections are joined. How sections and components are joined will vary according to
component assembly and function. Sections and components may be joined by bolting or
welding, or with any combination of both.

1
Underside of
this surface fits
Tab on top of the
(Attached to underside tab in this
if supplied) example
Butt Joint
Example

Surfaces to be
fill welded are
shown in bold

BUTT JOINTS are the simplest and will need to be fill welded and finished once properly
positioned. Once the pieces are in position, a simple tack weld should hold the two surfaces
together sufficiently for final fill welding. Some butt joints will have factory-supplied sheet metal
guide strips spot welded to one side to act as a lap guide. In some cases, it may be necessary
for the installing welder to supply a tab for a portion of the table that is not supported by a base
assembly until welded.

1-3
JOINING and FITTING CONT.

The underside
Lap of this surface
(Offset formed toward fits on top
underside) inside the lap
Offset offset
Lap Joint
Example

Surfaces to be
fill welded
are shown in
bold

OFFSET LAP JOINTS are where one or both surfaces to be joined are prepared with an offset
break or a strip of sheet metal spot welded to the full length of the joint that will allow the two
surfaces to overlap. These joints are to be fill welded and finished on the work surface side of the
joint. In most cases, it is not necessary to weld the underside of the joint.

Overlap
Rail Fitment
Table
Rail
1
Example

This curb piece fits

over the table rail
in this example

OVERLAP or FITTED JOINTS are the joints where one piece is formed and contoured to mate
with or fit over the mating portion of the adjoining component, such as where a table joins a dish
machine or another table. Shown above is a table joined with another table at a curb. Consult
the P&E drawings to determine whether or not the joint is bolted, welded, or simply fitted in place.

1-4
LEVELING AND SQUARING OF COMPONENTS – Do not perform any permanent fastening
or welding of components until the aligning and leveling steps have been performed.
In order to ensure proper operation and drainage, it is essential that all components must be
properly fitted together, leveled, and aligned with each other, not to walls and floors and other
building components.
• Height and level adjustments are made with the adjustable feet on the base assemblies.
Use a level and a squaring device as necessary to ensure that all components are ready
to be permanently joined and/or fastened in place. Make sure all of the adjustable feet
are in good contact with the floor!

WELDING
• When performing welding on any of the components, shield any other components that
could be damaged by the process.

• Use only the appropriate stainless materials and approved techniques in the welding
processes to ensure proper welding strengths, to enhance corrosion resistance, and to
prevent warp and dimensional distortion of the components. Stainless TIG is the
preferred method for joining Bi-line components. DO NOT use carbon welding
materials when welding any of the stainless components.

• Finish the welds in such fashion as to guarantee smooth transitions between adjoining
sections and to enhance longevity and achieve acceptable appearance. Following these
guidelines will reduce the possibilities of poor drainage, and will enhance operation and
customer acceptance.

• Once all sections have been permanently adjoined and all peripheral devices installed,
check all access panels and covers for proper fit and operation. Resolve any fitment
issues as necessary.

• Perform the required caulking and sealing, then finish and trim/remove any excess
sealant to meet all applicable codes.

PIPING AND ACCESSORY PLUMBING - See the examples on the next page.
• Once all the sections and bases have been properly located and secured in place, make
sure all necessary plumbing utilities are properly placed in regard to the machine
components and with regard to workspace considerations. Minimum incoming water
line size is ¾ inch.
1
• Do not install any piping or plumbing of any size smaller than what is specified by
Champion and Bi-line. If reducing is necessary, reduce the line size at the
components involved. Inadequate line sizes result in friction losses that reduce the
amount of flow available to the components. See the Plumbing Diagram page.

• Check the incoming water FLOWING pressure where the connection to the conveyor
components is located. When all the conveyor flow devices are operating, nominal
flowing pressure should be 35 PSI in order to maintain adequate water pressure
and flow rates.

• The ½ inch vacuum breaker and solenoid valve supplied with disposers are
adequate for the disposer only. Additional components in the line such as gusher
heads, flushing nozzles, etc., will require a minimum of ¾ inch supply lines and
comparably sized components in order to maintain the required pressures and flow rates.

1-5
PLUMBING DIAGRAMS FOR BI-LINE CONVEYORS
NOTE! These diagrams are intended only to show the proper relationships between plumbing
components. Some components shown may be optional equipment and may not be present in all
configurations. Some components may be supplied by others. Actual plumbing configurations will
be determined by the actual physical system layout and the particular options chosen.

Water Supply Requirements: Unless otherwise specified, the customer’s water system should
have a minimum ¾ inch supply pipe sizes, 120 degree F minimum hot water temperature, and the
customer’s water supply should be able to maintain 35 PSI nominal flowing pressure at the Bi-line
connection points. A Pressure Reducing Valve (PRV) is recommended for each incoming water line

Example of stand-alone disposer with vacuum breaker and solenoid valve

Vacuum
Breaker Vacuum Breaker/Anti-Siphon Valve must be NOTE! The ½ inch solenoid
located a minimum of 6 inches above the valve and vacuum breaker
elevation of the highest discharge point. supplied with the disposer
> 6 inches are capable of flow rates that
Solenoid are adequate only for the
Trough disposer and the gusher
Valve
Gusher nozzles. No other
components should be
attached to the disposer
solenoid piping unless larger
Manual diameter piping and higher
Ball Disposer capacity components are
Valve utilized.
Illustration is not to scale
Bi-line Systems 2005

Piping Sizes for components supplied by others

Reducing piping sizes increases friction losses and reduces flow rates. Bi-line Systems does not
recommend installing any piping sizes smaller than the inlet and outlet sizes of any of the operating
components.

Typical Plumbing Layout Soiled dish conveyor systems with optional integrated
disposer plumbing. Specific table configuration will determine actual piping layout.

1
Items shown in gray are optional or are supplied by others. If supplied by others, items will be located on the
customer side of the connection with the exception of the disposer components.

Rinse Spray manifold

A = Water Hammer Arrestor/Silencer
Flushing Nozzle Manifold
CWS = Cold Water Solenoid Valve
HWS = Hot Water Solenoid Valve ½
PRV set to maintain Customer
MV = Mixing Valve ½ Side
PRV = Pressure Reducing Valve 35 PSI flow pressure
RPPZ = Reduced Pressure Principle Zone Valve Ball 1 Ball
Valve Valve

¾ CWS A RPPZ PRV

½ ¾ Pipe sizes in inches
½ HWS A RPPZ PRV
¾
½ ½ Ball
¾ ¾ ¾ ¾
½ Valve
½ ½
Ball A Check Ball
Valve ½ inch Valves Valve
½
Trough solenoid MV Trough The illustrations are
gusher valve gusher intended only to show
Ball the proper relationships
Valve of components and do
Disposer Washdown hose connection not represent actual
components (if equipped) piping layouts.

1-6
 PIPING AND PLUMBING CONT.
• If vacuum breaker/anti-siphon valves are to be installed, make sure these are located at
least six (6) inches above the maximum flow height of any components in the same flow
line or the valve will not be functional and may leak. This is especially important with
trough and disposer components that can become flooded and the scrapping liquid level
can cover the discharges.

• Apply pipe sealing compounds or tape where applicable and take care not to cross-
thread any of the fittings.

• Ensure that considerations have been made for insulation and support bracketry where
required.

• Ensure that all piping and plumbing done by others meets Champion and Bi-line
requirements.

• Ensure that the plumbing and piping installation meets all applicable codes.

ELECTRICAL – All Bi-line conveyors must be properly grounded following National

Electrical Code and applicable local codes!
• Make sure that all electrical utilities are adequately rated for the system loading.

• Ensure that all utilities are located properly for the installation and with consideration for
the workspace.

• If the installation process requires disassembly of electrical connections, check all motor
wiring connections involved for proper phase sequence to ensure proper direction of
motor rotation.

• See that all wiring supplied and completed by others meets Bi-line requirements. Make
sure that any interconnection wiring for equipment supplied by others is connected
properly and meets Bi-line standards.

• See that the electrical installation meets all applicable codes.

MECHANICAL – follow the instructions for each type of conveyor

• Make sure there are no obstructions to proper operation created by the installation
process, or by equipment supplied by others, or by the workmanship of others.
1
• Once all installation has been completed, see that all screens, covers, and panels are in
place except for those that must remain out of place for start-up inspection and
adjustments. Apply sealant where applicable.

• Clean all installation debris from the tables and exposed drive components. Do not
remove any protective film unnecessarily until the equipment is ready for start-up.

1-7
 START-UP

Basic Start-up Overview and Checklist

Read this guide before starting the procedure! Failure to follow these guidelines could
compromise warranty considerations on the part of Champion and Bi-line.

For specific information about vendor assemblies in this system supplied by Champion or Bi-line,
refer to the respective manufacturers’ documents included in the system manuals.

WARNING! HIGH VOLTAGE DANGER! Always be aware when performing mechanical or

electrical maintenance procedures. Lockout and tag out the electrical disconnects if
necessary.

START-UP INSPECTION and PROCEDURE This may include some peripheral and
complementary equipment supplied by others that may be interconnected to the Bi-line system.
Make sure these components have also been properly prepared for start-up.

• Remove any remaining protective film from the tables and troughs and panels.

• Check that all caulking and sealing has been done and trimmed except for those panels
and covers that must remain off until start-up is completed.

• Check base assemblies for proper assembly, secured fasteners, and foot adjustment for
good floor contact.

1
• Check table system for height, alignments, and check for proper drainage by applying
reasonable amounts of water to the table sections. Make sure there are no areas that
retain standing water. Check for leaks between adjoining sections and resolve as
necessary.

• Check and ensure that any sight/sound barriers, window frames, and any other
accessory pieces have been installed properly and that any adjoining components are
joined properly to them.

• Check and ensure that all plumbing and piping connections are properly joined, are
secure and stable, and that none of the fitted connections are cross-threaded.

• Check that all wiring supplied and completed by others is proper and completed.

• Check the wiring and plumbing of any peripheral equipment where it interfaces with the
conveyor system. Ensure that the interface is proper and that its operation will not
adversely affect the operation of any equipment supplied by Bi-line or Champion
Industries.

• Check and ensure that all utilities voltages and pressures are as specified, both on the
supply side as well as at the machine(s).

• Make sure all wire bundles are fed through the wireways and are secured.

1-8
• Check all machine mounted electrical boxes for proper field wiring connections.

• Inspect the motor and drive system components before start-up for damage, loose or
missing components and fasteners, obstructions, and debris, etc.

• Check drive system for alignment of components and proper tension where applicable.

• Check that the motors are clean and the ventilation is unobstructed. Oily vapor, dust, lint,
debris, etc., can accumulate and block motor ventilation which will cause overheating and
premature motor failure.

• Check lubrication and oil levels of the components according to the manufacturer’s
recommendations and instructions. NOTE! Some mechanical components do not
require lubrication. Consult the appropriate sections of the manuals for more
information.

• Check for potential safety and mechanical hazards that may have been inadvertently
created during the installation process.

• Open the drains (if equipped with valves) and then open the water supply valves and
check for leaks BEFORE switching on any of the electrical supply. Resolve any
problems found as necessary to meet codes and standards of operation.

• Turn on the main electrical supply to the machine at the machine disconnect or breaker
panel and check for proper voltages and ground connections at the feed side of the
control panel BEFORE turning on power at the machine. Resolve any issues found as
necessary to meet codes and standards of operation.

• Turn ON the main power switch on the control panel.

• Confirm direction of motor rotation before operating the system! Improper

•
direction of rotation will result in damage to equipment! If any of the motors rotate in
the wrong direction, check the wiring at the motor for proper phasing. If the wiring is
proper on each end, check the wiring at the field interconnections.

Start the conveyor and check all mechanical and utility operations. Make any necessary
adjustments and ensure that the belt(s) run freely in the guides/tracks and that the
1
tension is correct.

• Observe any stop, limit, fault, or accumulation switches for proper operation and adjust
as necessary.

• Review the flow and drainage systems as the system operates and make adjustments as
necessary. This includes the troughs and spray systems of any scrapping tables
included.

• Observe the operation of any spray systems and gusher nozzles and the related drains.
Take corrective actions or make adjustments as necessary. This includes any belt
cleaning systems and the related drains.

• Apply the expected loading to the conveyor and check for proper operation and tracking.
Adjust as necessary. Make sure all components run without vibration, shuddering, etc.

1-9
• Check the operation of the peripheral equipment connections such as valves, piping,
electrical, etc., and any disposals, pulpers, tray carts, lift systems, etc, that mechanically
or electrically interface with the conveyor system.

• Observe the interaction of a dish machine and any peripheral equipment with the
conveyor system. Make adjustments as necessary and document any discrepancies for
later review.

• When inspection and start-up are completed and no issues regarding the conveyor or
accumulator systems remain, put all remaining screens, access panels, and covers, etc.
in place and seal where applicable.

Any issues that cannot be immediately resolved by the technicians and representatives on-
site must be documented and reported to Bi-line Service as soon as possible.

See the individual conveyor manuals for more specific checks before start-up.

1-10
NOTES
Revisions:
Update plumbing diagram and add as separate page

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
Bi-line is continually reviewing its products and manufacturing procedures for ways to improve
performance and reliability and to reduce costs to the end user. The information within these
manuals is subject to correction and updating as the review process occurs. If you have any
questions or concerns please feel free to contact Bi-line Service at any of the phone numbers
listed on this page. Thank you for choosing Bi-line.

Section 2 Polycord Tray Conveyors

Section 3 Power and Gravity Roller Conveyors
Section 4 Rotary Tray Accumulators
Section 5 Slat and Knuckle Belt Conveyors
Section 6 Fabric Belt Conveyors
Section 7 Conveyor Table Plumbing and
Accessories
Section 8 Table and Accessory Parts Quick
Reference

NOTE! Strong solutions used during the warewashing or cleaning processes

should be regularly checked for pH levels. pH values below 4.5 or above 9.0 will
damage the stainless steel and plastic parts of the machines. Solutions
containing chlorine, ammonia, or phosphoric acid are not recommended as these
solutions will attack the plastic components, and if not thoroughly flushed away,
may damage the stainless steel surfaces also. Always thoroughly clean and
flush the conveyor system before leaving the system idle for any length of time.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 POLYCORD CONVEYORS
OPERATION AND MAINTENANCE MANUAL

OPERATION Page
Operation ……………………………………………………………………………………..… 2-1
Operator control panel ………………………………………………………………………… 2-2

CLEANING
Cleaning and precautions …………………………………………………………………….. 2-3

MAINTENANCE
Belt adjustments…………………………………………………………………………………
Inline drive belt routing ………………………………………………………………………...
End drive belt routing ………………………………………………………………………...…
Re-direct belt routing ………………………………………………………………………..….
Idler/tail belt routing ………………………………………………………………………...…..
2-4
2-4
2-5
2-5
2-6
2
Drive belt routing for Canadian built conveyors …………………………………………….. 2-6
Table turn and corner components …………………………………………………………… 2-7
New polycord belt installation and belt repairs …………….…….………………………….. 2-7
Polycord welding procedures ………………………………………………………………….. 2-8
Control panel and electrical cabinet ………………………………………………………….. 2-9
Gearmotor maintenance ……………………………………………………………………….. 2-10

Note: Electrical schematics are stored in the electrical cabinet and shoud be left there for use by
service personnel.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 Polycord Tray
Conveyors
PO Box 16009 Winston-Salem, NC 27115 (336) 661-1951 Fax (336) 661-0498

POLYCORD TRAY CONVEYOR SYSTEMS

READ THESE INSTRUCTIONS BEFORE
NOTE! INSTALLING OR OPERATING THE
CONVEYOR SYSTEM!
Use the P&E drawings to identify all the components in the system, their orientations to each
other, and verify how all the components fit together. Check the dimensions of the space and
compare it to the P&E drawings. If there are discrepancies, notify Bi-line immediately before
going further.

FOLLOW THE INSTALLATION

INSTALLATION.
OVERVIEW SECTION FOR DETAILS ON TABLE
2
OPERATION
There may be controls for other conveyors located on this panel. Shown below are the
basic control configurations. Consult the instructions for any other conveyors that may
be controlled from this panel.

Conveyor Manual
Typical Conveyor Control Panel Layouts Advance Station
Multiple conveyors with Multiple conveyors with
optional controls for primary optional controls for both

Remote
START-STOP
Station

IMPORTANT!
When placing trays on a conveyor with turns, always leave sufficient spacing between
trays so that the trays can negotiate the turns without binding against each other or
jamming.
Continued on
next page

2-1
OPERATION, cont. Read this page carefully before beginning
operation!
This pushbutton STARTS the conveyor.
Always make sure the conveyor is clear to operate before starting!!! 480VAC disconnect replaces
Secure all scrap pans and screens in place and close all access doors before 125VAC disconnect where
starting the conveyor. Failure to do so could cause injury or damage or both. applicable.

For Manual Advance conveyors, the START switch on the main panel or on
the Remote station must be pressed before the black pushbutton on the Manual MAIN DISCONNECT
Advance Station will advance the conveyor. See Manual Advance Station
below.

START Pilot lamps indicate the activation of

specific conveyor features such as
accumulation, belt washing systems, etc.,
Green or a fault in operation such as improper
Push loading or a jam, etc.
Button

RED Pilot OPTIONAL Speed Control

Lamp allows the operator to vary the
speed of the conveyor to meet
Indicates the system demand.
conveyor is
SPEED*
activated
STOP 480 VAC Disconnect

Red
Pressing this Push
Button OFF
pushbutton
will STOP the
conveyor

START
Optional START-STOP stations may be located at any point along the conveyor route. The
switches operate in the same manner as the START-STOP switches on the main control
2
panel. Each START-STOP Station operates only one (1) conveyor.
STOP

Manual Conveyor Advance Station. These stations are applied to conveyors that do not
run continuously once started, and are usually positioned at workstations along the conveyor
route. The conveyors controlled by these stations will advance only as long as the black
pushbutton is pressed.

To operate, press the green START pushbutton for that conveyor on the main panel or a
remote START-STOP Station to enable the conveyor, then press the black conveyor
advance pushbutton to advance the conveyor. The belt wash and rinse systems on these
conveyors operate only while the advance pushbutton is being pressed.

2-2
CLEANING !
DO NOT SPRAY WATER DIRECTLY INTO ANY ACTUATOR
SWITCHES, OPTICAL DETECTION DEVICES, OR ELECTRICAL PANELS OR BOXES.

Strong solutions used during the warewashing or cleaning processes should be regularly
checked for pH levels. Any pH value below 4.5 or above 9.0 will damage the stainless steel
and plastic parts of the machines. If it is necessary to use a strong solution to clean the
surfaces, all residue should be thoroughly flushed away from all surfaces and
components immediately, and the table surfaces should be wiped down with a soft cloth
to prevent corrosive damage to the components and to avoid water spotting.

Keeping the conveyor system clean is essential to proper operation and sanitation guidelines.

For general cleaning,

• Clean stainless steel surfaces with a soft cloth and a mild detergent intended for use with
stainless steel.

• Flush with clean water or wipe down with a clean wet cloth, and then wipe dry to avoid
streaking and spotting.

• Chlorinated detergents and sanitizing agents will damage stainless steel unless
thoroughly flushed or wiped away.

During the work periods, keep the conveyor relatively clean of accumulated debris.

At the end of each meal period or for shutdown, stop the system and turn the power switch
off.
• Clean away any accumulated food debris from the table surface.

• Start the conveyor and clean the belting with a clean wet towel by gently gripping the
belting in the middle of the table with the towel and allow the belt to run through the towel
until the belt is clean.

2
• If the conveyor is equipped with optical detection devices, DO NOT USE ABRASIVES
OR DIRTY WIPING CLOTHS ON THE LENSES.

• Wipe the table surfaces down with a soft clean cloth to prevent spotting.

• Empty and clean the Sediment Tray, if equipped.

2-3
BELT ADJUSTMENTS
Depending on the particular drive units, belt adjustments are made either by adjusting the height
of the Drive Gearmotor in the guides with the jack screw, or at the Idler/Tail locations with the
snubber sheaves, but not both.

POLYCORD Part number B500357 - specify length needed -

Approximately
Approximately
1.5 inches
2 inches
POLYCORD TENSION
GUIDE BLOCK
Table surface
Approximate center of table length

BELT TENSION Proper tension is achieved when the belt can be lifted with little effort
approximately 1.5 inches (38 mm) from the top of the guide blocks in the middle of the length of
the table, or approximately 2 inches (50 mm) from the table surface before becoming noticeably
tighter.

Too much tension will damage or break the belt due to stress on the vulcanized joints in the belt
and will cause premature wear of the drive components. Insufficient tension will cause the belt to
run erratically and will result in the belt becoming separated from the guides and sheaves.

Inline Drive Routing

POLYCORD Part Number B500357 - specify length needed For units with adjusting slots, belt
tension is adjusted here. Loosen the
bolts on both ends of the axle and
Table Surface move the axle in the slot until proper
Guide Block tension is achieved. Make sure to
Part Number B300720 maintain proper axle alignment.

Idler Snubber
Pulley Pulley Pulleys
3.5 inch Part Number B500325-SS
4.1 inch Part Number B500326-SS

2
4.8 inch Part Number B501215-SS

For units with threaded rods,

belt tension is set here. Adjust
the height of the motor plate with
the nuts on the threaded rods.
Drive
THREADED To increase tension, loosen the
ROD
Pulley MOTOR lower nuts and tighten the upper
Part Number nuts. To decrease tension,
B500074 loosen the upper nuts and tighten
Part Number
UPPER B501161 the lower nuts.
NUT
NOTE! All adjustment nuts
GEAR REDUCER Decrease should be turned the same
Motor Plate number of turns in order to
LOWER maintain proper sheave
NUT
Increase alignment.
SIDE VIEW
(Not to scale)

Gear Reducer Part Number B501125

2-4
End Drive Routing
POLYCORD Part Number B500357 - specify length needed For units with adjusting slots,
belt tension is adjusted here.
Wheel Guard Loosen the bolts on both ends of
Table Surface the axle and move the axle in the
slot until proper tension is
Wheel Guard achieved. Make sure to
Part Number maintain proper axle alignment.
Idler
B300718 Pulley Snubber
Pulley Pulleys
3.5 inch Part Number B500325-SS
4.1 inch Part Number B500326-SS
4.8 inch Part number B501215-SS

Gear Reducer
Part Number For units with threaded rods,
B501125 belt tension is set here. Adjust
the height of the motor plate with
the nuts on the threaded rods.
Drive
THREADED Pulley MOTOR To increase tension, loosen the
ROD Part Number lower nuts and tighten the upper
B500074 nuts. To decrease tension,
Part Number loosen the upper nuts and tighten
UPPER B501161 the lower nuts.
NUT
NOTE! All adjustment nuts
GEAR REDUCER Decrease should be turned the same
Motor Plate number of turns in order to
LOWER maintain proper sheave
NUT Increase alignment.

SIDE VIEW
(Not to scale)

Re-Direct Idle Routing - Belt Drop style

POLYCORD Part Number B500357 - specify length needed

Wheel guard
Part Number B300718
2
Table Surface
Guide Block
Idler
Part Number B300720 Snubber Pulley
Pulley
Pulleys
3.5 inch Part Number B500325-SS
4.1 inch Part Number B500326-SS
4.8 inch Part Number B501215-SS Adjust sheave
height here.
Top surface of
polycord should
Adjust snubber tension here, be high enough
SIDE VIEW if equipped. Snubber may be to carry the trays
(Not to scale) fixed and adjustments are made without dragging
at the Drive Gearmotor or on any table
Re-Direct elsewhere in the system. surfaces.
Pulley

2-5
Idler/Tail Routing - Return Belt Lift Style
Wheel Guard
POLYCORD Part number B500357 - specify length needed Part Number B300718

GuideBlock
Guide Block Wheel Guard
Table Surface
Guide Block
Part Number B300720
Idler
Pulley

Pulleys
3.5 inch Part Number B500325-SS
4.1 inch Part Number B500326-SS Snubber
Pulley Adjust sheave
4.8 inch Part Number B501215-SS
height here.

Adjust snubber tension here, if equipped.

SIDE VIEW Snubber may be fixed and tension adjustments are
(Not to scale) made at the Gearmotor or elsewhere in the system.

Drive Routing for Bi-line Polycord Systems Manufactured in Canada

POLYCORD Part Number B500357 – specify length needed

Guide Block Guide Block

Table Surface
Guide Block Turnbuckle
Part Number B300720 Adjust initial polycord
tension here.
IN
OUT Idler Pulley
Idler Pulley

Idler Pulley
3 inch

Idler Pulleys
5 inch 5 inch
2
3 inch Part Number BC04508 To inside
5 inch Part Number BC04509 sheave
From inside
sheave
To outside
From outside
sheave
sheave
Double
Sheave
Drive Pulley
Motor
SIDE VIEW
Illustration is not to Gearmotor Assembly
scale Part Number BC04507 Part Number
BC04506

Gear Reducer

2-6
Polycord Corner Section Parts

Removable Corner Guide Manufactured per

specific conveyor layout. Contact Bi-line
Service for replacement.

Table Top Components

CORNER WHEELS
Part Number B701037
3 components, less fasteners

B701037 Individual Components

Pulley, table top side
Part Number B500230

Flange (axle)
Part Number B500231

Bearing
(not shown)
Part Number B500293
Return Side Components
Requires fasteners:
(1) 5/16-18 x ¾ hex head bolt SS
Part Number 100739

(1) 5/16 lockwasher SS

Part Number 106013

Set Screws.
Don’t forget to Corner Guide Bracket Part Number B700090 Polycord and guard portion
tighten them. of the bracket are oriented toward the outside of the turns.

Pulley Part Number B500325-SS Requires fasteners:

(1) ½ -13 x 2 Hex Bolt SS Part Number 107586 Top View
(1) ½ -13 Hex Nut SS Part Number 104584 Illustration is
not to scale

2
(1) ½ inch Lock Washer SS Part Number 107589

NEW POLYCORD BELTING

If there are turns in the conveyor system, this process will likely require two personnel, one to
feed and one to thread the polycord without kinking and twisting.
1. Do not feed the polycord directly from the carton. Uncoil the polycord and
make sure it will lie out straight before attempting to thread it through the
conveyor.

2. There must be absolutely no kinks or twists in the polycord when threading

the cord onto the conveyor or the cord will not track properly. Poor tracking
will cause the belt to come off the pulleys and out of the guides and can result in
damage to the polycord.

3. In order to properly weld the two ends together, install the polycord in such
a manner as to have clear access on the table surface to the two ends. The
center of a straight run section of a table is recommended, since that is where
the tension measurement is made.

4. The welds must be done properly in order for the polycord to perform
properly and remain durable. See instructions on the next page.

2-7
 POLYCORD
WELDING

PO Box 16009 Winston-Salem, NC 27115 (336) 661-1951 Fax (336) 661-0498

The objective when welding is to fuse the nylon POLYCORD CROSS SECTION
center cord ends together and to fuse the poly
cord body without contaminating either. The Polycord Part Number B500357
melting and carbonization points of the two - Specify length needed -
materials are different, so it is necessary to melt the Nylon
polycord body over a greater distance in order to
properly fuse the nylon. If the joint is done properly,
Center Cord
the excess melted polycord body can be neatly
trimmed away leaving a joint that is hardly visible.

1) MEASURING FOR THE CUT

Polycord
Make sure the polycord is properly routed through Body
all the sheaves and that any adjustable pulleys are
positioned at the approximate center of adjustment.
Pull together and overlap the ends and have
someone check for tension while the Polycord is
held tightly in position. Place a mark approximately 3) DRILLING Use a 1/8 inch drill bit and drill the nylon center
in the center of the distance the ends are cord out to a depth of 3/8 to ½ inch. Make sure the drill is straight
overlapped with each other. That mark on the and does not slip to the side and cut into the polycord body or you
overlapped pieces is where the cuts will be made. will have to cut and start over.

2) CUTTING Clean all nylon fragments from the drilled area. Nylon fragments
Both ends must be cut square and cleaned will plasticize and blacken during welding which will contaminate
thoroughly for several inches from the cut. and weaken the weld.

Drill and clean out the debris

4) WELDING
Nylon Cord

3/8 to
½ inch
3/8 to
½ inch
Nylon Cord

2
Follow the instructions for the particular welding kit you have. If you have no experience, it is a good idea to use two
short pieces of polycord to practice a weld or two before performing a weld on the conveyor polycord. NOTE! Always allow
the welds to cool 5 minutes before trimming or applying tension to the belt. The weld should look similar to the
illustrations below when the welding process is correct. The melted excess polycord body should be symmetrical all the way
around.

Melted excess

Melted excess trimmed away

5) TRIMMING and FINISHING
Trim the melted excess off the joint flush with the unmelted surfaces. If the weld is correct, there will be no black
carbonized nylon particles visible and the weld should be hardly visible.

2-8
 CONTROL PANEL COMPONENTS
NOTE! The actual layout and quantity of control components will vary with the configuration of the
conveyor system, the number of conveyor drives, and the options installed.

230V CIRCUIT BREAKER/DISCONNECT

GREEN PUSH BUTTON Part Number B500138
Part Number B502109 PILOT LAMPS, each 230V COVER BOOT
Part number B502176 Part Number B500338
CONTACT BLOCK N.O.
Part Number B502107
START OR
RED PUSH BUTTON
Part Number B502110 Green
Push 480V DISCONNECT OPERATOR (on door)
CONTACT BLOCK N.C. Button Part Number B500621
Part Number B502108 480V DISCONNECT, 4 pole (inside cabinet)
Part Number B500622
CONTACT BLOCK
MOUNTING ADAPTER,
1 required per pushbutton
Part Number B502106
STOP
Pushbutton parts also used
in Remote START-STOP Red
Stations. Push

2
Button
Remote START-STOP
enclosure P/N B502284
SPEED CONTROL
Single Conveyor ……………………….. Part Number B501158
Two Conveyor, single control Knob …. Part Number B501224
Knob only ……………………………….. Part Number B501158-1

Conveyor Manual Advance Station

Palm Switch Assembly Part Number B501611
Enclosure Part Number B502283

CONTROL CABINET INTERIOR COMPONENTS – General Configuration Shown is a general layout of

components and their approximate locations. The number and types of components and the presence of timers will vary with
conveyor types, system configurations, and optional equipment. Not all components shown will be present in all configurations.

Control Transformer Fuse Blocks Relays, each

230V P/N B500104 250V Part Number B500793 24VAC 4Pole
460V P/N B502471 600V Part Number B500792 Part Number B500604

AC Variable Speed
Drive 1 AC Variable Speed
Drive 2
Motortronics
230V P/N B501018 If equipped, see
460V P/N B502467 Drive 1 for part
Fuses for 24 Volt numbers.
1 amp P/N B500801
Mitsubishi 2 amp P/N B500802
230V P/N B502437 Relay Sockets, each
Part Number B500598
Fuses for 600 Volt
1 amp P/N 112901 Repeat Cycle Timer
10 amp P/N 100913 Part Number B500608

Terminal Blocks Timer Socket (not shown)

Part Number B500599
Base electrical cabinet BOM numbers are B701354 for 18 inch, and B701355 for 24 inch.

2-9
GEARMOTOR MAINTENANCE

Polycord Gearmotors and Power Roller

Below-Table Gearmotors
Fill Plug
Either side bearing
plate Vent Plug
GEARBOX
Motor and Gearbox
Recommended painted white
oil level MOTOR

Drain
Plug
Bearing Plate

Not to scale
Output Shaft

Drain Plug 2
CHECK THE MOTOR AND GEARBOX EVERY 6 MONTHS for leakage and oil level. Make sure
the motor ventilation is not blocked with debris, lint, residue, etc.

If adding oil, do not mix oil types. If changing the oil, flush the gearbox with petroleum oil until
all traces of contaminants are removed. Replace the drain plug and fill to the proper level with
the recommended oil and replace the fill plug. Do not overfill.

It is recommended that the gearbox oil be changed after the first 250 hours of operation, and
thereafter every 10,000 hours for mineral oils, and every 20,000 hours for synthetics. Do not
overfill.

TYPICAL LUBRICANTS for all gearboxes

Oils VG220, CLP 220, PGLP 220, and PGLP 460 complying with DIN 51502 and
51517 are suitable. DO NOT MIX OIL TYPES!

Suggested oils for all gearboxes

Mineral oils: Shell Omala EP220 or equivalent

Synthetic oils: Shell Omala HD220 or equivalent

NOTE! DO NOT MIX OIL TYPES in service or as waste! Synthetic oils with a polyglycol base
(PGLP, etc.) must be kept separate from mineral oils and are to be disposed of as special waste.

2-10
NOTES

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 ROLLER CONVEYORS
POWER ROLLER GRAVITY ROLLER

OPERATION AND MAINTENANCE MANUAL

For all units delivered after July 1, 2006

OPERATION Page
Control panel and operating instructions ………………………………………………….…. 3-1

CLEANING
Instructions and precautions ………………………………………………………………….. 3-3

MAINTENANCE
General Power Roller Layout ……………………………………………….………………...
Power Roller Drive system …………………………………………………………………….
Gravity Roller System …………………………………………………………………………..
Control panel and electrical cabinet components ……………………………………………
3-4
3-4
3-5
3-6
3
Gearmotor maintenance ……………………………………………………………………..... 3-7

Note: Electrical schematics are stored in the control cabinet and should be left there for use by
service personnel.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
PO Box 16009 Winston-Salem, NC 27115 (336) 661-1951 Fax (336) 661-0498

POWER ROLLER CONVEYORS

NOTE!
READ ALL INSTRUCTIONS BEFORE YOU
BEGIN INSTALLATION OR OPERATION!
These instructions are intended to guide the installer and provide a method of anticipating some
of the aspects of custom conveyor installations. Table assembly and installation instructions are
included in the Installation and Start-up Overview section at the beginning of this manual. It is
important for the installer and all supervisory personnel involved in the installation to read the
Installation Overview section BEFORE beginning any portion of this process. Failure to follow the
installation, operation, and maintenance procedures may affect warranty considerations on the
part of Bi-line.

OPERATION
Power roller conveyors are designed to carry standard 20” by 20” dish racks to a gravity roller
conveyor or a dish machine. The conveyor operates as a low-pressure accumulation system by
utilizing a “clutch” type mounting of the rollers that allows the roller to stop turning while the chain
continues to run. This arrangement eliminates the need for stopping and restarting the conveyor
to accommodate rack handling back-ups or momentary stops.

3
NOTE! When loading racks onto a conveyor with turns, always leave 6 to 8 inches
between racks in order to maintain sufficient spacing for the racks to negotiate the turns
in the conveyor path.

The conveyor speed is controlled by a variable speed AC motor drive controller, and conveyor
speed is preset to run at optimum for the specified ware handling system. If necessary, conveyor
speed can be adjusted at the motor controller by qualified service personnel. An optional control
mounted on the main control panel allows speed adjustments by turning the speed control knob
clockwise to increase the speed and counterclockwise to reduce the speed.

Conveyor Start/Stop controls are provided as standard equipment on the main control panel,
and remote Start/Stop stations are provided as an option and may be mounted at any location
along the conveyor routing. All controls are interwired per UL, USNEC, and CSA, and meet all
safety requirements.

Before starting, open drain valves and water valves as necessary, and make sure all screens and
scrapping equipment and devices are in position.

3-1
OPERATION, cont
There may be controls for other conveyors located on this panel. Shown below are the
basic control configurations. Consult the instructions for any other conveyors that may
be controlled from this panel.

Conveyor Manual
Typical Conveyor Control Panel Layouts Advance Station
Multiple conveyors with Multiple conveyors with
optional controls for primary optional controls for both

Remote
START-STOP
Station

This pushbutton STARTS the conveyor.

Always make sure the conveyor is clear to operate before starting!!!
Secure all scrap pans and screens in place and close all access doors CIRCUIT BREAKER
before starting the conveyor. Failure to do so could cause injury or Turns ON main power to
damage or both.
all the components in the
For Manual Advance conveyors, the START switch on the main panel or control cabinet.
on the Remote station must be pressed before the black pushbutton on the
Manual Advance Station will advance the conveyor. See Manual Advance
Station below.
MAIN DISCONNECT
START
RED pilot lamps indicate
activated conveyor
GREEN functions and alarms

RED pilot lamp

indicates when the
conveyor is activated.

This pushbutton
STOP

RED
SPEED

SPEED CONTROL
(optional) allows the
operator to vary the
3
STOPS the conveyor speed to
conveyor. accommodate system
demand.

START
Optional START-STOP stations may be located at any point along the conveyor route.
The switches operate in the same manner as the START-STOP switches on the main
control panel. Each START-STOP Station operates only one (1) conveyor.
STOP

3-2
CLEANING !DO NOT SPRAY WATER DIRECTLY INTO ANY ACTUATOR
SWITCHES, OPTICAL DETECTION DEVICES, OR ELECTRICAL PANELS OR BOXES.

NOTE! Solutions used during the warewashing or cleaning processes should be regularly
checked for pH levels. Any pH value below 4.5 or above 9.0 will damage the stainless steel
and plastic parts of the machines. Solutions containing chlorine, ammonia, or phosphoric
acid are not recommended. If it is necessary to use a strong solution to clean the
surfaces, the residue should be thoroughly flushed away from all surfaces and
components immediately, and the surfaces should be wiped down with a soft cloth to
prevent corrosive damage to the components and to avoid water spotting.

Keeping the conveyor system clean is essential to proper operation and sanitation guidelines.
• For general cleaning, clean stainless steel surfaces with a soft cloth and a mild
detergent. Flush with clean water and wipe dry. Chlorinated detergents and sanitizing
agents will damage stainless steel unless thoroughly flushed away.

• During the work periods, use the wash down hose and the scrapping station spray
hoses to keep the conveyor relatively clean of accumulated debris. Empty and rinse the
scrap pan(s) in the drain end of the table.

• At the end of each meal period, stop the system, empty and clean the scrap tray(s),
and gently wash down the conveyor and table surfaces with the wash down hose and/or
spray nozzles.

• For shut down or at the end of the work shift,

o Thoroughly wash down the conveyor system, the tables, and trough system and
drains, including the conveyor return tracks and return trough under the table.
Do not spray water directly into any actuator switches or optical detection
devices mounted on the equipment, or into electrical panels or boxes.

o Thoroughly wash the food debris from the rollers and trough skate wheels,
especially in the roller and skate wheel bearing areas. Debris must be kept out

3
of these bearing areas in order for the rollers and wheels to turn easily.

o Use a soft cloth to wipe off any debris or film buildup from the lens surfaces of
any optical detection devices mounted on the table system. Do not use
abrasives or dirty cleaning cloths on the lenses.

o Remove and clean the scrap screens thoroughly and replace. Make sure the
screens are properly seated.

o Wipe down the table surfaces with a soft clean cloth to prevent spotting.

3-3
MAINTENANCE POWER ROLLER CONVEYORS

General Power Roller Layout Parts listed are for US versions unless otherwise noted

Gearmotor inline mounted

(Shown with cover off) Roller Assembly, see below

TOP VIEW

Sediment Drawer
(if equipped)
Part Number B702822-1

Drive System Cover

Gearmotor underslung mounted

NOTE:
Systems manufactured in Cover SIDE VIEW
our Canadian facilities
may have some custom
application components.
For parts not listed here,
please call Bi-line Service
with the job name and
parts details.

Straight Section Roller Tapered Roller for curved sections Roller Shafts
22 inch B701175-1 22 inch B701194-1 24.625 inch B501177-1

For Canadian manufactured units, roller complete w/shaft:

Straight Section Roller, 24.125 inch Part Number BC04503
Tapered Curve Section Roller multi-piece 27.5 inch Part Number BC04504

Part Number B500295-1

Roller Assemblies

Roller Bearing, 2 per straight roller, 4 per curved split roller

Shaft Bearing, 2 per shaft Part Number B700293-F

FRONT VIEW

Roller Sprocket, 1 per roller

3
Part Number B501931-SS (US)
Part Number BC04502 (Can.)

Idle Sprocket
Part Number B501179

Sprocket Bearing
UHMW Chain Guide - specify length required SIDE (not shown)
Straight sections Part Number B501841 2 required per sprocket
Curved sections Part Number B501842 Part Number B502134
VIEW

Chain, specify length Master Link (not shown) 1 per chain Part Number B501252
Part Number B500285 straight Half Link (not shown) 1 per chain Part Number B503059
Part Number B500285-SB curved

3-4
MAINTENANCE, cont. POWER ROLLER CONVEYORS
Parts illustrated are for US versions unless otherwise noted. Systems manufactured at our
Canadian facilities may have custom application components. For parts not listed here, please
call Bi-line Service with the job name and parts details.

UNDERSLUNG DRIVE CHAIN ROUTING and TENSIONING (Motor mounted below table level, BOM 701205-1 & -2)

Roller Sprockets A
P/N B501931-SS (US)
Idle Sprocket
P/N BC04502 (Canada)

SIDE VIEW Chain Guide (see page 3-4)

Idle Sprocket
P/N B501179
A Bearings (2 req) Jack screw Redirect Sprocket, SS, 2 required
B
P/N B502134 Part Number B501974-SS
Jam Nut
Motor (US only) P/N B500074,
Drive Chain Tension Adjustment B
Loosen the sprocket slide bracket jam nut on
Motor for Canadian built units, see
Gearmotor assembly below.
the jack screw. Adjust chain tension by turning
the jack screw which causes the sprocket glide Drive Sprocket (US) Drive Sprocket (Can.)
block (not shown) to move inward and outward P/N B500284-S P/N BC04505
in its slots. The chain should have a slight
amount of slack when properly adjusted. Gear Reducer (US only) Gearmotor (Canada)
Tighten the jam nut. P/N B501201 Left hand includes motor and gear reducer
P/N B501201R Right hand P/N BC04501

END DRIVE CHAIN ROUTING Roller Sprockets Part Number B501931 (US) BC04502 (Canada)

Drive Chain Tension Adjustment

Loosen the attaching bolts and move
the gearmotor in its slots in the SIDE VIEW Chain Guide (see page 3-4)
direction required to adjust the drive
chain. Be sure to maintain proper
chain alignment! The chain should Drive Sprocket Part Number B500280-S A
have a slight amount of slack when
Idle Sprocket
properly adjusted. Tighten the Gearmotor 230VAC 3 ph Part Number B503784
securing fasteners.

GRAVITY ROLLER CONVEYORS

General Gravity Roller Layout and Parts Table Limit Switch
Part Number 111165
3
Switch Spring Rod
Part Number 111166

TOP VIEW Illustration is not to scale

Drain Strainer, 6 inch
Part number 304816

Drain, w/tail piece (not shown)

Part Number 0503928
Gravity Roller Assembly with Hex Shafts
Roller Assembly, single Part Number B702734 – specify length, PVC or SST, and shaft material
Roller Assembly, double Part Number B702760 – specify length, PVC or SST, and shaft material
Hex Shaft Part Number B502732 - specify length and material (aluminum or stainless steel)
For Canadian manufactured units:
Roller w/shaft, 14.88 inch Part Number BC04498
Roller w/shaft, 20.0625 inch Part Number BC04499
Roller w/shaft, 10 inch Part Number BC04500

3-5
 CONTROL PANEL COMPONENTS
NOTE! The actual layout and quantity of control components will vary with the configuration of the
conveyor system, the number of conveyor drives, and the options installed.

230V CIRCUIT BREAKER/DISCONNECT

GREEN PUSH BUTTON Part Number B500138
Part Number B502109 PILOT LAMPS, each 230V COVER BOOT
Part number B502176 Part Number B500338
CONTACT BLOCK N.O.
Part Number B502107
START OR
RED PUSH BUTTON
Part Number B502110 Green
Push 480V DISCONNECT OPERATOR (on door)
CONTACT BLOCK N.C. Button Part Number B500621
Part Number B502108 480V DISCONNECT, 4 pole (inside cabinet)
Part Number B500622
CONTACT BLOCK
MOUNTING ADAPTER,
1 required per pushbutton
Part Number B502106
STOP
Pushbutton parts also used
in Remote START-STOP Red
Stations. Push
Button
Remote START-STOP
enclosure P/N B502284
SPEED CONTROL

3
Single Conveyor ……………………….. Part Number B501158
Two Conveyor, single control Knob …. Part Number B501224
Knob only ……………………………….. Part Number B501158-1

Conveyor Manual Advance Station

Palm Switch Assembly Part Number B501611
Enclosure Part Number B502283

CONTROL CABINET INTERIOR COMPONENTS – General Configuration Shown is a general layout of

components and their approximate locations. The number and types of components and the presence of timers will vary with
conveyor types, system configurations, and optional equipment. Not all components shown will be present in all configurations.

Control Transformer Fuse Blocks Relays, each

230V P/N B500104 250V Part Number B500793 24VAC 4Pole
460V P/N B502471 600V Part Number B500792 Part Number B500604

AC Variable Speed
Drive 1 AC Variable Speed
Drive 2
Motortronics
230V P/N B501018 If equipped, see
460V P/N B502467 Drive 1 for part
Fuses for 24 Volt numbers.
1 amp P/N B500801
Mitsubishi 2 amp P/N B500802
230V P/N B502437 Relay Sockets, each
Part Number B500598
Fuses for 600 Volt
1 amp P/N 112901 Repeat Cycle Timer
10 amp P/N 100913 Part Number B500608

Terminal Blocks Timer Socket (not shown)

Part Number B500599
Base electrical cabinet BOM numbers are B701354 for 18 inch, and B701355 for 24 inch.

3-6
 CHECK THE MOTOR AND
Belt Conveyor Gearmotors GEARBOX EVERY 6 MONTHS
Power Roller Table-Mounted Gearmotors for leakage and oil level. Make
sure the motor ventilation is not
Vent/Fill Plug Motor and gearbox blocked with debris, lint, residue,
painted blue etc.
GEARBOX
Recommended If adding oil, do not mix oil types.
oil level is ¾ inch If changing the oil, flush the
below the bottom
of the plug. Do
Fill only to gearbox with petroleum oil until all
recommended traces of contaminants are
not over fill. level.
MOTOR removed. Replace the drain plug
and fill to the proper level with the
Not to scale
recommended oil and replace the
fill plug. Do not overfill.

Gearmotor Service Intervals

It is recommended that the gearbox oil be changed after the first 250 hours of operation, and
thereafter every 10,000 hours for mineral oils, and every 20,000 hours for synthetics. Do not
overfill.
Polycord Gearmotors and Power Roller
Below-Table Gearmotors
Fill Plug
Either side bearing
plate Vent Plug
GEARBOX
Motor and Gearbox
Recommended MOTOR painted white
oil level

Output Shaft

3
Drain
Bearing Plate
Plug
Not to scale Drain Plug

TYPICAL LUBRICANTS for all gearboxes

Oils VG220, CLP 220, PGLP 220, and PGLP 460 complying with DIN 51502 and 51517 are
suitable. DO NOT MIX OIL TYPES!

Suggested oils for all gearboxes

Mineral oils: Shell Omala EP220 or equivalent
Synthetic oils: Shell Omala HD220 or equivalent

NOTE! DO NOT MIX OIL TYPES in service or as waste! Synthetic oils with a polyglycol
base (PGLP, etc.) must be kept separate from mineral oils and are to be disposed of as special
waste.

3-7
NOTES
Revisions:
Add information for Canadian versions and update Operation section for clarity.
Correct and update part numbers as per updated Bills of Materials

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 ROTARY TRAY ACCUMULATOR
OPERATION AND MAINTENANCE MANUAL

INSTALLATION Page
Getting started …………………………………………………………………………………… 4-1
Accumulator pan, tray return window, riser ……………………………………………….….. 4-2
Base leg assemblies, accumulator panels ….................................................................... 4-3
Carrier panels ………………………………………………………….................................... 4-4
Wireform carriers, sight/sound barrier, overshelf, wiring ……………………………………. 4-5
Tray return load fault sensor positioning ……………………………………………………… 4-6

4
OPERATION
Operation ………………………………………………………….……………………………… 4-7
Basic operator panel and quick reference ……………………………………………………. 4-8
Cleaning ………………………………………………………………………………………….. 4-9

MAINTENANCE
Maintenance and care …………...…………………………................................................. 4-10
Drive system components………………………………………………………………………. 4-11
Control cabinet and operator panel components …………………………………………….. 4-12

NOTE: Electrical schematics are stored in the control cabinet and should remain there for use by service
personnel.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 PO Box 16009 Winston-Salem, NC 27115
(336) 661-1951 Fax (336) 661-0498

GENERAL INSTALLATION, OPERATION, AND CARE

PROCEDURES FOR ROTARY TRAY ACCUMULATORS

Before you begin the installation, read the

Note! Installation and Start-up Overview
guidelines FIRST!
Due to the custom design nature of kitchen layout and dish handling systems, this is a general guide to
component installation and is intended to give the installer a fair assessment of what to expect as the
installation progresses. Always refer to the P&E drawings to determine the actual layout and combination
of components, and which instructions will apply to the particular installation. Failure to follow the
installation guidelines could compromise warranty considerations on the part of the manufacturer.

Getting started
Locate all the parts of the accumulator and all its accessories. Use the P&E drawings to identify all the
components and verify how all the components fit together.

The accumulator end of the

sight/sound barrier rests on this
cover. See P&E drawings for
details.
Conveyor Panels
and Covers
Shown with carriers removed
Standard overshelf brackets attach to
the scrapping side of the Top Cover.
4
See P&E drawing for details.

Drive Cover

Top Cover

Side Panel Side Panel

SIDE VIEW

RISER
(see the installation instructions for the leg height adjustments)

All panels and covers are secured by truss head screws

4-1
Accumulator Pan and Tray Return Window Sill
Depending on the particular configuration, the tray return window sill and the adjoining accumulator pan
are usually installed first and leveled to specification since the rest of the accumulator components will be
adjusted in reference to these pieces. Once the accumulator and other components are set in place and
welded, only minor adjustments to the table and sill components will be possible. The other window
components will have to be fitted to the opening and welded and finished to specification.

Load Fault Sensor *Typical tray return window

Mounts above the components. See the P&E
window header for tray drawings for details
load fault detection. See

4
Load Fault Sensor
Positioning page.
*Typical
Window Sill Pan Back Splash

*Typical table seam

(Not present in one-piece *Typical accumulator
tables) table
*Riser (not present in all configurations)

*NOTE! Layout configurations are custom and will vary from one installation to another. See P&E drawings.

NOTE! The accumulator table may be a single assembly or it may be two or more tables that must be
joined by welding and the weld seams finished. Always refer to the P&E drawings for details.
• Set the return window sill portion of the table in place and, if separate, fit the adjoining
components to it and level the components by adjusting the base feet.

• Once the table piece and the window opening components are in place and set to final
specification, determine whether or not it may be best to go ahead and weld these components
now. Once the next components to be installed are set in place, it will become difficult to
adequately access the bottom side of the table and window interface, or to make any
adjustments.

• Set the component sections in place as necessary, then align and level to specs. Check for
proper alignment and fit, and then tack weld the sections together, recheck alignment and level,
then complete and finish the welds. Keep in mind that the fit and finish of the table welds,
especially at the accumulator riser, will affect the fitting of the tray accumulator to the table.
NOTE! The table must be straight, level, and square where the accumulator frame bolts to
it. (See illustration)
Base Leg Top Flange
The number of Base Riser Top
Leg Assemblies will Flange
vary with the length Table seam
of the accumulator (Not present in
one-piece tables)
The fit and finish of
the table seams will
directly affect the
proper alignment and
operation of the
accumulator Riser

If the table sections join at the riser, it

Accumulator may be necessary to gently pull this
Table portion of the riser away from the seam
slightly in order to place the Base Leg
Top Flanges in position.

4-2
 Base Leg Top Flanges
• must be in good contact with the Riser Riser Top Flange must be
Top Flange. straight and level end-to-end and
• Must be level side-to-side and end-to- side-to-side.
end
RISER
Riser top flange
Base Leg Top Flange
Leg socket
Table Surface

SIDE VIEW All foot assemblies

must be in good
contact with the
Adjust table floor in order to
height and level properly support the
by adjusting foot weight of the
assemblies. accumulator.

Flange

Truss head screws insert through holes or slots in

the flanges into the frame rails.

4
Accumulator Side and
End Panels
These must be installed before
the Carrier Panels can be
hung.

Flange

The stainless hardware used to attach the accumulator to the riser may be packed in a bag secured to
the frame rail. If not, it will be installed in the lower frame rails of the accumulator. If so, remove the
stainless hardware that is placed in the lower internal frame rail.

• Set the accumulator frame on top of the riser, align the fastener holes, and center it to the table
and the window opening.

• Re-check the alignment of the accumulator with the window and the riser. Locate the holes/slots
punched into the lower frame rails of the accumulator where it rests on the table. Install the
stainless hardware and secure the accumulator to the riser flange and the base leg top flanges.

4-3
Carrier Panels and Wireform Carrier Baskets
Install the accumulator side and end panels (see the Side Panel View, Page 3). Install the screws at the
top and bottom flanges that hold the carrier panels to the upper and lower frame rails respectively.

Wireform Carrier Baskets

The wireform carrier baskets attach to the carrier panels by inserting the dog-leg bends of the carrier into
the holes on the carrier panels and allowing the baskets to rest properly against the panels. The carrier
baskets are designed for transporting one tray per basket.

Carrier Panel
A
STANDARD
Carrier Panel CARRIER PANEL
Hanger Bracket Part Number B703198-1
Wireform
Specify 3 or 4 tier
Carrier Basket
STANDARD
PROJECTION STANDARD
ORIENTATION WIREFORM CARRIER
BASKET
Tray Part Number B703273
SIDE VIEW STANDARD
TOP VIEW CARRIER BASKET
TRAY PAN (optional)
(Not shown)
Carrier Panel Wheels All models Part Number B304803
Part Number B503274

1 piece Replacement
CARRIER PANEL Bushing
HANGER BRACKET Part Number
(No Longer used) B504650 SLIM-LINE

4
Part Number ORIENTATION
B302221-1 Carrier Panel Tray
Link
TOP VIEW
A
Welded 2 piece
CARRIER PANEL SLIM-LINE
HANGER BRACKET CARRIER PANEL
- Used on all Carrier Panels - Part Number B703198-1W
Part Number B302221-2 Specify 3 or 4 tier

SST PIN SLIM-LINE

½” dia. x 1½” long WIREFORM CARRIER
Part Number BASKET
B504790 Part Number B502238-1W

SLIM-LINE
*Carrier CARRIER BASKET
Panel TRAY PAN (optional)
(Not shown)
Part Number B304803-1
* When replacing older style Hanger Brackets, Carrier
Panel Hanger holes must be enlarged to accommodate the
½ inch pin used on replacement hanger brackets

Illustrations are not to scale

4-4
Sight/Sound Barrier
The Sight/Sound Barrier is custom constructed to meet the specific characteristics of the particular
installation. Refer to the P&E drawings for details on the type of barrier and its mounting details.
• Locate the sight/sound barrier assembly and its mounting pieces. The wall end of the barrier
must be centered with the tray return window and is usually secured to the inside wall above the
window with anchors, and to the top center panel of the accumulator.

• Once the return window installation is complete, install any control system electronic sensors in
the window opening and connect the wiring. See the Tray Fault Sensor Positioning page.

• After the sight/sound barrier is in place, locate the gray NEMA 4 electrical box located on the
sight/sound barrier. The wiring in the gray electrical box is to be run from the box to the
accumulator main power control panel.

Tubular Overshelf with Rinse Spray

If there is an overshelf to be installed, there will be vertical tubing with tubular sockets and horizontal
brackets to go with the spray unit shelf. There are two types of brackets that tie the overshelf to the
accumulator. Refer to the P&E drawings to determine which type of brackets and attachments are a part
of this installation.
o One type bolts to or is welded to the top side panels. NOTE! If the overshelf brackets
are bolted through the top side panels of the accumulator, the bolts must be
located above the drive chain to ensure proper clearances.

o The second type is secured to the top center panel of the accumulator. The actual
method of attaching this style of bracket to the accumulator top panel will vary according
to the custom design aspects of the sight/sound barrier.

• Place the vertical tubes in the table sockets, but do not tighten the set screws until all the
overshelf parts are installed and aligned. The tubular socket of the bracket is to be placed over
the upper end of the vertical tubing, and the accumulator end of the bracket is to be bolted
through or welded to the appropriate panel of the accumulator.

• The overshelf brackets are adjustable for length if necessary by loosening the screws in the
adjustment slots near the vertical tube end of the brackets, and sliding the outer portion toward or

4
away from the tubing. Once the overshelf is adjusted to the desired position, check the level as
you tighten the fasteners on the brackets and the set screws in the leg sockets.

Elecrical Wiring
• Connect all machine interconnect wiring at the appropriate junction boxes, then connect the
machine wiring to the conveyor control panel. Wire numbers are applied at all junction and
terminal block points.

• Make sure that all the wiring is properly secured in the wireways, boxes, and flexible conduit, and
ensure that the flexible conduit is secured so as to prevent interference with the mechanical
components.

• Connect the service wiring to the main control panel, ensuring that all wiring meets all applicable
utility codes.

Other Utilities
Follow the guidelines contained in the Installation Overview section for all other utility concerns.

4-5
TRAY RETURN LOAD FAULT SENSOR POSITIONING
Depending on configuration, the sensor may be machine-mounted on a bracket assembly or it may be
located on the interior wall of the accumulator room above the return window. Positioning requirements
for proper operation are the same regardless of the mounting methods.

Tray Load Fault Sensor

Part Number B501490
Shown with machine mounted bracket.
Bracket may also have compression
fitting Part Number B502132-1 (5/8 inch)

The sensor face surface should

be approximately even with the End
top of the window opening. View
If signal falsing is experienced,
the sensor may be receiving
reflections from the stainless steel
surfaces of the window opening
components.
Return Window
Opening
To eliminate any reflections
from the stainless steel surfaces
of the window header, move the
Riser
sensor downward and/or inward
until the face is just below the Sill
edge of the window header and Sensor
far enough away from the vertical Detection
surfaces to avoid side reflections. Wall Beam
Area
Table surface

Illustrations are not to scale

Wall
Tray Return Window Opening
Wall
4
Counterclockwise Clockwise rotation Clockwise Rotation
Rotation Mount sensor to this end
Counterclockwise rotation
Mount sensor to this to ensure proper load
end to ensure proper clearance at window edge.
load clearance at
window edge.

Top Panel Drive Cover

Top View
(Shown without sight/sound barrier)

4-6
 OPERATION
ACCUMULATOR CONTROLS
The Accumulator control panel should be located near the first work station for convenience and safety
concerns. The panel may also contain the controls for more than one conveyor. Consult the instructions
for each type of conveyor for the respective details of operation.
• Optional Conveyor START-STOP Stations
Depending on system layout and options chosen, there may be optional START-STOP stations
located at work stations. Each START-STOP station will operate only one conveyor system.

• Optional Conveyor Advance Switches for any accompanying belt conveyors.

If one or more belt conveyors are supplied to carry soiled dishes away from the accumulator,
these conveyors can run automatically or may be equipped to operate only on demand. See the
operating instructions for the particular conveyor for more information.

• Tray Loading Sensor

A sensor is placed above the tray return window area to detect improperly loaded trays or
obstructions in the carrier basket path. When an improperly positioned object comes into the
range of the sensor, the accumulator drive circuit is interrupted and the accumulator stops. When
the obstruction is removed, the drive signal is restored and the accumulator resumes operation.

Tray Loading
The wireform carrier baskets are designed for ONE (1) tray only. The practice of loading the carrier
baskets with more than one tray at a time will cause the loading to be unstable, will encourage further
overloading, and will only increase the ware handling time. More importantly, overloading will
compromise the drive system performance.

Conveyor Speeds
Work station dwell time and system accumulation capacity along the routes of the various conveyors will
be factors in determining the most efficient speeds for the conveyors. The variable speed feature of the

4
conveyors will allow the conveyor speeds to be set to match work station demand and to avoid ware
handling jams.

Conveyor Shut-off and Conveyor Jam Switches for any accompanying conveyors.
Rotary tray accumulators can be accompanied by belt conveyor systems that carry the soiled dishes
away from the accumulators after scrapping. The conveyors can be equipped with optional conveyor jam
switches and conveyor shut-off switches. The switches can take the form of an electronic or optical
sensor, or they may be a simple mechanical lever limit switch type.
• Conveyor Shut-Off switches will stop the particular conveyor when a rack or dish moves past the
sensor or contacts the shut-off bar. This arrangement allows the personnel time to accomplish a
task before restarting or advancing the conveyor. To restart the system, clear the shut-off switch
and press the START pushbutton, or press and hold the Conveyor Advance pushbutton (if
equipped) until the next objects reach the work station.

• Conveyor jam (if equipped) switches will allow the passage of articles which are in proper position
on the conveyor but will stop the conveyor when an object or a carrier that is out of place passes
the sensor or contacts the switch lever or bar. To restart the conveyor, clear the obstruction and
press the START pushbutton or the Conveyor Advance pushbutton (if equipped).

4-7
 BASIC OPERATOR PANEL
There may be controls for other conveyors located on this panel. Shown below is the basic
control configuration for the Rotary Tray Accumulator. Consult the operating instructions for any
other conveyors that may be controlled from this panel.

Typical Conveyor Control Panel Layouts

Multiple conveyors with Multiple conveyors with Conveyor Manual

optional controls for primary optional controls for both Advance Station

Remote
START-STOP

OPTIONAL* RED pilot lamp indicates there is something physically interfering

with the accumulator operation and that the conveyor has stopped. Clear the
problem and press the START button if necessary to resume operation.

CIRCUIT BREAKER
This pushbutton STARTS Turns ON main power to all the
the accumulator. components in the control cabinet.
Always make sure that the conveyor
is clear to operate before pressing
this button!!! Secure all scrap pans MAIN DISCONNECT
and trays in place and close all START

4
access doors before starting any CARRIER JAM
conveyor. Failure to do so could
result in injury or damage or both. GREEN TRAY LOAD FAULT
Optional remote operator stations for
this conveyor operate in the same
manner. RED pilot lamp indicates a
SPEED tray loading problem or other
obstruction on the tray return
STOP side of the accumulator and
RED pilot lamp that the conveyor has stopped.
indicates when The sensor is located inside
the accumulator the upper portion of the return
is activated. RED window frame. Clear the fault
and the conveyor will resume
operation.

This pushbutton
STOPS the
Speed control allows the operator to
accumulator. vary the speed of the accumulator to
accommodate system loading.

4-8
 CLEANING THE ACCUMULATOR
For proper sanitation and good maintenance practices, the accumulator and accompanying tables and
troughs should be cleaned at the end of every work shift and readied for the next. The cleaning process
offers a good opportunity to inspect and make note of any maintenance issues that may occur.

CAUTION!
Solutions used during the warewashing or cleaning processes should be regularly checked for pH
levels. Any pH value below 4.5 or above 9.0 will damage the stainless steel and plastic parts of
the machines. Solutions containing chlorine, ammonia, or phosphoric acid are not recommended.
If it is necessary to use a strong solution to clean the surfaces, the residue should be thoroughly flushed
away from all surfaces and components immediately, and the surfaces should be wiped down with a soft
cloth to prevent damage to the components and to avoid water spotting.

CLEANING PROCEDURES ! Do not apply a direct hose spray to any of the accumulator
surfaces above the top level of the carrier panel surfaces as the water may enter or splash up into
the drive system.

• Remove the wire carrier baskets from the carrier panels as necessary and clean them with soap
and water to remove any food particles and debris. Rinse the wire baskets with plenty of clean
water and allow them to dry in a clean location.

• Use a soft wet cloth and soap and water to thoroughly clean the carrier panels in place. Lightly
rinse away any soap or cleaning solutions with a gentle hose stream to the carrier panels from an
angle above the top of the panels.

• Use a gentle hose stream to wash debris from the bearing areas on the carrier panel roller

4
assemblies.

• Thoroughly clean and rinse the accumulator table and window sill pan.

• Thoroughly clean and rinse the overshelf units, scrapping tables and troughs. Perform the proper
cleaning procedures on other conveyors, tables, and accessories in the system, such as disposal
units and pulpers according to the manufacturers’ recommendations.

• Remove any standing water on the table surfaces. If you have used any cleaning solutions in the
process, be sure to remove any remaining traces or damage and spotting will occur.

• Wipe down all the cleaned conveyor and table and accessory surfaces with a clean cloth that is
sufficiently dry as to not leave streaks and spots.

• Place the wire carrier baskets back on the carrier panels when the cleaning process is completed.

4-9
 ACCUMULATOR MAINTENANCE AND CARE
The accumulator is relatively maintenance free, and unless a problem is indicated, a complete
maintenance inspection every six months and proper lubrication is all that is required. Keeping the
accumulator clean goes a long way toward extending the service life.

DAILY
At the end of the workday, check the accumulator for any signs that maintenance might be required, and
look to see that there are no damaged or worn components. If there are any unusual noises or operating
malfunctions with the accumulator, report them to maintenance personnel as soon as possible for
inspection. Follow the cleaning recommendations in the Cleaning section of this manual.

EVERY SIX (6) MONTHS

• Remove the accumulator’s drive cover and inspect all the components of the drive system for
wear or damage. Replace any worn parts as soon as possible since worn components will
accelerate wear on the other system components and increase operating expenses.

• Check the drive motor and gearbox for accumulated dust and obstructed ventilation passages.
Remove any oily residue and dust from the exterior of the motor. Oily residue will cause dust to
build up and potentially block proper ventilation. If leakage is found, make a determination of the
source and whether or not any major maintenance is needed.

TYPICAL LUBRICANTS for all gearboxes

Oils VG220, CLP 220, PGLP 220, and PGLP 460 complying with DIN 51502 and 51517 are
suitable. DO NOT MIX OIL TYPES!

4
Suggested oils for all gearboxes
Mineral oils: Shell Omala EP220 or equivalent
Synthetic oils: Shell Omala HD220 or equivalent

NOTE! DO NOT MIX OIL TYPES in service or as waste! Synthetic oils with a polyglycol base
(PGLP, etc.) must be kept separate from mineral oils and are to be disposed of as special waste.

• Inspect the drive chain, the sprockets and dogs, the caterpiller chain tension, and conveyor track
for wear. Proper chain tension is set during factory assembly and should need no further
adjustments.

• The caterpillar chain should require little or no resetting of tension. Do not run the accumulator
with a chain that is too loose or too tight. Doing so will inhibit proper accumulator operation and
will cause severe damage to the drive system and tracking components. Contact Bi-line Service
before attempting to reset chain tension. A loose chain may indicate a drive system problem.

• Drive chain lubrication done at the factory should be sufficient for most applications. Any
lubricating of the chain in service should be limited. Contact Bi-line Service before lubricating the
Drive Chain or the Caterpiller Chain.

• Check for and properly tighten any loose fasteners, and replace any missing fasteners.

4-10
 CATERPILLER CHAIN
TOP VIEW
CONVEYOR TRACK

Side Guidance Wheel Twin Load Carrying Wheels

CONVEYOR TRACK

CHAIN TENSION Grasp pendant between

SIDE VIEW
thumb and forefinger at least 2 feet past
the drive in the direction of travel and pull
back and forth. Proper tension should
permit approximately +/- 0.25 inch of
movement. Call Bi-line Service before
Pitch 6 inches attempting to adjust the drive chain or
the caterpiller chain.

DRIVE CHAIN

Drive Chain

Drive Chain Dog

4
Side Guidance
Wheel
Twin Load Carrying
Wheels

Pendant

4-11
 CONTROL PANEL COMPONENTS
NOTE! The actual layout and quantity of control components will vary with the configuration of the
conveyor system, the number of conveyor drives, and the options installed.

Pushbutton parts also used in Remote START-STOP Stations.

230V CIRCUIT BREAKER/DISCONNECT

GREEN PUSH BUTTON Part Number B500138
PILOT LAMPS, each
Part Number B502109 230V COVER BOOT
Part number B502176
Part Number B500338
CONTACT BLOCK N.O.
Part Number B502107
START OR
RED PUSH BUTTON
Part Number B502110 Green
Push 480V DISCONNECT OPERATOR (on door)
CONTACT BLOCK N.C. Button Part Number B500621
Part Number B502108 480V DISCONNECT, 4 pole (inside cabinet)
Part Number B500622
CONTACT BLOCK
MOUNTING ADAPTER
(not shown)
1 required per pushbutton
Part Number B502106 STOP

Remote START-STOP Red

enclosure (not shown) Push
Part Number B502284 Button

SPEED CONTROL
Single Conveyor ……………………….. Part Number B501158

4
Two Conveyor, single control Knob …. Part Number B501224
Knob only ……………………………….. Part Number B501158-1

Conveyor Manual Advance Station

Palm Switch Assembly Part Number B501611
Enclosure Part Number B502283

CONTROL CABINET INTERIOR COMPONENTS – General Configuration Shown is a general layout of

components and their approximate locations. The number and types of components and the presence of timers will vary with
conveyor types, system configurations, and optional equipment. Not all components shown will be present in all configurations.

Control Transformer Fuse Blocks Relays, each

230V P/N B500104 250V Part Number B500793 24VAC 4Pole
460V P/N B502471 600V Part Number B500792 Part Number B500604

AC Variable Speed
Drive 1 AC Variable Speed
Drive 2
Motortronics
230V P/N B501018 If equipped, see
460V P/N B502467 Drive 1 for part
Fuses for 24 Volt numbers.
1 amp P/N B500801
Mitsubishi 2 amp P/N B500802
230V P/N B502437 Relay Sockets, each
Part Number B500598
Fuses for 600 Volt
1 amp P/N 112901 Repeat Cycle Timer
10 amp P/N 100913 Part Number B500608

Terminal Blocks Timer Socket (not shown)

Part Number B500599
Base electrical cabinet BOM numbers are B701354 for 18 inch, and B701355 for 24 inch.

4-12
4-NOTES
Update control panel information and add part numbers.
Replace old style accumulator section with new style.

4
3765 Champion Blvd 2674 N. Service Road
Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 SLAT and KNUCKLE BELT
CONVEYORS
OPERATION AND MAINTENANCE MANUAL

INSTALLATION Page
Return Monorail ………………………………………………………………………………… 5-1

OPERATION
Control panel layout …………………...………………………………………………………. 5-2
Operation ……………………………………………………………………………………….. 5-3

CLEANING
Cleaning and precautions ………………………………………………………………………

MAINTENANCE
Conveyor types and parts ………………………………………………………………………
Drive cabinet and wash chamber ……………………………………………………………...
5-4

5-5
5-7
5
Belt wash system ……………………………………………………………………………….. 5-10
Control panel and electrical cabinet parts ……………………………………………………. 5-11
Gearmotor maintenance ……………………………………………………………………….. 5-12

Note: Electrical schematics are stored in the electrical cabinet and should remain there for use
by service personnel.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 PO Box 16009 Winston-Salem, NC 27115
(336) 661-1951 Fax (336) 661-0498

SLAT BELT and KNUCKLE BELT CONVEYORS

READ THESE INSTRUCTIONS BEFORE
NOTE! INSTALLING OR OPERATING THE
CONVEYOR SYSTEM!
Use the P&E drawings to identify all the components in the system, their orientations to each
other, and verify how all the components fit together. Check the dimensions of the space and
compare it to the P&E drawings. If there are discrepancies, notify Bi-line immediately before
going further.

Return Monorail Installation for US versions - Follow the

INSTALLATION OVERVIEW section for general instructions installation.
Slat wing travels on the UHMW
Chain guide, not on table surface.
CROSS SECTION END VIEW
Flex Belt Slat

*White UHMW *White UHMW Table Surface

Plastic Guide Plastic Guide
#8 x ½
Sheet Metal (Straight section) (Straight section) #8 x ½
Screws Sheet Metal
Screws

Monorail Channel Bracket

3/8 inch holes x 4 for mounting to studs on

5
bottom of channel

Canadian version shown on next page

3 3/16 inch
max ¼-20 ¼-20
Weld Nut #8 x ½ Weld Nut
X2 Sheet metal X2
Screws
X4

Monorail Guide Bracket

¼-20 Hex
X2
Chain
¼-20 Hex
X2
#8 x ½
*White UHMW Sheet metal
#8 x ½ Plastic Guide Screws
Sheet metal X2
Screws
X2 Flex Belt Slat

*NOTE: This type of UHMW plastic guide is also used on the table surface in turns to trap the belt and ensure that it
moves without corner binding. Due to the custom nature of the applications, there may be other types of bracketry in
place along with those shown above. Units manufactured in our Canadian facility may differ slightly from these
illustrations. For all replacement guides, brackets, and drain pan parts, call Bi-line Service.

5-1
Return Monorail Installation, cont.
Bolt
¼-20 x ¾
Table surface A A SS Spacer

B B Canadian versions P/N BC04484

Slat

A Top Track Guide – Straight Part Number BC04481 Curve Belt Guides – 1 each required
B Return Track Guide – Straight Part Number BC04480 Inside curve Part Number BC04482
Outside curve Part Number BC04483
Installation tips
• All table sections must be properly aligned and leveled before the tables are joined or the belt will not track
properly and could jam.

• Return track sections, especially turns, must be checked and properly aligned before the tables and tracks are
joined.

• The return drain pan sections must be properly aligned under the return track and lapped in the direction of the
flow (toward the tail tank) or the pans will leak. Each succeeding return pan section should be lapped under the
preceding section and sealed.

• Apply silicone sealant to the lapped ends where necessary at final fitting, assemble, and allow the sealant to
cure before start-up begins.

Don’t forget! Before you set the conveyor in its final location,
• Are there any utility connections, switches, covers, or other components that mount on the wall side that need to

5
be in place?

• Has sealant been applied where necessary in places that will not be accessible once set in place?

• Have all components supplied by others that are to be fitted to the conveyor system before it is set in place been
completed?

OPERATION - There may be controls for other conveyors located on this panel. Shown
below are the basic control configurations. Consult the instructions for any other conveyors that
may be controlled from this panel.

Typical Conveyor Control Panel Layouts

Multiple conveyors with optional Multiple conveyors with Conveyor Manual
controls for primary optional controls for both Advance Station

Before starting the conveyor,

• Turn on the main disconnect switch on the control panel
• Open any drain valves as necessary
• Open any water shutoff valves as necessary
• Check detergent solution level Continued
• Make sure the conveyor system is clear to operate on next
page

5-2
OPERATION, cont. Before beginning operation, read this page carefully!

This pushbutton STARTS the conveyor.

CIRCUIT BREAKER
Always make sure the conveyor is clear to operate before
starting!!! Secure all removable scrap pans and screens in Turns main power ON
place and close all access doors before starting the conveyor. and OFF to the control
Failure to do so could cause injury or damage or both. system and the drive
motors.
For Manual Advance conveyors, the START switch on the
main panel or on the Remote station must be pressed before
the black pushbutton on the Manual Advance Station will MAIN DISCONNECT
advance the conveyor. See Manual Advance Station below.

RED Pilot Lamp

Indicates the Belt
START RINSE
Rinse is activated.

Green WASH RED Pilot Lamp

Push Indicates the Belt Wash
Button Timer is activated.
ACCUMULATION
RED Pilot Lamp
Indicates the
conveyor is RED Pilot Lamp (if equipped)
activated Indicates the Accumulation
SPEED* Switch has been activated.

STOP
OPTIONAL* Speed Control
allows the operator to vary the
This Red speed of the conveyor to meet
pushbutton Push system loading.
STOPS the Button
conveyor

START
Optional Remote START-STOP stations may be located at any point along the conveyor
route. The START-STOP switches operate in the same manner as the START-STOP
switches on the main control panel. For Manual Advance conveyors, the START switch on
5
the main panel or on the Remote station must be pressed before the black pushbutton on the
STOP
Manual Advance Station will advance the conveyor.

Manual Advance Station. These stations are usually positioned at workstations along the
conveyor route. The conveyors controlled by these stations will advance only as long as
the black pushbutton is pressed.

To operate, press the green START pushbutton for that conveyor on the main panel or a
remote START-STOP Station to enable the conveyor, then press one of the black conveyor
advance pushbuttons to advance the conveyor. Note: The belt wash and rinse systems (if
equipped) on these conveyors will operate only while the advance pushbutton is being
pressed.

5-3
CLEANING ! Do not spray water directly into any switches, optical
detection devices, or electrical panels or boxes.

NOTE! Solutions used during the warewashing or cleaning processes should be regularly
checked for pH levels. Any pH value below 4.5 or above 9.0 will damage the stainless steel
and plastic parts of the machines. Solutions containing chlorine, ammonia, or phosphoric
acid are not recommended. All cleaning solutions should be thoroughly flushed away
from all surfaces and components immediately to avoid corrosive damage to the
components, and the surfaces should be wiped down with a soft cloth to avoid water
spotting.

• At the end of each meal period, allow the belt wash system to complete at least one
cleaning cycle, them turn the conveyor off by pressing the STOP button and turning OFF
the Main Disconnect.
o Hose down the inside of the drive and tail tanks, and then empty and clean the
scrap baskets. CAUTION! The conveyor should be stopped before placing
hands inside the drive or tail end tanks! Make sure the drains are clear and
free flowing.

o Turn the Main Disconnect ON, start the conveyor, and allow the belt wash
system to cycle completely through at least one wash and rinse cycle.

• For shut down or at the end of the work shift,

o For automatic systems, allow the belt wash system to completely cycle before
shutting down the conveyor.

o For manual advance conveyors, press and hold the black button in until the
entire length of the belt has been washed and the rinse portion of the cycle has
stopped, then stop the conveyor system and turn off power at the control panel.
The belt wash/rinse cycle can take up to several minutes to complete, depending
on the length of the conveyor.

5
o Thoroughly wash down the conveyor system, the tables, and the trough system
and drains, including the conveyor return tracks and return trough under the
table. Do not spray water directly into any actuators switches or optical
detection devices mounted on the equipment or electrical panels or boxes.

o Thoroughly wash the food debris from the belt return rollers and any trough skate
wheels, especially in the roller and skate wheel bearing areas. Debris must be
kept out of these bearing areas in order for the rollers and wheels to turn easily.

o Use a soft cloth to wipe any debris or film buildup from the lens surfaces of any
optical detection devices mounted on the table system. Do not use abrasives
or dirty wiping cloths on the lenses.

o Open the access doors on the drive and tail tanks and use a hose to gently clean
the interiors of the tanks of all debris. Allow the scrap screens to catch the debris
removed in the process. Make sure the drains are clear and free flowing.

o Remove the scrap screens, clean them thoroughly, and then replace. Make sure
the screens are properly seated.

o Remove the spray manifolds by loosening the nut on the large plastic union
inside the tank, clean out any debris inside the pipes and spray jets, then replace

5-4
Cleaning, continued
the spray pipes. Do not over-tighten the nut when replacing the manifold.

o Wipe the table surfaces down with a soft clean cloth to prevent spotting.

CONVEYOR SLATS and LINKS

CAUTION! Strong solutions used during the warewashing or cleaning processes should be
regularly checked for pH levels. Any pH value below 4.5 or above 9.0 will damage the
stainless steel and plastic parts of the machines. If it is necessary to use a strong solution to
clean the surfaces, the residue should be thoroughly flushed away from all surfaces and
components immediately, and the stainless surfaces should be wiped down with a soft cloth to
prevent damage to the components and to avoid water spotting.

The conveyor slats can be removed and replaced without having to remove the conveyor from
the tables. Damaged and sufficiently warped slats can cause cutlery and flatware to catch and
damage other slats and components in the system and should be replaced as soon as possible.

Pin and Slat type

The pin type slat is directional and is designed primarily for straight conveyor runs. The belting is
available in various widths and is constructed from HDF plastic slats connected together with
stainless steel pins. Type HDF plastic is a low-friction wear-resistant and self lubricating material
that does not require maintenance beyond cleaning.

OUT IN
TRAVEL
BOTTOM VIEW

TOP VIEW Replacement Slats Replacement Slat Belt Sections

7.5 inch Part Number B500373-1 Includes chain - specify length
10 inch Part Number B500377-1 7.5 inch Part Number B500373

5
12 inch Part Number B500375-1 10 inch Part Number B500377
12 inch Part Number B500375

Observe travel direction as marked on

the bottom side of each slat!

The undersides of the slats are marked OUT x and IN. The symbols indicate
the direction that the pins should be installed and removed, and the lines on the “IN” symbol
indicate the splined end of the pin.

Remove the pins from the affected slats and the adjoining slats as necessary by placing a small
straight punch into the “OUT” end of the pins and tapping the punch with a hammer to drive the
splined portion of the pin out of the slat. To install the pin, insert the pin into “IN” side of the slat
and tap into position until the pin is fully seated.

5-5
Chain and Slat type
SIDE VIEW
Tapered slat shown

*Belt
Chain
Guide
Tabs
Replacement Slats, each Complete Belt, per ft specify length
7.5 inch Tapered Part Number B502409-1 7.5 inch Part Number B502409
10 inch Tapered Part Number B501961-1 10 inch Part Number B501961
10 inch K-slat Part Number B700262-1 10 inch Part Number B700262
12 inch Tapered Part Number B504460-1 12 inch Part Number B504460
If replacing belt sections, two (2) master links Part Number B501252 will be required.

TOP VIEW
Chain Slat
Illustrations are not to scale FRONT VIEW
Guide Tab

Do not lubricate the belt chain! It is designed to run “clean” to meet health and sanitary regulations.

GUIDE TAB To remove a slat from the chain, place small screw drivers here in relief
Retains the slat areas in the guide tab and pry tabs away from each chain pin
through the turns
and in the return
guides sections.

BOTTOM VIEW
Illustration is not to scale
*Belt Chain Do not lubricate! It is
designed to run “clean” to meet health and
sanitary regulations.

To replace the slats, place the portion of the chain where the slat is to go on a solid surface or object small enough to fit
between the tabs on the slat. Do not use anything under the chain that has sharp or pointed surfaces that could dent,
scratch, or damage the conveyor table or damage the chain. Align the clearanced areas in the slat with the pins on the

5
chain and use the heel of your hand to give the top of the slat a sharp smack to seat the slat onto the chain pins.

Knuckle Belts
The knuckle belt conveyor has two types of plastic knuckle links connected together with
stainless steel knuckle pins. The pins are spline punched on the ends to grip the inside of the
hole for the pin in the plastic link. The tabbed “drive” links are the same design as the knuckle
links with the addition of a raised tab on the top side that contacts with the lower edge of the rack
and pulls or pushes the racks along the conveyor surface. Drive link spacing will vary with the
customer requirements.

If it is necessary to separate the links, the pins can be driven out with a punch and a small
hammer. When re-installing the pins, it is suggested that you make sure the pins are rotated in
the holes so that the punched edges of the pin do not line up with any previous score marks.
Tab
Standard Link Link with Drive Tab Standard Link

Pin
SIDE
VIEW

Knuckle belt Part Number B504433 – specify the length and the number of standard
links between knuckle links or the distance in inches between knuckles.

5-6
DRIVE CABINET and WASH CHAMBER with SCRAP BASKET
Components will be reversed between Right-to-Left and Left-to-Right configurations

See Belt
Drive Chain Sprocket, 2 per conveyor Drive Shaft Drive Chain, sold per foot
Part Number B500276-S Assembly Part Number B500754S
Shaft Key, SS (not shown) 1 per sprocket Page 8
Part Number B301060 Master Link, 1 per chain
Part Number B500380S
*Belt Return Roller (inside tank, not shown)
12.25 inch Part Number B701142-10R Half Link, 1 per chain
12.00 inch Part Number B701142-12R Part Number B503059
23.25 inch Part Number B701142-21R
Bearing Part Number B500295
Chain Tensioner &
UHMW Wear Block
Latch Guide
Block The Drive Chain should be
checked for tension monthly and
lubricated at least twice yearly.
Access Door Bracket See Maintenance Schedule,
Page 9.

Proper tension is 1/2 to 5/8

inch of slack on the side
Scrap Screen, 1 inside each tank. opposite the chain guide block.
TANK Part Numbers listed below. Adjust
See daily cleaning instructions.
Do not lubricate slat belt
chain. It is designed to run
Drain Assembly “clean” to meet health &
Part Number 0503928 sanitary regulations.

See Belt Wash section for description and Tensioner Guide Block
maintenance information for the belt wash Part Number B300085
system.
Tensioner Bracket
Gearmotor, 230VAC Part Number B300084
Part Number B503784
See Gearmotor Maintenance Section

*Belt Return Roller, rubber coated or SS. Some systems may have custom components and roller lengths and
materials may vary accordingly. Measure carefully and confirm the length before ordering replacements Call Bi-line
Service with roller dimensions and job name when necessary.
Plastic Plug ½ inch (not shown) 4 each required ………… Part Number 108418

5
Plastic Plug Nut, (not shown) 4 each required ……………. Part Number 108417
Fiber Washer, (not shown) 4 each required ……………….. Part Number 109034
Magnetic Door Catch (not shown) 2 per cabinet ……..…… Part Number 109988

Scrap Screen, 1 inside each tank. See Cleaning instructions

Dual 7.5 and 10 inch Part Number B701802-1 Single 12 inch Part Number B701802-2
Single 7.5 and 10 inch and Knuckle Belt conveyors Part Number B701802-6

Anti-Jam Plate
Magnetic Reed Switch For 7.5 or 10 inch single belt
for Anti-Jam Switch on Part Number B701445-S10
Slat Conveyors For 12 inch single belt
(Hamlin Mfg.) Part Number B701445-S2
Part Number 111090-1
For Dual 7.5 or 10 inch belts
Part Number B701445-D10
Mounted in the drive cabinet
above the upper sprocket. Magnet for Hamlin switch, Part Number B500260
Magnet mounts on underside of the anti-jam plate here on
the end closest to the drive chain cabinet.

5-7
DRIVE CABINET and WASH CHAMBER, cont.
Chain and Slat Drive Sprocket Sprocket and key, see Page 7
1 per shaft single belt, 2 per shaft double belt
Part Number B501845 (US) Bearing, 2 per shaft
Part Number BC04491 (Can.) Part Number 109958-S (US)
Part Number BC04486 (Can.)
Knuckle Belt Drive Sprocket
Part Number B504434 Sprocket Key (not shown) P/N B301060
Drive Shaft

Drive Shaft Gasket, 2 per shaft (not shown)

Chain & Slat and Knuckle Belts Part Number 104638
Length* Part Number US models
17 inch B500735 V-ring Seal, 2 per shaft (not
For other shaft lengths, call Bi-
19 inch B500735-2 shown) Part Number 109743
line Service with dimensions
28 inch B500735-3
and job name.
Canadian BC04492

Chain and Slat Belt Tail (Idle) Sprocket, 1 per single belt, 2 per dual belt
Part Number B501845-1 (US)
Collars, 2 required
Part Number BC04497 (Can.)
Part Number 104713
Knuckle Belt Tail (Idle) Sprocket
Part Number B504435
For models equipped
Tail (Idle) Shaft with shaft bearings,
use P/N 109958
Tail (Idle) Shaft Canadian built models
Length* Part Number use Part Number
12 inch B300937 BC04494
19 inch B300937-1
23 inch B300937-5 Bearing Journals,
18 inch B300937-6 NOTE! Shaft bearing assemblies are
2 required Part Number B500317
Canadian BC04496 equipped with Zerk type grease fittings
and should be checked and lubed at least
twice yearly with a multi-purpose grease.
Pin & Slat Belt Drive Sprocket, 2 pieces
1 per shaft single belt, 2 per shaft double belt
Part Number B500669

5
Sprocket Key (not shown)
Part Number B301060 Bearing, 2 per shaft
Part Number 109958-S

Drive Shaft

Pin and Slat Belt Drive Shaft Gasket, 2 per shaft (not shown)
Length* Part Number Part Number 104638
17 inch B500735
19 inch B500735-2 *For other shaft lengths, call Bi- V-ring Seal, 2 per shaft (not
28 inch B500735-3 line Service with dimensions and
shown) Part Number 109743
job name.

Sprocket and key, see Page 7

Tail (Idle) Sprocket, 2 piece
1 per shaft single belt, 2 per shaft double belt
Part Number B500664 For models equipped
with shaft bearings,
use P/N 109958
Tail (Idle) Shaft
Canadian built models
Collars, 2 required use Part Number
BC04494
Pin and Slat Belt Tail (Idle) Shaft Part Number 104713
Length* Part Number
17.00 inch B301766 13.00 inch B301766-4 16.25 inch B301766-7
10.25 inch B301766-1 12.25 inch B301766-5
14.00 inch B301766-2 21.25 inch B301766-6

5-8
DRIVE SYSTEM MAINTENANCE SCHEDULES

Weekly
• Check all slats or knuckles for proper position and condition. Replace any missing or
broken or damaged slats as soon as possible.

• Check for any abnormal noises, belt misalignments, loose fasteners, and operator reports
of malfunctions.

• Check for and remedy any water leaks in the plumbing, the table systems, or the
accessories.

• Inspect the condition of the controls and check for proper operation.

Monthly
• In addition to the Weekly maintenance inspections, check the flex belt chain tension.
While the factory setting for tension is intended for long term service, as with all
mechanical devices, the chain and sprockets and guides will require maintenance
inspections at regular intervals. If the belt does not track properly, especially in turns, it
may be due to improper tension. Inspect the complete belt routing for evidence of wear
or damage of the components or other causes and remedy the situation as soon as
possible to avoid lengthy downtime and to reduce maintenance expenses.

• Open the drive cabinet and inspect the drive chain and sprockets for wear and tension,
then adjust if necessary. If the chain can no longer be adjusted within the range of the
chain tensioner, replace the chain. If the tensioner block is worn, replace it. The Drive
Chain should be lubricated at least twice yearly with a small amount of suitable multi-
purpose grease. Wipe any excess off so as to prevent buildup of dust and debris.

• Do not lubricate the slat belt chain – it is designed to run “clean” to meet health

5
and safety laws and regulations.

Every six (6) months

• Complete all the items in the weekly and monthly schedules and adjust or service as
necessary.

• Check the gearmotor assembly as per the instructions in the Gearmotor Maintenance
section (Page 12).

• Inspect all the exposed drive system components for wear and lubrication and follow the
maintenance guidelines for the components.

• Inspect the tables and base assemblies for position and condition. Take immediate
action on any components needing attention.

5-9
BELT WASH SYSTEM See also DRIVE CABINET and WASH CHAMBER

The belt wash system has wash and rinse spray arms located in the wash chamber in the drive cabinet that
operates automatically when the conveyor is activated. There is a scrap basket located in the drive tank that
will need to be emptied and cleaned at least daily.

The system utilizes a detergent pump mounted in the drive cabinet and controlled by a repeat cycle timer
mounted in the control panel that is activated when the conveyor is activated. The Belt Wash System is fed
by ½ inch cold and hot water lines entering the drive cabinet. Water temperature and pressure is controlled
by a mixing valve (see diagram). The nominal rinse spray water pressure is 15-30 psi and the nominal
water temperature is 100 degrees F (37 degrees C). Higher temperatures can cause warping of the
belt slats. Use of chemicals with pH less than 4.5 or higher than 9 will damage the conveyor slats!

When the wash timer is activated, the water solenoid valve is opened and the water is applied to both the
wash and rinse spray arms. The detergent pump draws detergent from a remote container and injects it into
the wash spray arm manifolds. When the wash portion of the cycle ends, the detergent pump stops and the
water solenoid remains open for a period set by the timer for rinsing the detergent and debris from the belt.
The usual timing is for one complete belt rotation in the wash mode followed by one complete rotation in the
rinse mode. The timers can each be adjusted from 0.5 to 6 minutes. Note: Belt wash timers on Manual
Advance Conveyors operate only when the black pushbutton on the Manual Advance Station is pressed. To
complete a wash – rinse cycle, the Manual Advance pushbutton must be pressed and held for a period that
will allow the system to complete two complete rotations.

Vacuum Breaker, ¼ inch Located on Brass Elbow, ¼ inch

Part Number 107069 upper side Part Number B500237
of tank
*Repair Kit for breaker* Brass Tee, ¼ inch
BELT WASH (not shown) Part Number B500236
Part Number 900836
SYSTEM Plastic Tee, ¼ inch
Vacuum Breaker Bracket Part Number B502033
(not shown)
Flow Part Number B302025
Diagram and
Connector, 3/8 tubing to ¼ NPT
Parts List Part Number B502032 A
B Spray Pipe Fittings
Plastic Tubing, 3/8 inch Part Number 0510881

5
Specify length C
Part Number B500741 Brass Reducing Bushing
A
Part Number B501813

Stainless Adapter
Connector, ¼ NPT x 3/8 Located in lower portion of B
Part of Chemical Pump
Part Number B502032 drive tank

C Plastic Connector
Solenoid Valve, ¼ inch Part of Chemical Pump
Part Number B500537

Needle Valve, ¼ NPT Chemical Spray Pipe Kit, 2 per tank, includes
Part Number 0502781 Feed Pump nozzles
Part Number Part Number B701983-4
Nipple, ¼ NPT X 2 inch B500761
Part Number B500396
Spray Pipe Nozzles, 3 per pipe
Mixing Valve, 3/8 NPT (included in B701983-4)
Part Number B500743 Part Number 0508376

Hot and Cold Water Lines Pump parts Part Number

Adjust the Mixing Valve for a Motor B501342
Detergent
temperature of 100 degrees F Tube B501343
Solution
(38 degrees C). Maintain 15-20 Rotor B501344
PSI minimum incoming flow Plate B501345
pressure. Housing B501346
Transformer B501347

5-10
 CONTROL PANEL COMPONENTS
NOTE! The actual layout and quantity of control components will vary with the configuration of the
conveyor system, the number of conveyor drives, and the options installed.

230V CIRCUIT BREAKER/DISCONNECT

GREEN PUSH BUTTON Part Number B500138
Part Number B502109 PILOT LAMPS, each 230V COVER BOOT
Part number B502176 Part Number B500338
CONTACT BLOCK N.O.
Part Number B502107
START OR
RED PUSH BUTTON
Part Number B502110 Green
Push 480V DISCONNECT OPERATOR (on door)
CONTACT BLOCK N.C. Button Part Number B500621
Part Number B502108 480V DISCONNECT, 4 pole (inside cabinet)
Part Number B500622
CONTACT BLOCK
MOUNTING ADAPTER,
1 required per pushbutton
Part Number B502106
STOP
Pushbutton parts also used
in Remote START-STOP Red
Stations. Push
Button

5
Remote START-STOP
enclosure P/N B502284
SPEED CONTROL
Single Conveyor ……………………….. Part Number B501158
Two Conveyor, single control Knob …. Part Number B501224
Knob only ……………………………….. Part Number B501158-1

Conveyor Manual Advance Station

Palm Switch Assembly Part Number B501611
Enclosure Part Number B502283

CONTROL CABINET INTERIOR COMPONENTS – General Configuration Shown is a general layout of

components and their approximate locations. The number and types of components and the presence of timers will vary with
conveyor types, system configurations, and optional equipment. Not all components shown will be present in all configurations.

Control Transformer Fuse Blocks Relays, each

230V P/N B500104 250V Part Number B500793 24VAC 4Pole
460V P/N B502471 600V Part Number B500792 Part Number B500604

AC Variable Speed
Drive 1 AC Variable Speed
Drive 2
Motortronics
230V P/N B501018 If equipped, see
460V P/N B502467 Drive 1 for part
Fuses for 24 Volt numbers.
1 amp P/N B500801
Mitsubishi 2 amp P/N B500802
230V P/N B502437 Relay Sockets, each
Part Number B500598
Fuses for 600 Volt
1 amp P/N 112901 Repeat Cycle Timer
10 amp P/N 100913 Part Number B500608

Terminal Blocks Timer Socket (not shown)

Part Number B500599
Base electrical cabinet BOM numbers are B701354 for 18 inch, and B701355 for 24 inch.

5-11
Belt Conveyor Gearmotors
CHECK THE MOTOR AND
GEARBOX EVERY 6 MONTHS
for leakage and oil level. Make
sure the motor ventilation is not
Vent/Fill Plug Motor and gearbox blocked with debris, lint, residue,
painted blue etc.
GEARBOX
Recommended If adding oil, do not mix oil types.
oil level is ¾ to 1 If changing the oil, flush the
inch below plug.
Do not over fill.
Fill only to gearbox with petroleum oil until all
recommended traces of contaminants are
MOTOR level.
removed. Replace the drain plug
and fill to the proper level with the
Not to scale
recommended oil and replace the
fill plug. Do not overfill.

Gearmotor Service Intervals

It is recommended that the gearbox oil be changed after the first 250 hours of operation, and
thereafter every 10,000 hours for mineral oils, and every 20,000 hours for synthetics. Do not
overfill.
Polycord Gearmotors and Power Roller
Below-Table Gearmotors
Fill Plug
Either side bearing
plate Vent Plug
GEARBOX

5
Motor and Gearbox
Recommended painted white
oil level MOTOR
Output Shaft
Drain
Bearing Plate
Plug
Not to scale Drain Plug

TYPICAL LUBRICANTS for all gearboxes

Oils VG220, CLP 220, PGLP 220, and PGLP 460 complying with DIN 51502 and 51517 are
suitable. DO NOT MIX OIL TYPES!

Suggested oils for all gearboxes

Mineral oils: Shell Omala EP220 or equivalent
Synthetic oils: Shell Omala HD220 or equivalent

NOTE! DO NOT MIX OIL TYPES in service or as waste! Synthetic oils with a polyglycol
base (PGLP, etc.) must be kept separate from mineral oils and are to be disposed of as special
waste.

5-12
5-NOTES
Revisions: May 31, 2006
Add information to Return Monorail page
Update and add part numbers on drive sections to reflect Canadian-built machines.
Consolidate drive shaft and sprocket drawings to one page.
Revise maintenance instructions for clarity and add maintenance schedule page.
Revise Control Panel section for clarity and add part numbers.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 FABRIC BELT CONVEYORS
OPERATION AND MAINTENANCE MANUAL

OPERATION Page
Control Panel and Operation……………....................………………………. 6-1

CLEANING
Instructions and precautions ....................................................................... 6-2

MAINTENANCE
Conveyor Parts and Adjustments ................................................................ 6-3
Control Panel Components .......................................................................... 6-4
Belt Conveyor Gearmotor ............................................................................ 6-5
6
Note: Electrical schematics are stored in the electrical cabinet and should remain there for use by
service personnel.

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
CONTROL PANEL AND OPERATION

This pushbutton STARTS the conveyor.

Always make sure the conveyor is clear to operate before CIRCUIT BREAKER
starting!!! Secure all scrap pans and screens in place and Turns main power ON
close and secure all access doors before starting the conveyor. and OFF to the control
Failure to do so could cause injury or damage or both.
system and the drive
For Manual Advance conveyors, the START switch on the motors.
main panel or on the Remote station must be pressed before
BELTAdvance
the black pushbutton on the Manual CONVEYOR Station will
advance the conveyor. See Manual Advance Station below. MAIN DISCONNECT

START

Green
Push RED Pilot Lamp (if equipped)
Button Indicates the Accumulation or
Table Limit Switch has been
RED Pilot Lamp activated and the conveyor belt
Indicates the is stopped. When the switch
conveyor is arm is cleared, the conveyor
activated will resume.
SPEED*
STOP
OPTIONAL* Speed Control
allows the operator to vary the
This Red speed of the conveyor to meet
pushbutton Push system loading.
STOPS the Button
conveyor

START
Optional Remote START-STOP stations may be located at any point along the conveyor
route. The START-STOP switches operate in the same manner as the START-STOP
switches on the main control panel. For Manual Advance conveyors, the START switch on
6
the main panel or on the Remote station must be pressed before the black pushbutton on the
STOP
Manual Advance Station will advance the conveyor.

Manual Advance Station. These stations are usually positioned at workstations along the
conveyor route. The conveyors controlled by these stations will advance only as long as
the black pushbutton is pressed.

To operate, press the green START pushbutton for that conveyor on the main panel or a
remote START-STOP Station to enable the conveyor, then press one of the black conveyor
advance pushbuttons to advance the conveyor. Note: The belt wash and rinse systems (if
equipped) on manual advance conveyors operate only while the advance pushbutton is
being pressed.

6-1
CLEANING !
DO NOT SPRAY WATER DIRECTLY INTO ANY ACTUATOR
SWITCHES, OPTICAL DETECTION DEVICES, OR ELECTRICAL PANELS OR BOXES.

Strong solutions used during the warewashing or cleaning processes should be regularly
checked for pH levels. Any pH value below 4.5 or above 9.0 will damage the stainless steel
and plastic parts of the machines. If it is necessary to use a strong solution to clean the
surfaces, all residue should be thoroughly flushed away from all surfaces and
components immediately. Table surfaces should be wiped down with a soft cloth to
prevent corrosive damage to the components and to avoid water spotting.

Keeping the conveyor system clean is essential to proper operation and sanitation guidelines.

For general cleaning,

• Clean stainless steel surfaces with a soft cloth and a mild detergent intended for use with
stainless steel.

• Flush with clean water or wipe down with a clean wet cloth, and then wipe dry to avoid
streaking and spotting.

• Chlorinated detergents and sanitizing agents will damage stainless steel unless
thoroughly flushed or wiped away.

During the work periods, keep the conveyor relatively clean of accumulated debris.

At the end of each meal period or for shutdown, stop the system and turn the power switch
off.
• Clean away any accumulated food debris from the table surface including the table
surfaces under the belt.

• Clean both sides of the belting with a clean wet towel by gently wiping the belting as it
travels with the towel. Advance the belt as necessary to clean all the belt surfaces until
the full length of the belt is cleaned.

6
• If the conveyor is equipped with optical detection devices, DO NOT USE ABRASIVES
OR DIRTY WIPING CLOTHS ON THE LENSES.

• Wipe the table surfaces down with a soft clean cloth to prevent spotting.

• Empty and clean the scrap screens and trays, if equipped.

6-2
CONVEYOR PARTS AND MAINTENANCE ADJUSTMENTS
Conveyor Belt Take-up Assemblies Tail Pulley Assembly .......... B500441
Threaded Rod SST ............... 8300983 (1 per side)
T Plain Hex Nut SST ½ X 13 .... 104584 (1 per side)
Shaft SST for 10 inch belt ....
Bearing Journal SST ..........
B301122-10
B500317 requires 2 P
1 inch Collar SST ................... 104713 (1 per side) Collar SST ........................... 104713 requires 2

Adjust belt tension at the Take-Up Assemblies by loosening the locknuts on each side of the Tail Pulley shaft and
adjusting the nuts on the threaded rods to apply or release tension on the Tail Pulley (P). Proper tension should allow
approximately 2 inches of belt lift in the center of the table top. NOTE: When adjusting the take-up, the pulley must be
kept in proper alignment or the belt will not track properly in the center of the pulley. When the desired tension is
reached and the pulley is properly aligned, secure the fasteners.

Limit Switch (not shown) Drive Pulley Assembly........................ B500442

Limit Switch .......... B500629
Limit Switch Arm ... B303099
L Shaft for 10 inch belt ............................ B301121-10
Bearing Journal .................................. B500317
Collar ................................................... 104713
Pillow Block (not shown) .................... B500219
Fabric Belt (per ft.) requires lacing
10 inch width ... B501220
Table
Table cut-out cut-out
Table surface
L R

T R
R R
P
Gear Reducer B500957 Sprocket
B501039-SS
Motor
R B500074
Belt Scraper
B301293-10 Belt Idler Roller
13 inch PVC
B701005-12
Sprocket
Scrapper Drawer 11.25 inch SST
B501039-SS
B701142-31
B301288
14.25 inch SST Chain SST
Scrapper Drawer Slide B701142-36 B500285
(2 required)
Master link
B301289-20
(not shown)
B501252
Scrapper Drawer Chute SIDE VIEW

6
B301294-10

Adjust drive chain tension by loosening the four fasteners on the gear reducer case and sliding gearmotor until
there is approximately ½ inch of movement in the center of the longest straight section of the chain, then tighten
fasteners. Make sure the gearmotor sprockets and drive pulley sprockets are properly aligned with the chain and with
each other.

6-3
 CONTROL PANEL COMPONENTS
NOTE! The actual layout and quantity of control components will vary with the configuration of the
conveyor system, the number of conveyor drives, and the options installed.

230V CIRCUIT BREAKER/DISCONNECT

GREEN PUSH BUTTON Part Number B500138
Part Number B502109 PILOT LAMPS, each 230V COVER BOOT
Part number B502176 Part Number B500338
CONTACT BLOCK N.O.
Part Number B502107
START OR
RED PUSH BUTTON
Part Number B502110 Green
Push 480V DISCONNECT OPERATOR (on door)
CONTACT BLOCK N.C. Button Part Number B500621
Part Number B502108 480V DISCONNECT, 4 pole (inside cabinet)
Part Number B500622
CONTACT BLOCK
MOUNTING ADAPTER,
1 required per pushbutton
Part Number B502106
STOP
Pushbutton parts also used
in Remote START-STOP Red
Stations. Push
Button
Remote START-STOP
enclosure P/N B502284
SPEED CONTROL
Single Conveyor ……………………….. Part Number B501158
Two Conveyor, single control Knob …. Part Number B501224

6
Knob only ……………………………….. Part Number B501158-1

Conveyor Manual Advance Station

Palm Switch Assembly Part Number B501611
Enclosure Part Number B502283

CONTROL CABINET INTERIOR COMPONENTS – General Configuration Shown is a general layout of

components and their approximate locations. The number and types of components and the presence of timers will vary with
conveyor types, system configurations, and optional equipment. Not all components shown will be present in all configurations.

Control Transformer Fuse Blocks Relays, each

230V P/N B500104 250V Part Number B500793 24VAC 4Pole
460V P/N B502471 600V Part Number B500792 Part Number B500604

AC Variable Speed
Drive 1 AC Variable Speed
Drive 2
Motortronics
230V P/N B501018 If equipped, see
460V P/N B502467 Drive 1 for part
Fuses for 24 Volt numbers.
1 amp P/N B500801
Mitsubishi 2 amp P/N B500802
230V P/N B502437 Relay Sockets, each
Part Number B500598
Fuses for 600 Volt
1 amp P/N 112901 Repeat Cycle Timer
10 amp P/N 100913 Part Number B500608

Terminal Blocks Timer Socket (not shown)

Part Number B500599
Base electrical cabinet BOM numbers are B701354 for 18 inch, and B701355 for 24 inch.

6-4
Belt Conveyor Gearmotors
CHECK THE MOTOR AND
GEARBOX EVERY 6 MONTHS
for leakage and oil level. Make
sure the motor ventilation is not
Vent/Fill Plug Motor and gearbox blocked with debris, lint, residue,
painted blue etc.
GEARBOX
Recommended If adding oil, do not mix oil types.
oil level is ¾ to 1 If changing the oil, flush the
inch below plug.
Do not over fill.
Fill only to gearbox with petroleum oil until all
recommended traces of contaminants are
MOTOR level.
removed. Replace the drain plug
and fill to the proper level with the
Not to scale
recommended oil and replace the
fill plug. Do not overfill.

Gearmotor Service Intervals

It is recommended that the gearbox oil be changed after the first 250 hours of operation, and
thereafter every 10,000 hours for mineral oils, and every 20,000 hours for synthetics. Do not
overfill.
Polycord Gearmotors and Power Roller
Below-Table Gearmotors
Fill Plug
Either side bearing
Vent Plug

6
plate
GEARBOX
Motor and Gearbox
Recommended painted white
oil level MOTOR
Output Shaft
Drain
Bearing Plate
Plug
Not to scale Drain Plug

TYPICAL LUBRICANTS for all gearboxes

Oils VG220, CLP 220, PGLP 220, and PGLP 460 complying with DIN 51502 and 51517 are
suitable. DO NOT MIX OIL TYPES!

Suggested oils for all gearboxes

Mineral oils: Shell Omala EP220 or equivalent
Synthetic oils: Shell Omala HD220 or equivalent

NOTE! DO NOT MIX OIL TYPES in service or as waste! Synthetic oils with a polyglycol
base (PGLP, etc.) must be kept separate from mineral oils and are to be disposed of as special
waste.

6-5
NOTES
Fabric Belt section added February 5, 2008

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 CONVEYOR TABLE PLUMBING
AND ACCESSORIES

BASIC PLUMBING LAYOUT ………………………………………………… Page 7-1

MIXING VALVE DETAIL ……………………………………………………… Page 7-2

7
WASHDOWN HOSE AND RINSE SPRAY PLUMBING ………...…….….. Page 7-3
Rinse Spray Hose and associated parts
Washdown Hose and associated parts

TABLE FLUSHING DETAIL ………………………………………………….. Page 7-4

TROUGH ASSEMBLY DETAILS ………………………………..…………… Page 7-5

Trough Gusher detail
Trough Accessories

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
BASIC PLUMBING LAYOUT

Any additionally specified or required components such as

Pressure Reducing Valves, Backflow Preventer Valves,
Master Solenoid Valves, etc. should be installed in the Customer Side
area between the valve and the first branch.

¾ ¾ ¾ COLD ¾ ¾ Valve

¾ ¾ ¾ Valve
HOT ¾

¾ ¾

Silencer
S

*½ inch
solenoid
valve
See Trough Mixing
Gusher Detail Valve

7
See Trough
See Table Gusher Detail
See Mixing Valve
Flushing Detail
Plumbing Detail
Disposer

Items in gray
supplied by others
unless otherwise
specified

*Some installations utilize the solenoid valve to supply both the Disposer and the Trough
Gusher nozzle. This arrangement may be adequate if only one gusher nozzle is installed.
Two gusher nozzles will likely require more flow than the ½ inch plumbing of the disposer is
able to handle.

7-1
MIXING VALVE DETAIL
(Drawings are not to scale)

CPVC ½ to
Copper CPVC ¾ Reducing
Coupling or
Example ½ inch Example Reducing
Copper
Bushing

Copper ½ F Cut and insert

CPVC ½ F
to ½ NPTM ½ inch CPVC
to ½ NPTM
Adapter pipe here
Adapter
107448 B504654

½ NPTF Brass ½ NPTF

Check Valve 3/8 NPTF to ½ NPTF Check Valve
112866 Adapter 112866
0503801

Brass
3/8 NPTM to
½ NPTM
Reducing
Nipple
0502605
Brass
3/8 NPTM to
½ NPTM
Reducing
Nipple
7
0502605

Brass
3/8 NPT
Close Nipple
100998

Hot/Cold Mixing Faucet MATCH A

To Washdown Hose
Part Number B500742 and
Rinse Spray Piping

7-2
WASHDOWN HOSE & RINSE SPRAY PLUMBING
Attaches to
Rinse Spray
Manifold
Rinse Spray Hose Rinse Spray Manifold

SST ½ NPT Street Elbow 100516

Brass 5/8 X ½ NPTM Barbed Fitting 112798

Spray Nozzle
(1.42 GPM max @ 60 PSI)
Part Number B502145 SST M12 Clamp 113269

Flex Hose Manifold Adapter

Part Number B502159 5/8 Reinforced Hose (cut to length)
0509302 (per foot)
Flex Hose w/fittings
Part Number B502144 – X SST M12 Clamp 113269
X = length of hose
Brass
5/8 X ½ NPTM
Barbed Fitting
112798
5/8 Reinforced Hose (cut to length)
0509302 (per foot)

Washdown Hose and

SST
M12 Clamp
113269
Brass Tee
½ NPT
102514
7
Brass
Rear Trigger Spray Brass ½ X 4.5 NPT
Nozzle 5/8 X ½ NPTM Nipple
Barbed Fitting 102572
Wall Mounted 112798
Hanger
(not shown) Brass
Part Number B502930 ¾ NPTM to ½ NPTF
Reducing Bushing
102392

SST MATCH A
¾ NPTF
Coupling From Mixing Valve
Spray Nozzle 100044 Outlet
Part Number B502928

Washdown hose
Hose, 25 feet w/fittings attaches here
Part Number B502929

7-3
 Back of Table
TABLE FLUSHING DETAIL Main Trunk
Shown bottom mounted ¾ inch
*Copper Tubing* 3/4 3/4
107314

1/2 Copper
Top View Reducing
Tee
107454

Table Flushing
SST ½ NPTF Table Flushing
Manifold
Street Elbow Nozzles
100516 B502208 ½ inch
*Copper Tubing*
107380
SST
(per foot)
½ Locknut
100547 End View
(2 required)
Table Surface
Front of table

SST Brass

7
½ X 5.5 NPT 5/8 X ½ NPTM
RTOE Nipple SST M12 Clamp Barbed Fitting
114062 113269 112798

Brass ½ NPT
Elbow
102435

Brass
5/8 X ½ NPTM 5/8 Reinforced Hose - Cut to length -
Barbed Fitting 0509302 (Per foot)
112798

Copper ½ F
to ½ NPTM
Top View Adapter
107448

Brass ½ NPT Brass ½ NPT

Elbow Elbow
102435 102435
Brass ½ NPT Brass ½ NPT
Close Nipple Brass ½ NPT Close Nipple
100209 Ball Valve 100209
104749

Front of Table

7-4
TROUGH GUSHER DETAIL
Shown bottom mounted
Side mounting will require additional piping and
standard adaptation pieces shown in these drawings.
Trough
Gusher
111325

Trough Bottom

CPVC ½ CPVC to ½ NPTM Adapter 100209

piping adapter Brass ½ NPT

Elbow
102435
Copper ½C X ½ NPTM Adapter 107448 Brass ½ NPT
Brass ½ NPT Close Nipple
Ball Valve 100209
104749

7
TROUGH ACCESSORIES
Skate Wheels 6 inch Drain Strainer Scrap Trough
Part Number 304816 Silverware Magnet
Nut is ¼-20 SS Ny-Lok Includes SST cover and magnet
Part Number BL701634

Part
Number
Magnet only
B500298
4x6x1 (not shown)
Part Number B500061

7-5
TABLE AND ACCESSORY PARTS QUICK REFERENCE

Skate Wheels Optical Sensors 6 inch Drain Strainer

Part Part Number 304816
Number Nut is ¼-20 SS Ny-Lok
B500298
Direct Sense
Part Number B501490

Diffused Sense Part Number B500576

Nut Part Number B502397
Mount Part Number B502398

Rear Trigger Spray Nozzle and Hose Trough Gusher Nozzle

Spray Nozzle Part Number B502928 Part Number 111325

Hose, 25 feet w/fittings Part Number B502929

Wall Mounted Hanger (not shown) Part Number B502930

Mobile Table Caster Scrap Trough Silverware Magnet

Assemblies Includes SST cover and magnet Part Number BL701634
5 inch with Brake B500118-1
Magnet only
4x6x1 (not shown) Part Number B500061

Flex Hose w/fittings

Part Number B502144 – X
Pre-rinse Spray Hose

Spray Nozzle
(1.42 GPM max @ 60 PSI)
Part Number B502145
Slat Belt Tail Cover
For single belts
7.5 inch B703303-1A
10 inch B703303-S10
12 inch B703303-S12

For dual belts

8
Adapter B502159 10 inch B703303-D10
X = length of hose

Magnetic Reed Switch Anti-Jam Plate

For 7.5 or 10 inch single belt
for Anti-Jam Switch on Part Number B701445-S10
Slat Conveyors
(Hamlin Mfg.) For 12 inch single belt
Part Number 111090-1 Part Number B701445-S2

For Dual 7.5 or 10 inch belts

Part Number B701445-D10
Magnet for Hamlin switch,
Mounts on Anti-Jam Plate Magnets mount on underside of
the anti-jam plate here. Check
Part Number B500260
original to determine which side.

8-1
YOUR NOTES

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498
 we convey
excellence

3765 Champion Blvd 2674 N. Service Road

Winston-Salem, NC 27115 Jordan Station, Ontario, Canada L0R 1S0
(336) 661-1951 (800) 383-5933 (905) 562-6630 Fax (905) 562-5422
Fax (336) 661-0498