DOOSAN G2 Stage5 (De-tier) Trouble shooting guide

Revision v.1.68
PAGE 27 / 934

8. NCD (NOx Control Diagnostic system) inducement fault group summary &
Repeat offense
The NCD(NOx Control Diagnostic system) inducement fault group is below one. Fault codes can be
added or deleted depending on the fault strategy during development.
"EGR Block" group 24 faults were added (with EGR system only), Not used for No EGR system

DEF
EGR Dosing DEF
Engine consumption Tampering
Emission block interrupt quality
system (Group3 (Group5)
(Group1) (Group2) (Group4)
- Not Used)

NoEGR +SCR Not used Used Not used Used Used

Stage5
EGR only Used Not used Not used Not used Not used
NoEGR +SCR Not used Used Not used Used Used
US T4F
EGR only Not used Not used Not used Not used Not used
China4 EGR only Used Not used Not used Not used Used

1 2 4 5
No. EGR block Dosing interrupt DEF quality Tampering
SPN FMI P-code SPN FMI P-code SPN FMI P-code SPN FMI P-code
1 27 0 P042E 3031 14 P205E 3516 0 P106D 1761 19 P1230
2 27 1 P042F 3216 4 P2397 3516 1 P106C 3216 18 P225D
3 27 3 P0406 3226 4 P2398 3219 7 U030D
4 27 4 P0407 3360 14 P263D 3224 5 P2203
5 27 20 P0C17 3361 3 P2047 3224 6 P2202
6 27 22 P0C18 3361 4 P2048 3229 7 U030E
7 27 23 P0C19 3361 13 P202E 3234 5 P2216
8 102 3 P0108 3361 22 P2050 3234 6 P2215
9 102 4 P0107 3361 23 P2051 3242 3 P2033
10 105 3 P00AD 3363 3 P20B4 3242 4 P2032
11 105 4 P00AC 3363 4 P20B3 3242 11 P2034
12 110 3 P0118 3363 7 P30B1 3251 3 P2455
13 110 4 P0117 4335 7 P202D 3251 4 P2454
14 132 3 P0103 4374 3 P208D 3251 18 P1454
15 132 4 P0102 4374 4 P208C 3361 5 P2049
16 132 19 P0100 4374 7 P208B 3361 14 P2C11
17 132 21 P00BE 4374 8 P108A 3361 27 P208E
18 2789 3 P0546 4374 9 P108B 3363 5 P20B1
19 2789 4 P0545 4374 12 P108C 3520 3 U1028
20 2791 3 P2145 5491 3 P20C0 3520 4 U1030

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 DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
Revision v.1.68
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21 2791 4 P2144 5491 4 P20BF 3532 3 P203A

22 2791 5 P2143 5491 7 P30BD 3532 4 P2041
23 3236 0 P049B 5491 12 P20BE 4335 0 P1450
24 3236 16 P0408 5746 3 P21C4 4335 1 P1451
25 5746 4 P21C3 4335 2 P1457
26 5746 7 P31C5 4335 12 P1452
27 6875 3 P204D 4335 15 P1459
28 6875 4 P204C 4344 2 P1893
29 6875 16 P304D 4365 3 P2043
30 6875 18 P304C 4365 4 P2046
31 7069 3 P20C4 4365 14 P1227
32 7069 4 P20C3 4374 5 P208A
33 7069 7 P30C1 5435 10 P1453
34 7069 12 P20C2 5435 12 P204A
35 7416 3 P20BC 5436 3 P20A3
36 7416 4 P20BB 5436 4 P20A2
37 7416 7 P30B9 5436 5 P20A0
38 7416 12 P20BA 5436 7 P20A1
39 7538 12 P06F0 5436 11 P20A5
40 7538 13 P06F1 5436 14 P1461
41 7538 22 P20AC 5491 5 P20BD
42 7538 23 P20AD 5706 12 P23B3
43 7538 24 P20B0 5706 14 P23B4
44 7538 25 P20FF 5706 22 P23B2
45 7538 26 P056D 5746 5 P21C2
46 7540 3 P20C8 5965 3 P21C9
47 7540 4 P20C7 5965 4 P21C8
48 7540 7 P30C5 5965 5 P21C7
49 7540 12 P20C6 7069 5 P20C1
50 7107 12 P23B5
51 7107 14 P23B6
52 7416 5 P20B9
53 7540 5 P20C5
54 61454 19 U029D
55 61455 19 U029E
56 64923 19 U02A2
57 65110 19 U0619
58 104332 9 P2383
59 104385 9 P2384
60 5629 14 P246C

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 DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
Revision v.1.68
PAGE 29 / 934

The repeat offense of NCD(NOx Control Diagnostic system) inducement is different dependent on
Emission regulation. Refer to the below example case for better understanding.

* EU Stage5
If DEF quality or Dosing Interrupt faults are confirmed up to warning/Level1, and faults are occurred
again within 40 hours, the fault counter is setting to last value when repeat offense is enabled.

Graph 8-1. EU Stage5 DEF quality or Dosing interrupt Repeat offense at Warning/Level

If DEF quality or Dosing Interrupt faults are confirmed up to Severe level, and faults are occurred
again within 40 hours, the fault counter is changed before 90%(18hrs) of counter value of Severe
level. It means that the fault level is changed to Level1 and Severe level will be reached within 2hrs.

Graph 8-2. EU Stage5 DEF quality or Dosing interrupt Repeat offense at Severe Level

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 DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
Revision v.1.68
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The repeat offense of Impeded EGR or Tampering faults are only differed the NCD inducement
counter(time), and the operation is same to DEF quality or Dosing interrupt fault

If Impeded EGR or Tampering faults are confirmed up to warning/Level1, and faults are occurred
again within 40 hours, the fault counter is setting to last value when repeat offense is enabled.

Graph 8-3. EU Stage5 Impeded EGR or Tampering Repeat offense at Warning/Level

If Impeded EGR or Tampering faults are confirmed up to Severe level, and faults are occurred again
within 40 hours, the fault counter is changed before 95%(95hrs) of counter value of Severe level. It
means that the fault level is changed to Level1 and Severe level will be reached within 5hrs.

Graph 8-4. EU Stage5 Impeded EGR or Tampering Repeat offense at Severe level

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 DOOSAN G2 Stage5 (De-tier) Trouble shooting guide
Revision v.1.68
PAGE 31 / 934

* US Tier4Final
If any NCD inducement faults are confirmed and occurred again within 40 hours, fault level is
changed to Level2 and Final inducement level will be reached within 25min.

Graph 8-5. US Tier4Final Repeat offense

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