Operator'S Manual PD07X-X-X: 3/4" Diaphragm Pump
Operator'S Manual PD07X-X-X: 3/4" Diaphragm Pump
Operator'S Manual PD07X-X-X: 3/4" Diaphragm Pump
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for fluid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type. . . . . . . . . Air Operated Double Diaphragm
Material . . . . . . . . . . . . see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.74 lbs (3.96 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure. . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i.. . . . . . . 1 c.f.m. / gallon (approx.) Figure 1
Maximum Flow Rate (flooded inlet) . . . 13.6 g.p.m. (51.5 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . 0.030 gal. (0.11 lit.) MODEL DESCRIPTION CHART
Maximum Particle Size . . . . . . . . . . . . . 3/32” dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat PD07R - X A S - X X X
material)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Polypropylene . . . . . . . . . . . . 35° to 150° F (2° to 66° C) Center Section Material
R - Polypropylene
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Teflon® PTFE . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C) Fluid Connection
Dimensional Data. . . . . . . . . . . . . . . . . . . see page 8 A - 3/4 - 14 N.P.T.F. - 2
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . 75.0 db(A)c B - Rp 3/4 (3/4 - 14 BSP, parallel)
c The pump sound pressure levels published here have been updated to Fluid Cap & Manifold Material
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI A - Aluminum
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
Hardware Material
NOTICE: All possible options are shown in the chart, however, certain S - Stainless Steel
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability. Seat Material
F - Aluminum
P - Polypropylene
Ball Material
A - Santoprene
C - Hytrel
T - Teflon PTFE
Diaphragm Material
A - Santoprene
C - Hytrel
T - Teflon PTFE / Santoprene
y Hytrel® and Teflon® are registered trademarks of the DuPont Company y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y
y Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) y ARO® is a registered trademark of Ingersoll-Rand Company y
COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Connecting Rod (1) 96379 [SS] 43 Ground Strap (see page 7) (1) 92956-1 [SS]
5 Diaphragm Washer (2) 94645 [GFN] 57 Ground Kit Assembly (not shown) (1) 66885-1 ---
6 Diaphragm Washer (2) 94622 [SS] 60 Inlet Manifold
12 Washer (4) 95092 [A] PD07R-AAS-XXX (N.P.T.) (1) 96606-1 [A]
14 Flange Bolt (5/16” - 18 x 3/4”) (2) 94628 [SS] PD07R-BAS-XXX (BSP) (1) 96606-2 [A]
15 Fluid Cap (2) 95064 [A] 61 Outlet Manifold
26 Flange Bolt (5/16” - 18 x 7/8”) (8) 96176 [SS] PD07R-AAS-XXX (N.P.T.) (1) 96604-1 [A]
27 Bolt (5/16” - 18 x 1-1/4”) (16) 93095 [SS] PD07R-BAS-XXX (BSP) (1) 96604-2 [A]
29 Hex Flange Nut (5/16" - 18) (16) 93886 [SS]
“Smart Parts”, keep these items on hand in addition to the service kit for fast repair and reduction of down time.
Figure 2
2 4
61 Torque Sequence
26 (
27 1 5 7 6 14 (
22
12
21
19
29 (
15
26 (
60 22
12
21
19
Figure 3
View for PD07R-XAS-XXT (Teflon diaphragm) configuration
only.
Fluid side Teflon (white) 7
) TORQUE REQUIREMENTS (
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(14) Bolt, 95 - 105 in. lbs (10.7 - 11.9 Nm).
(26) Bolt, 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-
torque after initial run-in.
(29) Nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-
torque after initial run-in.
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease (94276) to all “O” rings, “U” cups and
mating parts.
Apply anti-seize compound to threads and bolt and nut flange heads
8 Air side Santoprene (tan) which contact pump case when using stainless steel fasteners.
144 118 169 168 171 232 130 129 201 (optional)
) 123
103L
173
140 132
107 129
137
166 144
135 103R
) 134 123 (
138
118 121 174 173
141 200 101 43
139 PILOT VALVE PARTS
111
137
136 ) TORQUE REQUIREMENTS (
NOTE: DO NOT OVERTIGHTEN FASTENERS.
MAJOR VALVE (123) Torque to 4 - 6 in. lbs (0.45 - 0.68 Nm).
(134) Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then
re-torque to 15 - 20 in. lbs (0.45 - 0.68 Nm).
LUBRICATION / SEALANTS
Figure 4 Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and
mating parts.
DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
(Outlet) P
Air Inlet 1/4 - 18 P.T.F. SAE Short E
L F
K M H
C J
A (Inlet) P
DIMENSIONS
A- 9-9/32” (235.3 mm) E- 6-23/32” (170.6 mm) J- 5-1/2" (139.7 mm) N - 6-5/16" (159.8 mm)
B- 11-1/16” (280.4 mm) F- 6” (152.4 mm) K- 5/16” (8.0 mm) P - see below Figure 5
C- 6-1/8” (155.6 mm) G- 11-7/8” (301.2 mm) L- 3-29/32” (99.2 mm)
D- 2” (50.8 mm) H- 4-29/32” (124.2 mm) M- 3/8” (9.5 mm)
PN 97999-1226
Page 8 of 8 PD07X-X-X (en)
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