E3170015B
E3170015B
DESCRIPTION
3 2017 0015B
FILING LOCATION
SUBJECT ZX-5-All-226,
ZX-6-All-204
NEW FUNCTION ADDED TO MPDR. FOR REWRITING THE (Revised)
SOFTWARE ON THE MOBILE LINE TERMINALS (HPRO) IN THE
ZX-1/3/5/6, ZH-5/6, ZXW-5/6, AND ZW-5/6
REVISED
CORRECTION OF ERRORS
There are several corrections in Service Bulletin 3 2017 0015A which we previously issued.
Please replace Service Bulletin 3 2017 0015A with the attached revised version.
[Pages to be replaced]
22 and 23
CHKD
APPD
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ZX-5-All-226,
SUBJECT ZX-6-All-204
(Revised)
NEW FUNCTION ADDED TO MPDR. FOR REWRITING THE SOFTWARE
ON THE MOBILE LINE TERMINALS (HPRO) IN THE ZX-1/3/5/6, ZH-5/6, ZXW-5/6, AND ZW-5/6
OUTLINE
MaintenancePRO Dr. now has a function for rewriting the software on mobile line terminals (HPRO).
Rewrite the mobile line terminal software in accordance with this procedure.
Remove the rear trays. Use MPDr. to rewrite the software on the terminals.
For specific procedures, see the following pages.
Thoroughly read the safety section in the service manual before starting the work to ensure safe operation.
Welding work, if any, should only be done by qualified welders.
If the main hydraulic equipment, engine, etc. are retrofitted as an option or replaced, be sure to register the
serial number of the device installed or retrofitted on Global e-Service (MMR, HR, MME, and G-Claim).
PARTS
Wire harness (ST8322), wire harness (YA00047892) (In stock)
DESCRIPTION
DWN
CHKD
SA/GI: ZX-5 (all)-138, ZX-6 (all)-022 APPD
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Contents ZX-5-All-226,
ZX-6-All-204
(Revised)
Page
1 Preconditions ........................................................................................... 3
2 Workflow ................................................................................................... 4
6 Troubleshooting ..................................................................................... 10
11 Installing the rear trays onto the crawler excavator STD cab or
wheel excavator...................................................................................... 29
12 Installing the rear tray onto the crawler excavator US cab ................ 33
1-3 Notes
Obtain the compatible service tools in the same way as before, by upgrading from the AllinOneTool tool list.
The controller rewriting file for mobile line terminals (HPRO) can be obtained from GeS M-PRO SV.
The MaintenancePRO administrator in each office needs to make the file publicly accessible.
The AllinOneTool
version is 2.17.0.0 or
later.
Update the AllinOneTool version.
Import the downloaded file. See 4. Importing the downloaded controller software.
See 6. Troubleshooting.
Troubleshooting
Note: When checking the communication status after rewriting, see
the note below.
17. Note on checking the communication status after rewriting
Install the rear tray(s). See 11. Installing the rear trays onto the crawler excavator STD
cab or wheel excavator or 12. Installing the rear tray onto the
crawler excavator US cab.
Set the time. See the Operator’s Manual for the machine model to be
rewritten.
The operations from here on
are at the office.
Upload the rewritten history data. See 13. Uploading the rewritten data.
4-6 Make sure that the text is shown in the Succeeded field.
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5 Checking the controller version ZX-5-All-226,
ZX-6-All-204
5-1 Connect MPDr. to the machine. Turn the key to ON. (Revised)
Note: Connect to the MPDr. connector in the fuse box.
MPDr. connector location in a clawer excavator and wheel excavator
5-2 Select the applicable machine model on the model selection screen.
Note: In these procedures, the ZX-6 is selected as an example.
6-2 Select the applicable machine model on the model selection screen.
Note: In these procedures, the ZX-6 is selected as an example.
6-6 After troubleshooting has finished, make sure that no faults are shown to the right of
[Information Controller].
6-7 If any faults are shown, click [Retry]. Make sure that no faults are shown.
Note: If faults persist even after several retries, refer to the Technical Manual to fix it.
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7 Removing the rear trays in the crawler excavator STD cab ZX-5-All-226,
or wheel excavator ZX-6-All-204
(Revised)
7-1 Make sure that the machine's key switch is set to OFF.
7-2 Remove the rear tray located behind and to the right of the seat.
7-3 Remove the rear tray located behind and to the left of the seat.
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7-3-1. Remove the fuse cover and then remove the screw and bolt.
ZX-5-All-226,
ZX-6-All-204
(Revised)
8-5 Remove the three bolts from the cover in the bottom of the seat.
8-6 Remove the harness under the seat to remove the rear tray.
Remove the connector and clip located behind and to Disconnect the connector located
the right of the seat enclosed in the pink squares. behind and to the left of the seat.
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8-7 Pull out the rear tray upward.
ZX-5-All-226,
ZX-6-All-204
(Revised)
8-8 Disconnect the cigar socket and harness after removing the rear tray. They will be used as
a power source to rewrite the MCZ.
8-9 Connect the removed cigar socket and harness to the original cab harness connector.
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9 Rewriting the controller software ZX-5-All-226,
ZX-6-All-204
9-1 Start MPDr. (Revised)
9-2 Select [Rewrite of the Communication Terminal (HPRO)] on the model selection screen.
9-7 Click [Execute] to the right of [Communication Test] to execute a communication test.
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9-8 Check that the communication test results are as shown below.
- Communication test result…"OK"
ZX-5-All-226,
- Rewriting file…"Acquired" ZX-6-All-204
After the check, click [Next]. (Revised)
Note: If the error window shown below appears, handle the error appropriately according to its content.
- Check the connection of the harness between the communication terminal and MPDr.
- The controller rewriting file for communication terminals (HPRO) compatible with the connected communication
terminal has not been acquired.
Obtain the controller rewriting file in accordance with 4. Importing the downloaded controller software.
- The software for the connected communication device cannot be detected. Execute forced rewrite in accordance
with the procedures shown below.
Note: When forced rewrite is executed, rewriting history to be uploaded to Global e-Service cannot be
kept.
(1) Click [Yes].
(2) After checking the label on the communication terminal, enter the terminal type and part number and click
[Execute].
22
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Note: When the window shown below is displayed, download the rewriting file
ZX-5-All-226,
from GeS. ZX-6-All-204
Use AllinOneTool to import it. (Revised)
2
9-11 Select the target file from the rewriting file list. Click [Execute].
10-2 Connect the plug and flat terminal of the rewriting harness to
the harness to be connected to the cigar socket.
(On the machine side)
Harness to be connected
to the cigar socket
PC for rewriting
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11 Installing the rear trays onto the crawler excavator STD ZX-5-All-226,
cab or wheel excavator ZX-6-All-204
(Revised)
11-1 Install the rear tray behind and under the seat.
11-2-2. Make sure that the harness has been connected to the cigar socket.
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11-2-3. Attach the fuse cover. Install the screw and bolt.
ZX-5-All-226,
ZX-6-All-204
(Revised)
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11-3 Install the rear tray behind and to the right of the seat. ZX-5-All-226,
ZX-6-All-204
11-3-1. Install the three screws. 13-3-2. Install the two caps. (Revised)
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12 Installing the rear tray onto the crawler excavator US cab ZX-5-All-226,
ZX-6-All-204
12-1 Install the cigar socket and harness. (Revised)
12-5 Remove the cover behind and to the left of the seat. Install the three bolts.
12-6 Install the four bolts shown below. Then install the caps.
Toggle switch
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13-2 Disconnect the machine harness from the controller. Connect
the rewriting harness. ZX-5-All-226,
ZX-6-All-204
(1) Disconnect the machine harness. Connect the rewriting harness to the
communication terminal.
(Revised)
(2) Connect the plug and flat terminal of the rewriting harness to the harness to be connected to the cigar
lighter socket.
(3) Connect the rewriting harness to the USB serial conversion cable.
Note: If the PC has a serial connector, connect the rewriting harness to the connector.
Toggle switch
Plug (male)
(3) Connect the rewriting harness to the USB (1) Disconnect the machine harness.
serial conversion cable. Connect the rewriting harness to the
Note: If the PC has a serial connector, connect communication terminal (insert it until
the rewriting harness to the connector. the tabs click).
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13-3 Connect the USB serial conversion cable to the PC.
ZX-5-All-226,
Note: Connect the MPDr. cable and rewriting harness to the same ZX-6-All-204
communication port (serial connector) as the PC. Otherwise a
communication error appears and the software cannot be rewritten. (Revised)
PC for rewriting
14-2 Disconnect the USB serial conversion cable from the PC.
PC for rewriting
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14-3 Disconnect the rewriting harness. Connect the machine harness.
ZX-5-All-226,
(1) Disconnect the rewriting harness. Connect the machine harness to the ZX-6-All-204
communication terminal.
(2) Disconnect the plug and flat terminal of the rewriting harness from the (Revised)
harness to be connected to the cigar socket.
(3) Disconnect the rewriting harness from the USB serial conversion cable.
Note: If the rewriting harness has been connected to the PC's serial connector, disconnect the rewriting
harness from the serial connector.
(2) Disconnect the plug and flat terminal of
the rewriting harness from the harness to be
Part No. YA00047892 connected to the cigar lighter socket.
15-4 Enter the Global e-Service ID and password. Click the [Upload] button.
16-2 Search for the reprogrammed serial number. Make sure that the reprogramming history is
present.
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17 Note on checking the communication status after rewriting ZX-5-All-226,
Note: When the communication status is checked immediately after rewriting, ZX-6-All-204
"2000/01/01 00:00:00" may be displayed in Time of Previous Transmission (Revised)
and Time of Previous Receiving.
This is because the internal data has been initialized due to the rewriting of the software.
When the number of unsent data pieces is other than zero, the date is updated once the data
transmission completes.
When the number of unsent data pieces is zero, the date is not updated because there is no data to be
sent.
If you wait for a while (two to three minutes) after the rewriting, the number of unsent data pieces
becomes other than zero.