RL Line/Load Reactors: 208V - 690V Technical Reference Manual
RL Line/Load Reactors: 208V - 690V Technical Reference Manual
RL Line/Load Reactors: 208V - 690V Technical Reference Manual
208V – 690V
TECHNICAL REFERENCE MANUAL
High Voltage! Only a qualified electrician can carry out the electrical installation
of this filter.
WARNING
Quick Reference
❶ Performance Data Pages 5 - 7
❹ Start-up/Troubleshooting Pages 43 - 45
This page intentionally left blank
RL Reactors Technical Reference Manual 208V – 690V
TABLE OF CONTENTS
RL LINE/LOAD REACTORS ...................................................................................................................... III
1. SAFETY .................................................................................................................................................... 1
WARNINGS AND CAUTIONS ........................................................................................................ 1
GENERAL SAFETY INSTRUCTIONS .............................................................................................. 2
2. GENERAL INFORMATION ...................................................................................................................... 3
RECEIPT & REPAIR STATEMENT ................................................................................................. 3
ENCLOSURES ........................................................................................................................... 4
AGENCY APPROVALS ................................................................................................................ 4
WARRANTY .............................................................................................................................. 4
3. RL LINE/LOAD REACTORS PERFORMANCE DATA ........................................................................... 5
PERFORMANCE SPECIFICATIONS ............................................................................................... 5
AUDIBLE NOISE......................................................................................................................... 6
SERVICE FACTOR ..................................................................................................................... 6
PWM / IGBT PROTECTION ........................................................................................................ 6
HARMONIC ATTENUATION .......................................................................................................... 6
ALTITUDE DERATING ................................................................................................................. 7
TEMPERATURE DERATING ......................................................................................................... 7
4. HOW TO SELECT .................................................................................................................................... 8
SELECTION GUIDE .................................................................................................................... 8
UNDERSTANDING THE RL LINE/LOAD REACTOR PART NUMBER: .................................................. 9
RL LINE/LOAD REACTOR OPTIONS: ....................................................................................... 10
Lug Option Details: ............................................................................................................................. 10
RL LINE/LOAD REACTORS 120V – 600V SINGLE PHASE ........................................................... 11
Part Number Selection Tables ........................................................................................................... 11
RL LINE/LOAD REACTORS 208 VOLTS, 60HZ............................................................................ 12
Part Number Selection Tables ........................................................................................................... 12
RL LINE/LOAD REACTORS 208 VOLTS, 60HZ............................................................................ 13
Part Number Selection Tables ........................................................................................................... 13
RL LINE/LOAD REACTORS 240 VOLTS, 60HZ............................................................................ 14
Part Number Selection Tables ........................................................................................................... 14
RL LINE/LOAD REACTORS 240 VOLTS, 60HZ............................................................................ 15
Part Number Selection Tables ........................................................................................................... 15
RL LINE/LOAD REACTORS 400 VOLTS, 50HZ............................................................................ 16
Part Number Selection Tables ........................................................................................................... 16
RL LINE/LOAD REACTORS 400 VOLTS, 50HZ............................................................................ 17
Part Number Selection Tables ........................................................................................................... 17
RL LINE/LOAD REACTORS 480 VOLTS, 60HZ............................................................................ 18
Part Number Selection Tables ........................................................................................................... 18
RL LINE/LOAD REACTORS 480 VOLTS, 60HZ............................................................................ 19
Part Number Selection Tables ........................................................................................................... 19
RL LINE/LOAD REACTORS 600 VOLTS, 60HZ............................................................................ 20
Part Number Selection Tables ........................................................................................................... 20
RL LINE/LOAD REACTORS 600 VOLTS, 60HZ............................................................................ 21
Part Number Selection Tables ........................................................................................................... 21
RL LINE/LOAD REACTORS 690 VOLTS, 50HZ............................................................................ 22
Part Number Selection Tables ........................................................................................................... 22
RL LINE/LOAD REACTORS 690 VOLTS, 50HZ............................................................................ 23
Part Number Selection Tables ........................................................................................................... 23
RL LINE/LOAD REACTORS ....................................................................................................... 24
List of Figures
Figure 3-1: Altitude Derating Curve ............................................................................................ 7
Figure 3-2: Temperature Derating .............................................................................................. 7
Figure 5-1: Line Reactor ...........................................................................................................39
Figure 5-2: Load Reactor ..........................................................................................................39
Figure 5-3: Multiple Line Reactors.............................................................................................39
Figure 5-4: Single Phase Line Reactors ....................................................................................39
List of Tables
Table 3-1: Performance Specifications ....................................................................................... 5
Table 4-1: RL Reactors 120V – 600V – Single Phase ...............................................................11
Table 4-2: RL Reactors 208V – 3-Phase ...................................................................................12
Table 4-3: RL Reactors 208V – 3-Phase ...................................................................................13
Table 4-4: RL Reactors 240V – 3-Phase ...................................................................................14
Table 4-5: RL Reactors 240V – 3-Phase ...................................................................................15
Table 4-6: RL Reactors 400V – 3-Phase ...................................................................................16
Table 4-7: RL Reactors 400V – 3-Phase ...................................................................................17
Table 4-8: RL Reactors 480V – 3-Phase ...................................................................................18
Table 4-9: RL Reactors 480V – 3-Phase ...................................................................................19
Table 4-10: RL Reactors 600V – 3-Phase .................................................................................20
Table 4-11: RL Reactors 600V – 3-Phase .................................................................................21
Table 4-12: RL Reactors 690V – 3-Phase .................................................................................22
Table 4-13: RL Reactors 690V – 3-Phase .................................................................................23
Table 4-14: RL Reactors Open Panel Technical Specifications .................................................25
Table 4-15: RL Reactors NEMA 1/2 Technical Specifications ...................................................30
Table 4-16: RL Reactors NEMA 3R Technical Specifications....................................................33
Table 5-1: RL Reactors Torque Ratings ....................................................................................40
Table 7-1: Troubleshooting Guide .............................................................................................45
1. SAFETY
Warnings and Cautions
The user of this reactor must assure that the input voltage and frequency
is correct for the reactor rating and that the voltage applied falls within the
rated operating tolerance envelop specified for the reactor. For severe
power line applications where the power feed is likely to experience surges
Caution and transients that exceed the input voltage rating, it is recommended that
a TVSS (Transient Voltage Surge Suppression) or SPD (Surge Protection
Device) be deployed ahead of the reactor to reduce the possibility of
exceeding the reactor’s rated voltage. Consult with TVSS or SPD
manufacturer to determine the correct protection requirements for your
power line conditions.
2. GENERAL INFORMATION
The purpose of this manual is to properly specify, size, and install the RL Series Line/Load
Reactors.
RL Line/Load Reactors have been subjected to demanding factory tests before shipment.
Carefully inspect the shipping container for damage that may have occurred in transit. Then
unpack the reactor and carefully inspect for any signs of damage. Save the shipping container for
future transport of the reactor.
In the event of damage, please contact and file a claim with the freight carrier involved
immediately.
If the equipment is not going to be put into service upon receipt, cover and store the reactor in a
clean, dry location. After storage, ensure that the equipment is dry and that no condensation or
dirt has accumulated on the reactor before applying power.
Repair/Exchange Procedure
MTE Corporation requires a Return Material Authorization Number and form before we can accept
any reactors that qualify for return or repair. If problems or questions arise during installation,
setup, or operation of the reactor, please contact MTE for assistance at:
Fax: (+1)262-253-8222
Enclosures
MTE enclosures are designed to provide a degree of protection for electrical components and
prevent incidental personnel contact with the enclosed equipment. Depending on the enclosure
selected, these enclosures meet the requirements of NEMA 1/2 or 3R.
An approximate cross reference guide between NEMA, UL, CSA and IEC enclosure follows.
Agency Approvals
Notes:
The Short Circuit Current Rating (SCCR) is not required under Exception No.1 of
UL508A SB4.2.1 effective 4/25/06.
Audible Noise
RL Line/Load Reactors offer low noise operation. Core and coil construction, flux density control,
harmonic compensation as well as our epoxy impregnation process assure minimal audible noise
radiation. Although our reactors are typically “quiet”, waveforms vary by drive type and application
and therefore reactor audible noise may vary by application. Noise levels may be affected by
type of motor and motor conductor as well as motor conductor length.
Typical audible noise levels for units selected from our catalog by HP rating are:
• 2 thru 12 amps 55 dBA
• 18 thru 100 amps 65 dBA
• 130 thru 400 amps 70 dBA
• 500 thru 1200 amps 75 dBA
Service Factor
RL Line/Load Reactors are compensated for the additional currents and high frequencies caused
by the presence of harmonics. The reactor fundamental current rating indicates the typical full
load motor current and is also the basis of impedance rating. Standard reactors rated 1 amps
thru 750 amps offer a full 1.5 service factor rating which allows them to carry overload current up
to 150% of their fundamental rating when applied as an input line reactor. Since the nameplate
ratings of motor drives (ASD) varies widely by manufacturer, this helps to assure that the reactor
maximum current rating is compatible with the nameplate current rating on the ASD. The service
factor rating compensates for ASD manufacturer variances in motor drive current ratings and for
harmonic currents. Nominal inductance is assured all the way up to the service factor current
rating.
Harmonic Attenuation
Our unique harmonic compensation assures maximum circuit inductance in the presence of
complex waveforms and can be relied upon to minimize input total harmonic current distortion
(THID). Additionally, it offers superior absorption of transient voltage spikes. Our standard
reactors will typically reduce 6-pulse rectifier input current harmonics to the following levels at full
load operating conditions:
• 3% reactor alone 45% or less THID
• 5% reactor alone 35% or less THID
• 3% AC reactor + 3% DC link choke 33% or less THID
• 5% AC reactor + 3% DC link choke 28% or less THID
Altitude Derating
1.05
Current De-Rating Factor
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0 3300 6600 9900 13200 16500
Altitude (Feet)
Temperature Derating
1.05
Current De-Rating Factor
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
40 45 50 55 60 65 70 75 80 85 90
Ambient Temperature Deg. C
4. HOW TO SELECT
Selection Guide
MTE RL Line/Load Reactors are optimized to support global IEC and NEC Drive /motor
applications. RL’s are RMS current rated impedance devices. Selection is based on the choice
of inductance correlated to the application motor full load amps, voltage and frequency and the
number of phases. Use the product selection brochure based on input voltage and NEC FLA
motor selection table for common voltages. For critical impedance selection based on specific
HP or load currents, consult MTE applications engineering.
3% Reactors rated at 3% are typically sufficient to absorb line spikes and motor current
surges, and help prevent nuisance tripping to the drive and circuit breakers in most
applications. 3% is typically specified by most drive manufacturers.
5% Reactors rated at 5% are best for reducing harmonic current and frequencies. Use
them when you must reduce VFD drive generated harmonics, and to reduce motor
operating temperature.
NOTE: For inverters feeding isolation transformers select a reactor with a current rating
equal to or greater than that of the transformer primary current.
RL _ - _ _ _ _ X X X
MOV Options*
A = 208 Volts
C = 240 Volts
E = 400 Volts
G = 480 Volts
J = 600 Volts
Mechanical Configurations
0 = Base Mount
1 = NEMA 1
3 = NEMA 3R
B1 = Side Facing
B8 = Top Mounted
B14 = Front Facing
** B1 & B14 Lug Orientation Option – If the current RL part lug orientation does not work for
installation; a modification can be made to adjust the lug to be either Side Facing or Front Facing.
To signify the change, add either B1 or B14 to the end of the RL part number.
** B8 Terminal Block Option – If the current RL front mounted terminal block does not work for
installation, a modification can be made to adjust a terminal block to be Top Mounted. To signify
the change, add B8 to the end of the RL part number. (Note: Terminal blocks are only available
on reactors 45 Amps and below. Contact MTE for additional information.)
RL Line/Load Reactors
Open Dimension Reference
Use the reactor outline below for reference with the Technical and Mechanical Specification
tables on the following pages.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each reactor, click on the “MTE Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each reactor, click on the “MTE Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each reactor, click on the “MTE Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each reactor, click on the “MTE Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each reactor, click on the “MTE Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
RL Line/Load Reactors
Technical and Mechanical Specifications
For detailed drawings of each cabinet, click on the “Cabinet Part Number”.
5. HOW TO INSTALL
Installation Checklist
Prior to installation, please refer to all general warnings on pages 1 & 2. Failure
to practice this can result in bodily injury!
WARNING Input and output wiring to the reactor should be performed by authorized
personnel in accordance with NEC and all local electrical codes and regulations.
The reactor is designed for use with copper conductors with a minimum
temperature rating of 75 degrees C.
MTE NEMA 1 enclosures designed for floor mounting must be mounted with
WARNING the enclosure base horizontal for proper ventilation. Wall mounting a floor
mounted enclosure with the base against the wall will cause the reactor to
overheat resulting in equipment damage.
Reactors rated 300 amperes RMS and under are designed for mounting in both a vertical and
horizontal position. Larger reactors must be mounted in a horizontal position typically on the floor
of the enclosure. Include the power dissipation of the reactor along with all the other components
located in the enclosure to determine the internal temperature rise and cooling requirements of
the enclosure. Reactors may be located in any region of the enclosure where the ambient
temperature does not exceed 45 degrees C. A general guideline is to allow a side clearance of
four (4) inches and a vertical clearance of six (6) inches for proper heat dissipation and access
within the enclosure. Clearances may be less if proper ventilation exists. Reactors must operate
within temperatures specified in this manual or operating life will be compromised. Also, be aware
of minimum electrical clearances as defined by the appropriate system safety standard(s).
MTE line/load reactors mounted in CAB-8 and CAB-13V enclosures are designed for wall
mounting. All other enclosures are designed for floor mounting. Allow a minimum side, front, and
back clearances of twelve (12) inches and vertical clearances of eighteen (18) inches for
proper heat dissipation and access.
Select a well ventilated, dust-free area away from direct sunlight, rain or moisture. Do not install
in or near a corrosive environment. Avoid locations where the reactor will be subjected to
excessive vibrations. Do not locate the reactor next to resistors or any other component with
operating surface temperatures above 125 degree C.
Grounding
The reactor must always be grounded with a grounding conductor connected to
ground terminals.
WARNING For open reactors, ensure a 2” x 2” area is cleaned of paint and varnish on
lower mounting bracket for ground connection.
NOTE: For cable shield grounding follow the drive manufacturer’s recommendations.
Due to high leakage currents associated with variable frequency drives, ground fault protective
devices do not necessarily operate correctly when placed ahead of a RL Line/Load Reactor
feeding a drive. When using this type of device, its function should be tested in the actual
installation.
Open reactors must be grounded at the designated grounding terminal or the reactor mounting
holes if no designated grounding terminal is provided.
A stud is provided on enclosed reactors for grounding the enclosure. The enclosure must be
grounded.
WARNING
Any extremely low or high resistance readings indicate a mis-wire and may
result in damage to reactor if not corrected.
Verify that the power source to which the reactor is to be connected is in agreement with the
nameplate data on the reactor. A fused disconnect switch or circuit breaker should be installed
between the reactor and its source of power in accordance with the requirements of the NEC and
all local electrical codes and regulations. Refer to the drive user manual for selection of the correct
fuse rating and class.
The reactor is suitable for use on a circuit capable of delivering not more than 65,000 rms
symmetrical amperes at 480 volts when protected by Bussman type JJS, KTK, KTK-R, SPP or T
class fuses.
Reactor are designed for use with copper conductors with a minimum temperature rating of 75
degrees C. Table 5-1: RL Reactors Torque Ratings (p40) lists the wire range and terminal torque
requirements for the power input and output connections by reactor part number.
Refer to Figures 5-1 – 5-4 on page 39 for typical electrical diagrams describing the application of
reactors in both line and load applications. For reactors supplied as a component part of a drive
system or a component part of power electronic apparatus follow the interconnection diagram
supplied by the System Engineer.
Where desirable, a flexible conduit connection to the reactor enclosure should be made to
reduce audible noise.
Torque Ratings
RL-00101 22 – 10 4.5
RL-00102 22 – 10 4.5
1 1.5
RL-00103 22 – 10 4.5
RL-00104 22 – 10 4.5
RL-00201 22 – 10 4.5
RL-00202 22 – 10 4.5
2 3
RL-00203 22 – 10 4.5
RL-00204 22 – 10 4.5
RL-00401 22 – 10 4.5
RL-00402 22 – 10 4.5
4 6
RL-00403 22 – 10 4.5
RL-00404 22 – 10 4.5
RL-00801 22 – 10 4.5
RL-00802 22 – 10 4.5
8 12
RL-00803 22 – 10 4.5
RL-00804 22 – 10 4.5
RL-01201 14 – 6 16
12 18 RL-01202 14 – 6 16
RL-01203 14 – 6 16
RL-01801 14 – 6 16
18 27 RL-01802 14 – 6 16
RL-01803 14 – 6 16
RL-02501 14 – 6 16
25 37.5 RL-02502 14 – 6 16
RL-02503 14 – 6 16
RL-03501 14 – 6 16
35 52.5 RL-03502 14 – 6 16
RL-03503 18 – 4 16
RL-04501 18 – 4 16
45 67.5 RL-04502 18 – 4 16
RL-04503 18 – 4 16
Torque Ratings
Torque Ratings
6. START-UP
Safety Precautions
Use extreme caution to avoid contact with line voltage when checking for
power. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS
ARE NOT OBSERVED.
High voltage is used in the operation of line/load reactors. Use EXTREME
caution to avoid contact with high voltage when operating, installing, or repairing
equipment containing line/load reactors. Line/load reactors are used in
conjunction with inverters, or other electrical equipment that may feedback lethal
voltages.
WARNING Internal components of the reactor are at line potential when the reactor is
connected to the drive. This voltage is extremely dangerous and may cause
death or severe injury if you come in contact with it.
Sequence of Operation
1. Read and follow safety precautions.
2. After installation, ensure that:
• All reactor ground terminals are connected to ground.
• Power wiring to the utility, drive and motor is in accordance with the power wiring
connection diagrams shown in installation instructions section.
• Use the guidelines of Table 5-1: RL Reactors Torque Ratings (p40) for power wire
gauges.
3. Check that moisture has not condensed on the reactor. If moisture is present, do not
proceed with start-up until the moisture has been removed.
4. Refer to the drive user manual for the drive start-up procedure. Observe all safety
instructions in the drive user manual.
7. TROUBLESHOOTING
When properly installed, this equipment has been designed to provide maximum
safety for operating personnel.
However, hazardous voltages and elevated temperatures exist within the confines
of the enclosure. Servicing should therefore be performed by qualified
personnel only and in accordance with OSHA Regulations.
WARNING
High voltage is used in the operation of this reactor. Use Extreme caution to avoid
contact with high voltage when operating, installing or repairing this filter.
INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT
OBSERVED.
To aid in troubleshooting, four typical connection diagrams and a troubleshooting guide that lists
potential problems and solutions are included: