Bulletin Type 1051 and 1052 Actuators, May 2007

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Product Bulletin

61.1:1051
May 2007 1051 and 1052 Actuators

Type 1051 and 1052 Diaphragm Rotary


Actuators
The Type 1051 and 1052 spring-return diaphragm installation of a broad range of options: limit
rotary actuators (figure 1) operate splined shaft switches, position indicating switches, positioners,
rotary valves, such as eccentric disc (Type 8510B and manual over-rides. Option applicability varies
and 8560), Types 8532 and 9500, Design CV500 with actuator size. Refer to the specifications table
and V500 and Vee-Ballr (Design V150, V200 and and table 4 for information concerning option
V300) valves. Types 1051 and 1052 actuators are applicability and specifications.
both suitable for on-off service or for throttling
service. The primary difference between these Note
actuators is that the Type 1052 actuator has a spring
adjuster (see figure 2) which means it may be used Neither Emerson, Emerson Process
with or without a positioner, depending on service Management, nor any of their affiliated
requirements. The Type 1051 actuator, in throttling entities assumes responsibility for the
service, is normally equipped with a valve positioner. selection, use and maintenance of any
Refer to separate bulletins for valve and positioner product. Responsibility for the
information. selection, use, and maintenance of any
product remains with the purchaser
Both actuator types are designed for easy and end-user.

SIZE 33 SIZE 60
W8508-2
W8172-2

Figure 1. Typical Type 1052 Actuators with Vee-Ball Valves and DVC6020 Positioners
D100089X012

www.Fisher.com
Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

Features two single-pole, double-throw contacts are available


(see figure 6). Proximity switches are not available
DApplication FlexibilityType 1051 and 1052 for Type 1052 size 70 actuators. See separate
rotary actuators are available with fail-open or bulletins for limit switch information.
fail-close construction and can be mounted in any of
four actuator-valve mounting positions. See figure 8 Position Indicating Switch: Type 304 switch for
for mounting positions. These actuators can be one through six single pole, double throw switch
mounted on a broad range of Fisherr valves (style F contacts are available. See separate bulletin for
or G mounting), or used with other equipment (style position indicating switch information.
H or J mounting).
Positioner: For precise positioning of the valve disc
DMinimal Dead BandSingle joint linkage with or ball, the actuator should be equipped with a
splined and clamped lever minimizes lost motion and positioner. Under some service conditions, the Type
improves control accuracy. 1052 actuator may be used successfully in these
applications without a positioner. For additional
DLong Service LifeRugged construction information, contact your Emerson Process
provides stability, corrosion resistance, and Managementt sales office with complete service
protection from deformation should conditions.
over-pressurization occur.
Adjustable Down-Travel Stop: Used to limit the
DSafetyActuator-valve linkage is completely actuator stroke in the downward direction (see
enclosed, yet the valve packing adjustment remains figures 5 and 6). Not available for size 20 and
accessible without removing any parts (see figures 3 size 33 actuators.
and 4). For safety during disassembly, spring
compression is controlled on the Type 1051 Adjustable Up-Travel Stop: Used to limit the
actuator. The Type 1052 actuator has an externally actuator stroke in the upward direction (see figures 5
accessible spring adjuster to relieve spring and 6). Though these assemblies may be installed
compression (see figure 2). on the size 20 and 33 actuators, they are not
necessary for standard operation because the
size 20 and 33 actuators have integral travel stops.
Options
Actuator Locking Mechanism: For size 33
Top-Mounted Handwheel: For infrequent use as a actuators (figure 9) and size 40, 60, and 70
manual actuator or for use as an adjustable up travel actuators (figure 10), an actuator locking mechanism
stop (see figure 7). For repeated or daily manual is available. It can be used to keep the actuator in a
operation, the unit should be equipped with a locked position (the same as the spring-fail position)
declutchable handwheel actuator. during maintenance. The padlock is customer
supplied, and the mechanism requires a modified
Declutchable Handwheel Actuator: A actuator housing.
side-mounted manual actuator can be used to
provide on-site control and to provide override Pipe Away Vent: Some applications use natural gas
capabilities. Not available for size 20 actuators. See or other hazardous gases as a supply pressure to
bulletin 61.8:1078 for handwheel actuator the actuator. These applications sometimes require
specifications. the actuator housing to be vented, reducing the
accumulation of gases. For new constructions and
Limit Switches: JMicro-Switch or NAMCO retrofit kit information, contact your Emerson
switches for one or two single-pole, double-throw Process Management sales office with complete
contacts, or JGOr proximity switches for one or service conditions.

2
Product Bulletin
61.1:1051
May 2007 1051 and 1052 Actuators

Specifications
Available Configurations J50.8 (2)
JType 1051: For on-off service or for throttling Size 70: J31.8 (1-1/4), J38.1 (1-1/2),
JType 1052: For on-off service without a J44.5 (1-3/4), or J50.8 (2)
positioner or for throttling services with or without
a positioner
Direct Acting: Increasing loading pressure Maximum Breakout Torque(2)
extends the diaphragm rod out of the spring barrel Type 1051:
Size 33: Up to 85 NSm (756 lbfSin)
Actuator Sizes Size 40: Up to 322 NSm (2850 lbfSin)
Type 1051: J33, J40, and J60 Size 60: Up to 626 NSm (5540 lbfSin)
Type 1052: J20, J33, J40, J60, and J70
Type 1052:
Standard Diaphragm Pressure Ranges Size 20: Up to 42 NSm (370 lbfSin)
Size 33: Up to 132 NSm (1166 lbfSin)
Sizes 20 and 60: J0 to 1.2 bar (0 to 18 psig),
Size 40: Up to 371 NSm (3280 lbfSin)
J0 to 2.3 bar (0 to 33 psig), and J0 to 2.8 bar
Size 60: Up to 730 NSm (6460 lbfSin)
(0 to 40 psig)
Size 70: Up to 1370 NSm (12,100 lbfSin)
Sizes 33 and 40: J0 to 1.2 bar (0 to 18 psig),
J0 to 2.3 bar (0 to 33 psig), J0 to 2.8 bar Stroking Time
(0 to 40 psig), and J0 to 3.8 bar (0 to 55 psig)
Dependent on actuator size, rotation, spring rate,
Size 70: J0 to 2.3 bar (0 to 33 psig), J0 to 2.8 initial spring compression, supply pressure, and
bar (0 to 40 psig), and J0 to 3.8 bar size of supply piping. If stroking time is critical,
(0 to 55 psig) consult your Emerson Process Management
sales office
Maximum Diaphragm Sizing Pressure(1)
Size 20: 3.4 bar (50 psig) Diaphragm Casing Displacement
Size 33: 3.8 bar (55 psig) See table 1
Size 40: 4.5 bar (65 psig)
Size 60: 2.8 bar (40 psig) Construction Materials
Size 70: 3.8 bar (55 psig)
See table 3
Maximum Diaphragm Casing Pressure(5)
Material Temperature Capabilities(1)
Size 20: 4.1 bar (60 psig)
Size 33: 4.5 bar (65 psig) Nitrile Diaphragm or O-Rings(3): −40 to 82_C
Size 40: 5.2 bar (75 psig) (−40 to 180_F)
Size 60: 3.4 bar (50 psig) Silicone Diaphragm: −40 to 149_C (−40 to
Size 70: 4.5 bar (65 psig) 300_F)
Polyoxymethylene (POM) Push Rods and
Nominal Valve Shaft Rotation
Guides: −40 to 82_C (−40 to 180_F)(4) (POM rod
J90 degrees (standard) or J60 degrees and guides are used with lever operated switches
(optional) for both actuators, or J75 degrees for size 33 actuators only.)
(optional) for Type 1052 actuator only
Travel Indication
Valve Shaft Diameters, mm (Inches)
Graduated scale and pointer combination located
Size 20: J9.5 (3/8), or J12.7 (1/2) on actuator end of valve drive shaft
Size 33: J12.7 (1/2), J15.9 (5/8), or
J19.1 (3/4) Pipe or Tubing Connections
Size 40: J12.7 (1/2), J15.9 (5/8), J19.1 (3/4),
J22.2 (7/8), J25.4 (1), or J31.8 (1-1/4) Standard: 1/4 NPT internal
Size 60: J19.1 (3/4), J22.2 (7/8), J25.4 (1), or Optional: J1/2 or J3/4 NPT internal,
J31.8 (1-1/4), J38.1 (1-1/2), J44.5 (1-3/4), or and J3/4 NPT Pipe-Away vent opening
(continued)

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Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

Specifications (continued)
Mounting Positions Options
See figure 8 Option applicability varies with actuator size.
Approximate Weights Refer to table 4 and the Options section.
See table 2
1. Use this value to determine the maximum torque output. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for the actuator should not be exceeded.
2. Actual actuator torque available depends on specific construction and casing pressure. For information on torque requirements of the valve being considered, contact your Emerson Process
Management sales office.
3. Nitrile O-rings are used in the optional top-mounted handwheel and in the optional up and down travel stop assemblies.
4. For higher temperature ratings, contact your Emerson Process Management sales office.
5. This maximum casing pressure is not to be used for normal operating pressure. Its purpose is to allow for typical regulator supply settings and/or relief valve tolerances.

Table 1. Diaphragm Casing Displacement Table 3. Construction Materials


CLEARANCE PART ACTUATOR MATERIAL
CASING VOLUME(2)
VOLUME(1) Actuator
CASING
60 Degree 90 Degree Actuator Housing and
SIZE All Cast iron
Rotation Rotation Spring Barrel(1)
cm3 Inches3 cm3 Inches3 cm3 Inches3 20 Nitrile on nylon
20 655 40 1098 67 1245 76 Diaphragm Nitrile on nylon or
33, 40, 60, and 70
33 623 38 1890 115 2390 146 silicone on polyester
40 1050 64 4100 250 5410 330 33, 40, and 60 Aluminum
Diaphragm Head
60 3540 216 11,600 708 15,200 927 70 Cast Iron
70 3490 213 13,929 850 19,025 1161 Diaphragm Casing(1) All Pressed steel
1. Volume when the diaphragm is in the up position. Diaphragm Rod All Steel
2. Includes clearance volume.
20 Steel
Housing Cover 33 Aluminum
Table 2. Approximate Actuator Weights
40, 60, and 70 Cast iron or aluminum
TYPE 1051 TYPE 1052 TOP-MOUNTED
SIZE ACTUATOR ACTUATOR HANDWHEEL 20 Steel
Lever
Kg Pounds Kg Pounds Kg Pounds 33, 40, 60, and 70 Ductile iron
20 --- --- 14 30 5.0 11 Optional Top-Mounted Handwheel Assembly
33 20 45 21 46 5.0 11 Handwheel and
All Cast iron
Handwheel Body
40 43 94 45 99 7.3 16
Handwheel Stem All Bronze
60 89 197 92 203 11 24
O-Rings All Nitrile
70 --- --- 123 272 21.3 47
20, 33, 40, and 60 Steel
Pusher Plate
70 Cast iron or steel
Optional Down Travel Stop Assembly
Closing Cap 40, 60 and 70 Brass
O-ring 40, 60 and 70 Nitrile
Stem 40, 60 and 70 Stainless steel
Travel Stop Body 40, 60 and 70 Cast iron
Optional Up Travel Stop Assembly
Closing Cap All Brass
O-Ring All Nitrile
Stem All Bronze
W4742−2crop / IL W4740−2 / IL
Travel Stop Body All Cast iron
TYPICAL OF THE TYPE 1052 TYPICAL OF THE TYPE 1051 1. Housing, lower diaphragm casing, and spring barrel are an integral casing for
sizes 20 and 33.
ACTUATOR WITH ADJUSTABLE ACTUATOR WITH NON-ADJUSTABLE
SPRING SEAT SPRING SEAT

Figure 2. Sectional Views of Spring Seat Construction Details

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Product Bulletin
61.1:1051
May 2007 1051 and 1052 Actuators

W3813-1 / IL W2291-3 / IL

Figure 3. Sectional Views Typical of Size 40, 60,and 70 Actuators

W4742-2 / IL W4741-2 / IL

Figure 4. Sectional Views of the Size 33 Actuator

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Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

28A1761-B

TYPICAL ADJUSTABLE UP TRAVEL STOP

36A6250-B

TYPICAL ADJUSTABLE DOWN TRAVEL STOP

Figure 5. Optional Adjustable Travel Stops

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Product Bulletin
61.1:1051
May 2007 1051 and 1052 Actuators
Table 4. Construction Features and Option Applicability by Actuator Size
ACCESSORY SWITCH
STANDARD TRAVEL STOP OPTIONAL TRAVEL STOP
OPTIONAL MOUNTING
ACTUATOR ACTUATOR
MANUAL Proximity Mechanically
SIZE TYPE Range of Range of
Style Style OVERRIDE (GO) Operated
Adjustability Adjustability
Switches Switches
Internally 30 degrees
Top-mounted Externally
adjustable up-travel and
20 1052 handwheel mounted, lever
up-travel stop and 30 degrees
Top-mounted only operated
down-travel stop down-travel
up-travel stop
1051 Externally 35 degrees only Integrally
adjustable up-travel and Top-mounted mounted,
33 handwheel for Externally
up-travel stop and 35 degrees actuated by
1052 90 degrees
down-travel stop down-travel infrequent internal cams mounted, lever
operation or operated
1051
40 side-mounted
1052 Top-mounted manual Externally
1051 Fixed Not applicable
up-travel stop actuator for mounted, lever
60 or down-travel routine operated
1052 stop operation
70 1052 Not available

UP TRAVEL STOP
DOWN
TRAVEL PROXIMITY
W4738 / IL STOP SWITCHES

W3145 / IL

Figure 6. Size 33 Actuator with Externally Adjustable Travel


Stops and Integrally Mounted, Cam Operated Proximity
Switches Figure 7. Top-Mounted Handwheel

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Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

Table 5. Mounting Styles and Positions


VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN

MOUNTING ACTION(1) BALL/PLUG DISC/BALL


V150, V200 and CV500 and 8510B, 8532,
ROTATION V250 ROTATION V250
V300 V500 8560 and 9500
TO CLOSE TO CLOSE
PDTC CCW(3) A A A CW NA B
Right-Hand
PDTO CCW B B B CW NA A
PDTC CCW NA D D CW C C
Left-Hand
PDTO CCW NA C C CW D D
Left-Hand PDTC CW(4) NA C NA NA NA NA
(Optional)(2) PDTO CW NA D NA NA NA NA
1. PDTCPush-down-to-close, and PDTOPush-down-to-open.
2. A left hand ball will be required for NPS 3 through 12 V150, V200 and V300, Series B and NPS 14 through 20, with or without an attenuator.
3. CCW = counterclockwise
4. CW = clockwise

STYLE A STYLE B

POSITION 1 1 POSITION 1 1
STYLE D

FLOW
STYLE C
2 4
LEFT-HAND
MOUNTING 4 2

3 3

RIGHT-HAND MOUNTING
STYLE D STYLE C

STYLE B

STYLE A POSITION 1 1 POSITION 1 1

FLOW

2 4

4 2

3 3
RIGHT-HAND
MOUNTING
LEFT-HAND MOUNTING
NOTES:
1 POSITION 1 IS STANDARD; POSITIONS 2 THROUGH 4
(SHOWN IN DOTTED LINES) ARE ALTERNATIVES.
43A6505-A
A1584-3

Figure 8. Mounting Styles and Positions (also see table 5)

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Product Bulletin
61.1:1051
May 2007 1051 and 1052 Actuators

CAP SCREW MOUNTING PLATE


ACTUATOR
LEVER

MOUNTING PLATE ASSY

COVER
MODIFIED
ACTUATOR
HOUSING

PADLOCK
LOCKNUT (CUSTOMER
SUPPLIED)

PADLOCK
(CUSTOMER SUPPLIED) CAP GROOVE LOCKING
SCREW PIN MECHANISM
24B0391-A
A6226 / IL
A6019-2 / IL

Figure 9. Actuator Locking Mechanism for Size 33

Installation Figure 10. Actuator Locking Mechanism for Sizes 40,


60, and 70
The actuator is normally positioned vertically in a
horizontal pipeline. Four mounting styles and four
positions for each style are possible (see figure 8).
Adjustable Travel Stops
Due to its weight, the Type 1052 size 70 actuator
must be externally supported if mounted in the Adjustable travel stops (in addition to those shown in
horizontal position. figure 5) are available as discussed below.
When looking in the direction of flow in the pipeline,
an actuator is right-hand mounted when it is on the As used here, down or downward means in a
right side of the pipeline, and an actuator is left-hand direction toward the valve shaft and away from the
mounted when it is mounted on the left side of the piston and diaphragm.
pipeline.
An adjustable down travel stop for Type 1051
By Emerson Process Management definition, (size 40 and 60) and Type 1052 (size 30, 40, 60,
forward flow is into the face side of the disc or ball, and 70) is installed in a special actuator housing.
and reverse flow is into the hub side of the disc or The assembly consists of a special housing, cap
ball. screw, locknut, lever, and rod end bearing. The cap
screw can be positioned to limit downward travel of
Dimensions for both actuator types are shown in the actuator lever to any rotation between 0 and 90
figure 11. These dimensions should be used in degrees.
conjunction with the mounting positions shown in
figure 8. Make clearance considerations before The locking mechanism shown in figures 9 and 10 is
mounting the actuator to determine the most suitable not to be used as a travel stop. Please specify an
mounting position. adjustable travel stop assembly instead.

9
Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

JC DIA
T
1/4-18
NPT HC

W DIA
REFERENCE A
E
U

14A7221-D
A3023 / IL

TOP-MOUNTED T
HANDWHEEL

W DIA
14A7222-F REFERENCE B
A2206-4 / IL

ACTUATOR/VALVE BODY
1/2-14 NPT MOUNTING DIMENSIONS
SIZE 70 1/4-18 NPT
C DIA
SIZE 20, 40,
& 60

C DIA 1/4-18 NPT

H H

F Y H F Y
P V P V
14A7222-F
16A0600-B
TYPE 1052 SIZE 20, 40, 60, TYPE 1051 AND 1052 SIZE 33 TYPE 1051 SIZE 40
B1412-4 / IL AND 70 ACTUATOR ACTUATOR ONLY AND 60 ACTUATOR

Figure 11. Dimensions (also see tables 6, 7 and 8)

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Product Bulletin
61.1:1051
May 2007 1051 and 1052 Actuators
Table 6. Dimensions
C E F H P Y
ACTUATOR SIZE Type 1051 Type 1052
mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches
20 251 9.88 --- --- 256 10.06 18 0.69 76 3.00 52 2.06 59 2.32
33 289 11.38 338 13.31 338 13.31 33 1.31 116 4.56 92 3.62 65 2.56
40 505 13.12 505 19.88 607 23.88 54 2.12 114 4.50 175 6.88 73 2.88
60 473 18.62 749 29.50 876 34.50 64 2.50 121 4.75 186 7.31 76 3.00
70 536 21.12 --- --- 849 33.44 64 2.50 121 4.75 186 7.31 76 3.00

Table 7. Actuator / Valve Body Mounting Dimensions


VALVE SHAFT DIAMETER FIGURE T U V W
mm Inches REFERENCE mm Inches mm Inches mm Inches mm Inches
Style F Mounting: Vee-Ball, 8532, 8510B and 8560 edisc Valves
12.7 - 15.9 1/2 - 5/8 A 117 4.62 --- --- 137 5.38 14.2 0.56
19.1 - 25.4 3/4 - 1 B 152 6.00 32 1.25 160 6.31 14.2 0.56
31.8 - 38.1 1-1/4 - 1-1/2 B 235 9.25 46 1.81 148 5.81 17.5 0.69
44.5 - 50.8 1-3/4 - 2 B 273 10.75 51 2.00 286 11.25 20.6 0.81
Style G Mounting: 9500 Series Valves
12.7 1/2 A 117 4.62 --- --- 137 5.38 11.0 0.44
15.9 - 25.4 5/8 - 1 B 146 5.75 32 1.25 160 6.31 11.0 0.44
31.8 - 38.1 1-1/4 - 1-1/2 B 210 8.25 51 2.00 148 5.81 17.5 0.69
44.5 - 50.8 1-3/4 - 2 B 241 9.50 70 2.75 286 11.25 20.6 0.81

Table 8. Dimensions for Top-Mounted Handwheel Note


ACTUATOR HC JC Neither Emerson, Emerson Process
SIZE mm Inches mm Inches Management, nor any of their affiliated
20 184 7.25 171 6.75 entities assumes responsibility for the
33 190 7.50 222 8.75 selection, use and maintenance of any
40 281 11.06 356 14.00 product. Responsibility for the
60 333 13.12 356 14.00 selection, use, and maintenance of any
70 378 14.88 356 14.00 product remains with the purchaser
and end-user.

11
Product Bulletin
61.1:1051
1051 and 1052 Actuators May 2007

Vee-Ball and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of
Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
GO is a mark owned by TopWorx, Inc. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com

EFisher
12 Controls International LLC 1983, 2007; All Rights Reserved Printed in USA

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