EPC FOR RHCU ISBL AND FEED

OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 1 of 10
001

EPC FOR RHCU ISBL AND FEED OSBL

CONTRACT No.: 308523

PETROFAC JOB No.: JI-2048

PROCESS DATASHEET FOR

DEAERATOR MA-1018

Contractor Logo Subcontractor

Logo

CLIENT NAME/ LOGO:

FACILITY NUMBER AND NAME: 460-00,
Ir-4, S-1000 Residue Hydrocracking
Gauri Gouta
DESIGN NUMBER: OLP01443
Digitally signed
Mandar byKelkar
Digitally signed by Digitally signed

Mhatre Gauri Mhatre

18:50:46 +05'30'
Date: 2022.05.02
Mandar A
by

A Kelkar Date: m Dhur

+05'30'
Goutam Dhur
18:58:38
Date: 2022.05.02
2022.05.02
18:51:22
+05'30'

PROJECT NAME: Residue

001 Issued for IDIT 2-May-22 GM MK GD RSJ Hydrocracking Unit (RHCU)
DESCRIPTION Name
REV DATE PRPD CHKD APPD APPD Doc. Size A4
of change(reason)
 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 2 of 10
001

TABULATION OF REVISED SECTIONS / PAGES

Revision Page / Section Description

001 - Issued for IDIT

TABULATION OF HOLDS
Page / Section Description
HOLD-1: PSV nozzle size and rating to be confirmed by relief
Page 8 of 10 valve vendor
HOLD 2: Deaerator elevation from grade to be confirmed based on
Page 8 of 10 BFW pump NPSH requirement

Page 10 of 10 HOLD 3: External steam coil (Tracer) details

 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 3 of 10
001

1. Process Background:

The deaerator removes dissolved and entrained atmospheric air, carbon dioxide, other gases,
and volatile organic carbon (VOC) from incoming feed water. Manual Vent releases the non-
condensable gases with limited amount of steam to the atmosphere on a continuous basis.

The de-aerated water flows from the de-aeration section to the storage vessel and is available
as boiler feed water at normal temperature of 115 ºC and maximum temperature of 120 ºC
corresponding to the steam pressure (1 bar g) in the deaerator.

Steam condensate from the LLP Condensate Flash Drum T-1033 operating at 1 bar g. and
cold Demin make up water are fed to Deaerator through separate nozzles. Deaerator will be
started with cold makeup water at 30 degC.

One (1) x 100% Deaerator.

2. Operating condition:

Operating Operating Flowrate

Pressure Temperatur
e Design Normal Start-up

Bar g Deg C Kg/hr. Kg/hr. Kg/hr.

1. Feed to Deaerator

Steam Condensate return 3.0 120 40,000 32,000 0

Demineralized Make-up 3.0 30 to 50 32,000

water

Saturated LP steam 4.5 159 VTA VTA VTA

2. Product & Outlet

Steam Vent with Oxygen 0.0 120 VTA VTA VTA

BFW to Pumps 0.7 120 40,000 32,000 32,000

Bottom storage vessel of the deaerator is sized for 30 minutes hold up for normal operation
between LLL- HLL and 15 minutes hold up between LLL-NLL. The Turndown ratio is 55% of
the normal flowrate.

The start-up operation is considered with 100% Demin water.

3. Boiler Feed Water Specification:

Vendor shall guarantee that Deaerator shall meet below requirement in all operating
conditions:
I. Dissolved oxygen content in the treated water will not exceed 7 ppb (without
oxygen scavenger addition) - Design case
II. Dissolved oxygen content in the treated water will not exceed 20 ppb (without
oxygen scavenger addition) - normal operating case
 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 4 of 10
001

4. DM water / Condensate quality:

Demineralized water quality data is reported below:

Parameters Unit DM Water

Total Hardness μg-ekv/kg <3

Iron (conv to Fe) μg/kg < 20

pH 8.5 – 9.5

Silicates (con. To SiO2) μg/kg < 120

Electro conductivity μS/cm < 2.0

Hydrocarbons mg/kg < 0.5

Ammonium μg /kg < 1000

Dissolved oxygen ppb Saturated

Quality data for steam condensate is reported below:

Parameters Unit Steam Condensate

Total Hardness mmol / l < 0.005

SiO2 ppm < 0.12

Fe ppm < 0.02

Cu ppm <0.003

pH at 25C - > 9.2

Oil and Grease ppm < 0.5

Dissolved oxygen ppm Saturated

Alternatively permagnate index ppm <3

Total Organic Carbon (Non-Volatile) ppm < 0.5

 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 5 of 10
001

5. Utility Condition
Parameters Units Operating Conditions Design Conditions
(Min / Nor / Max)
LP Steam

Pressure [NOTE-16] barg 3.5 / 4.5 / 5.5 8 / FV

Temperature ºC 152 / 159 / 166 290

DM Make-up Water

Pressure [NOTE-17] barg 6 / 8 / 12 15

Temperature ºC 20 / 30 / 50 90

LLP Steam Condensate

Pressure Barg -/1/- 3.5 / FV

Temperature ºC - / 120 / - 290

6. MECHANICAL DESIGN CONDITIONS

Parameters Design Conditions

DESIGN TEMPERATURE 290 °C

MDMT -36 °C

DESIGN PRESSURE (Internal) 3.5 bar g

DESIGN PRESSURE (External) FV @ 120 ºC

 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 6 of 10
001

7. EQUIPMENT DETAILS

7.1 DEAERATOR SECTION

DEAERATOR TYPE (VTA)

SHELL AND HEADS MATERIAL Carbon Steel

DIAMETER (VTA) mm

INTERNALS MATERIAL

SPRAY VALVES MATERIAL/TYPE/QUANTITY (VTA)

VENT LOSSES MAX. (1, 2) (VTA) kg/h

CONDENSER TYPE (VTA)

LENGTH (VTA) mm

CORROSION ALLOWANCE 3 mm

MAX. Dp ACROSS SPRAY VALVES bar

CONDENSER MATERIAL Carbon Steel

7.2 STORAGE TANK

SHELL AND HEADS MATERIAL CARBON STEEL

DIAMETER (VTA) mm

LOW LOW LEVEL (VTA) mm

HIGH LEVEL (VTA) mm

NORMAL LEVEL (VTA) mm

LENGTH (T-T) (VTA) mm

CORROSION ALLOWANCE 3 mm

VOLUME (VTA) m3

VORTEX BREAKER YES

 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 7 of 10
001

8. Sketch

Notes:
a. Dimensions and levels in the storage drum to be confirmed by vendor. Vendor to consider
1 minute of residence time between LLLL - LLL and HHLL - HLL
b. Gas-liquid contact device to be defined by vendor
c. To be equipped with sparger for proper distribution
d. To be equipped with inlet distributor
e. Nozzle to be located below LLLL
f. All internals in accumulation / stripping section to be removable through vessel manway
/ handhole
g. Manway blind flange shall have davit arm for easy handling.
 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 8 of 10
001

h. Vent line design by vendor

CONNECTION QTY SIZE / SERVICE REMARKS
No. CLASS /
RATING /
FACING
I03 1 2’’ / RF #150 LP Steam Inlet

I02 1 3’’ / RF #150 DM Water Inlet

I01 1 3’’ / RF #150 Clean Condensate from

LLP Condensate Flash
Drum
T-1033
V01 1 2’’ / RF #150 Venting

O01 1 6’’ / RF #150 BFW Outlet with vortex breaker

L02 A/B 2 2” / RF #300 LALL

L01 A/B 2 2” / RF #300 LT/LIC

M01 1 24’’ / RF #150 Manway [NOTE -10]

O02 1 3’’ / RF #150 Overflow Standpipe below NLL

I04 1 2’’ / RF #150 HP BFW Pump minimum Flow

C01 1 2” / RF #300 PT/PIC

B01 1 8’’ / RF #150 Handhole

C02 1 2” / RF #300 TI

U01 1 3” / RF #300 PSV HOLD-1

I05 1 2"/ RF#150 MP BFW Pump minimum flow

I06 1 2"/ RF#150 Neutralizing Amine Dosing

Note: Nozzle size and ratings to be confirmed by vendor.

 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 9 of 10
001

9. Process Notes:

1. VTA - Vendor to advice

2. clips
Insulation for Heat Storage
for insulation. Conservation willupto
section be applied to equipment.
HHLL shall Vendor
be heat traced withtoLP
provide
Steam.supports
The venting of gases from the top of the deaerator is adjusted during operation taking into
/ 3. account process experience and CO2 content analyses of BFW. Vendor shall ensure the

same and check/confirm the requirement of vent condenser.

4. The BFW outlet to the boiler feed water pumps shall be designed in such way to
prevent vortexing, to prevent steam bubbles and sludge being drawn into the suction
line.
5. The boiler feed water from the Deaerator is used: to generate HP steam at 41.7 barg in
the steam generation unit of the Fired Heater
6. The unit shall be properly sized for any operation case including start-up,
turndown, shutdown, etc.
7. The deaerator and the storage section shall be designed as an integral unit.
8. Vendor shall specify the expected and guaranteed performance of the BFW
Deaeration System. The guaranteed performance shall be at least equal to the BFW
Specification reported in the section 3.0 for all operating range
9. Maximum allowable Pressure Drop through Internals 0.1 bar (Add to Top Pressure,
to have Bottom Pressure)
10. Number of manways is to be confirmed based on mechanical design.
11. Vendor shall specify the equipment design details (dimensions) and individual stream
data in the Deaeration system. Vendor shall provide detail drawing showing all necessary
internals and nozzle details.
12. Vendor to specify normal and maximum utility consumptions and chemical requirements.
13. Vendor to refer below site meteorological data:
Low ambient temperature: -36 ºC
High ambient temperature: 33 ºC
Relative Humidity (Design
-Normal 63 %
-Maximum 89 %
Elevation of the refinery site above sea level
14. All Carbon steel components used in this package shall be suitable for low MDMT of
- 36 ºC. Supplier to select suitable low temperature grade material or carbon steel shall be
suitably qualified for low MDMT.
15. All the instruments required for meeting the performance guarantee to be considered
by vendor.
16. Reported LP Steam operating pressure is at upstream of pressure control valve PV-8032
which is provided on the LP Steam inlet line to Deaerator. Vendor to confirm the required
LP Steam pressure for deaerator operation.
17. Reported Demin water pressure is at upstream of flow control valve FV-8007 which is on
the Demin water inlet line to Deaerator. Vendor to confirm required Demin water
pressureare
nozzles forrequired.
Deaerator operation. tie-ins will be considered.
Accordingly,
18. Vendor
Vendor toto suggest
refer P&ID
theDocument:
requirementJI2048-000-PR-PID-0063-001 and confirm
of Neutralizing Amine to maintain any
the pH of BFW. If
required vendor to provide dosing rate & concentration (ppm).
additional 19.

20. Vendor process deliverables like PFD, HMB, Calculation details including venting, Input
to P&ID, Operating philosophy.
21. Operating pressure at B/L to be confirmed by vendor.
22. LP Steam is used for tracing. Refer section 5 for Operating and design conditions for LP
Steam.
 EPC FOR RHCU ISBL AND FEED
OSBL PROJECT No. JI-2048

PROCESS DATASHEET FOR DEAERATOR MA-1018

Rev Page:
. 10 of 10
001

23. Steam coil of 1" diameter and 100 mm pitch between coil turns to be used for
tracing. (HOLD 3).
24. Steam coil to slope from inlet towards outlet to avoid accumulation of condensate to avoid
corrosion issues.