Partial Replacement of Cement by Marble Slurry
Partial Replacement of Cement by Marble Slurry
Partial Replacement of Cement by Marble Slurry
Submitted By
Jatin Kumar
18BCIN019
Naman Sharma
18BCIN030
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CANDIDATE’S DECLARATION
I hereby declare that the work presented in this report entitled “Partial
Replacement Of Cement By Marble Dust Powder”, in fulfillment of the
requirement for the award of the degree Bachelor of Technology in Civil
Engineering, submitted in Civil Department, JECRC University, Jaipur, is
an authentic record of my own work carried out during my degree under the
guidance of Siddharth Sharma sir.
The work reported in this has not been submitted by me for award
of any other degree or diploma.
Date – 13 /12/2021
Jatin Kumar
Roll no- 18BCIN019
Naman Sharma
Roll no – 18BCIN030
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CERTIFICATE
DATE – 13/12/2021
Metor’s Name – SIDDHART SHARMA
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ACKNOWLEDGEMENT
We would also like to express our hearts felt appreciation to all of our
friends whom direct or indirect suggestions help us to develop this
project and to entire team members for their valuable suggestions.
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Declaration by Student
Name:
Place:
Date:
Signature of the Student:
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TABLE OF CONTENT
1. ABSTRACT
2. INTRODUCTION
3. REVIEW OF
LITERATURE
4. EXPERIMENTAL
AND
INVESTIGATION
5. METHODOLOGY
6. CONCLUSION
7. REFERENCES
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ABSTRACT
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Chapter - 1
Introduction
The purity of the marble is responsible for its colors and appearance it
is white if the limestone is composed solely of calcite (100% CaCO3).
Marble is used for construction and decoration; marble is durable, has
a noble appearance, and consequently in great demand Marble Dust
Powder is an industrial waste produced from cutting of marble stone.
The result is that the mass of marble waste which is 20% of total
marble quarried has reached as high as millions of tons. Marble as a
building material especially in places and monuments has been in use
for ages. However the use is limited as stone bricks in wall or arches
or as lining slabs in walls, roofs or floors, leaving its wastage at
quarry or at the sizing industry generally unattended for use in the
building industry itself as filler or plasticizer in mortar or concrete.
One of the logical means for reduction of the waste marble masses
calls for utilizing them in building industry itself. Marble powder is
not available in all the places.
Despite this fact, concrete production is one of the concerns
worldwide that impact the environment with major impact being
global warming due to CO2 emission during production of cement.
Waste Marble dust can be used to improve the mechanical and
physical properties of the conventional concrete. Now-a-days the cost
of material is increasing so if we use the waste material in the
production of the concrete so we decrease the price. If the waste is
disposed on soils, the porosity and permeability of topsoil will be
reduced, the fine marble dust reduces the fertility of the soil by
increasing its alkalinity.
Presently, large amount of marble dust are generated in natural stone
processing plants with an important impact on the environment and
humans.
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In India, marble dust is settled by sedimentation and then dumped
away which results and environmental pollution, in addition to
forming dust in summer ABSTRACT 112 International Journal for
Modern Trends in Science and Technology Partial Replacement of
Cement to Concrete by Marble Dust Powder and threatening both
agriculture and public health.
Therefore, utilization of the marble dust in various industrial sectors
especially the construction, agriculture, glass and paper industries
would help to protect the environment.
Hence the reuse of waste material has been emphasized. Waste can be
used to produce new products or can be used as admixtures so that
natural resources are used more efficiently.
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Chapter -2
Review of Literature
1. Aalok D et al., 2014 studied on “Experimental study on use
of marble dust in concrete” and concluded that for M 25
grade concrete the compressive strength of cubes is increased
when 50% of marble powder is added and further any
addition of waste marble powder the strength gradually
decreases. The split tensile strength of cylinders are
increased with addition of waste marble powder up to 25%
and decreases on further addition. The flexural strength is
obtained at 50% of marble powder mix.
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6. Veena G. Pathan et al.,2014 studied on “Feasibility and
need of use of waste marble powder in concrete production”
and concluded that the investigation revealed that replacing
of cement with marble waste powder up to 20% reduces the
slump of concrete mixes, whereas replacement of sand by
marble waste powder up to 20% enhances the slump of the
concrete mixes. In concrete production replacement of 5%
cement by marble waste powder gives comparable
compressive and flexural strength as of marble waste free
concrete specimens, but increasing the replacement range
beyond 5% results in strength reduction. In concrete
production, replacing of sand up to 20% by marble waste
powder gives similar strength as of concrete mixes with
100% sand both at early and latter ages. On the basis of the
earlier experiment al studies the unit weight of the concrete
increased due to the high specific gravity of WMD and also
filler effect of marble dust because it has finer particles than
fine sand aggregate. As a matter of fact marble dust had a
filler effect and played a noticeable role in the hydration
process. Cement being kept constant it is an expected
outcome that an enhancement in the mechanical and physical
properties has taken place by virtue of the marble dust’s
contribution to the hydration process. The porosity of the
concrete decreased and UPV increased with increasing
percentage of marble dust addition.
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Chapter -3
Experimental and Investigations
Concrete mix constituents Concrete is a composite material, made by
mixing Coarse aggregate (CA) & Fine aggregate (FA), Cement &
Water.
3.1. Cement
Portland Slag Cement with conforming to BIS (IS: 455-1989) was
used in the entire experimental study. The detail of physical properties
of cement is presented in table 3.1. This cement is used for the MDP
and corresponding convectional concrete. The cement used in the test
is Portland slag cement manufactured by “LAFARGE CONCRETO”.
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Part - 4)
Fineness Sieve test on 2.83% Retain on <10%
sieve no.9 (IS: 90 µ I.S sieve
4031 Part –2)
Compressive (IS: 4031 Part-6) N/mm^2 N/mm^2
Strength 3days 19.85 >16
7days 23.45 >22
28 days 35.98 >33
Properties FA CA
Flakiness index(%) - -
Elongation index(%) - -
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Table 3.3 Mechanical properties of Coarse aggregate
Property CA BIS(IS: 383-1970)
Limits
3.3. Water :-
In this research potable water free from organic substance was used
for mixing as well as curing of concrete.
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Due to the availability of large quantity of waste produced in the
marble factory, this project has been planned and preceded.
Snap short of used MDP is figure no.3.1
The physical & chemical properties of MDP are given in table 3.4 &
3.5 respectively.
Color White
Form Powder
Odour Odourless
Sieve 0.90mm
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Figure-3.1. Marble Dust Powder used in the study
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Chapter – 4
Methodology
Based on the Indian Standard (IS: 10262-2009), design mix for M25
grade of concrete was prepared by partially replacing cement with
five different percentages by weight of MDP (0%, 5%, 10%, 15%,
and 20%). The mix proportion for M25 Grades of concrete with
varying percentage of MDP is presented in Table 5.2.
4.1 Workability: - It is observed that degree of workability is
medium as per BIS (IS: 456-2000) for the normal concrete. It is also
observed that, as the percentage of MDP increases from 0% to 20%,
the mix becomes stiffer, and workability results in low slump value.
Low slump value may have great impact on the workability of
concrete.
4.2 Hardened Concrete :- Testing The most valuable property in
concrete is the compression strength because it gives the overall
quality of hardened concrete. The hardened concrete tests conducted
were the compressive test, split tensile test & flexural test. The
mechanical property of hardened concrete depends upon the
cementitious material available in the mix.
4.2.1Compressive strength test:- Compressive strength test is done
as Per IS 516- 1959. The test is conducted on Compression testing
machine of capacity 2000 KN as shown in Fig. 5.2 Mechanical
behavior of concrete was studied for M25 grade of cubes were casted
and cured for 7 and 28days. Compressive strength of concrete is
tested on cube at different percentage of MDP content in concrete.
The strength of concrete has been tested on cube at 7 days curing and
28 days. And the results obtained are reported in table 5.3 & also
shown in graph 5.2. With replacement of MDP in %age, in concrete 7
days test has been conducted to check the gain in initial strength of
concrete & 28 days test gives the data of final strength of concrete at
28 days curing. Compression testing machine is used for testing the
compressive strength test on concrete.
4.2.2. Split Tensile Strength
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Testing for split tensile strength of concrete is done as Specimen
details of the work at B.I.T, Sindri Dhanbad, Jharkhand, India.
Flexural strength test is done as per IS: 516-1959. Prisms are tested
for flexure in Universal testing machine of capacity 500 KN as shown
in Fig. 4.4 & and the results obtained are reported in Table 4.5 & also
shown in graph 4.4. The bearing surfaces of the supporting and
loading rollers are wiped clean before loading. The prisms are placed
in the machine in such a manner that the load is applied to the upper
most surface along the two lines spaced 13.30 cm apart. The axis of
the specimen is aligned with the axis of the loading device. The load
is applied at a rate of 180 kg/min without shock on the specimen till it
fails and the maximum load
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Flexural strength(N/mm2) = Pd
bd^2
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Volume of all
Specimen (m3)
for one series 0.02025 0.0318 0.030
Total
specimens for
all series 6x5=30 6x5=30 6x5=30
Total volume
for all series
(m3 ) 0.101 0.159 0.150
of
*
percent by cemen
age weight t
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Table 4.3: Analysis of test results (Compressive strength N/mm 2) of
concrete
Mix Compressive strength % increase or decrease
(N/mm2) in strength over
Normal concrete,
M25
Id. 7days 28days
7days 28days
25
Id. 7 days 28 days 7 days 28 days
MDP0 2.92 3.91 - -
MDP5 3.11 4.00 (+)6.11 (+) 2.30
MDP10 3.13 4.04 (+)7.19 (+)4.09
MDP15 3.16 4.27 (+) 8.22 (+) 9.21
MDP20 2.52 3.30 (-) 13.70 (-) 15.60
Description:-
MDP0-Concrete mix with 0% Marble Dust Powder replacement
MDP5- Concrete mix with 5% Marble Dust Powder replacement
MDP10-Concrete mix with 10% Marble Dust Powder replacement
MDP15- Concrete mix with 15% Marble Dust Powder replacement
MDP20- Concrete mix with 20% Marble Dust Powder replacement
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MDP- Marble Dust Powder
Chapter – 6
28
Conclusion
The usage of MDP in concrete improved its quality in terms of
strength. The following conclusions were based on the study on the
test result.
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of MDP in the near future to make this product a precious building
material to improve the quality of building construction industry.
Other types of study that can be included with MDP may be listed
below;
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References:-
[1]Manju Pawar et.al (2014) Feasibility and need of use of
waste marble powder in concrete production. ISSN No. 2349-
943435.PP 1-6.
[2] V.M.Sounthararajan and A. Sivakumar (2013) Effect of
the lime content in marble powder for producing high strength
concrete .ISSN 1819-6608.PP 260-264.
[3] Corinaldesi V, Moriconi G, Naik TR, (2010),
―Characterization of marble powder for its use in mortar and
concrete‖, Const. Build. Mat., 24, pp 113-117.
[4] Vaidevi C (2013) Study on marble dust as partial
replacement of cement in concrete .ISSN 2319 – 7757.PP14-
16.
[5] Candra Aditya, Abdul Halim Chauliah, Fatma Putri,
Waste Marble Utilization from Residue Marble Industry as a
Substitution of Cement and Sand within Concrete Roof tile
Production International Journal of Engineering Research
Volume No.3, Issue No.8, pp.: 501- 506 ISSN: 2319-6890)
(online), 2347- 5013(print) 01 Aug2014
[6] Prof. Veena G. Pathan1, Prof. Md. Gulfam Pathan2
Feasibility and Need of use of Waste Marble Powder in
Concrete Production IOSR Journal of Mechanical and Civil
Engineering
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