CHONGQING MEBAY

TE C H N O L O G Y CO . , LT D
Manual of Fire Water Pump Control Box FPEC100
Ver1.0

1. Configuration

2. Panel Introduction

1) Water Temperature meter: it must match with the sensor we offered in

order to check the coolant water temperature.

2) Oil pressure meter:it much match with the sensor we offered in order to
check the lube oil pressure.

3) Voltage Meter: it is used for checking the battery voltage(No.1), 12V/24V

both available.

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4) Voltage Meter: it is used for checking the battery voltage (No.2),12V/24V

both available.

5) Tachometer: it must match with the RPM sensor we offered. Please

set the flywheel teeth according to the tachometer operation manual, or the RPM may
be not accurate. This tachometer contains the function of hour counting with LCD digital
display,which will record the total working hours and never clear back.

6) Overspeed-verification switch: it is used for checking if the overspeed

function in normal status. Once the switch is changed into the up position, then the
overspeed value is set as 67% of the default of control box, formula: overspeed
verification value= overspeed protection value*67%

7) Battery charger indicator: the light is on when charging in normal status.

8) Overspeed reset switch: it must be pressed once the stop occurs

because of overspeed in order to clear alarms and re-start engine.

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9) Mode selector: when the switch is changed into up position, the control
box is in the manual mode. When the switch is changed into down position, the control
box is in the auto mode.
Note: Manual Mode------manually choose Battery 1 or Battery 2 to start engine;
Auto Mode--------remote running (+)signal input

10) Manual Stop: when the switch is changed into the up position, stop
signal will be transferred to stop solenoid in order to stop engine.

11) Crank Switch by Battery No.1: it is used for starting the engine through
Battery No.1 and motor relay No.1 when the switch is changed into the up position, the
motor No.1 is active and the engine is started.
Notes: 1,Please check the engine status under start procession. Please loosen this
switch once engine is started, or it may damage the parts.
2,Please don’t dial this switch during engine running, or it may damage the engine.
3,Operation procession:Battery NO.1→ start relay 1→ start motor.

12) Crank Switch by Battery No.2: it is used for starting the engine through
Battery No.2 and the motor relay No.2. when the switch is changed into the up position,
the motor No.2 is active and the engine is started.
Notes: 1,Please check the engine status under start procession. Please loosen this
switch once engine is started, or it may damage the parts.
2,Please don’t dial this switch during engine running, or it may damage the engine.
3,Operation procession:Battery NO.2→ start relay 2→ start motor.

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3. Parameters setting
1. Control Panel design and introduction

J9 Start ok
indicator Normal
Engine Rated
Running Overspeed
RPM setting
indicator

J12
No1-8：flywheel
teeth settings；
No9-10：overspeed
ratio settings；

2. Engine Rated RPM Setting: the users can set through the dial switch on the J9. When
dialing it to ON,it means(1)is valid;when dialing it to OFF,it means(0)is not valid.
Parameters
4 Units dial Rated RPM Options
switch RATED
（Code J9） 1 2 3 4
RPM
1 0 0 0 0 1500
2 0 0 0 1 1600
3 0 0 1 0 1700
4 0 0 1 1 1800
5 0 1 0 0 1900
6 0 1 0 1 2000
7 0 1 1 0 2100
8 0 1 1 1 2200
9 1 0 0 0 2300
10 1 0 0 1 2400
11 1 0 1 0 2500
12 1 0 1 1 2600
13 1 1 0 0 2700
14 1 1 0 1 2800
15 1 1 1 0 2900
16 1 1 1 1 3000

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3. Flywheel teeth setting: the users can set it through the dial switch from No.1 to No.8 on
the board J12; when dialing it to ON, it means (1) is valid;when dialing it to OFF, it
means (0) is not valid.flywheel teeth can be accumulated trough the 8 units switch, it is
valid is the position is ON.
a) No.1 means value 128;
b) No.2 means value 64;
c) No.3 means value 32;
d) No.4 means value 16;
e) No.5 means value 8;
f) No.6 means value 4;
g) No.7 means value 2;
h) No.8 means value 1;
EG: if you are going to set the teeth as 118, then you should dial like this:
No1:0,No2:1,NO3:1,No4:1,No5:0,No6:1,NO7:1,No8:0

Formula：0*118+1*64+1*32+1*16+0*8+1*4+1*2+0*1=118
Flywheel teeth settings
Switch status Switch status Switch status Switch status Switch status
teeth teeth teeth teeth teeth
12345678 12345678 12345678 12345678 12345678
1 00000001 52 00110100 103 01100111 154 10011010 205 11001101
2 00000010 53 00110101 104 01101000 155 10011011 206 11001110
3 00000011 54 00110110 105 01101001 156 10011100 207 11001111
4 00000100 55 00110111 106 01101010 157 10011101 208 11010000
5 00000101 56 00111000 107 01101011 158 10011110 209 11010001
6 00000110 57 00111001 108 01101100 159 10011111 210 11010010
7 00000111 58 00111010 109 01101101 160 10100000 211 11010011
8 00001000 59 00111011 110 01101110 161 10100001 212 11010100
9 00001001 60 00111100 111 01101111 162 10100010 213 11010101
10 00001010 61 00111101 112 01110000 163 10100011 214 11010110
11 00001011 62 00111110 113 01110001 164 10100100 215 11010111
12 00001100 63 00111111 114 01110010 165 10100101 216 11011000
13 00001101 64 01000000 115 01110011 166 10100110 217 11011001
14 00001110 65 01000001 116 01110100 167 10100111 218 11011010
15 00001111 66 01000010 117 01110101 168 10101000 219 11011011
16 00010000 67 01000011 118 01110110 169 10101001 220 11011100
17 00010001 68 01000100 119 01110111 170 10101010 221 11011101
18 00010010 69 01000101 120 01111000 171 10101011 222 11011110
19 00010011 70 01000110 121 01111001 172 10101100 223 11011111
20 00010100 71 01000111 122 01111010 173 10101101 224 11100000
21 00010101 72 01001000 123 01111011 174 10101110 225 11100001
22 00010110 73 01001001 124 01111100 175 10101111 226 11100010
23 00010111 74 01001010 125 01111101 176 10110000 227 11100011
24 00011000 75 01001011 126 01111110 177 10110001 228 11100100

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25 00011001 76 01001100 127 01111111 178 10110010 229 11100101
26 00011010 77 01001101 128 10000000 179 10110011 230 11100110
27 00011011 78 01001110 129 10000001 180 10110100 231 11100111
28 00011100 79 01001111 130 10000010 181 10110101 232 11101000
29 00011101 80 01010000 131 10000011 182 10110110 233 11101001
30 00011110 81 01010001 132 10000100 183 10110111 234 11101010
31 00011111 82 01010010 133 10000101 184 10111000 235 11101011
32 00100000 83 01010011 134 10000110 185 10111001 236 11101100
33 00100001 84 01010100 135 10000111 186 10111010 237 11101101
34 00100010 85 01010101 136 10001000 187 10111011 238 11101110
35 00100011 86 01010110 137 10001001 188 10111100 239 11101111
36 00100100 87 01010111 138 10001010 189 10111101 240 11110000
37 00100101 88 01011000 139 10001011 190 10111110 241 11110001
38 00100110 89 01011001 140 10001100 191 10111111 242 11110010
39 00100111 90 01011010 141 10001101 192 11000000 243 11110011
40 00101000 91 01011011 142 10001110 193 11000001 244 11110100
41 00101001 92 01011100 143 10001111 194 11000010 245 11110101
42 00101010 93 01011101 144 10010000 195 11000011 246 11110110
43 00101011 94 01011110 145 10010001 196 11000100 247 11110111
44 00101100 95 01011111 146 10010010 197 11000101 248 11111000
45 00101101 96 01100000 147 10010011 198 11000110 249 11111001
46 00101110 97 01100001 148 10010100 199 11000111 250 11111010
47 00101111 98 01100010 149 10010101 200 11001000 251 11111011
48 00110000 99 01100011 150 10010110 201 11001001 252 11111100
49 00110001 100 01100100 151 10010111 202 11001010 253 11111101
50 00110010 101 01100101 152 10011000 203 11001011 254 11111110
51 00110011 102 01100110 153 10011001 204 11001100 255 11111111

4. Overspeed ratio setting: the users can set it through the dial switch from No.9 to
No.10 on the board J12; when dialing it to ON, it means (1) is valid;when dialing it
to OFF, it means (0) is not valid.
formula: overspeed protection value= rated RPM* overspeed ratio
Parameters
J12 switch status OVERSPEED
No.9 No.10 RATIO
0 0 105%
0 1 110%
1 0 115%
1 1 120%

Note: please cut off the power to control box in 10 sec when all the parameters
are set well.

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4. Diagrams

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TE C H N O L O G Y CO . , LT D
5. Tachometer Installation Instructions

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