LCD TV: Service Manual

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Internal Use Only

website:http://biz.LGservice.com

LCD TV
SERVICE MANUAL
CHASSIS : LB81D

MODEL : 47LG70YD 47LG70YD-AA

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

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CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION ........................................................................................6

ADJUSTMENT INSTRUCTION................................................................11

TROUBLE SHOOTING ............................................................................17

BLOCK DIAGRAM...................................................................................21

EXPLODED VIEW .................................................................................. 33

SVC. SHEET ...............................................................................................

Copyright C 2008 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes

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SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1W), keep the resistor 10mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
AC Volt-meter
Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical Good Earth Ground
shock. such as WATER PIPE,
To Instrument's CONDUIT etc.
0.15uF
Leakage Current Cold Check(Antenna Cold Check) exposed
METALLIC PARTS
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC 1.5 Kohm/10W
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright C 2008 LG Electronics. Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes

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SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service unit under test.
manual and its supplements and addenda, read and follow the 2. After removing an electrical assembly equipped with ES
SAFETY PRECAUTIONS on page 3 of this publication. devices, place the assembly on a conductive surface such as
NOTE: If unforeseen circumstances create conflict between the aluminum foil, to prevent electrostatic charge buildup or
following servicing precautions and any of the safety precautions on exposure of the assembly.
page 3 of this publication, always follow the safety precautions. 3. Use only a grounded-tip soldering iron to solder or unsolder ES
Remember: Safety First. devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500°F to 600°F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500°F to 600°F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500°F to 600°F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the

Copyright C 2008 LG Electronics. Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes

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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.

Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.

Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.

Copyright C 2008 LG Electronics. Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes

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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LCD TV used LB81D 1) Performance: LGE TV test method followed
chassis. 2) Demanded other specification
- Safety: CB specification
2. Requirement for Test - EMC: CISPR 13 specification
Each part is tested as below without special appointment.

1) Temperature : 25±5ºC (77±9ºF), CST : 40±5ºC


2) Relative Humidity : 65±10%
3) Power Voltage : Standard input voltage(100-240V~, 50/60Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to
the adjustment.

4. General specification
Item Specification Remark
Broadcasting system PAL-BG, DTV : DVB-T
Available Channel 1) VHF : 00 ~ 12
2) UHF : 20 ~ 75
3) CATV : 02 ~ 44
4) DTV : 06 ~12, 27 ~ 69
Tuner IF 1) PAL : 38.90MHz(Picture),
34.40MHz(Sound)
2) DVB-T : 36.125MHz
Input Voltage 100 - 240V~, 50/60Hz Mark : 240V, 50Hz
Screen Size 47 inch Wide (1920 x 1080) 47LG70YD-AA
52 inch Wide (1920 x 1080) 47LG70YD-AA
Aspect Ratio 16:9
Module LC470WUD-SAA1 47LG70YD-AA
LK520D3LZ97 52LG70YD-AA
Operating Environment 1) Temp : 0 ~ 40 deg LGE Spec
2) Humidity : ~ 80 %
Storage Environment 1) Temp : -20 ~ 60 deg
2) Humidity : ~ 85 %

Copyright C 2008 LG Electronics. Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes

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5. Chrominance & Luminance Specification
No Item Min Typ Max Unit Remark
1. White peak brightness 400 500 cd/m2 47LG70YD-AA
360 450 cd/m2 52LG70YD-AA
2. Contrast ratio cd/m2 N/A
3. Brightness uniformity 70 % Full white
4. Color coordinate RED X Typ. 0.638 Typ. 47LG70YD-AA
Y -0.03 0.335 +0.03
GREEN X 0.289
Y 0.609
BLUE X 0.145
Y 0.063
WHITE X 0.279
Y 0.292
RED X 0.610 0.640 0.670. 52LG70YD-AA
Y 0.300 0.330 0.360
GREEN X 0.250 0.280 0.310
Y 0.570 0.600 0.630
BLUE X 0.120 0.150 0.180
Y 0.030 0.060 0.090
WHITE X 0.242 0.272 0.302
Y 0.247 0.277 0.307
5. Color coordinate uniformity N/A
6. Contrast ratio 900 1300 47LG70YD-AA
1200 1800 52LG70YD-AA
7. Color Temperature Cool 11,000 <Test Condition>
Medium 9,300 HDMI input,
Warm 6,500 85% Full white pattern
8. Color Distortion, DG 10.0 %
9. Color Distortion, DP 10.0 deg
10. Color S/N, AM/FM 43 dB
11. Color Killer Sensitivity -80 dBm

Copyright C 2008 LG Electronics. Inc. All right reserved. -7- LGE Internal Use Only
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6. Component Video Input (Y, PB, PR)
No Specification Remark
Resolution H-freq(kHz) V-freq(Hz)
1 720x480 15.73 59.94 SDTV, DVD 480i
2 720x480 15.75 60 SDTV, DVD 480i
3 720x480 31.47 59.94 SDTV 480p
4 720X480 31.5 60 SDTV 480p
5 720x576 15.625 50 SDTV, DVD 576i
6 720x576 31.25 50 SDTV 576p
7 1280x720 44.96 59.94 HDTV 720p
8 1280x720 45 60.36 HDTV 720p
9 1280x720 37.5 50 HDTV 720p
10 1920x1080 28.125 50 HDTV 1080i
11 1920x1080 33.75 60 HDTV 1080i
12 1920x1080 33.72 59.94 HDTV 1080i
13 1920x1080 56.25 50 HDTV 1080p
14 1920x1080 67.433 59.94 HDTV 1080p
15 1920x1080 67.5 60 HDTV 1080p

7. RGB PC INPUT Mode


No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1 720*400 31.468 70.08 28.321
2 640*480 31.469 59.94 25.17 VESA Input 848*480 60Hz, 852*480 60Hz
37.684 75.00 31.50 --> 640*480 60Hz Display
3 800*600 37.879 60.31 40.00 VESA
46.875 75.00 49.50
4 1024*768 48.363 60.00 65.00 VESA(XGA)
56.470 70.00 75.00
60.123 75.029 78.75
5 1280*768 47.78 59.87 79.5 WXGA
6 1360*768 47.72 59.8 84.75 WXGA
7 1366*768 47.56 59.6 84.75 WXGA
8 1280*1024 63.595 60.0 108.875 SXGA
9 1920*1080 66.647 59.988 138.625 WUXGA

Copyright C 2008 LG Electronics. Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes

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7. HDMI Input (PC/DTV)
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
PC
1 720*400 31.468 70.08 28.321 HDCP
2 640*480 31.469 59.94 25.17 VESA HDCP
3 800*600 37.879 60.31 40.00 VESA HDCP
4 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP
56.470 70.00 75.00
5 1280*768 47.78 59.87 79.5 WXGA HDCP
6 1360*768 47.72 59.8 84.75 WXGA HDCP
7 1366*768 47.56 59.6 84.75 WXGA HDCP
8 1280*1024 63.595 60.0 108.875 SXGA
9 1920*1080 66.647 59.988 138.625 WUXGA
DTV
1 720*480 31.47 59.94 27.00 SDTV 480P(4:3)
2 720*480 31.50 60 27.027 SDTV 480P(4:3)
3 720*480 31.47 59.94 27.000 SDTV 480P(16:9)
4 720*480 31.50 60.00 27.027 SDTV 480P(16:9)
5 720*576 31.25 50.00 27.000 SDTV 576P
6 1280*720 37.50 50.00 74.176 HDTV 720P HDCP
7 1280*720 44.96 59.94 74.176 HDTV 720P HDCP
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1920*1080 33.72 59.94 74.176 HDTV 1080I HDCP
10 1920*1080 33.75 60.00 74.250 HDTV 1080I HDCP
11 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz HDCP
12 1920*1080 27.000 24.00 74.250 HDTV 1080P 24Hz HDCP
13 1920*1080 56.250 50 148.500 HDTV 1080P 50Hz HDCP
14 1920*1080 67.433 59.94 148.352 HDTV 1080P HDCP
15 1920*1080 67.500 60 148.500 HDTV 1080P HDCP

Copyright C 2008 LG Electronics. Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes

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8. Mechanical specification
8-1. 47LG70YD-AA

No. Item Content Unit Remark


1. Product Widt(W) Length(D) Height(H) mm
Dimension Before Packing 1034 293.4 735 mm With Stant
After Packing 1330 257 772 mm
2. Product Only SET 23.5 Kg
With BOX 26.2 Kg

8-2. 52LG70YD-AA
No. Item Content Unit Remark
1. Product Widt(W) Length(D) Height(H) mm
Dimension Before Packing 1156.2 342.9 813.1 mm With Stant
After Packing 1266 460 887 mm
2. Product Only SET 29.5 Kg
With BOX 35.4 Kg

Copyright C 2008 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
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ADJUSTMENT INSTRUCTION
1. Application Range 5. Click “Auto” tab and set as below
6. Click “Run”.
This specification sheet is applied to all of the LCD TV with 7. After downloading, check “OK” message.
LB81D chassis.
(5)

filexxx.bin

2. Designation (7) ........ OK

1) The adjustment is according to the order which is


designated and which must be followed, according to the
plan which can be changed only on agreeing. (6)
2) Power Adjustment: Free Voltage
3) Magnetic Field Condition: Nil.
4) Input signal Unit: Product Specification Standard
5) Reserve after operation: Above 5 Minutes (Heat Run)
Temperature : at 25±5ºC * USB DOWNLOAD
Relative humidity : 65±10% 1) Put the USB Stick to the USB socket
Input voltage : 220V, 60Hz
6) Adjustment equipments: Color Analyzer (CA-210 or CA-
110), Pattern Generator (MSPG-925L or Equivalent), DDC USB
Adjustment Jig equipment, SVC remote controller
7) Don’t push The “IN STOP KEY” after completing the
function inspection.

3. Main PCB check process 2) Automatically detecting update file in USB Stick
* APC - After Manual-Insult, executing APC - If your downloaded program version in USB Stick is Low,
it didn’t work. But your downloaded version is High, USB
* Download data is automatically detecting
1) Execute ISP program “Mstar ISP Utility” and then click 3) Show the message “Copying files from memory”
“Config” tab.
2) Set as below, and then click “Auto Detect” and check “OK”
message. If display “Error”, Check connect computer, jig,
and set.
3) Click “Connect” tab. If display “Can’t”, Check connect
computer, jig, and set.

(1) (3)

4) Updating is staring.
Please Check Speed :
To us speed between from 200 KHz
to 400 KHz

(2) OK

4) Click “Read” tab, and then load download file(XXXX.bin) by


clicking “Read”.
5) Fishing the version uploading, you have to put USB stick
and “AC Power” off.
(4)

filexxx.bin

6) After putting “AC Power” on and check updated version on


your TV.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes

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* After downloading, have to adjust Tool Option again. Impress Resolution 1080i
1) Push "IN-START" key in service remote controller Model : 223 in Pattern Generator(1080i Mode)
2) Select "MODEL SELECT" and Push “OK” button. Pattern: 65 in Pattern Generator (MSPG-925 Series,
3) Go To “INCH” and choice proper inch. MPSG-1025D) - 7 color bar.
4) TV power turn off and on. - Adjust by commanding AUTO_COLOR_ADJUST.
5) Completed selecting Tool option
2) Confirmation
- We confirm whether “0xB3 (480i)/0xBC (1080i)”
address of EEPROM “0xA2” is “0xAA” or not.
3.1. ADC Process - If “0xB3 (480i)/0xBC(1080i)” address of EEPROM
(1) PC input ADC “0xA2” isn’t “0xAA”, we adjust once more.
1) Auto RGB Gain/Offset Adjustment - We can confirm the ADC values from “0xAD~0XB2
- Convert to PC in Input-source (480i)/0XB6~BB (1080i)” addresses in a page “0xA2”.
- Signal equipment displays
Output Voltage : 700 mVp-p * Manual ADC process using Service Remocon. After
Impress Resolution XGA (1024 x 768 @ 60Hz) enter Service Mode by pushing “ADJ” key, execute “ADC
Model : 60 in Pattern Generator Adjust” by pushing “ G ” key at “ADC CALIBRATION :
Pattern : 65 in Pattern Generator (MSPG-925 Series, COMPONENT”.
MPSG-1025D) - 7 color bar.
[gray pattern that left & right is black and center is Impress Resolution 480i
white signal(Refer below picture)]

<Fig. 1> Adjustment pattern(PC)


Impress Resolution 1080i
- Adjust by commanding AUTO_COLOR_ADJUST.

2) Confirmation
- We confirm whether “0xAA (RGB)” address of
EEPROM “0xA2” is “0xAA” or not.
- If “0xAA (RGB)” address of EEPROM “0xA2” isn’t
“0xAA”, we adjust once more
- We can confirm the ADC values from “0xA4~0XA9
(RGB)” addresses in a page “0xA2”

* Manual ADC process using Service Remocon. After


enter Service Mode by pushing “ADJ” key,
execute “ADC Adjust” by pushing “ G ” key at “ADC
CALIBRATION: RGB-PC”.
3.2. Function Check
(1) Check display and sound
- Check Input and Signal items. (cf. work instructions)
1) TV
2) AV
3) COMPONENT (480i)
4) RGB (PC : 1024 x 768 @ 60hz)
5) HDMI
6) PC Audio In
* Display and Sound check is executed by Remote
controller.

(2) COMPONENT input ADC


1) Component Gain/Offset Adjustment
- Convert to Component in Input-source
- Signal equipment displays
Impress Resolution 480i
MODEL : 209 in Pattern Generator(480i Mode)
Pattern : 65 in Pattern Generator (MSPG-925 Series,
MPSG-1025D) - 7 color bar.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 12 - LGE Internal Use Only
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4. Total Assembly line process 4.2. DPM operation confirmation
(Only Apply for MNT Model)
4.1. Adjustment Preparation Check if Power LED Color and Power Consumption operate
(1) W/B Equipment condition as standard.
CA210: CH 9, Test signal: Inner pattern (85IRE) - Set Input to RGB and connect D-sub cable to set
(2) Above 5 minutes H/run in the inner pattern. (“power on” - Measurement Condition: (100-240V@ 50/60Hz)
key of adjust remote control) - Confirm DPM operation at the state of screen without Signal
(3) 15 Pin D-Sub Jack is connected to the AUTO W/B
EQUIPMENT.
(4) Adjust Process will start by execute I2C Command (Inner 4.3. DDC EDID Write
pattern (0xF3, 0xFF). In case of 2008 year new model for Australia and Taiwan
which is developed with Mstar scaler, Manufacture have
Color Cool 11,000 ºK X=0.276(±0.002) <Test Signal>
no use for dwnload of EDID for HDMI1/2/3/4 because
Temperature Y=0.283(±0.002) Inner patern
HDMI EDID data is in the Application Program
Medium 9,300 ºK X=0.285(±0.002) (216gray,85IRE)
Y=0.293(±0.002)
4.3.1 Analog data 128Byte(2Bi)
Warm 6,500 ºK X=0.313(±0.002)
EDID block 0, Bytes 0-127[00H-7FH]
Y=0.329(±0.002) Block Type : EDID 1.3

(5) Adjust Process will finish by execute I2C Command (Inner 0 1 2 3 4 5 6 7 8 9 A B C D E F


pattern (Inner pattern (0xF3,0x00)). 0 00 FF FF FF FF FF FF 00 1E 6D FB 9C 01 01 01 01
(6) At the adjust W/B/, the spec of luminance set the Min 200 10 0A 12 01 03 01 46 27 78 EA D9 B0 A3 57 49 9C 25
cd/m2 20 11 49 4B A5 4E 00 31 40 45 40 61 40 81 80 01 01
(7) In specially, the spec of luminanec set the Min 150 cd/m2 30 01 01 D1 C0 01 01 1A 36 80 A0 70 38 1F 40 30 20
at the module of sharp(52”) 40 35 00 E8 26 32 00 00 1A 1B 21 50 A0 51 00 1E 30
50 48 88 35 00 BC 86 21 00 00 1C 00 00 00 FD 00 39
** Caution ** 60 4B 1F 54 12 00 0A 20 20 20 20 20 20 00 00 00 FC
Color Temperature: COOL, Medium, Warm 70 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 00 E4
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0. 4.3.2 Digital data(HDMI-1) 256Byte
(when R/G/B Gain are all C0, it is the FULL Dynamic Range EDID block 0, Bytes 0-127[00H-7FH]
of Module) Block Type : EDID 1.3
0 1 2 3 4 5 6 7 8 9 A B C D E F
* Manual W/B process using adjusts Remote control.
0 00 FF FF FF FF FF FF 00 1E 6D FC 9C 01 01 01 01
- After enter Service Mode by pushing “ADJ” key,
10 0A 12 01 03 80 73 41 96 0A CF 74 A3 57 4C B0 23
- Enter White Pattern off of service mode, and change off
20 09 48 4C A1 0C 00 31 40 45 40 61 40 81 80 D1 C0
---> on.
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
- Enter “W/B ADJUST” by pushing “ G ” key at “3.W/B 40 45 00 C4 8E 21 00 00 1E 01 1D 00 BC 52 D0 1E 20
ADJUST”. 50 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 FD 00 30
- The default value of RGB-GAIN is 192 at cool, Medium, 60 58 1F 64 11 00 0A 20 20 20 20 20 20 00 00 00 FC
Warm 70 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01 6B
(There is a difference between picture image and set)
EDID block 1, Bytes 128-255[80H- FFH]
Block Type : CEA EDID Timing Extension Version 3.
0 1 2 3 4 5 6 7 8 9 A B C D E F
0 02 03 23 f1 4E 93 14 12 04 05 03 02 20 1F 21 22
10 10 07 16 23 15 07 50 83 01 00 00 67 03 0C 00 10
20 00 B8 2D 01 1D 80 D0 72 1C 16 20 10 2C 25 80 C4
30 8E 21 00 00 9E 8C 0A D0 90 20 40 31 20 0C 40 55
40 00 C4 8E 21 00 00 18 01 1D 00 72 51 D0 1E 20 6E
50 28 55 00 C4 8E 21 00 00 1E 01 1D 80 18 71 1C 16
60 20 58 2C 25 00 C4 8E 21 00 00 9E 00 00 00 00 00
* After done all adjustments, Press “In-start” button and 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 10
compare Tool option and Area option value with its BOM, if it
is correctly same then unplug the AC cable.
If it is not same, then correct it same with BOM and unplug
AC cable.
For correct it to the model’s module from factory JIG model.

* Don’t push The “IN STOP KEY” after completing the function
inspection.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 13 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


4.3.3 Digital data(HDMI-2) 256Byte 4.7. HDCP (High-Bandwidth Digital Contents Protection)
EDID Block 0, Byte 0-127[00H-7FH]
Block Type : EDID 1.3
SETTING (Scaler : Mstar)
0 1 2 3 4 5 6 7 8 9 A B C D E F Because HDCP key is built in HDCP exclusive EEPROM,
0 00 FF FF FF FF FF FF 00 1E 6D FC 9C 01 01 01 01 Download progress is not needed.
10 0A 12 01 03 80 73 41 96 0A CF 74 A3 57 4C B0 23
20 09 48 4C A1 0C 00 31 40 45 40 61 40 81 80 D1 C0
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C HDCP-KEY - Not USE
40 45 00 C4 8E 21 00 00 1E 01 1D 00 BC 52 D0 1E 20 0:0x80
50 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 FD 00 30 89 38 AE 0D ED 40 E6 BB FA 4E DE 51 FB 8E D9 AA
60 58 1F 64 11 00 0A 20 20 20 20 20 20 00 00 00 FC
34 A8 C4 EA D8 6C DC 5C 91 5C B1 A6 13 2B 8B 8B
70 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01 6B
F7 46 CC 1C 88 20 A3 27 0E E1 28 84 89 39 A3 E2
36 86 CE 67 EB A0 F2 35 6B 86 F5 21 71 95 8A 77
EDID block 1, Bytes 128-255[80H- FFH] A1 28 77 97 D3 7B EF 5C 15 48 AA 9E 97 39 CD 98
Block Type : CEA EDID Timing Extension Version 3. 40 5E 68 56 66 EF C1 3C E1 8F 2A 82 DE 8F 52 CC
A8 1F 37 D9 D4 C6 24 16 7E 42 FF 57 CD 6B E0 86
0 1 2 3 4 5 6 7 8 9 A B C D E F 00 1A F1 19 5A AF 37 97 86 BA 83 29 FE 41 A8 D5
0 02 03 23 F1 4E 93 14 12 04 05 03 02 20 1F 21 22
10 10 07 16 23 15 07 50 83 01 00 00 67 03 0C 00 20 A1:0x00
20 00 B8 2D 01 1D 80 D0 72 1C 16 20 10 2C 25 80 C4 F4 73 43 03 23 22 C5 28 96 9E 35 0D 67 A8 8B DD
30 8E 21 00 00 9E 8C 0A D0 90 20 40 31 20 0C 40 55 7A 89 38 E0 94 F0 FF F5 8F F3 4E 5C 82 09 F3 97
40 00 C4 8E 21 00 00 18 01 1D 00 72 51 D0 1E 20 6E EB 01 52 EC D8 98 5C 4F 43 2E E7 9F F5 85 6D 15
50 28 55 00 C4 8E 21 00 00 1E 01 1D 80 18 71 1C 16 B1 83 20 F8 5E D0 33 4F F0 C1 8F 65 77 3D 31 B2
60 20 58 2C 25 00 C4 8E 21 00 00 9E 00 00 00 00 00 FB A1 6E CA A6 D3 A2 35 1D 16 41 C3 89 86 98 78
70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 8E 3E C1 64 01 79 05 21 47 AF 6A 6F 5B E1 4D 2B
2F CC 18 8E 42 DC 9A F8 3C D0 D0 57 04 FB 14 42
8C 54 9D A9 06 EB E7 48 E2 29 EF 7E FD F6 45 12
4.3.2 Digital data(HDMI-3) 256Byte
AC E4 BC 45 67 A3 9B 65 A1 0E ED 1A 84 AD 49 87
EDID Block 0, Byte 0-127[00H-7FH]
A2 77 3F 11 A7 1B D1 7F 25 36 6C 6F D3 DF 25 D0
Block Type : EDID 1.3
FB
0 1 2 3 4 5 6 7 8 9 A B C D E F
0 00 FF FF FF FF FF FF 00 1E 6D FC 9C 01 01 01 01
10 0A 12 01 03 80 73 41 96 0A CF 74 A3 57 4C B0 23 4.11 Outgoing condition Configuration
20 09 48 4C A1 0C 00 31 40 45 40 61 40 81 80 D1 C0
- fffff and make ship condition
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
- When pressing IN-STOP key by Service remocontrol, Red
40 45 00 C4 8E 21 00 00 1E 01 1D 00 BC 52 D0 1E 20
LED are blinked alternatively. And then Automatically turn
50 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 FD 00 30
off. (Must not AC power OFF during blinking)
60 58 1F 64 11 00 0A 20 20 20 20 20 20 00 00 00 FC
70 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01 6B

4.12 Internal pressure


EDID block 1, Bytes 128-255[80H- FFH] Confirm whether is normal or not when between power
Block Type : CEA EDID Timing Extension Version 3. board's ac block and GND is impacked on 1.5kV(dc) or
0 1 2 3 4 5 6 7 8 9 A B C D E F 2.2kV(dc) for one secon
0 02 03 23 F1 4E 93 14 12 04 05 03 02 20 1F 21 22
10 10 07 16 23 15 07 50 83 01 00 00 67 03 0C 00 30
20 00 B0 2D 01 1D 80 D0 72 1C 16 20 10 2C 25 80 C4
30 8E 21 00 00 9E 8C 0A D0 90 20 40 31 20 0C 40 55
40 00 C4 8E 21 00 00 18 01 1D 00 72 51 D0 1E 20 6E
50 28 55 00 C4 8E 21 00 00 1E 01 1D 80 18 71 1C 16
60 20 58 2C 25 00 C4 8E 21 00 00 9E 00 00 00 00 00
70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 F0

1) All Data : HEXA Value


2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***:Year : Controlled
****:Check sum

Because RGB/HDMI EDID Data is downloaded from flash


memory to EDID data storage EEPROM automatically when you
push down “power only key”, Download progress is not needed.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 14 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. Adjustment Command 5.4. Adjustment Commands(LENGTH=84)
Adjustment Contents CMD(hex) ADR VAL[HEX] Description
FACTORY ON E0 00 00 Factory mode on
5.1. I2C(100K BPS)
FACTORY OFF E2 00 00 Factory mode off
EEPROM ALL INIT. E4 00 00 EEPROM All clear
5.2. COMMUNICATION START EEPROM Read E7 00 00 EEPROM Read
EEPROM Write E8 00 data EEPROM Write by
START 6E A STOP 50Ms
some values
COLOR SAVE EB 00 00 Color Save
# Until ACK BIT goes LOW, Repeat it.
(R/G/B cutoff, Drive,
Contrast, Bright)
5.3. Command form H POSITION 20 00 00 – 64 They have different
Command form use DDC2AB standard communication V POSITION 30 00 00 – 64 range each mode,
protocol. CLOCK 90 00 00 – 64 FOS Adjustment

START 6E A 50 A LEN A 30 A CMD A 00 A VAL A CS A STOP


PHASE 92 00 00 – 64
R DRIVE 16 00:cool 00 – 80 Drive adjustment
a. LEN : DATA BYTE number to send
01:medium
b. CMD : Command language theat monitor executes.
c. VAL : FOS DATA 02:warm
d. CS : Dada’s CHECKSUM that transmit G DRIVE 18 00 :cool 00 – 80
e. DELAY : 50Ms 01:medium
f. A : Acknowledge 02:warm
B DRIVE 1A 00:cool 00 – 80
01:medium
5.5. EEPROM DATA READ 02:warm
(1) Signal TABLE
R CUTOFF 80 00 00 – 7F Offset adjustment
G CUTOFF 82 00 00 – 7F
Delay 100ms B CUTOFF 84 00 00 – 7F
BRIGHT 10 00 00 – 3F Bright adjustment
128 Bytes
CONTRAST 12 00 00 - 64 Luminance adjustment
AUTO_COLOR_ F1 00 02 Auto COLOR
(2) Command Set
ADJUST Adjustment
* Purpose : To read(84h) the appointment Address of
E2PROM by 128(80h)-byte CHANGE_COLOR_ F2 00 0,1,2,3 0: Cool
TEMP 1: Medium
Adjustment item CMD(hex) ADH(hex) ADL(hex) Details 2: Warm
EEPROM READ E7 A0 0 0-Page 0~7F Read 3: User
80 0-Page 80~FF Read White Pattern F3 00 00,FF 00: White pattern off
A2 0 1-Page 0~7F Read FF: White pattern on
80 1-Page 80~FF Read AUTO_ F4 00 0,10,20,30, 0 : TV
A4 0 2-Page 0~7F Read INPUTCHANGE 40,60,90 10 : DTV
80 2-Page 80~FF Read 20 : SCART1
A6 0 3-Page 0~7F Read 30 : SCART2
80 3-Page 80~FF Read 40 : Component
60 : RGB
90 : HDMI

Copyright C 2008 LG Electronics. Inc. All right reserved. - 15 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5.6. E2PROM Data Write
(1) Signal TABLE

Delay 20m

LEN : 84h+Bytes
CMD : 8Eh
ADH : E2PROM Slave Address(A0,A2,A4,A6,A8), Not 00h
(Reserved by Buffer To EEPROM)
ADL : E2PROM Sub Address(00~FF)
Data : Write data

(2) Command Set


Adjustment item CMD(hex) LEN Remark
EEPROM WRITE E8 94 16-Byte Write
84+n n-byte Write

* Purpose
1) EDID write : 16-byte by 16-byte, 8 order (128-byte)
write(TO “00 – 7F” of “EEPROM Page A4”).
2) FOS Default write : 16-mode data (HFh, HFl, VF, STD,
HP, VP, Clk, ClkPh, PhFine) write
3) Random Data write : write the appointment Address of
E2PROM.

5.7. NVRAM Read


- Send CMD(70h) to read Video RAM value from MICOM And
save its value to 128-Bytes Buffer(Common Buffer for the
use of EDID)
70 00 00

- Delay 500ms (Time to Wait and Read Video RAM from


MICOM)
- Be transmitted the contents of MICOM’s 128-bytes Buffer to
PC. (128th Data is the CheckSum of 127-bytes data : That’s
OK if the value of adding 128-bytes Data is Zero)
START 6F A Data 1 ... Data 128 A CS NA STOP

Copyright C 2008 LG Electronics. Inc. All right reserved. - 16 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


TROUBLESHOOTING

1. TV/CATV doesn’t display


Check TU401 Pin15(Video output), NO Could you measure voltage of TU800 & IIC NO You should check power line
Pin16(Sound output) lines?
& IIC lines.
Can you see the normal signal? Are they all normal?
YES

YES
You should replace TUNER.

NO
Check the output of TR(Q503).
You should decide to replace TR(Q503) or not.
Can you see the normal waveform?

YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

2. DTV doesn’t display


NO Could you measure voltage of TU800 & IIC
Check the output data of TU800 Pin 24~34 NO You should check power line
lines?
Can you see the normal signal? & IIC lines.
Are they all normal?
YES

You should replace TUNER.


YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 17 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


3. AV doesn’t display
NO
Check J600,J600,JK607,JK618 J600,J601 or SIDE AV may have problem.
Can you see the normal waveform? Replace this Jack or SIDE AV.

YES

NO
Check the input of Video switch(IC700). After checking the Power of AV switch you
Can you see the normal waveform? should decide to replace AV switch or not.

YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

4. Component doesn’t display


NO
Check J701. J701
Can you see the normal waveform? may have problem. Replace this Jack.

YES

Check the input of Component Audio NO After checking the Power of component Audio
switch(IC1001) , switch, you should decide to replace component
Can you see the normal waveform? Audio switch or not.

YES
NO After checking the Power of component Audio
Check the output of Component Audio
switch(IC1001) , switch you should decide to replace component
Can you see the normal waveform? Audio switch or not.

YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 18 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


5. RGB PC doesn’t display
NO
Check J703 , J703
Can you see the normal waveform? may have problem. Replace this Jack.

YES

Check the input of RGB Video NO After checking the Power of RGB Video switch,
switch(IC700) , you should decide to replace RGB Video switch
Can you see the normal waveform? or not.

YES

Check the input of RGB Audio NO After checking the Power of RGB Audio switch,
switch(IC1001) , you should decide to replace RGB Audio switch
Can you see the normal waveform? or not.
YES

NO After checking the Power of RGB Audio switch


Check the output of RGB Audio
switch(IC1001) , you should decide to replace RGB Audio switch
Can you see the normal waveform? or not.

YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 19 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


6. HDMI doesn’t display
NO
Check input connect J900 , J901, J902 J900 , J901, J902
Can you see the normal waveform? may have problem. Replace this Jack.

YES

NO
Check DDC communication lines(IC900, After checking the Power of this chip, you
IC901, IC903 Pin5,6) should decide to replace this or not.

YES
NO
Check HDCP communication lines(IC902) After checking the Power of this chip, you
should decide to replace this or not.

YES

Check the input of HDMI Seitch(IC902) NO After checking the trace of TMDS lines and power of
This signal is TMDS. HDMI Switch, you should decide to replace HDMI
Can you see the normal waveform? Switch or not.

YES
NO
Check the output of HDMI Switch(IC902). After checking the Power of HDMI Switch you
Can you see the normal waveform? should decide to replace MST3361 or not.

YES

Check the output of Main IC(IC100). NO


Especially you should check After checking the Power of Main IC(IC100) you
The H,V sync and clock. should decide to replace Main IC or not.
Can you see the normal waveform?

YES

This board has big problem because Main


IC(IC100) have some troubles.
After checking thoroughly all path once again,
You should decide to replace Main Board or not.

Copyright C 2008 LG Electronics. Inc. All right reserved. - 20 - LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


ANT 1.8V 2.5V 3.3V 12V
X-TAL 12Mhz MP1593DN-LF
6212AA2004F 0IPMG00063A

2 $0.46
SCL_D_TU IN[A2] OUT[A1] 5V
DVB/PAL Tuner SDA_D_TU 2.5_DDR
TU_TS_CLK
(TDVS-H702P) TS1_CLK
TU_TS_SYNC TS1_SYNC
LG Innotek TU_TS_VAL TS1_VLD HY5DU561622
TU_TS_DATA[0] HY5DU561622
TS1_D0 (DDR)
(DDR)
TV_CVBS+(1.8Vp-p) CVBS0P

Only for training and service purposes


SIF+(96dBuV) SIF_IN1P HY5DU561622
HY5DU561622
SCL_A_TU (DDR)
SDA_A_TU (DDR)

IN1

Downloaded from www.Manualslib.com manuals search engine


0IMMR00141A
Rear CVBS IN1 LVDS[177-190,
194-199] L
Side CVBS IN2 RXE/RXO
C

Copyright C 2008 LG Electronics. Inc. All right reserved.


Side Y/C IN3 CVBS1[30]
AUL_IN0[68] D
AUR_IN[69]
IN3
SV_C0[25] M-STAR
CVBS_Out OUT1 SV_Y0[26]
(MST2379A/LGE7363C)
LVDS(8Bit)
GPIO15[48] ROMSCK[35] 5V
Air : DVB/PAL ROMSD[36] EEPROM(32K)
Comp_Y EEPROM(32K) Changed 32K 512K
Comp_1 YPbPr 3 RGB/YPbYr*2 24C32
Video SW 24C32
Comp_Pb CVBS*2 3.3V

- 21 -
0IMMRAL025A
Comp_2 YPbPr 3 (IC500, YC*1 SPI_CK[171]
Comp_Pr SPI_DI[172]
STMAV340) L/R-IN*3 Flash(8M*2)
Flash(8M*2)
SPI_DO[173]
DDC_SCL/UART_Rx PB_IN[11] SIF
EEPROM SPI_CZ[174]
AT24C028N DDC_SDA/UART_Tx SOY[13]
Y_IN[14]
CVBS OUT*1
SAR3[204] EAN32213401
PR_IN[16] SAR2[203]
PC(VGA) AUL_IN1[70] SAR1[202] Power
R232C_RXD AUR_IN1[71] KEY_CTL[1,2,3]
SAR0[201]
BLOCK DIAGRAM

Rx_In
Tx/Rx BIN[1]SOGIN[2]GIN[3]RIN[4] IR_RX[57]
(IC603) R232C_TXD VS_RGB[7]
Tx_Out MAX3232CDR HS_RGB[8]
RS232C(Debug) SCL/RX[33] Power/LIPS
Power/LIPS
SDA/TX[34]
DM_DET[
AUOUTL0[79] AUOUTR0[80]GPIO12[45] 20 BCM : $20
23 BCM : $18
Audio_L Audio_R 20 BB3 : $12
23 BB3 : $18
IN_L[38] IN_R[5]
MUTE[6]

HP_OUT_L[42]
D-AMP OUT_P_R[8]
(YDA138) OUT_N_R[14] R OUT
HP_OUT_R[1]
HeadPhone 0IPRPTI030B
6612F00099A $0.27617
HP_DET[37]
HeadPhone OUT_P_L[35]
USB(SW Upgrade) OUT_N_L[29]
EAG31022001 $0.185 $0.86 L OUT

LGE Internal Use Only


ANT 1.8V 3.3V 12V
CLK_14.3L6AF MP1593DN-LF
6212AA2004F $0.0623 0IPMG00063A

2 2.5_DDR $0.46
IN[256] OUT[255] 5V

HY5DU561622
HY5DU561622
DVB/PAL Tuner TS0-7[96,97,98,99,100,101,102,103]
(DDR)
(DDR)
(TDVS-H702P)
LG Innotek SCL[48] MSCL SCLM1[59]
HY5DU561622
HY5DU561622
SCL[49] SDAM1[60] (DDR)
MSDA (DDR)

Only for training and service purposes


SIF TPCLK[46] TSCLK[95]
TPSOP[44] TSSYNC[105]
$4.66 TPVALID[43] TSVALID[104]
nTPERR[41]

1.0Vp-p

Downloaded from www.Manualslib.com manuals search engine


1.8Vp-p CVBS(ATV)
Buffer CVBS0[31]
Buffer SIF_IN1P LVDS[177-190,
96dBuV SIF SIF_IN1P
SIFP0[51] 194-199] L
[11] SIF_IN1M RXE/RXO

Copyright C 2008 LG Electronics. Inc. All right reserved.


C
CVBS1[30]
AUL_IN0[68] D
Rear CVBS_1V, LR IN1 AUR_IN[69]
SV_C0[25] M-STAR
IN1 SV_Y0[26] LVDS(8Bit)
(MST2379A/LGE7363C)
GPIO15[48] ROMSCK[35]
Rear AV_2 V, LR IN2 5V
Air : 8VSB ROMSD[36]
EEPROM(32K)
EEPROM(32K) Changed 32K 512K
Cable : 256/64QAM $0.145 24C32
Side AV_3 V,LR IN3 24C32
RGB/YPbYr*2 3.3V

- 22 -
- $0.76 0IMMRAL025A
Side S_3 YC IN3 CVBS*3 SPI_CK[171]
YC*2 SPI_DI[172]
OUT1 Flash(16M)
Flash(16M)
MNT_V,LR_Out SPI_DO[173]
PB_IN[11] L/R-IN*3 $0.67 SST25VF016B
SPI_CZ[174] SST25VF016B
SOY[13]
Y_IN[14]
SIF
SAR3[204] EAN32213401
Comp_1 YPbPr/LR 6612J10031A $0.25744 Comp1 PR_IN[16] CVBS OUT*1 SAR2[203]
AUL_IN1[70] SAR1[202] Power
AUR_IN1[71] SAR0[201] KEY_CTL[1,2,3]
Comp_2 YPbPr/LR Comp2 BIN[1]SOGIN[2]GIN[3]RIN[4] IR_RX[57]
VS_RGB[7]
HS_RGB[8]
DDC_SCL SCL/RX[33] Power/LIPS
EEPROM DDC_SDA PC IN Power/LIPS
PC(VGA) $0.23975 AUR_IN3[76] $0.076 SDA/TX[34]
0IMMR00014A
6630G70016A AUL_IN3[75] R232C_Rx DM_DET[
PC EarPhone Tx/Rx AUOUTL0[79] AUOUTR0[80]GPIO12[45]
R232C_Tx 12V
(ICL3232) ST-5V Audio_L Audio_R
6612F00099A $0.27617 Rx_In 0IPRP00009A $0.32
0IMX232162A $0.4 IN_L[38] IN_R[5]
Tx_Out
RS232C(Debug) MUTE[6]
6630G70017A $0.21984
OUT_P_R[8]
HP_OUT_L[42] D-AMP OUT_N_R[14] R OUT
HP_OUT_R[1] (NTP3000)
HeadPhone
0IPRPTI030B
6612F00099A $0.27617
HP_DET[37]
OUT_P_L[35]
USB(SW Upgrade) OUT_N_L[29]
EAG31022001 $0.185 $0.86 L OUT

LGE Internal Use Only


Only LG 7O

1.8V 3.3V
1.3V 2.3V 2.5V
CLK_14.3L6AF
6212AA2004F $0.0623
12V
2 2.5_DDR

Only for training and service purposes


IN[256] OUT[255] 1.8_DDR MP1593DN-LF
HY5DU561622
HY5DU561622 0IPMG00063A
(DDR)
(DDR)

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$0.46
HY5DU561622 HYB18TC256160BF-3S
HYB18TC256160BF-3S 5V
HY5DU561622
(DDR) (DDR)
(DDR)
(DDR)
HYB18TC256160BF-3S
HYB18TC256160BF-3S

Copyright C 2008 LG Electronics. Inc. All right reserved.


(DDR)
(DDR)

6
LVDS[177-190, S
194-199] M
RXE/RXO W
2 L
0

- 23 -
MICRONAS
MICRONAS 0
C
M-STAR |
LVDS(8Bit) FRC9459M-EL-A3))
((FRC9459M-EL-A3 4
(MST2379A/LGE7363C)
ROMSCK[35] 5V 0
Air : 8VSB ROMSD[36] D
EEPROM(32K)
EEPROM(32K) Changed 32K 512K
Cable : 256/64QAM 24C32 C
$0.145 24C32
RGB/YPbYr*2 - $0.76 0IMMRAL025A 3.3V
CVBS*3 SPI_CK[171] 6
YC*2 SPI_DI[172]
Flash(16M)
Flash(16M) S
SPI_DO[173]
L/R-IN*3 SPI_CZ[174] $0.67 SST25VF016B
SST25VF016B M
SIF W
SAR3[204] EAN32213401
CVBS OUT*1 SAR2[203] 2
SAR1[202] 0
SAR0[201] KEY_CTL[1,2,3] 0
IR_RX[57] |
4
0
C

LGE Internal Use Only


Add sy nc p attern of
IF_N MSD2379A
each input/output
TS[0-7]
IF_P [MSTAR]

Only for training and service purposes


TS_CLK TS_DATA
IF_AGC TS_SYNC
LPF

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TS_VALID

Copyright C 2008 LG Electronics. Inc. All right reserved.


I2C MSCL / MSDA
I2C MSCL / MSDA
MAIN I2C

SIF
Buffer SIF

- 24 -
TUNER_CVBS
Buffer CVBS_0

Add deta il
bloc k di agram of VSB

DDC_I2C EDID / ISP

E2PROM_I2C E2PROM

LGE Internal Use Only


Add sy nc p attern of
IF_N MSD2379A
each input/output
TS[0-7]
IF_P [MSTAR]

Only for training and service purposes


TS_CLK TS_DATA
IF_AGC TS_SYNC
LPF

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TS_VALID
TUNER SCL / SDA

Copyright C 2008 LG Electronics. Inc. All right reserved.


I2C MSCL / MSDA
MAIN I2C

SIF
Buffer SIF

- 25 -
TUNER_CVBS
Buffer CVBS_0

Add deta il
bloc k di agram of VSB

DDC_I2C EDID / ISP

E2PROM_I2C E2PROM

LGE Internal Use Only


Only for training and service purposes
Signal Video
Add sy nc p attern of

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each input/output MStar
(From Tuner) [MSD2379A]
AT_TU_V

Copyright C 2008 LG Electronics. Inc. All right reserved.


CVBS0

AV CVBS1
CVBS1
Y/C IN
S-Video SVIDEO ( Y/C )
Y/Cb/Cr_IN

- 26 -
Component Component ( Y/Cb/Cr )

RGB_IN
RGB
RGB
DTV_IN
LGD TS Data
LGDT3303
T3303
Add deta il bl oc k di agr am of
each Vid eo input

LGE Internal Use Only


SPEAKER
Output
NTP3000

Add deta il bl oc k di agr am of


each Audio input
AU_OUT0_ L/R
MSD2379A
[MSTAR]

COMPONENT_L/R
Add sy nc p attern of

AV1_L/R
TS_DATA

DSUB RGB_L/R
each input/output

SIF

Copyright C 2008 LG Electronics. Inc. All right reserved. - 27 - LGE Internal Use Only
Only for training and service purposes

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Only for training and service purposes
M-STAR

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IR 57
IR IN[MSD2379
A]

Copyright C 2008 LG Electronics. Inc. All right reserved.


Local
201
Key KEY_CTL_0
SAR0
KEY_CTL_1
202
SAR1

- 28 -
SAR is low speed 6-Bits ADC input and also for GPIO function use.
The I/O tolerance is 3.3V maximum for use.
The application of A/D key, the conversion voltage for full scale of MSD1226L is 1.8V.

LGE Internal Use Only


$0.46
12V
IC800 12V Sound Amp IC800 5V
15V 1 15V 1 TUNER
MP1583DN-Z 0.6A YDA138 MP1583DN-Z
15V 2 15V 2 265mA
Output Current : 3A
Input : 4.75V to 23V
Sound Mute
GND 3 GND 3
Output : 1.22V to 21V 12V Option
GND 4 GND 4
Pannel

Only for training and service purposes


5V 5 5V 5
0.4A 23
5V 6 5V 6
EEPROM

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ACD 7 GND 7 AT24C32AN AVDD_ADC
AVDD_SIF
PWR_ON 8 NC 8 IC803 ST_3.3V AVDD_AU
AZ1117H-3.3V 274.6mA AVDD_MemPLL

Copyright C 2008 LG Electronics. Inc. All right reserved.


INV_CTL 9 INV_CTL 9 AVDD_XTAL
Output Current : 1A
VDD_LPLL
DIM 10 DIM 10
IR
MSD1226L
INV_BR 11 INV_BR 11
IC804 ST_3.3V VDDP
6.3V 12
AZ1117H-3.3V 72.4mA VDDQ
Output Current : 1A

- 29 -
$0.17
IC802 ST_1.8V
IC807 VDDC
KD1084ADT-R 465mA
KIA78R05F
Output Current : 5A
Output Current : 1A Flash Memory
Input : 7V(Max 35V) EEPROM MX25L1605AM2C
Output : 5V
AT24C02BN
FET SDRAM
5203 HY57V641620ETP
148.8mA
800mA
IC805 3.3V Vdd33
Output Current : 0.6A AZ1117H-3.3 avdd33
248mA
IC806 1.8V LGDT3303
Output Current : 0.6A AZ1117H-1.8 570mA VDD
AVDD
Pannel
0.4A 20

LGE Internal Use Only


$0.46
12V
IC800 12V Sound Amp IC800 5V
15V 1 15V 1 TUNER
MP1583DN-Z 0.6A YDA138 MP1583DN-Z
15V 2 15V 2 265mA
Output Current : 3A
Input : 4.75V to 23V
Sound Mute
GND 3 GND 3
Output : 1.22V to 21V 12V Option
GND 4 GND 4
Pannel

Only for training and service purposes


5V 5 5V 5
0.4A 23
5V 6 5V 6
EEPROM

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ACD 7 GND 7 AT24C32AN AVDD_ADC
AVDD_SIF
PWR_ON 8 NC 8 IC803 ST_3.3V AVDD_AU
AZ1117H-3.3V 274.6mA AVDD_MemPLL

Copyright C 2008 LG Electronics. Inc. All right reserved.


INV_CTL 9 INV_CTL 9 AVDD_XTAL
Output Current : 1A
VDD_LPLL
DIM 10 DIM 10
IR
MSD1226L
INV_BR 11 INV_BR 11
IC804 ST_3.3V VDDP
6.3V 12
AZ1117H-3.3V 72.4mA VDDQ
Output Current : 1A

- 30 -
$0.17
IC802 ST_1.8V
IC807 VDDC
KD1084ADT-R 465mA
KIA78R05F
Output Current : 5A
Output Current : 1A Flash Memory
Input : 7V(Max 35V) EEPROM MX25L1605AM2C
Output : 5V
AT24C02BN
FET SDRAM
5203 HY57V641620ETP
148.8mA
800mA
IC805 3.3V
VDD
Output Current : 0.6A AZ1117H-3.3
248mA
IC807 1.2V MSD809
AZ1117H-1.2 VDD
Output Current : 0.6A 570mA

Pannel
0.4A 20

LGE Internal Use Only


VGA
VGA
D-SUB
D-SUB
DDC_SCL SDRAM
DDC_DSA VGA_RX 4M*16Bit
EEPROM VGA_TX
24C21A M2_A[0:11] M2_CKE

Only for training and service purposes


M2_DQ[0:15] M2_MCLK
M2_DQM0
SDA[5] M2_DQM1
SCL[6] CKE
I2C_SDA

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I2C_SCL MCLK SDRAM
ATSC/NTSC DDC_SCK[33] 4M*16Bit
TUNER SCL/RX DDC_SD[34]
AR[0:11]

Copyright C 2008 LG Electronics. Inc. All right reserved.


SDA/TX
LGDT3303 SCLM1[59] MDATA[0:15]
SCL[48] SDAM1[60] MSD1226L DQM0
MSCL DQM1
SDA[49]
MSDA CKE
UATX1[55]
MCLK SDRAM
UARX1[56] SPI_CK[171]
TXD SPI_DI[172]
4M*16Bit
DDC_ROMSCK[35] SPI_DO[173]
DDC_ROMSD[36] SPI_CZ[174] AR[0:11]

- 31 -
RXD
MDATA[16:31]
Debug ROMSCK SPI_CK
DQM0
Port ROMSD SPI_DI
GND DQM1
SPI_DO
SPI_CZ
5V
I2C
EEPROM FLASH
24C32 SST25VF016B

5V IIC

3.3V IIC

LGE Internal Use Only


5VST
I2C Address
Mstar
[MSD1226L] 4.7K

I2C_5V
MSCL/MSDA ATSC/NTSC Tuner 0xC2

Only for training and service purposes


+3.3V
LGDT 3303 0x1C

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4.7K

DDC_ROM
NVRAM 0xA0

Copyright C 2008 LG Electronics. Inc. All right reserved.


SCL/SDA

- 32 -
Mstar
MX25L1605
[MSD1226L] [Serial Flash]
SPI_CSZ
CSZ CS#
SPI_DO
SDO SO
SPI_DI
SDI SI

SCK SPI_CK
SCLK

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts
are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as recommended
in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400
521

520
830

840
540
820

550
805

530
804

806
800
810

803

900
801
802
200

121

122
120
300

500

121
510

Copyright C 2008 LG Electronics. Inc. All right reserved. - 33 - LGE Internal Use Only
Only for training and service purposes

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SCHEMATIC DIAGRAM

Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

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Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

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Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

Downloaded from www.Manualslib.com manuals search engine


Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes

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Jun., 2008
P/NO : MFL47147109 Printed in Korea

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