LCD TV: Service Manual
LCD TV: Service Manual
LCD TV: Service Manual
website:http://biz.LGservice.com
LCD TV
SERVICE MANUAL
CHASSIS : LB81D
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS .............................................................................................. 2
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION................................................................11
BLOCK DIAGRAM...................................................................................21
Copyright C 2008 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes
Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Copyright C 2008 LG Electronics. Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes
4. General specification
Item Specification Remark
Broadcasting system PAL-BG, DTV : DVB-T
Available Channel 1) VHF : 00 ~ 12
2) UHF : 20 ~ 75
3) CATV : 02 ~ 44
4) DTV : 06 ~12, 27 ~ 69
Tuner IF 1) PAL : 38.90MHz(Picture),
34.40MHz(Sound)
2) DVB-T : 36.125MHz
Input Voltage 100 - 240V~, 50/60Hz Mark : 240V, 50Hz
Screen Size 47 inch Wide (1920 x 1080) 47LG70YD-AA
52 inch Wide (1920 x 1080) 47LG70YD-AA
Aspect Ratio 16:9
Module LC470WUD-SAA1 47LG70YD-AA
LK520D3LZ97 52LG70YD-AA
Operating Environment 1) Temp : 0 ~ 40 deg LGE Spec
2) Humidity : ~ 80 %
Storage Environment 1) Temp : -20 ~ 60 deg
2) Humidity : ~ 85 %
Copyright C 2008 LG Electronics. Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes
8-2. 52LG70YD-AA
No. Item Content Unit Remark
1. Product Widt(W) Length(D) Height(H) mm
Dimension Before Packing 1156.2 342.9 813.1 mm With Stant
After Packing 1266 460 887 mm
2. Product Only SET 29.5 Kg
With BOX 35.4 Kg
Copyright C 2008 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
filexxx.bin
3. Main PCB check process 2) Automatically detecting update file in USB Stick
* APC - After Manual-Insult, executing APC - If your downloaded program version in USB Stick is Low,
it didn’t work. But your downloaded version is High, USB
* Download data is automatically detecting
1) Execute ISP program “Mstar ISP Utility” and then click 3) Show the message “Copying files from memory”
“Config” tab.
2) Set as below, and then click “Auto Detect” and check “OK”
message. If display “Error”, Check connect computer, jig,
and set.
3) Click “Connect” tab. If display “Can’t”, Check connect
computer, jig, and set.
(1) (3)
4) Updating is staring.
Please Check Speed :
To us speed between from 200 KHz
to 400 KHz
(2) OK
filexxx.bin
Copyright C 2008 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
2) Confirmation
- We confirm whether “0xAA (RGB)” address of
EEPROM “0xA2” is “0xAA” or not.
- If “0xAA (RGB)” address of EEPROM “0xA2” isn’t
“0xAA”, we adjust once more
- We can confirm the ADC values from “0xA4~0XA9
(RGB)” addresses in a page “0xA2”
Copyright C 2008 LG Electronics. Inc. All right reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
* Don’t push The “IN STOP KEY” after completing the function
inspection.
Copyright C 2008 LG Electronics. Inc. All right reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
Delay 20m
LEN : 84h+Bytes
CMD : 8Eh
ADH : E2PROM Slave Address(A0,A2,A4,A6,A8), Not 00h
(Reserved by Buffer To EEPROM)
ADL : E2PROM Sub Address(00~FF)
Data : Write data
* Purpose
1) EDID write : 16-byte by 16-byte, 8 order (128-byte)
write(TO “00 – 7F” of “EEPROM Page A4”).
2) FOS Default write : 16-mode data (HFh, HFl, VF, STD,
HP, VP, Clk, ClkPh, PhFine) write
3) Random Data write : write the appointment Address of
E2PROM.
Copyright C 2008 LG Electronics. Inc. All right reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
YES
You should replace TUNER.
NO
Check the output of TR(Q503).
You should decide to replace TR(Q503) or not.
Can you see the normal waveform?
YES
YES
YES
Copyright C 2008 LG Electronics. Inc. All right reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
YES
NO
Check the input of Video switch(IC700). After checking the Power of AV switch you
Can you see the normal waveform? should decide to replace AV switch or not.
YES
YES
YES
Check the input of Component Audio NO After checking the Power of component Audio
switch(IC1001) , switch, you should decide to replace component
Can you see the normal waveform? Audio switch or not.
YES
NO After checking the Power of component Audio
Check the output of Component Audio
switch(IC1001) , switch you should decide to replace component
Can you see the normal waveform? Audio switch or not.
YES
YES
Copyright C 2008 LG Electronics. Inc. All right reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
YES
Check the input of RGB Video NO After checking the Power of RGB Video switch,
switch(IC700) , you should decide to replace RGB Video switch
Can you see the normal waveform? or not.
YES
Check the input of RGB Audio NO After checking the Power of RGB Audio switch,
switch(IC1001) , you should decide to replace RGB Audio switch
Can you see the normal waveform? or not.
YES
YES
YES
Copyright C 2008 LG Electronics. Inc. All right reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
YES
NO
Check DDC communication lines(IC900, After checking the Power of this chip, you
IC901, IC903 Pin5,6) should decide to replace this or not.
YES
NO
Check HDCP communication lines(IC902) After checking the Power of this chip, you
should decide to replace this or not.
YES
Check the input of HDMI Seitch(IC902) NO After checking the trace of TMDS lines and power of
This signal is TMDS. HDMI Switch, you should decide to replace HDMI
Can you see the normal waveform? Switch or not.
YES
NO
Check the output of HDMI Switch(IC902). After checking the Power of HDMI Switch you
Can you see the normal waveform? should decide to replace MST3361 or not.
YES
YES
Copyright C 2008 LG Electronics. Inc. All right reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
2 $0.46
SCL_D_TU IN[A2] OUT[A1] 5V
DVB/PAL Tuner SDA_D_TU 2.5_DDR
TU_TS_CLK
(TDVS-H702P) TS1_CLK
TU_TS_SYNC TS1_SYNC
LG Innotek TU_TS_VAL TS1_VLD HY5DU561622
TU_TS_DATA[0] HY5DU561622
TS1_D0 (DDR)
(DDR)
TV_CVBS+(1.8Vp-p) CVBS0P
IN1
- 21 -
0IMMRAL025A
Comp_2 YPbPr 3 (IC500, YC*1 SPI_CK[171]
Comp_Pr SPI_DI[172]
STMAV340) L/R-IN*3 Flash(8M*2)
Flash(8M*2)
SPI_DO[173]
DDC_SCL/UART_Rx PB_IN[11] SIF
EEPROM SPI_CZ[174]
AT24C028N DDC_SDA/UART_Tx SOY[13]
Y_IN[14]
CVBS OUT*1
SAR3[204] EAN32213401
PR_IN[16] SAR2[203]
PC(VGA) AUL_IN1[70] SAR1[202] Power
R232C_RXD AUR_IN1[71] KEY_CTL[1,2,3]
SAR0[201]
BLOCK DIAGRAM
Rx_In
Tx/Rx BIN[1]SOGIN[2]GIN[3]RIN[4] IR_RX[57]
(IC603) R232C_TXD VS_RGB[7]
Tx_Out MAX3232CDR HS_RGB[8]
RS232C(Debug) SCL/RX[33] Power/LIPS
Power/LIPS
SDA/TX[34]
DM_DET[
AUOUTL0[79] AUOUTR0[80]GPIO12[45] 20 BCM : $20
23 BCM : $18
Audio_L Audio_R 20 BB3 : $12
23 BB3 : $18
IN_L[38] IN_R[5]
MUTE[6]
HP_OUT_L[42]
D-AMP OUT_P_R[8]
(YDA138) OUT_N_R[14] R OUT
HP_OUT_R[1]
HeadPhone 0IPRPTI030B
6612F00099A $0.27617
HP_DET[37]
HeadPhone OUT_P_L[35]
USB(SW Upgrade) OUT_N_L[29]
EAG31022001 $0.185 $0.86 L OUT
2 2.5_DDR $0.46
IN[256] OUT[255] 5V
HY5DU561622
HY5DU561622
DVB/PAL Tuner TS0-7[96,97,98,99,100,101,102,103]
(DDR)
(DDR)
(TDVS-H702P)
LG Innotek SCL[48] MSCL SCLM1[59]
HY5DU561622
HY5DU561622
SCL[49] SDAM1[60] (DDR)
MSDA (DDR)
1.0Vp-p
- 22 -
- $0.76 0IMMRAL025A
Side S_3 YC IN3 CVBS*3 SPI_CK[171]
YC*2 SPI_DI[172]
OUT1 Flash(16M)
Flash(16M)
MNT_V,LR_Out SPI_DO[173]
PB_IN[11] L/R-IN*3 $0.67 SST25VF016B
SPI_CZ[174] SST25VF016B
SOY[13]
Y_IN[14]
SIF
SAR3[204] EAN32213401
Comp_1 YPbPr/LR 6612J10031A $0.25744 Comp1 PR_IN[16] CVBS OUT*1 SAR2[203]
AUL_IN1[70] SAR1[202] Power
AUR_IN1[71] SAR0[201] KEY_CTL[1,2,3]
Comp_2 YPbPr/LR Comp2 BIN[1]SOGIN[2]GIN[3]RIN[4] IR_RX[57]
VS_RGB[7]
HS_RGB[8]
DDC_SCL SCL/RX[33] Power/LIPS
EEPROM DDC_SDA PC IN Power/LIPS
PC(VGA) $0.23975 AUR_IN3[76] $0.076 SDA/TX[34]
0IMMR00014A
6630G70016A AUL_IN3[75] R232C_Rx DM_DET[
PC EarPhone Tx/Rx AUOUTL0[79] AUOUTR0[80]GPIO12[45]
R232C_Tx 12V
(ICL3232) ST-5V Audio_L Audio_R
6612F00099A $0.27617 Rx_In 0IPRP00009A $0.32
0IMX232162A $0.4 IN_L[38] IN_R[5]
Tx_Out
RS232C(Debug) MUTE[6]
6630G70017A $0.21984
OUT_P_R[8]
HP_OUT_L[42] D-AMP OUT_N_R[14] R OUT
HP_OUT_R[1] (NTP3000)
HeadPhone
0IPRPTI030B
6612F00099A $0.27617
HP_DET[37]
OUT_P_L[35]
USB(SW Upgrade) OUT_N_L[29]
EAG31022001 $0.185 $0.86 L OUT
1.8V 3.3V
1.3V 2.3V 2.5V
CLK_14.3L6AF
6212AA2004F $0.0623
12V
2 2.5_DDR
6
LVDS[177-190, S
194-199] M
RXE/RXO W
2 L
0
- 23 -
MICRONAS
MICRONAS 0
C
M-STAR |
LVDS(8Bit) FRC9459M-EL-A3))
((FRC9459M-EL-A3 4
(MST2379A/LGE7363C)
ROMSCK[35] 5V 0
Air : 8VSB ROMSD[36] D
EEPROM(32K)
EEPROM(32K) Changed 32K 512K
Cable : 256/64QAM 24C32 C
$0.145 24C32
RGB/YPbYr*2 - $0.76 0IMMRAL025A 3.3V
CVBS*3 SPI_CK[171] 6
YC*2 SPI_DI[172]
Flash(16M)
Flash(16M) S
SPI_DO[173]
L/R-IN*3 SPI_CZ[174] $0.67 SST25VF016B
SST25VF016B M
SIF W
SAR3[204] EAN32213401
CVBS OUT*1 SAR2[203] 2
SAR1[202] 0
SAR0[201] KEY_CTL[1,2,3] 0
IR_RX[57] |
4
0
C
SIF
Buffer SIF
- 24 -
TUNER_CVBS
Buffer CVBS_0
Add deta il
bloc k di agram of VSB
E2PROM_I2C E2PROM
SIF
Buffer SIF
- 25 -
TUNER_CVBS
Buffer CVBS_0
Add deta il
bloc k di agram of VSB
E2PROM_I2C E2PROM
AV CVBS1
CVBS1
Y/C IN
S-Video SVIDEO ( Y/C )
Y/Cb/Cr_IN
- 26 -
Component Component ( Y/Cb/Cr )
RGB_IN
RGB
RGB
DTV_IN
LGD TS Data
LGDT3303
T3303
Add deta il bl oc k di agr am of
each Vid eo input
COMPONENT_L/R
Add sy nc p attern of
AV1_L/R
TS_DATA
DSUB RGB_L/R
each input/output
SIF
Copyright C 2008 LG Electronics. Inc. All right reserved. - 27 - LGE Internal Use Only
Only for training and service purposes
- 28 -
SAR is low speed 6-Bits ADC input and also for GPIO function use.
The I/O tolerance is 3.3V maximum for use.
The application of A/D key, the conversion voltage for full scale of MSD1226L is 1.8V.
- 29 -
$0.17
IC802 ST_1.8V
IC807 VDDC
KD1084ADT-R 465mA
KIA78R05F
Output Current : 5A
Output Current : 1A Flash Memory
Input : 7V(Max 35V) EEPROM MX25L1605AM2C
Output : 5V
AT24C02BN
FET SDRAM
5203 HY57V641620ETP
148.8mA
800mA
IC805 3.3V Vdd33
Output Current : 0.6A AZ1117H-3.3 avdd33
248mA
IC806 1.8V LGDT3303
Output Current : 0.6A AZ1117H-1.8 570mA VDD
AVDD
Pannel
0.4A 20
- 30 -
$0.17
IC802 ST_1.8V
IC807 VDDC
KD1084ADT-R 465mA
KIA78R05F
Output Current : 5A
Output Current : 1A Flash Memory
Input : 7V(Max 35V) EEPROM MX25L1605AM2C
Output : 5V
AT24C02BN
FET SDRAM
5203 HY57V641620ETP
148.8mA
800mA
IC805 3.3V
VDD
Output Current : 0.6A AZ1117H-3.3
248mA
IC807 1.2V MSD809
AZ1117H-1.2 VDD
Output Current : 0.6A 570mA
Pannel
0.4A 20
- 31 -
RXD
MDATA[16:31]
Debug ROMSCK SPI_CK
DQM0
Port ROMSD SPI_DI
GND DQM1
SPI_DO
SPI_CZ
5V
I2C
EEPROM FLASH
24C32 SST25VF016B
5V IIC
3.3V IIC
I2C_5V
MSCL/MSDA ATSC/NTSC Tuner 0xC2
DDC_ROM
NVRAM 0xA0
- 32 -
Mstar
MX25L1605
[MSD1226L] [Serial Flash]
SPI_CSZ
CSZ CS#
SPI_DO
SDO SO
SPI_DI
SDI SI
SCK SPI_CK
SCLK
400
521
520
830
840
540
820
550
805
530
804
806
800
810
803
900
801
802
200
121
122
120
300
500
121
510
Copyright C 2008 LG Electronics. Inc. All right reserved. - 33 - LGE Internal Use Only
Only for training and service purposes
Copyright C 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes