SSC Module 3
SSC Module 3
MODULE – 3
SELF GENERATING SENSORS
Self-generating sensors yield an electric signal from a measurand without requiring any
electric supply.
Based on reversible effects, these sensors can be used as actuators to obtain nonelectric
outputs from electric signals.
They are used for measuring many common quantities such as, temperature, force,
pressure, and acceleration.
Figure 3.1 Seebeck effect in a thermocouple: (a) a current or (b) a potential difference
appear when two metal junctions at different temperatures .
where SA and SB are, respectively, the absolute thermoelectric power for A & B.
Peltier effect
The Peltier effect (discovered by Jean C. A. Peltier in 1834) is the heating or cooling of a
junction of two different metals when an electric current flows through it.
When the current direction reverses, so does the heat flow as shown in Figure 3.2
If a junction heats (liberates heat), then when the current is reversed, it cools (absorbs
heat), and if it cools, then when the current is reversed, it heats.
This effect is reversible.
It depends only on the junction composition and temperature.
Peltier coefficient πAB , also called Peltier voltage (unit is volts), is defined as the heat
generated at the junction between A and B for each unit of charge (positive charge)
flowing from B to A,
Thomson effect
Thomson effect was discovered by William Thomson (later Lord Kelvin) in 1847- 1854.
It is defined as heat absorption or liberation in a homogeneous conductor with
a nonhomogeneous temperature when there is a current along it as shown in Figure 3.3.
The heat liberated is proportional to the current, and therefore changes its sign for a
reversed current.
Heat is absorbed when charges flow from the colder to the hotter points, and it is
liberated when they flow from the hotter to the colder one.
In other words, heat is absorbed when charge and heat flow in opposite directions, and
heat is liberated when they flow in the same direction.
x
Figure 3.3 Thomson effect
The heat flux per unit volume q in a conductor of resistivity r with a longitudinal
temperature gradient dT/dx, along which there is a current density i, is
By dividing both sides by ∆T and taking limits when ∆T goes to zero, we have
This equation constitutes the basic theorem for thermoelectricity and shows that the
Seebeck effect results from the Peltier and Thomson effects.
THERMOCOUPLE
A thermocouple circuit with a junction at constant temperature (reference junction)
yields an emf that is a function of the temperature at the measuring junction.
The equivalent circuit for an ungrounded thermocouple is a voltage source with different
output resistance at each terminal (that of the corresponding metal).
where T1 and T2 are the absolute respective temperatures for each junction and C1 and C2
are constants that depend on materials A and B.
which shows that the emf depends not only on the temperature differences but also on their
absolute value.
The number of useful thermocouples available is limited because C2 should be very small.
Common Thermocouples
In thermocouple junctions there is a simultaneous requirement for
(a) a low resistivity temperature coefficient,
(b) resistance to becoming oxidized at high temperatures to withstand the working
environment, and
(c) a linearity as high as possible.
• Alloys that fulfill all these requirements are Ni90Cr10 (chromel), Cu57Ni43 (constantan),
Ni94Al2Mn3Si (alumel).
• Environmental protection is obtained by a sheath, made of stainless steel
• Table below gives the characteristics for some common thermocouples and their ANSI
designation.
Type C and N are not ANSI standards. There are thin-film models for surface temperature
measurement.
Type J thermocouples are versatile and have low cost. They withstand oxidizing and reducing
environments. They are often used in open-air furnaces.
Type K thermocouples are used in nonreducing environments and their measurement range are
better than types E, J, and T in oxidizing environments.
Type T thermocouples resist corrosion; hence they are useful in high humidity environments.
Type E thermocouples have the highest sensitivity, and they withstand corrosion below 00C and
in oxidizing environments.
Type N thermocouples resist oxidation and are stable at high temperature.
Thermocouples based on noble metals (types B, R, and S) are highly resistive to oxidation and
corrosion.
Exposed junctions are used for static measurements or in noncorrosive gas flows where
a fast response time is required. But they are fragile.
Enclosed (ungrounded) junctions are intended for corrosive environments where there
is the need for an electrical isolation of the thermocouple. The junction is enclosed by the
sheath and is insulated by means of a good thermal conductor such as oil, mercury, or
metallic powder. When a fast response is needed and a thick sheath is not required, then
mineral insulators such as MgO, Al2O3, or BeO powders are used.
Grounded junctions is used for measurement of static temperatures or temperatures in
flowing corrosive gases or liquids. They are also used in measurements performed under
high pressures. The junction is soldered to the protective sheath so that the thermal
response will be faster than when insulated. But, noisy grounds require ungrounded
thermocouples.
In Figure 3.7a the temperatures T3 and T4 do not alter the emf due to T1 and T2. In
particular, if T1=T2 and A or B are heated, there is no current.
Compensation wires made from metals that do not display any appreciable emf can be
used and are cheaper than thermocouple wires.
A corollary of this law is that “if the thermal relationship between each of two materials and a
third one is known, then it is possible to deduce the relationship between the two first ones”, as
shown in Figure 3.9.
In order to know the temperature, instead of calibrating all the possible metal pairs to a
given emf measured with a given pair, it is enough to know its behavior with respect a
third material.
The reference metal is platinum.
This means that it is not necessary for the reference junction to be at 00C. Any other
reference temperature is also acceptable.
Figure 3.11 (a) Series (thermopile) and (b) parallel thermocouple connection
Figure 3.12 Temperature measurement using thermocouples Figure 3.13 Temperature measurement using
with a junction held at a constant reference temperature. two junctions at constant temperature and
common metal leads.
Figure 3.12 shows use of a cheaper connecting wire (copper), but the need for a constant
reference temperature is still expensive.
When the expected range of temperature variation is smaller than the required resolution,
the reference junction can be just exposed to the ambient.
Otherwise, the reference (or cold) junction temperature compensation method can be used.
In this method, the reference junction is left to undergo the ambient temperature
fluctuations and these fluctuations are measured by another temperature sensor placed
near the reference junction as shown in Figure 3.14.
Then a voltage generated at the cold junction is subtracted from the voltage produced by
the circuit.
The bridge supply voltage must be highly stable and can be provided by a mercury cell or
reference voltage generator.
Figure 3.14 Electronic compensation for the reference junction in a thermocouple circuit.
ICs that measure the ambient temperature and provide the compensation voltage.
• The LT1025 works with types E, J, K, R, S, and T.
• The AD594/AD595 is an instrumentation amplifier and thermocouple cold junction
compensator (for types J and K, respectively)
PIEZOELECTRIC SENSORS
The Piezoelectric Effect
The piezoelectric effect is the appearance of an electric polarization in a material that
strains under stress.
It is a reversible effect. Therefore, when applying an electric voltage between two sides
of a piezoelectric material, it strains.
Both effects were discovered by Jacques and Pierre Curie in 1880±1881.
(2)
where D is the displacement vector
(or electric flux density), ε is the Figure 3.15 (b) Equivalent circuit for a piezoelectric
dielectric constant, ε0 = 8.85 pF/m is sensor.
the permittivity of vacuum, and P is
the polarization vector.
For a unidimensional piezoelectric material with field, stress, strain, and polarization in
the same direction, according to the principle of energy conservation, at low frequency
we have
𝐷 = 𝑑𝑇 + 𝜀 𝑇 𝐸 (3)
𝑆 = 𝑠𝐸 𝑇 + 𝑑′ 𝐸 (4)
where 𝜀 𝑇 is the permittivity at constant stress and 𝑠 𝐸 is the compliance at constant electric
field.
d is the piezoelectric charge coefficient or piezoelectric constant, whose dimensions are
coulombs by newtons [C/N].
Therefore, when compared to a nonpiezoelectric material, there is also a strain due to
the electric field and an electric charge due to the mechanical stress.
When the surface area does not change under the applied stress, then d = d ‘.
Solving equation (3) for E yields
(5)
where g = d/𝜺 is the piezoelectric voltage coefficient.
𝑻
(6)
where e = d/𝒔 𝑬
is the piezoelectric stress coefficient.
The electromechanical coupling coefficient is the square root of the quotient between
the energy available at the output and the stored energy, at frequencies well below that
of mechanical resonance.
(7)
Piezoelectric Materials
Piezoelectric properties are present in 20 of the 32 crystallographic classes,
They are also present in amorphous ferroelectric materials. Of those 20 classes, only 10
display ferroelectric properties.
All piezoelectric materials are necessarily anisotropic as shown in Figure 3.17. In case (a)
there is central symmetry. An applied force does not yield any electric polarization. In
case (b), an applied force yields a parallel electric polarization, while in case (c) an applied
force yields a perpendicular polarization.
Figure 3.17 Effects of a mechanical stress on different molecules depending on their symmetry
The natural piezoelectric materials most frequently used are quartz and tourmaline.
The synthetic materials more extensively used are not crystalline but ceramics.
These are formed by many little tightly compacted monocrystals (about 1 mm in size).
These ceramics are ferroelectrics, and to align the monocrystals in the same direction (i.e.,
to polarize them) they are subjected to a strong electric field during their fabrication.
The applied field depends on the material thickness, but values of about 10 kV/cm are
common at temperatures slightly above the Curie temperature (at higher temperatures
they are too conductive).
When the field is removed, the monocrystals cannot reorder randomly because of the
mechanical stresses accumulated, so that a permanent electric polarization remains.
Piezoelectric ceramics display a high thermal and physical stability and can be
manufactured in many different shapes and with a broad range of values for the
properties of interest.
Their main shortcomings are the temperature sensitivity of their parameters and their
susceptibility to aging (loss of piezoelectric properties) when they are close to their Curie
temperature.
The most commonly used ceramics are lead zirconate titanate (PZT), barium titanate,
and lead niobate.
Bimorphs consist of two ceramic plates glued together and with opposite polarization.
If one end is clamped and a mechanical load is applied to the other, one plate elongates
and the other shortens, thus generating two voltages of the same amplitude.
Some polymers lacking central symmetry also display piezoelectric properties.
The most common is polyvinylidene fluoride (PVF2 or PVDF), whose piezoelectric
voltage coe½cient is about four times that of quartz, and its copolymers.
To improve the mechanical properties for piezoelectric sensors, piezoelectric
“composite” materials are used.
They are heterogeneous systems consisting of two or more different phases, one of which
at least shows piezoelectric properties.
LIMITATIONS
The application of the piezoelectric effect to sense mechanical quantities is restricted by
several limitations.
1. The electric resistance for piezoelectric materials is very high but never infinite.
Therefore, a constant stress initially generates a charge that will slowly drain off as time
passes. Hence, there is no dc response.
2. Piezoelectric sensors show a high resonant peak in their frequency response.
This is because when a dynamic force is applied to them, the only damping source is the
internal friction in the material. Thus we must always work at frequencies well below
the mechanical resonant frequency.
Figure 3.18 shows the frequency response of a commercial piezoelectric accelerometer.
The gain at the resonant frequency (35 kHz) is 20 times that in the 5 Hz to 7 kHz band,
where the frequency response is at within ±5 %.
3. The piezoelectric coefficients are temperature-sensitive.
Above the Curie temperature all materials lose their piezoelectric properties. Curie
temperature is different for each material, and in some cases it is even lower than typical
temperatures in industrial environments.
Quartz is used up to 2600 C, tourmaline up to 7000 C, barium titanate up to 1250 C, and
PVDF up to 1350 C.
4. Some materials that display piezoelectric properties are hygroscopic and are
inappropriate for sensors.
5. Piezoelectric materials have a very high output impedance (small capacitance with a high
leakage resistance). To measure the signal generated, an electrometer (voltage mode) or
charge amplifiers (charge mode) are used.
Integrated amplifier limits the temperature of operation to the range acceptable for the
electronic components.
Piezoelectric sensors offer high sensitivity (more than one thousand times that of strain
gages), at a low cost.
They undergo deformations smaller than 1 mm, and this high mechanical stiffness
makes them suitable for measuring effort variables (force, pressure).
Their small size (even less than 1 mm) and the possibility of manufacturing devices with
unidirectional sensitivity makes them suitable for applications such as vibration
monitoring.
Let 𝐷 = 𝑑𝑇 + 𝜀 𝑇 𝐸 (1)
𝑆 = 𝑠𝐸 𝑇 + 𝑑′ 𝐸 (2)
This means that an electric polarization appears as in any normal capacitor. This arrangement
is used for micropositioning of mirrors in lasers and of samples in scanning tunneling
microscopes.
𝐹 𝑉 𝐹 𝑉
Since 𝑇 = and 𝐸 = , 𝑠𝐸 = −𝑑
ℎ𝑤 ℎ ℎ𝑤 ℎ
𝑤𝑑
𝐹 = − 𝑉 (8)
𝑠𝐸
(9)
The factor enclosed by the parentheses is designated εS, and it shows that the dielectric
constant decreases because of the piezoelectric effect.
∆𝑙
Substituting for 𝑆= and rearranging the above equation
𝑙
(11)
The term inside the parentheses is sD ,and it shows that because of the piezoelectric effect,
the material stiffness increases.
A hammer or cam striking a piezoelectric ceramic generates more than 20 kV.
The resulting spark is used for lighting gas ranges or for ignition in small internal
combustion engines.
APPLICATIONS
Figure 3.20 (a) shows an outline for the three types of sensors based on piezoelectric effect.
Figure 3.20 (b) shows a pressure sensor compensated for acceleration by combining
signals from the stressed diaphragm and an inertial mass.
Figure 3.20 (a) Force, pressure, and movement sensors Figure 3.20(b) Piezoelectric pressure sensor
with acceleration compensation
Piezoelectric pressure sensors are used for monitoring internal combustion engines and
in hydrophones. Because they lack dc response, they do not suit load cells.
They are becoming relevant in medical applications such as pacemaker rate adjustment
according to acceleration, sleep disorder monitoring, blood pressure monitoring, and blood flow
and respiratory sounds monitoring in ambulances.
PYROELECTRIC SENSORS
The Pyroelectric Effect
The pyroelectric effect is analogous to the piezoelectric effect
The pyroelectric effect refers to change in temperature causing change in spontaneous
polarization and resulting change in electric charge.
This effect was named by David Brewster in 1824.
When the change in temperature ∆T is uniform throughout the material, the pyroelectric
effect can be described by means of the pyroelectric coefficient, which is a vector p with
the equation
∆P =p ∆T (1)
where P is the spontaneous polarization.
This effect is mainly used for thermal radiation detection at ambient temperature.
When two metallic electrodes are deposited perpendicular to the direction of the
polarization it forms a capacitor (Cd) and acts as thermal sensor.
When the detector absorbs radiation, its temperature and polarization changes, thus
resulting in a surface charge on the capacitor plates.
If Ad is the area of incident radiation and the detector thickness b (small enough to neglect
temperature gradient in it ), then the charge induced will be
(2)
where ∆T is the increment in temperature of the detector.
The resulting voltage will be
(3)
When the incident radiation is pulsating and has a power Pi, the resulting voltage on the
capacitor is
(4)
where Rv (V/W) is the responsivity or voltage sensitivity,
(5)
where
o α = fraction of incident power converted into heat
o p = pyroelectric coefficient for the material , τ = thermal time constant
(6)
where Ri (A/W) is the current responsivity, given by
(7)
As shown in figure 3.21, Ri is a high-pass response for frequencies above that determined
by the thermal constant of the material. Rv has a bandpass response.
Figure 3.21 Frequency response of pyroelectric sensors in voltage mode (Rv) and
current mode (Ri)
However, equation (5) Rv for is a lowpass response because of the thermal time constant,
but the device responds only to temperature changes and, hence, there is no dc response.
The upper corner frequency for commercial sensors is from 0.1 Hz to above 1 Hz.
The voltage mode usually yields the best signal-to-noise ratio.
The current mode yields a larger output signal and has a flatter frequency response.
Figure 3.22 shows the equivalent circuit for a noisy pyroelectric sensor. The star symbol for the
current generator represents thermal noise indicating that it is a random signal.
Figure 3.22 Equivalent circuit for a pyroelectric sensor including thermal noise .
Pyroelectric Materials
Pyroelectricity, like piezoelectricity, is also based on crystal anisotropy
Ten of the 21 noncentrosymmetrical crystallographic classes have a polar axis of
symmetry that display pyroelectric properties.
If all bodies are not at the same temperature, the hotter ones will cool and the colder ones
will heat, so as to reach thermal equilibrium.
When equilibrium is reached, all bodies emit as much radiation as they receive.
The ratio between the energy emitted by a given body per unit area per unit time and
that emitted by a blackbody under the same conditions is the emissivity of that body ε.
For a blackbody, ε = 1.
The emissivity depends on the wavelength, the temperature, the physical state, and the
chemical characteristics of the surface.
The energy Wλ emitted by the blackbody per unit time, per unit area, at a given
wavelength λ and temperature T, is given by Planck's law,
(1)
The emissivity of real bodies depends on the wavelength, and we have
(2)
The maximal emitted power for a blackbody is at a wavelength
(3)
is the equation for Wien's displacement law.
It indicates that the maximum is obtained at a wavelength that decreases for increasing
temperatures.
Figure 3.23 shows the power flux per unit area emitted by the blackbody at different
temperatures and at different wavelengths (Planck's law). The dashed line passes
through the maximums (Wien's law).
The total flux power emitted by the blackbody per unit area is obtained by integrating
Wλ for all wavelengths.
In a half-plane (solid angle 2π), the total emitted flux is proportional to the fourth
power of the absolute temperature
Figure 3.23
Applications
The most common application for the pyroelectric effect is the detection of thermal radiation
at ambient temperature. It has been applied to
Pyrometers - noncontact temperature meters in furnaces, melted glass or metal, films,
and heat loss assessment in buildings
radiometers - measurement of power generated by a radiation source.
IR analyzers - based on the strong absorption of IR by CO2 and other gases
intruder and position detection, automatic faucet control, fire detection, high-power laser
pulse detection, and high-resolution thermometry.
Medical thermometers measure ear temperature detect infrared radiation from the
eardrum and surrounding tissue.
PHOTOVOLTAIC SENSORS
The Photovoltaic Effect
The photovoltaic effect is the generation of an electric potential when the radiation ionizes
a region where there is a potential barrier. It was discovered by E. Becquerel in 1839.
The generated voltage is a function of the incoming radiation intensity.
When a p-doped semiconductor contacts an n-doped semiconductor, charge carriers move
across the junction and recombine with charge carriers of opposite sign.
As a result, at the contact surface there are very few free charge carriers.
The positive ions in the n region and the negative ions in the p region produce an intense
electric field that opposes the diffusion of additional charge carriers through this potential
barrier.
Thus an equilibrium is attained between the diffusion current and the current induced by
this electric field.
As shown in figure 3.24, a radiation of energy larger than the semiconductor band gap
generates additional electron-hole pairs in the open circuit p-n junction.
The accumulation of electrons in the n region and of holes in the p region results in a
change in contact potential VP that can be measured by means of external connections to a
load resistance.
This open-circuit voltage increases with the intensity of the incident radiation, until a
saturation point is reached (the limit is the band-gap energy).
If the contacts are short-circuited, the current is proportional to the irradiation for a broad
range of values.
Figure 3.25 shows the simplified equivalent circuit. isc is the shortcircuit current, Rp is the
parallel resistance, Rs is the output series resistance, and Cd is the junction capacitance. RL
is the load resistance.
Materials
The materials are so selected that it can detect a particular wavelength.
In the visible and near-infrared regions, silicon and selenium are used.
Silicon is in the form of homojunctions.
Selenium in the form of a selenium layer (p) covering cadmium oxide (n).
For silicon, an intrinsic silicon region is added between the p and n regions (p-i-n
detectors) with a wider depletion region, which yields a better efficiency at large
wavelengths, faster speed, and lower noise and dark current.
At other wavelengths, germanium, indium antimonide (SbIn), and indium arsenide
(AsIn), among others, are used.
Applications
Photovoltaic detectors are used either in applications where light intensity is measured
or in applications where light is used to sense a different quantity.
They are used, in analytical instruments such as flame photometers and colorimeters, in
infrared pyrometers, in pulse laser monitors, in smoke detectors, in exposure meters in
photography, and in card readers.
ELECTROCHEMICAL SENSORS
Potentiometric electrochemical sensors yield an electric potential in response to a
concentration change in a chemical sample.
Amperometric sensors use an applied voltage to yield an electric current in response to
a concentration change in a chemical sample.
Ion-selective electrodes (ISEs) are potentiometric sensors based on the voltage generated
in the interface between phases having different concentrations.
Assume that there is only one ion species whose concentration changes from one phase
to another, or that there are more ions but a selective membrane allows only one specific
ion to go through it.
Then the tendency for that ion to diffuse from the high concentration region to the low-
concentration region is opposed by an electric potential difference due to the ion electric
charge.
When we have equilibrium between both forces (diffusion and electric potential), the
difference in potential is given by the Nernst equation (first reported in 1899),
where
o R = 8.31 J/(mol.K) is the gas constant,
o T is the temperature in kelvins,
o z is the valence for the ion,
o F = 96,500 C is Faraday's constant, and ai is the ion activity.
where
o Ci is the concentration for species i, and
o fi is the activity coefficient that describes the extent to which the behavior of species
i diverges from the ideal, which assumes that each ion is independent of the others.
At high concentrations fi < 1.
For very diluted concentrations, fi ≈ 1.
This measurement principle is applied by using a two electrode arrangement as shown
in Figure 3.26.
One electrode includes has the ion selective membrane and it contains a solution having
a known concentration for ion species i.
The other electrode is a reference, and all ions present in the sample to be measured can
freely diffuse through its membrane.
This arrangement involves several interfaces, but only the one across the ion-selective
membrane generates a variable potential
where ai is the activity for the ionic species of interest in the sample, and E0 and k are
constants.
Since ISE is sensitive to temperature, it is very important to know the cell temperature to
correctly interpret the measured potential difference.
When the quantity of interest is not the ionic activity but the concentration
ISEs are bulky (100 mm to 150 mm in length and 10 mm in diameter), fragile, and require
maintenance because the electrolyte is volatile.
Output impedance for ISEs is very high, normally from 20 MΩ to 1 GΩ, thus require
electrometer amplifiers with very high input impedance.
o Otherwise, current through the cell would imbalance the chemical reaction,
leading to variation in its electric potential.
Materials
Depending on the material for the membrane, there are different kinds of selective
electrodes.
Primary electrodes have a single membrane that is crystalline.
When it is crystalline, it can be homogeneous or heterogeneous.
In heterogeneous electrodes the crystalline material is mixed with a matrix of inert material.
Crystalline membrane electrodes are applied to concentration measurement for𝐹 − , 𝐶𝑙 − ,
𝐵𝑟 − , 𝐼 − , Cu2+, Pb2+, and Cd2+, among others.
The most common electrodes with a noncrystalline membrane are glass electrodes, like
used for pH and Na+ measurement.
Some metal salts that have high electric conductivity are deposited on a metal electrode to
act as electrolyte. These are termed solid-state electrodes.
Other electrodes use a membrane (such as PVC or polyethylene) that includes an ion
exchanger or a neutral material that transports the ion.
Double-membrane electrodes are gas electrodes that has a porous membrane through
which the gas diffuses and the presence of the gas produces a change (e.g., in pH).
This method is applied for the concentration measurement of CO2, SO2, and NO2.
APPLICATIONS
ISEs are used for concentration measurement
in agriculture to analyze soils and fertilizers,
in biomedical sciences and clinical laboratories for blood and urine analysis,
in chemical and food industries, and
in environmental monitoring to measure ambient pollution.
Solid electrolyte oxygen sensors are based on the principle that oxygen ions adsorbed by
a metal oxide have an influence on the concentration of charge carriers and on
conductivity of the oxide- based on ions, hence it is an electrolyte.
A common solid electrolyte for O2 detection is yttrium-doped zirconia (ZrO2-Y2O3)
placed between two porous thick-film platinum electrodes, inside a temperature-
controlled chamber at 6000C to 8500C, as shown in Figure 3.27.
where
o (pO2)1 and (pO2)2 are the oxygen partial pressures inside and outside the electrolyte.
o R = 8.31 J/(mol.K) is the gas constant,
o T is the temperature in kelvins,
o F = 96,500 C is Faraday's constant, and ai is the ion activity.
If (pO2)2 is the partial pressure in a reference gas pressure from E we can determine (pO2)1
at a given temperature.
These sensors are fast and withstand temperatures from 6000C to 12000C, but they drift
with temperature.
They can be as small as 1 cm (length) by 2 mm (diameter).
Because they consist of solid elements, their sensitivity to acceleration and vibration is
minimal.
Their main shortcomings are that they need a high temperature to work and have a low
sensitivity to pressure changes.
The voltage in the above equation is proportional to the logarithm of the ratio between
pressures, not to the pressure ratio. Hence, they can operate over a wide range of oxygen
concentration.
They are used to determine the air-to-fuel ratio in internal combustion engines in
automobiles, boilers, and furnaces.
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