IS 5517 - 1993-Hardening & Tempering Grades

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IS 5517 : 1993

(Reaffirmed 2004)
Edition 3.2
(2006-08)

Indian Standard
STEELS FOR HARDENING AND
TEMPERING — SPECIFICATION
( Second Revision )
(Incorporating Amendment Nos. 1 & 2)

UDC 669.14.018.298

© BIS 2007

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN , 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Price Group 6
Alloy Steels and Special Steels Sectional Committee, MTD 16

FOREWORD

This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the
draft finalized by the Alloy Steels and Special Steels Sectional Committee had been approved by
the Metallurgical Engineering Division Council.
This standard was first published in 1969 and revised in 1978. On the basis of experience gained
in the production and use of steels, it has been decided to revise the standard again. The following
major modifications have been incorporated in this revision:
A few new grades such as, 42Cr6V1, 50Cr4V2, 58Cr4V1, 49MnVS3, 37Mn5Si5, 55Si6Cr3 and
45CrSi9 have been introduced.
Carbon and Molybdenum content in 40Cr4Mo3 grade have been limited to make it cost effective
and better responsive to induction hardening.
The revision has been carried to make the specification more quality-oriented for which a few
tests such as, step down test, blue fracture test, magnetic particle test, etc, have been
introduced.
Many new clauses have been introduced and existing clauses suitably modified to make the
standard complete in itself.
This edition 3.2 incorporates Amendment No. 1 (August 1999) and Amendment No. 2
(August 2006). Side bar indicates modification of the text as the result of incorporation of the
amendments.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded
off in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )’. The number
of significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
IS 5517 : 1993

Indian Standard
STEELS FOR HARDENING AND
TEMPERING — SPECIFICATION
( Second Revision )
1 SCOPE IS No. Title
1.1 This standard covers the technical and 3848 : 1981 End quench test for harden
delivery requirements for wrought alloyed and ability of steel ( first revision )
unalloyed steels in the form of bars, rods, flats, 4163 : 1982 Method for determination of
plates, forgings, etc, to be used in the hardened inclusion content in steel by
and tempered condition. macroscopic method ( first
revision )
1.2 The steels covered by this standard are in 4748 : 1968 Method for estimating average
general intended for forgings and machining of grain size of metals ( first
parts for engineering or automobile purposes. revision )
8910 : 1978 General technical delivery
2 REFERENCES
requirements for steel and steel
The following Indian Standards are necessary products
adjuncts to this standard: 10138 Macroscopic method for
determination of non-metallic
IS No. Title inclusion content in wrought
228 Methods of chemical analysis of steel:
steels ( second revision ) (Part 1) : 1982 Blue fracture test method
1500 : 1983 Brinell hardness test for (Part 2) : 1983 Step machined test method
metallic materials ( second (Part 3) : 1983 Magnetic particle inspection
revision ) method
1598 : 1977 Izod impact test for metals
( first revision ) 3 SUPPLY OF MATERIAL
1608 : 1972 Tensile testing of steel products 3.1 General requirements relating to the
( first revision ) supply of material shall conform to IS 8910 :
2049 : 1978 Colour code for the identification 1978.
of wrought steels for general
engineering purposes 3.2 Steels covered by this standard shall be
ordered and delivered in any one of the basis
3469 : (Parts 1 Tolerances for closed die steel given in Table 1.
to 3) 1974 forging (first revision )
3664 : 1981 Code of practice for ultrasonic 3.3 The particulars to be specified by the
pulse echo testing by contact purchaser while ordering for steels covered by
and immersion methods ( first this specification should be as given below:
revision ) a) Grade,
3711 : 1966 Selection and preparation of b) Delivery condition,
samples and test pieces for c) Size,
mechanical test for wrought
d) Finish,
steel
e) Test requirement,
3739 : 1987 Dimensional tolerances for car-
bon an alloy constructional f) Special requirements, such as bundling
steel products ( first revision ) and packing, and
g) Test report, if required.

1
IS 5517 : 1993

Table 1 Delivery Condition for Ordering of Steels


( Clause 3.2 )
Requirements A B C D E F G H I J K L M N O P Q R S T U V
1. Chemical
composition × × × × × × × × × × × × × × × × × × × × × ×
2. Hardenability
(jominy) × × × × × × ×
3. Hardness:
Maximum value
as annealed × × × × × ×
Maximum value
as treated for
improved
machinability × × × × × ×
Maximum value
as rolled/forged × × × × × ×
4. Mechanical
properties × × × ×
5. Special cleanliness
test:
Step down test/
Blue fracture test × × × × × × × × ×
6. Crack testing
(Magnetic particle) × × ×
NOTES
1 Other modes of deliveries if justified by the quality requirements of the parts either for manufacturing or for end
use, can be specially agreed to at the time of enquiry and order.
2 For modes of deliveries with hardenability/mechanical properties guarantee minor variation from chemical
composition from Table 2 is permissible.
3 For closer bands of hardenability and acceptance level of cleanliness by step down test, agreement should be made at
the time of enquiry and order.
4 Cleanliness rating by step down test/Blue fracture test is not applicable to free cutting steel.

4 MANUFACTURE 4.3 Sufficient reduction and discard shall be


4.1 Unless otherwise agreed to in the order, the made to ensure freedom from piping, harmful
processes used in making the steel and the segregation, etc, as assessed by macroetching
product shall be left to the discretion of the and/or ultrasonic testing. The acceptance
manufacturer, but the steel shall be fully killed. standard shall be mutually agreed upon at the
When so desired, the purchaser shall be time of enquiry and order.
informed of the steel making process.
5 FREEDOM FROM DEFECTS
However, for continuously cast steels and for
steels in specially treated condition, like 5.1 The material shall be free from such surface
Electro-flux refined, Vacuum degassed, and internal defects which may impair the end
Secondary refined, etc, the steel making use.
process should be agreed to at the time of
enquiry and order. The method of evaluating surface and internal
For continuously cast bar/billets, a minimum defects and their allowable limits shall be
reduction ratio of 6 : 1 between the cast product mutually agreed to at the time of enquiry and
and the final product is recommended. order.
However other reduction ratios may be 5.2 Removal of surface defects, by appropriate
mutually agreed upon between the means, shall be permitted provided that the
manufacturer and the purchaser at the time of remaining dimensions, after defect removal is
enquiry and order. not less than specified at any point of the bar or
4.2 The steels may be made by agreement with billet, etc, and that the operation is not likely to
the addition of micro alloying elements like affect the processing of the material. Removal
Titanium, Niobium Vanadium, Boron, etc, of surface defects beyond this level may be
either individually or in combination. permitted only on approval of the purchaser.

2
IS 5517 : 1993

6 CHEMICAL COMPOSITION and shall not exceed the following limits, if


6.1 The ladle analysis of steels shall be as given present:
in Table 2. The analysis of steels shall be Constituent Percent, Max
carried out either by the method specified in
IS 228 and its relevant parts or any other Chromium 0.25
established instrumental/chemical method. Nickel 0.25
Copper 0.35
In case of any dispute the procedure given in
IS 228 and its relevant parts shall be referee Vanadium 0.05
method. However, where method is not given in Molybdenum 0.05
IS 228 and its relevant parts, the referee Boron 0.000 3
method shall be as agreed to between the Tin 0.05
purchaser and the manufacturer.
NOTES
6.2 Check Analysis
1 All reasonable precautions shall be taken to prevent
The check analysis shall be carried out on the the addition from scrap or other materials used in
finished product. The permissible variation of manufacture, or such elements which affect the
hardenability, mechanical properties and applicability.
the check analysis for the limit specified in
Table 2 shall be as given in Table 3. 2 Trace elements when added together should not
exceed 0.8 percent, however, restricted limits could be
6.3 Elements not specified in Table 2 shall not mutually agreed upon between the manufacturer and
be added to the steels except where agreed to, the purchaser at the time of enquiry and order.
other than for the purpose of finishing the heat, 3 % Copper + 10 × (% Tin) shall not exceed 0.60 percent.

Table 2 Chemical Composition of Steels for Hardening and Tempering


( Clauses 6.1, 6.2, 6.3, 11.2 and 15.1 )
Steel Designation Constituent, Percent









































C Mn Si Ni Cr Mo V Al S P
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Max Max
30C8 0.25 to 0.60 to 0.10 to — — — — — .035 .035
0.35 0.90 0.35
35C8 0.30 to 0.60 to 0.10 to — — — — — .035 .035
0.40 0.90 0.35
40C8 0.35 to 0.60 to 0.10 to — — — — — .035 .035
0.45 0.90 0.35
45C8 0.40 to 0.60 to 0.10 to — — — — — .035 .035
0.50 0.90 0.35
50C8 0.45 to 0.60 to 0.10 to — — — — — .035 .035
0.55 0.90 0.35
55C8 0.50 to 0.60 to 0.10 to — — — — — .035 .035
0.60 0.90 0.35
40C10S18 0.35 to 0.80 to 0.25 Max — — — — — 0.14 to 0.060
0.45 1.20 0.22
40C15S12 0.35 to 1.30 to 0.25 Max — — — — — 0.08 to
0.45 1.70 0.15
20C15 0.16 to 1.30 to 0.10 to — — — — — .035 .035
0.24 1.70 0.35
27C15 0.22 to 1.30 to 0.10 to — — — — — .035 .035
0.32 1.70 0.35
37C15 0.32 to 1.30 to 0.10 to — — — — — .035 .035
0.42 1.70 0.35
35Mn6Mo3 0.30 to 1.30 to 0.10 to — — 0.20 to — — .035 .035
0.40 1.80 0.35 0.35
35Mn6Mo4 0.30 to 1.30 to 0.10 to — — 0.35 to — — .035 .035
0.40 1.80 0.35 0.55
37Mn5Si5 0.33 to 1.10 to 0.10 to — — — — — .035 .035
0.41 1.40 1.40

3
IS 5517 : 1993

Table 2 ( Concluded )
Steel Designation Constituent, Percent










































C Mn Si Ni Cr Mo V Al S P
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Max Max
42Cr6V1 0.37 to 0.50 to 0.15 to — 1.40 to — 0.07 to — .035 .035
0.47 0.80 0.35 — 1.70 0.12
45CrSi9 0.40 to 0.30 to 2.75 to — 8.50 to — — — .035 .035
0.50 0.60 3.25 9.50
46V1S3 0.42 to 0.60 to 0.60 Max — — — 0.08 to — 0.045 to .035
0.50 1.00 0.13 0.065
58Cr4V1 0.53 to 0.80 to 0.15 to — 0.90 to — 0.07 to — .035 .035
0.63 1.10 0.5 1.20 0.12
50Cr4V2 0.45 to 0.70 to 0.15 to — 0.90 to — 0.10 to — .0.35 .035
0.55 1.10 0.40 1.20 0.20
55Cr3 0.50 to 0.60 to 0.10 to — 0.60 to — — — .035 .035
0.60 0.80 0.35 0.80
55Si6Cr3 0.50 to 0.50 to 1.20 to — 0.50 to — — — .035 .035
0.60 0.80 1.60 0.80
40Cr4 0.35 to 0.60 to 0.10 to — 0.90 to — — .035 .035
0.45 0.90 0.35 1.20
42Cr4Mo2 0.38 to 0.60 to 0.10 to — 0.90 to 0.15 to — — .035 .035
0.45 0.90 0.35 1.20 0.30
15Cr13Mo6 0.10 to 0.40 to 0.10 to — 2.90 to 0.45 to — — .035 .035
0.20 0.70 0.35 3.40 0.65
25Cr13Mo6 0.20 to 0.40 to 0.10 to — 2.90 to 0.45 to — — .035 .035
0.30 0.70 0.35 3.40 0.65
40Cr13Mo10V2 0.35 to 0.40 to 0.10 to — 3.00 to 0.90 to 0.15 to — .035 .035
0.45 0.70 0.35 3.50 1.10 0.25
40Cr7Al10Mo2 0.35 to 0.40 to 0.10 to — 1.50 to 0.10 to — 0.90 to .035 .035
0.45 0.70 0.35 1.80 0.25 1.30
40Ni14 0.35 to 0.50 to 0.10 to 3.20 to 0.30 — — — .035 .035
0.45 0.80 0.35 3.60 Max
35Ni5Cr2 0.30 to 0.60 to 0.10 to 1.00 to 0.45 to — — — .035 .035
0.40 0.90 0.35 1.50 0.75
30Ni13Cr5 0.26 to 0.40 to 0.10 to 3.90 to 1.00 to — — — .035 .035
0.34 0.70 0.35 4.30 1.40
40 Ni6Cr4Mo2 0.35 to 0.40 to 0.10 to 1.20 to 0.90 to 0.10 to — — .035 .035
0.45 0.70 0.35 1.60 1.30 0.20
40Ni6Cr4Mo3 0.35 to 0.40 to 0.10 to 1.25 to 0.90 to 0.20 to — — .035 .035
0.45 0.70 0.35 1.75 1.30 0.35
31Ni10Cr3Mo6 0.27 to 0.40 to 0.10 to 2.25 to 0.50 to 0.40 to — — .035 .035
0.35 0.70 0.35 2.75 0.80 0.70
40Ni10Cr3Mo6 0.36 to 0.40 to 0.10 to 2.25 to 0.50 to 0.40 to — — .035 .035
0.44 0.70 0.35 2.75 0.80 0.70
NOTES
1 In special cases, it may be desirable that the range of carbon content should be more closely controlled than in the
range specified above. When this is necessary, restricted ranges of carbon may be agreed to between the purchaser and
the manufacturer.
2 Sulphur in the range of .02 to .035 or any other range may be agreed to between the manufacturer and the
purchaser.
3 For direct and single quenched process, fully Al killed, fine grained steel should be used.

4
IS 5517 : 1993

Table 3 Permissible Variation in Check 9 MECHANICAL PROPERTIES


Analysis 9.1 The properties given in Table 5 shall be
( Clause 6.2 ) applicable to test bars taken of rounds in the
Element Permissible Content Permissible
direction of rolling fibre, the axis of which
in Ladle Analysis, Variation to corresponds to Fig. 1.
Percent Product 9.2 For rectangular sections, the range of
Analysis,
Percent equivalent sections shall be as given in Fig. 2.
(1) (2) (3) 9.3 Methods for determining the mechanical
Carbon Up to 0.50 ± 0.02 properties specified in Table 5 shall be in
Over 0.50 to 0.63 ± 0.03 accordance with IS 1598 : 1977 and IS 1608 : 1972.
Silicon Up to 0.50 ± 0.03 9.4 If required, the mechanical properties of the
Manganese Up to 1.00 ± 0.04 reference test bars after hardening and
Over 1.00 up to 1.80 ± 0.06 tempering in accordance with Table 6 shall
Nickel Over 1.00 up to 1.75 ± 0.05
conform to the requirements given in Table 5.
Over 2.25 up to 4.30 ± 0.07 Values other than specified in Table 5 shall be
mutually agreed at the time of enquiry and order.
Chromium Up to 2.00 ± 0.05
Over 2.00 up to 3.50 ± 0.10 10 GRAIN SIZE
Molybdenum Up to 0.30 ± 0.03 10.1 Unless otherwise agreed, the steel when
Over 0.30 up to 0.50 ± 0.04 tested for grain size in accordance with
Over 0.50 up to 1.10 ± 0.05 IS 4748 : 1988 shall show grain size in the
Sulphur Up to 0.065 ± 0.005 range of 5 to 8 for inherently fine grained steel.
Over 0.065 up to 0.22 ± 0.03
10.2 Steel with grain size outside the range of 5
Phosphorous Up to 0.060 ± 0.005 to 8 (for example, microalloyed steels) may
Vanadium Up to 0.25 ± 0.02 however, be supplied with mutual agreement.
Aluminium 0.90 to 1.30 ± 0.10 10.3 The grain size shall be considered
NOTE — ± means that in one cast the deviation may satisfactory if 70 percent of grains are within
occur over the value or under the lower value of the the specified limits, but the remaining
specified range in Table 2 not both at the same time. 30 percent of the grains falling either one size
below or above the range and not spreaded at
7 HEAT TREATMENT both ends of the range.
7.1 Recommended temperature for hot working 11 CLEANLINESS OF THE STEEL
and heat treatments aimed at controlling the
hardness, machinability, shearability, etc, are 11.1 Inclusion rating of the steel shall be
given in Table 4 for guidance only. determined in accordance with IS 4163 : 1982.
The worst field of each inclusion from each
7.2 The mechanical properties in the hardened specimen shall be recorded as a rating for the
and tempered conditions for various limiting specimen. The inclusion rating for the specimen
ruling section are specified in Table 5. shall not exceed the following limits:
7.3 Only steels with inherently fine grain a) For air melted quality (ABCD 3 Max)
structure may be subjected to direct quench, (thick and thin series)
provided the test bars comply with the b) For vacuum, EFR of The inclusion rating
mechanical properties specified in Table 5. Secondary refined shall be mutually agre-
steel ed upon at the time of
8 HARDNESS
enquiry and order.
8.1 The hardness requirements for steel 11.2 When required and ordered, cleanliness of
delivered in the conditions ‘as rolled (R)’ (for the steel can also be assessed by step down test,
guidance only); annealed to ‘maximum hardness Blue fracture test, and magnetic particle tests
(A)’ or ‘treated to improved machinability (M)’ methods as per IS 10138 (Part 1) : 1982, IS 10138
shall be as given in Table 6. (Part 2) : 1983 and IS 10138 (Part 3) : 1983 or
8.2 Maximum as rolled hardness for steels for agreed to at the time of enquiry and order.
improved cold shearability or the range of The acceptance level of non-metallic inclusions
hardness for improved mechinability, if the shall be, however, mutually agreed keeping in
values are different from as given in Table 6 shall view of the process limitations and end use of
be mutually at the time of enquiry and order. the material.
8.3 Hardness values given in Table 6 shall be The clause is not applicable for free cutting
determined in accordance with IS 1500 : 1983. grade of steel as given in Table 2.

5
IS 5517 : 1993

All dimensions in millimetres.


FIG. 1 LOCATION OF THE TEST PIECES IN THE PRODUCTS TO BE DELIVERED

12 HARDENABILITY 13.2 For forged steel bars, billets, blooms, etc.


12.1 For steels ordered on the basis of end the tolerances shall be in accordance with
quench hardenability, the requirements shall IS : 3469 (Parts 1 to 3) : 1974.
be as given in Table 7 or mutually agreed to 13.3 Tolerance on Straightness
between the purchaser and the manufacturer. Unless otherwise agreed to between the
12.2 The method of testing hardenability of purchaser and the manufacturer, the steel
steels shall be in accordance with IS 3848 : 1981. shall be supplied in straightened condition with
13 DIMENSIONAL TOLERANCES the following limits :
13.1 The dimensional tolerances for hot rolled Nominal Size/Section Maximum Permissible
steel products shall be in accordance with Deviation for Straightness
IS 3739 : 1987. Any additional stipulation on
dimensions may be mutually agreed at the time 40 mm and below 6 mm/metre length
of enquiry and order, if the forging process or
the product so calls for. 41 mm and above 5 mm/metre length

6
IS 5517 : 1993

FIG. 2 APPLICABILITY OF THE FIGURES GIVEN IN THE TABLE 5 FOR ROUND SECTION, TO RECTANGULAR
SECTION OF OIL OR WATER-QUENCHED PRODUCTS
14 SAMPLING of the samples fail, the manufacturer shall have
14.1 Sample for Chemical Analysis the right, if he so desires, to re-heatreat the
product in any suitable manner before two fresh
The ladle analysis shall be supplied by the samples are taken for testing. Should the two
manufacturer. If the product analysis is tests satisfy the requirements of this standard,
required by the purchaser at least one sample the lot represented shall be accepted. Should
product shall be taken from each cast. either of the samples fail, the material shall be
14.2 Sampling for Hardness in the taken as not complying with this standard.
Normalized or Annealed Condition 15.3 Retest for Mechanical Tests on Test
14.2.1 One sample product shall be taken from Pieces
each heat treatment batch for the determination If the sample selected under 14.3 fails to meet
of hardness. the requirements under 9, two further samples.
14.3 Sampling for Mechanical Properties shall be selected from the same size grouping
14.3.1 Test pieces for mechanical tests shall be for making fresh test bars and tested. The
taken in the longitudinal direction of the consignment shall be considered to conform to
product in accordance with Fig. 1. the requirements if both the additional tests
are satisfactory. Should either of the test pieces
14.4 One sample per cast shall be taken for
fail, the manufacturer shall have the right. if
determination of grain size according to
he so desires to re-heat-treat the lot in any
IS 4748 : 1988.
suitable manner before two fresh samples are
14.5 The samples for inclusion rating shall be taken for testing. Should the two tests satisfy
drawn according to IS 4163 : 1982. the requirements of this standard, the lot
15 RETEST represented shall be accepted. Should either of
the samples fail, the material shall be taken as
15.1 Retest for Product Analysis not complying with this standard.
If the results of the product analysis do not 16 ADDITIONAL TESTS
meet the composition requirements given in
Tables 2 and 3, unless otherwise agreed to 16.1 If agreed to between the purchaser and the
between the purchaser and the manufacturer, manufacturer at the time of enquiry and order,
two new samples shall be taken on different any or a combination of the following tests may
pieces from the same cast. Should the two also be carried out to ensure that the steels meet
analysis satisfy the requirements, the lot the quality requirements of the purchaser.
represented shall be accepted. Should either of a) Macro Etch Test in accordance with
the tests fail, the material shall be taken as not IS 11371 : 1985,
complying with this standard. b) Ultrasonic Test in accordance with
15.2 Retest for Hardness Test in the IS 3664 : 1981,
Normalized Annealed Condition c) Hardenability Test in accordance with
If the sample selected under 14.2 fails to meet IS 3848 : 1981 and values as per Table 7,
the requirements under 8, two further samples d) Blank Hardening Test for core strength
shall be selected from the same heat treatment guarantee as per recommendations of
batch. The consignment shall be considered to Table 5,
conform to the requirements if both the e) Cleanliness Test as per IS 10138 (Parts 1
additional tests are satisfactory. Should either to 3) : 1982,

7
IS 5517 : 1993

f) Microstructure for machinability, including trade-mark of the manufacturer. Bars of


banding, and smaller sections shall be tied in suitable
g) Hot up-set for forgeability. bundles which will carry metal tags giving the
information.
16.2 The acceptance level for each or any of
these tests shall be mutually agreed to at the 17.2 The bars, billets, etc, shall be suitably
time of enquiry and order. colour coded at the ends to mark the grade of
the material. The colour scheme followed can be
17 MARKING in accordance with IS 2049 : 1978 or as per
purchaser’s requirement.
17.1 All bars of 50 mm dia or equivalent section
and above shall be stamped or suitably marked 17.3 The material may also be marked with the
at the end with heat number and name or Standard Mark.

Table 4 Recommended Hardening and Tempering Temperatures for Direct Hardening Steels
( Clause 7.1 )

Designation Hot Working Nominalizing Hardening Quenching Tempering


Temperature Temperature Temperature Medium Temperature
(1) (2) (3) (4) (5) (6)
ºC ºC ºC ºC
30C8 1 200 to 850 860 to 890 860 to 890 Water or Oil 550 to 660
35C8 1 200 to 850 850 to 880 840 to 880 Water or Oil 530 to 760
40C8 1 200 to 850 830 to 860 830 to 860 Water or Oil 550 to 660
45C8 1 200 to 850 830 to 860 830 to 860 Water or Oil 530 to 670
50C8 1 150 to 850 810 to 840 810 to 860 Oil 530 to 660
55C8 1 150 to 850 810 to 840 810 to 840 Oil 550 to 660
40C10S18 1 200 to 850 830 to 860 830 to 860 Oil 550 to 660
40C15S12 1 200 to 850 840 to 870 840 to 870 Oil 550 to 660
20C15 1 200 to 850 860 to 900 860 to 900 Water or Oil 550 to 660
27C15 1 200 to 850 840 to 880 840 to 880 Water or Oil 550 to 660
37C15 1 200 to 850 850 to 870 850 to 870 Water or Oil 550 to 660
35Mn6Mo3 1 200 to 900 — 840 to 860 Water or Oil 550 to 660
35Mn6Mo4 1 200 to 900 — 840 to 860 Oil 550 to 660
37Mn5Si5 1 050 to 850 860 to 890 830 to 850 Water or Oil 530 to 670
55Cr3 1 200 to 850 800 to 850 800 to 850 Oil 500 to 700
55Si6Cr3 1 050 to 850 850 to 880 830 to 860 Oil 430 to 500
40Cr4 1 200 to 850 850 to 880 850 to 880 Oil 550 to 700
42Cr4Mo2 1 200 to 850 850 to 880 850 to 880 Oil 500 to 720
15Cr13Mo6 1 200 to 850 — 890 to 910 Oil 550 to 7001)
25Cr13Mo6 1 200 to 850 — 890 to 910 Oil 550 to 7001)
42Cr6V1 1 100 to 850 850 to 880 830 to 860 Oil 480 to 650
45Crsi9 1 100 to 900 — 1 020 to 1 070 Oil 770 to 820
46V1S3 1 200 to 850 — — Oil —
50Cr4V2 1 050 to 850 840 to 880 830 to 860 Oil 540 to 680
58Cr4V1 1 050 to 850 850 to 880 820 to 850 Oil 480 to 650
40Cr13Mo10V2 1 200 to 850 — 900 to 940 Oil 570 to 650
40Cr7Al10Mo2 1 200 to 850 — 850 to 900 Oil 550 to 700

8
IS 5517 : 1993

Table 4 ( concluded )
Designation Hot Working Nominalizing Hardening Quenching Tempering
Temperature Temperature Temperature Medium Temperature
(1) (2) (3) (4) (5) (6)
ºC ºC ºC ºC
40Ni14 1 200 to 850 830 to 860 850 to 860 Oil 550 to 650
35Ni5Cr2 1 200 to 850 — 820 to 850 Water or Oil 550 to 660
30Ni13Cr5 1 200 to 850 — 810 to 830 Air or Oil 250
40Ni6Cr4Mo2 1 200 to 850 — 830 to 850 Oil 550 to 660
40Ni6Cr4Mo3 1 200 to 900 — 830 to 850 Oil 550 to 660 or
150 to 200
(Depending on
hardness
required)
31Ni10Cr3Mo6 1 200 to 850 — 830 to 850 Oil Up to 660
40Ni10Cr3Mo6 1 200 to 850 830 to 850 830 to 850 Oil Up to 660
1)
Stabilization temperature 550ºC.

Table 5 Mechanical Properties of Steels in the Hardened and Tempered Condition


( Clauses 7.2, 9.1, 9.3 and 9.4 )

Steel Designation Tensile Strength 0.2 Percent Elongation Izod Impact Limiting
MPa Proof Stress 5.65/A Percent, Joules, Min Ruling
MPa, Min Min Section
mm
(1) (2) (3) (4) (5) (6)
39C8 600 to 750 400 18 55 30
35C8 600 to 750 400 18 55 63
40C8 600 to 750 380 18 41 63
700 to 850 480 17 35 30
45C8 600 to 750 380 17 41 100
700 to 850 480 15 35 30
50C8 700 to 850 460 15 — 63
800 to 950 540 13 — 30
55C8 700 to 850 460 15 — 63
800 to 950 540 13 — 30
40C10S18 600 to 750 380 18 41 60
700 to 850 480 17 48 30
40C15S12 700 to 850 500 18 35 60
20C15 600 to 750 440 18 48 30
700 to 850 500 16 48 15
27C15 600 to 750 440 18 48 63
700 to 850 500 16 48 30
37C15 600 to 750 440 18 48 100
700 to 850 540 18 48 63
800 to 950 600 16 48 30
900 to 1 050 700 15 41 15
35Mn6Mo3 700 to 850 540 18 55 150
800 to 950 600 16 55 100
900 to 1 050 700 15 55 63
1 000 to 1 150 800 13 48 30
37Mn5Si5 800 to 950 550 14 34 100
900 to 1 050 650 12 27 40
1 000 to 1 200 800 11 21 16

9
IS 5517 : 1993

Table 5 ( continued )
Steel Designation Tensile Strength 0.2 Percent Elongation Izod Impact Limiting
MPa Proof Stress 5.65/A Percent, Joules, Min Ruling
MPa, Min Min Section
mm
(1) (2) (3) (4) (5) (6)
50Cr4V2 780 to 980 590 13 34 250
900 to 1 080 690 12 34 100
980 to 1 180 780 10 34 40
1 080 to 1 270 880 9 34 16
58Cr4V1 980 to 1 180 735 12 41 250
1 080 to 1 270 885 10 34 100
1 180 to 1 370 980 8 27 40
1 320 to 1 570 1080 7 21 16
42Cr6V1 740 to 880 540 14 55 160
880 to 1 030 685 12 48 100
980 to 1 180 785 11 41 40
1 080 to 1 270 885 12 34 16
45CrSi9 880 to 1 030 685 10 — —
35Mn6Mo4 800 to 950 600 16 55 150
900 to 1 050 700 16 55 100
1 000 to 1 150 800 15 48 63
55Cr3 900 to 1 050 660 12 35 63
1 000 to 1 150 740 10 17 63
55Si6Cr3 1 400 to 1 600 1 200 6 — 16
40Cr4 700 to 850 540 18 55 100
800 to 950 600 16 55 63
900 to 1 050 700 15 55 30
42Cr4Mo2 700 to 850 490 13 55 150
800 to 950 550 12 50 100
900 to 1 050 650 11 50 63
1 000 to 1 150 750 10 48 30
15Cr13Mo6 700 to 850 540 18 55 150
25Cr13Mo6 800 to 950 600 16 55 150
900 to 1 050 700 15 55 150
1 000 to 1 150 800 13 48 150
1 100 to 1 250 880 12 41 100
1540 Min 1240 8 14 63
40Cr13Mo10V2 1 350 Min 1120 8 21 63
1 550 Min 1300 8 14 30
40Cr7Al10Mo2 700 to 850 540 18 55 150
800 to 950 600 16 55 100
900 to 1 050 700 15 48 63
40Ni14 800 to 950 600 16 55 100
900 to 1 050 700 15 55 63
35Ni5Cr2 700 to 850 540 18 55 150
800 to 950 600 16 55 100
30Ni13Cr5 1 550 Min 1300 8 14 63
(air-hardened)
150
(oil-hardened)
40Ni6Cr4Mo2 800 to 950 600 16 55 150
900 to 1 050 700 15 55 100
1 000 to 1 150 800 13 48 63
1 100 to 1 250 880 11 41 30
40Ni6Cr4Mo3 800 to 950 600 16 55 150
900 to 1 050 700 15 55 150
1 000 to 1 150 800 13 48 100
1 100 to 1 250 880 11 41 63
1 200 to 1 350 1000 10 30 30
1 550 Min 1300 6 11 30
30Ni10Cr3Mo6 900 to 1 050 700 15 55 150
1 000 to 1 150 800 12 48 150
1 100 to 1 250 880 11 41 100
1 200 to 1 350 1000 10 35 63
1 550 Min 1300 8 14 63

10
IS 5517 : 1993

Table 5 ( concluded )
Steel Designation Tensile Strength 0.2 Percent Elongation Izod Impact Limiting
MPa Proof Stress 5.65/A Percent, Joules, Min Ruling
MPa, Min Min Section
mm
(1) (2) (3) (4) (5) (6)
31Ni10Cr3Mo6 900 to 1 050 700 15 55 150
1 000 to 1 150 800 12 48 150
1 100 to 1 250 880 11 41 100
1 200 to 1 250 1000 10 35 63
1 550 Min 1300 8 14 63
31Ni10Cr3Mo6 1 000 to 1 150 800 12 48 150
1 100 to 1 250 880 11 41 150
1 200 to 1 350 1000 10 35 150
1 550 Min 1300 8 14 100
NOTES
1 Mechanical properties for steels having a minimum tensile strength of 1 340 Mpa and above are given for
information only and the delivery condition on the basis of the chemical composition and hardenability shall be
applicable in such cases.
2 Izod impact values are for fine grained steels.
1 kgf/mm2 = 9.81 N/mm2.

Table 6 Hardeness Requirement for Products Delivered in as Rolled Condition (R),


Annealed (A) or Improved Machinability (M)
( Clause 8.1 )
Steel Grade As Annealed (A), As Rolled (R), Treated for Improved
Machinability (M),
Max Max Max
HB HB HB
30C8 187 240 170
35C8 197 240 183
40C8 207 240 197
45C8 207 240 207
50C8 210 240 217
55C8 220 250 229
40C10S18 200 240 —
40C15S12 200 240 —
20C15 200 240 220
27C15 200 240 223
37C15 220 250 229
35Mn6Mo3 220 250 —
35Mn6Mo4 220 250 —
37Mn5Si5 220 250 220
42Cr6V1 220 250 —
42CrSi9 240 250 —
46V1S3 220 250 —
50Cr4V2 250 As per agreement —
58CrV1 250 As per agreement —
55Cr3 220 250 —
55Si6Cr3 220 250 220
40Cr4 241 250 241
42Cr4Mo2 241 250 241
15Cr13Mo6 200 240 —
25Cr13Mo6 230 As per agreement —
40Cr13Mo10V2 230 As per agreement —
40Cr7Al10Mo2 230 As per agreement —
40Ni14 229 250 —
35Ni5Cr2 229 250 —
30Ni13Cr5 250 As per agreement —
40Ni6Cr4Mo2 241 250 —
40Ni6Cr4Mo3 241 As per agreement —
31Ni10Cr3Mo6 269 As per agreement —
40Ni10Cr3Mo6 269 As per agreement —
NOTE — For improved machinability the microstructure of the steel may be mutually agreed to between the
manufacturer and the purchaser.

11
IS 5517 : 1993

Table 7 Povisional Limiting Rockwell Hardness for End Quench Test


( Clause 12.1 )
Steel Limits of Hardness HRC at a Distance from End Quench Face in mm
Grade Spread








































1.5 3 5 7 9 11 13 15 20 25 30 35 40 45 50
27C15 Maximum 55 54 51 48 42 39 37 33 31 29 28 27 27 26
Minimum 43 40 32 24 20 — — — — — — — — — —
40Cr4 Maximum 61 61 60 59 58 56 54 52 46 42 40 38 37 36 35
Minimum 53 52 50 47 44 40 37 35 30 27 25 23 22 21 20
42Cr4Mo2 Maximum 61 61 61 60 60 59 59 58 56 53 51 48 47 46 45
Minimum 53 53 52 51 50 48 45 43 38 35 34 33 32 32 32
50Cr4Mo2 Maximum 65 65 64 64 63 63 62 61 60 58 56 55 54 53 53
Minimum 57 56 56 55 53 52 50 48 44 41 40 39 38 37 37

12
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This Indian Standard has been developed from Doc : No. MTD 16

Amendments Issued Since Publication


Amend No. Date of Issue
Amd. No. 1 August 1999
Amd. No. 2 August 2006

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