Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
ONLY FOR PRELIMINARY INFORMATION
20210614/RHe
J.A.BECKER
Software Specification
S1JABBS.E13
SHORT GUIDE
Version 3.0
S1 CONTROLLER
page 1 of 6
Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
User Interface
START: Enter STARTED condition
STOP: Exit STARTED condition
RESET: Reset and clear fault conditions
ENTER: Confirm selection or value adjustments
MINUS/DOWN: Scroll down through menu, menu item options or decrement value
PLUS/UP: Scroll up through menu, menu item options or increment value
ESCAPE (C): Step back one menu navigation level
Display
°F
°C
bar
psi
kPa
p
Operational Display Symbols:
Motor Running
Loaded
Amount of time, timer
p Filter, differential pressure (optional function)
Pressure set point indication (upper and lower set point indicators displayed independently)
Condensate drain active (optional function)
Power failure auto restart enabled (optional function)
page 2 of 6
Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
Remote load or remote pressure regulation active
Remote start/stop
Normal Operational: selected item locked as temporary default display
Menu Mode: page item locked (adjustment inhibited)
Fault Display Symbols:
General fault Lubrication, oil, oil level
Emergency stop Dewpoint
Excess pressure Motor
Power failure Service due, maintenance
Above set temperature limit p Filter differential, filter service
Menu Mode Navigation:
Page 0 Page 1
Page 2
Item 1 Value
Item 2 Value Page 3 Item 1 Value
Item 3 Value Item 2 Value
Page 4
Item 4 Value Item 3 Value
Item 5 Value Page 5 Item 4 Value
Item 6 Value Item 5 Value
Page 0 Page 1
Page 2
Item 1 Value
Item 2 Value Page 3 Item 1 Value
Item 3 Value Item 2 Value
Page 4
Item 4 Value Item 3 Value
Item 5 Value Page 5 Item 4 Value
Item 6 Value Item 5 Value
page 3 of 6
Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
Menu Structure
D1 digital input 1
D2 digital input 2
D3 digital input 3
P00: PI inlet pressure * P06: D4 digital input 4
User Td delivery air temperature ** Diagnostic D5 digital input 5
H1 total running hours D6 digital input 6
H2 service hours D7 digital input 7
C> compressor status D8 digital input 8
R1 relay output 1
R2 relay output 2
R3 relay output 3
* only shown if internal pressure function enabled R4 relay output 4
** only shown if temperature sensor used R5 relay output 5 *
R6 relay output 6 *
A1 analogue input 1
A2 analogue input 2
Access Code >0009 A3 analogue input 3
Ao analogue output 1 *
* S1-20 only
User level
du unload pressure
dL load pressure
Iu Inlet pressure high star/delta time
IL Inlet pressure low Ls load source
Ct Control type/mode SS start req. source setting
P01: Bt blow down time Ad network address
P> press. units bar/psi/kPa IS indication field
Operation o o
T> temp. units C/ F P07: At auto restart delay time
do drain open time *** Configuration Ao analogue output select
dt drain interval time *** On Oil pressure on time
di drain initial opening *** Of Oil pressure off time
RL Run limit time
Rm Max run time
*** only shown if drain function is enabled Ot Intermediate stop time
Dt Dryer time
Ts Temperature sensor used
01 logged error # 1 Ip Inlet pressure used
P02: to Ed error 0135 delay time
Error Log 15 logged error # 15 Vd valve time
Vt valve type
Ar automatic regulation
Access Code
Access >0100
level 1 //only for service staff//
P03: Td air temp. high level
Shutdown Pd delivery press. high level
do delivery press. offset
P08: dr delivery press. range
Calibration Io internal press. offset
SD service due timer Ir internal press. range
P04:
Alarm Td delivery temp. high level
Pd delivery press. high level
Access Code >XXXX //only for service staff//
Access level 2
Rt reset to factory defaults
P05: Td delivery air temp. low level dr delivery P.senor range
P09: Ir internal P.senor range
Start/Run Inhibits Configuration Er error log reset
Access level 2 H1 running hours edit
Td temp sensor type
page 4 of 6
Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
Led Indicators
STATUS: Green, adjacent to Start and Stop buttons
FAULT: Red, adjacent to Stop and Reset buttons
Indicator States:
ON: Illuminated continuously.
FF: Fast Flash: on/off four times per second.
SF: Slow Flash: on/off once per second.
IF: Intermittent Flash: on/off every four seconds.
OFF: Extinguished continuously.
Machine State Number Machine State Status Fault
1 Shutdown Error OFF FF
2 Startup Init OFF OFF **
3 Start Inhibit Check OFF OFF **
Start inhibit condition SF
4 Ready to Start OFF OFF **
5 Blowdown if (load_request) FF OFF **
else IF
6 Standby IF OFF **
7 Start Motor in Star/Delta if (load_request) FF OFF **
else IF
8 Load ON OFF **
** SF for Alarm condition
page 5 of 6
Author: JAB/Lew
Date: 28.12.2011
Compressor and Machine Controls
CONTROLLER SOFTWARE SPECIFICATION
Fault Messages
Er:0010 E emergency stop
Er:0020 E oil pressure fault
Er:0030 E phase error
Er:0050 E stage pressure fault
Er:0060 E stage temperature fault
Er:0070 E universal fault
Er:0080 E motor fault (fault relay contact, overload device contact or PTC thermistor)
Er:0115 E delivery pressure sensor fault
Er:0119 E delivery pressure high fault
Er:0125 E delivery temperature sensor fault
Er:0129 E delivery temperature high fault
Er:0133 E inlet pressure low fault
Er:0135 E inlet pressure sensor fault
Er:0139 E inlet pressure high fault
Er:0821 E low resistance, short circuit or short circuit to earth condition exists on an analogue input or
digital input (incorrect connection, cable fault or sensor fault)
Er:0836 E PLL unlocked fault (due to extreme EM interference).
Er:0846 E Delivery pressure sensor range is set too low for default pressure settings to be applied.
Er:0856 E Inlet pressure sensor range is set too low for default pressure settings to be applied.
Er:2118 A delivery pressure high alarm
Er:2128 A delivery temperature high alarm
Er:2814 A Compressor run time exceeded
Er:2816 A power failure occurred while compressor was in the Started state
Er:4804 A service hours time expired, service due (reset service hours countdown timer)
Er:3123 R delivery temperature Td below the set low temperature run inhibit level, controller will allow
motor start when temperature increases above the set level
page 6 of 6
