Installation, Testing &Integration of New

Remote Telemetry Unit (RTU) For Water SCADA Sy

Requirements & Specifications
INSTALLATION AND INTEGRATION OF NEW REMOTE TELEMETRY UNIT (RTU) OF NEW
RESEVOIR STATION TO WATER SCADA SYSTEM
1 INTRODUCTION
KAHRAMAA is responsible for the Operation and Maintenance of the Qatar's water distribution and supply system. KAHRAMAA hav
known as National Water Control Centre that houses a SCADA system that provides with the tools necessary to effectively, efficiently a
their water system. The Water SCADA System is capable of providing, Auto Pressure Control, Water Quality Management and Mass Ba
water network. The new RTU to be integrated to this existing SCADA system shall be mature, functionally rich and specifically meet th
distribution and supply systems.

2 INTEGRATED SYSTEM OPERATION

In order for the full benefit of investment in SCADA technology to be realised, the design of the system must satisfy the following key u
a) It must provide Water Operations staff with a reliable and highly functional means of monitoring and controlling the water reservoir
b) It must be possible to monitor the RTU, from any location where a workstation is provided, of any parameters collected by means of
scheduled polling conditions.
c) Its configuration must mirror the operational methodology employed by KAHRAMAA for control of the water supply network.
3 SCOPE OF WORK
The scope of works include the engineering, design, procurement, supply, installation, configuration, testing, and commissioning of all t
needed for the implementation of the bulk flow meter chambers, the scope includes but not limited to the following components for each
Electromagnetic Flow Meter_x000D_
Pressure Transmitter with Display and Pressure Switch (Hi)_x000D_
RTU for data communication with NWCC_x000D_
4G Modem and Fiber Switch for data communication_x000D_
Complete power supply system_x000D_
All necessary cables between the supplied instruments and the RTU, and all internal wiring in the supplied panel._x000D_
RTU Panel of IP67 to house and protect all the above components, except the flow sensor, pressure transmitter and the solar panels. How
inside the RTU panel.

3.1 DESIGN CRITERIA

The design criteria upon which the proposals shall be prepared relies on four main criterions:
a) Power availability, solution ability to be self-powered through the integrated solar power system as well as its ability to be power
(utility supply or generator). No operator intervention shall be needed in order to change the system from one source to another.
b) Data availability by allowing the solution to be connected to NWCC through redundant communication links that can work simultane

c) Reliability, all components shall be selected from industry leaders’ manufacturers in West Europe and North America. Solar system b
years. RTU Panel must be of IP68 with anti-corrosion surface. All components must be able to withstand operating temperature of minim
elsewhere.
d) Outdoor installations shall be suitable for ambient temperatures of at least 60°C if not stated elsewhere.
Moreover, temperatures directly under the sun shall be considered by additional temperature gain.
e) Apparatus and material in enclosed metal unit Cabinets and switchboards shall be designed for operating temperatures in excess of the
inside the enclosure during continuous full rating operation.
3.1.1 I/O SIGNALS
Following Signals (but not limited to) are required by NWCC from district meters:
No. Signal Signal Type
1 Pressure Transmitter Analog
2 Flow rate Meter Analog/Pulses
3 Flow Totalizer Analog(Float)/Pulses
3 Power Supply Voltage Analog
4 Power Supply Current Analog
5 Battery Voltage Analog
6 Battery Low Voltage Alarm Digital
7 High Temperature Inside GRP Panel Digital
8 GRP Panel Door Alarm Digital
9 Flow Transmitter Fault Digital
10 Flow Transmitter Direction Indicator Digital
11 High Flow Digital
12 Low Flow Digital
13 Pressure Transmitter Fault Digital
14 High Pressure Digital
15 Low Pressure Digital
16 Low Voltage Disconnect Digital
17 High Voltage Disconnect Digital
18 Power System Common Alarm Digital
19 Flood Sensor Digital
20 PLC Module status - CPU Digital
21 PLC Module status – Power supply Digital
22 PLC Module status - DI Digital
23 PLC Module status - AI Digital
24 PLC- Program access alarm Digital
3.2 RTU and Marshalling Cabinets
RTU Cabinet, marshalling Cabinets and local enclosures, are to be supplied and installed by the Contractor. They shall be of reputed ma
house the panel mounted equipment supplied by the Contractor including but not limited to RTU, power supplies, terminals, indicators,
communication equipments and interfacing units. The RTU Cabinet shall be used to provide power distribution to equipment supplied b
shall include a distribution section for power cabling and a marshalling section for signal cabling. There must be safe isolation between p
IEC standard. A Marshalling Cabinet shall be used to provide means of changeover of existing input onto this new RTU with minimal d
displayed information. It shall be sized to accommodate the full I/O of the Station or the RTU. Spare terminals shall be supplied such tha
terminated at the time of its installation. Spare terminal rails shall be supplied such that 100% increase in the I/O capacity of the RTU ca
or sections of terminal blocks shall be clearly labelled. All terminals shall be provided with an isolating link that may be operated withou
Terminals used for analogue inputs shall provide a means of maintaining continuity of the analogue input circuit external to the RTU ma
the connected wiring, so that marshalling Cabinet and RTU equipment may be safely disconnected from those terminals without disrupti
Cabinet shall marshal all wiring related to measurement, indication and control functions from the local control panels, remote control p
and other panels, as necessary. The field wiring side terminal blocks shall be grouped on the basis of individual site equipment. The RTU
grouped on a circuit basis but split into Analogues, Indications and Controls. All looping between terminals and cross connections betwe
terminal blocks shall be supplied and installed under this Contract. The mains supply (AC/Solar) shall be protected and capable of being
full I/0 capacity of the outstation to the marshalling Cabinet.

3.3 General Requirements

Unless otherwise agreed with KAHRAMAA, panels shall be standard units.
(a) The sizing of the panel is dependent on:-
(i) Size of outstation enclosure
(ii) Number of cut-outs, I/O signals
(iii) Weight of instruments (internally mounted)
(iv) Number of terminating field cables
(b) The framework shall be suitable for the support of all trunking, terminals and for the support of any instruments and equipment mo
structural sections may be used for secondary supports. The framework shall be designed so that it does not interfere with instrument con
maintenance or adjustment.
(c) The Contractor shall ensure that all equipment is installed with due regards to access for commissioning adjustments, servicing requi

(d) Unless otherwise agreed, all welds used in panel construction or erection, shall be full and continuous with the exception of stiffeners
discretion, be fixed using short runs.
(e) All panel doors shall have the same lock and key combination.
(f) Panel doors shall be fitted so that they open outwards, to 120°. Doors shall be sized and positioned with due regard to the panel o

(g) Removable gland plates or clamp facilities for the incoming cables shall be fitted properly to comply with the rated IP68. Glands or c
KAHRAMAA. The gland plate used for the particular installation shall be drilled to accommodate spare capacity.
(h) The Contractor shall supply and install suitable brackets and supports for all wiring and equipment mounted at the rear of the panel. T
be to the Contractor's specification, subject to the approval of KAHRAMAA.
(i) An I/O address label shall be provided on the inside of the access door.
(j) A Document holder shall be provided on the inside face of the panel door.
(k) A fuse identification label shall be provided to detail the location, routing and circuit identification of all protection devices.
(l) All circuit must be installed with protection devices to protect any surge in supply.
(m) All metal parts, equipments must have proper earth connection; Electrostatic Straps should be provided for maintenance works.
(n) RTU Cabinets shall be placed either under ground or above ground level as per the site survey and decision/approval of Kahram
3.4 Labels and Identification
3.4.1 Nameplates
Front of panel nameplates shall be provided by the Contractor. The Contractor shall provide a schedule of nameplates for approval by K
3.4.2 Labels
Permanent labels or tags shall be fitted at the back and front of the panel adjacent to all instruments, terminal strips, relays, circuit isolato
items to which field connections are to be made. These nameplates shall be made from laminated phenolic plastic and fixed by screws. L
background. All labels shall, unless otherwise specified, be in plain block letters, 5mm high and shall clearly identify the component by
schematic drawings. All field instrumentation shall be permanently fitted with identification labels either stamped or engraved with the i

3.5 Instrument Signals Connections and Wiring

3.5.1 Wiring
All enclosure wiring shall be in accordance with the requirements and recommendations of the IEEE Wiring Regulations 16th Edition. W
limited compression insulated cleats, insulated straps or, where more than ten wires follow the same route, in plastic/metallic slotted-side
trunking is used, the ratio of effective overall cross-sectional area of cables shall not be greater the 40% of the trunking cross-sectional a
mounted on hinged doors or subject to movement shall run in plastic spiral cable wrapping being securely anchored at both ends by self-
prevent any wiring strain.
(a) All wiring shall be of the flame retardant type.
(b) All panel wiring shall be stranded copper, PVC/XLPE insulated, 500V minimum test grade, 2 sized for its application (0.75mm mini
connections shall be 2.5mm
(c) Adequate slack wire shall be provided to allow one reconnection at the end of each wire and connection to any signal terminal wit
(d) Wiring between terminals shall be Point to Point and free from wire splicing and 'T' connections.
(e) Where screened cables or wires are necessary, an insulating sheath shall be included.
3.5.2 Connections
Solderless insulated crimp type lugs shall be used on all wire terminations. Flat pin crimp lugs shall be used for screw clamp terminals. U
connections shall comply with BS3G178.
3.5.3 Terminals
General All terminals shall be selected from manufacturer standard range suitable for DIN rail mounting. The connection components sh
The insulator shall be of a polymide type material.
(a) Power Cable Terminals
(i) A.C Cores All AC cable cores shall be terminated in a screw clamp terminal
(ii) D.C Cores All DC cable cores shall be terminated in a screw clamp terminal. Where the terminal is part of the distribution rail from a
distribution). It shall include a plug in fuse holder suitable for a 5x20mm fuse.
(b) Instrument Cable Cores Instrument cable cores or internal connection cores shall be terminated with DIN rail mounted polyamide typ
connections with knife edge switch disconnection.
(c) Spare Terminations All cores entering an enclosure shall be terminated. A minimum of 20% spare terminals above the requirements f
local panels and any other enclosures.
(d) Terminal Layouts_x000D_
Terminals shall be segregated according to the type of signal_x000D_
Terminals shall be 150mm (minimum) spacing from glanding plates._x000D_
Terminals shall have insulated barriers between different types or groups. The terminals shall be grouped and labelled according to their
attached to each terminal group._x000D_
The arrangements for terminal layouts for wall mounted panels shall be detailed in the tender._x000D_
Each wire and cable core shall be labelled with its terminal and core number as per the relevant loop diagram. Ferrules shall be colour co

(e) Terminal Connections_x000D_

All internal wiring shall be to one side of the blocks, the same orientation to be used for all blocks._x000D_
All wire ends shall be fitted with crimped type end connections. No more than two wires shall be terminated on any terminal. Where two
connector shall be of the cranked type.
(f) Terminal Shrouding_x000D_
Insulated covers to IP2X minimum shall be provided for terminals with voltages above 50V._x000D_
Terminals which may be live when the equipment is isolated from the mains supply shall be clearly identified with a warning label.
3.6 Components
3.6.1 General
All components shall be in accordance with the appropriate BS/IEC Standard or equivalent unless as specified below. All components sh
unless otherwise agreed in writing by "KM". The type of components used shall be readily available and preferably shall be available fro
otherwise approved no components shall be used which are either listed by the manufacturer as out of date or replaced by a new design,
equipment. Carbon film resistors shall not be used unless otherwise agreed.
3.6.2 Control Knobs
Control knobs shall be made of either suitably finished metal or of a suitable thermosetting plastic incorporating a brass insert. Their des
removed without the aid of a tool and they shall be fixed to the drive spindle in such a manner that they cannot slip. This latter requireme
associated with control knobs.
3.6.3 Lamps
Light-emitting diodes (LED's) shall not be used for indicating purposes, except where they form an integral part of proprietary equipmen
Miniature Eddison Screw base types and their ratings shall be such that an average lamp life of at least 20,000 hours is obtained.
3.6.4 Lamp holders
The design of lampholders shall be such that replacement of the lamp is both quick and easy, access being from the front panel of the eq
pressure on the base of the lamp, the base contact shall be spring-loaded._x000D_
The design shall be such that there is no possibility of a short-circuit occurring during lamp changing. The lampholder lens colour shall b
The body of the lampholder shall be either metal or a suitable thermosetting plastic. The material of the lens shall be either glass or a pla
propogation to BS 2782, Part 1.

3.6.5 Switches
As far as possible, switches shall conform to the requirements of the appropriate specification in the BS 9560 to 9609 range of specificat
approval for individual applications.
3.7 Power Supply
Contractor shall survey the sites under project and design, supply, install, and commission the power supply (if required) an
project site with appropriate sized capacity enough to cover the complete power requirements for the Scada/ Telecom /Instr
project sites.
3.7.1 240 AC Power Supplies
If AC is available, 240V single phase 50Hz supplies shall be provided for all Telemetry supply requirements. The Contractor shall desig
necessary to provide this supply as detailed in the following sections.
a) On sites where the supply is from an existing 240V single phase, 50Hz supply via spare ways or channels of an existing distribution s
distribution system shall be cabled to a segregated, fully shrouded distribution section of the RTU panel. This cable shall be directly wire
panel.
b) On sites where no spare ways are available from an existing distribution unit, then a new distribution unit shall be provided to replace
ways. i.e. replace a 4 way consumer unit with a 6 way unit.
c) Size of Mains power supply cable and associated circuit breakers to feed the RTU must be rated to take the full load including full cha
switched side of the isolator shall be fed to the distribution section of the RTU panel. All 240V AC power requirements for the operation
designated area of the panel. Full shrouding of all live parts and segregation from instrument signals shall be incorporated in the design.
labelled in accordance with their function. The fuse link or trip rating and circuit voltage shall also be given. Power supply to dual redun
equipments must be from different distribution circuits. The Contractor shall quote for redundant AC power systems that meet Field Inst
Telephony systems power requirements in the sites where AC power is available, on the following bases: Switching power supply functi
frequencies 220 VAC +/- 15% and 50/60HZ +/- 3 Hz. The power supply shall be of modular type and applying redundancy on (1+1) bas
battery charger that can support battery revert backup system when AC fails, with a capacity of at least 48 hours at 100% duty cycle and
shall mention the maximum recovery period for the maintenance free batteries after the 48 hours autonomy which will be highly conside
voltage disconnect and high voltage protection features. Batteries provided shall be maintenance free, sealed, life time more than 8 years
(Battery stands). The power circuitry shall employ protection circuits against live voltages & overloads. Additional external circuit break
input. The following alarms should be displayed (but not limited to) on the SCADA:- o Common Trouble Alarm Rectifier Failure o AC
Over voltage Over temperature

3.7.2 SOLAR SYSTEM

The contractor ,upon the survey, if solar system is required, it shall be provided to meet the power requirements of the sites
on the following basis:
80% Depth Of Discharge (DOD) after the 3 days autonomy.
10% Depth of Discharge (DOD) Daily.
Maximum 2 days recovery period after the 3 days autonomy.
The batteries shall be maintenance free, sealed, life time more than 8 years and complete with installation racks (Battery sta
The tilt angle/direction of the solar panel shall be for proper maximum solar power.
The solar panels output shall be at least 1000W/m2at 25°C (77F).
The minimum distance of the solar panels to the ground shall be at least 0.5m.
The Contractor shall quote for one static inverter per site for test purposes.
1/2 + 1/2 (800 A Hour) split redundancy design for both solar panels and batteries in which: o A major fault in one half is le

Increase the reliability of the solar system. o Facilitate maintenance without interrupting the traffic, particularly battery
maintenance. Although the system is divided into two, neither part on its own is sufficient to run the system indemnity.
The solar panels location shall be selected to have the maximum direct access to sunlight.
Factor of safety = 0.8 shall be taken in consideration upon sizing the batteries of the system to compensate for any temperat
Factor of safety = 0.6 shall be taken in consideration upon sizing for dust, tilt angle, any expected obstructions.
The design shall take in consideration fence height, minimum allowable distance between solar system and fence to south d
standards of climate environments.
The Contractor shall include in the technical proposals the solar systems technical specifications as well as the design analy
The Contractor is responsible for solar systems installation and all related civil work.
3.7.3 Earthing
All new installations shall meet the requirements of protective multiple earthing. All new power cables to RTU panels shall provide 3 co
core shall be terminated at the RTU earth star point in the RTU panel.
The earthing system should comply with the following standards:-
 ITU-T K.27, Bonding configurations and earthing
 GR-1089-CORE, Electromagnetic compatibility and electrical safety—generic criteria for network telecommunications equipment.
 BS 7671
 IEC 60950/60364
The bonding and earthing principles are as follows:
 Maximum earth resistance 1 ohm.
 Promote personal safety and reduce fire hazards
 Enable telecom signaling with earth return
 Install surge protection/ arrestor where required
 Minimize equipment damage and service interruption
 Minimize radiated and conducted electromagnetic emissions and susceptibility
 Maximize tolerance to discharge of electrostatic energy and lightning interference
 Shield cabinets, cable trays, and cable.
 Techniques for verifying and maintaining bonding and earthing networks
 Required values of voltage and resistance between different CBN bonding points
All equipment enclosures to which an electrical power supply is taken shall have a main earth connection point suitable for a 10 square m
all electrical apparatus shall be connected to the RTU star point earth unless the apparatus is nearer to the system earth point, in which ca
earth point. The protective and non 'live' metalwork of the panel shall have a maximum resistance not exceeding 10 Milliohms to the RT
then be taken from the RTU star point earth to the system earth point within the building containing the Telemetry equipment. The maxi
point earth and the system earth shall not exceed 10 Milliohms.
All equipment to be earthed shall be connected to the RTU earth star point using green/yellow PC insulated cable of the appropriate size
The armoured facility of the power supply cable shall not be used as the safety earth return.

(a) Logic Earth

Equipment shall not be earthed to its chassis but shall have the earth points brought to an insulated point from which the connection to a
Contractor shall specify, if separate logic earths are required.
(b) Screen Earth
Provision shall be made for the termination of signal screens, or to maintain the continuity of isolated screens as required.
3.7.4 24V Power Distribution
A proprietary bulk supply unit nominal 24V DC output from a 240V AC input, will be used to power to all new instruments. The supply
instrument requirements plus 100mA spare capacity. A positive 24V DC and 0V common shall be supplied to distribution terminals, the
rail connection shall be a removable link._x000D_
All signal circuits supplies shall be taken through approved moulded type fuse holders, fitted with fuse links of the HRC cartridge type._
The fuse link rating and circuit voltage shall be given on a terminal label.
3.8 Cabinet Wiring
Cabinet connections shall be insulated with PVC to IEC 60227/60079. Wires shall not be jointed or teed between terminal points. Bus w
separately from one another along the top or bottom of the Cabinet. Fuses and links or miniature circuit breakers (MCBs) shall be provid
except a lighting circuit, to be isolated from the bus wires. It shall be possible to work on small wiring for maintenance or test purposes w
single conductor is used it shall be annealed copper of circular cross sectional area of not less than 1mm2. Flexible conductors of 1.5 mm
independently mounted control and relay panels. Crimped connectors of approved type shall be used to terminate all small wiring. When
are taken through junction boxes they shall be adequately screened and "DANGER" notices shall be affixed to the outside of junction bo
metallic cases of instruments, control switches, relays etc. mounted on control panels or Cabinets shall be connected by copper conducto
the nearest earth bar. Where connections to other equipment and supervisory equipment are required the connections shall be grouped to

3.9 Terminal Boards and Terminal Blocks

Terminal boards shall be of good quality non-flammable insulating material, with a comparative tracking index_x000D_
(CTI) of not less than 500, to IEC 60112/60079._x000D_
Terminal boards shall be spaced not less than 100 mm apart and the bottom of each board shall not be less than_x000D_
200 mm above the incoming cable gland plate. For relay panels, they shall be mounted at the sides of the Cabinet, and set obliquely towa
terminations and to enable ferrule numbers to be read without difficulty. Where plastic cable channels are used, a minimum space of 50 m
terminal boards._x000D_
For crimped type terminations, at least two sets of crimping tools must be supplied for each installation._x000D_
Terminals shall be of the insertion clamp type incorporating captive pressure screws, which do not bear directly on the wire but on a serr
screws shall have an inherent locking feature and terminal entries should be shrouded such that no current carrying metal is exposed._x0
Where connections are to be made between the multicore cables supplied and telephone type multicore cables, the terminal boards shall
the multicore cable joined by a withdrawable insulated link. These terminals shall also be provided with facilities for the insertion of test
link._x000D_
Terminations shall be grouped according to function and labels shall be provided on the fixed portion of the terminal boards showing the
connections that exceed 125V shall be separated from those of other circuits and shall be fitted with insulating covers._x000D_
The use of terminal boards as junction points for wires that are not required in the associated Cabinet shall be avoided wherever practica
Terminal boards shall include short circuit and disconnecting links for CT circuits and disconnecting links for VT and other circuits as n
connection of test plugs._x000D_
Each terminal block shall have a minimum of 20 percent spare terminals.

3.10 Miniature Circuit Breakers and Fuse Links

For protection and isolation of circuits associated with protection control and instruments, miniature circuit breakers or fuses and links sh
circuit breakers are preferred. Miniature circuit breakers shall be designed and tested in accordance with IEC 60127 and supplementary r
shall be suitable for use over the full range of expected voltage variation as specified in the Schedules. They shall be suitably rated for bo
loadings of the circuits they are protecting under all service and atmospheric conditions stated in the specification and ensure that correct
main and sub-circuits. For three phase circuits, the miniature circuit breakers shall be of the three-pole type; for single-phase circuits they
d.c. circuits they shall be of the double pole type. Where miniature circuit breakers are used in circuits containing inductive loads, e.g., o
suitable for satisfactory operation in the circuit in which they are used, i.e. account is taken of the circuit time constant. All miniature cir
auxiliary contact(s) for remote indication of circuit breaker operation. Means shall be provided to prevent the miniature circuit breakers b
"OFF" position. Facilities shall be provided for ‘locking-off’ the miniature circuit breakers for isolation purposes. Miniature circuit break
so as to give easily visible indication of breaker position and shall be grouped and spaced according to their function in order to facilitate
Carriers and bases for fuses and links shall be in accordance with IEC 60269 and colour coded to permit identification of the circuit ratin
Cabinets for tripping circuits and protective gear test links shall be mounted on the front of the panel. Other links and fuses shall be acco
the Cabinet doors. Fuses and links shall be grouped and spaced according to their function in order to facilitate identification. All incomi
125V shall be fed through insulated fuses and/or links, the supplies being connected to the bottom terminal. The contacts of the fixed po
shrouded so that accidental contact with live metal cannot be made when the moving portion is withdrawn. Main supply fuse links shall
cartridge type. Where fuse carriers are mounted vertically the incoming (supply) side shall be the bottom terminal. Where either fuses or
ensured that proper discrimination between main and sub-circuits is maintained.

3.11 Marshalling Cabinets and Junction Boxes

All outdoor boxes and cabinets shall be of corrosion resistive construction, formed on a framework of standard rolled sections, with a pro
shall be insect and rodent proof._x000D_
All cables shall enter boxes and cabinets at the base._x000D_
Each compartment of all cabinets and junction boxes shall be provided with access doors at the front. Doors and access covers shall not
fastened with integral handles with provision for locking. Door-actuated lighting should be provided inside the cabinet/junction boxes._x
Cabinets doors shall be of the lift-off and hinged type and shall be provided with laminated glass windows of adequate size to facilitate r
cabinet. Where appropriate, facilities shall be provided to allow removal of temperature indicators without the need to pass the capillary
compartments._x000D_
For indoor installation, doors and covers under 15 kg mass may be of the slide-on pattern, but above this mass, hinged doors shall be use
If three phase connections are taken through a box or cabinet, they shall be adequately screened or insulated and suitably marked with th
stating the voltage shall be fixed on the inside and outside of the cabinet or box._x000D_
A durable copy of the circuit wiring diagram shall be affixed to the back of the cabinet door and labels shall be provided inside each cab
various items of equipment._x000D_
A watertight 16 ampere 3 pin interlocked switched socket with plug for a 240 volt ac supply shall be mounted externally on the marshall
be connected to the cabinet heater supply circuit through a 16 ampere fuse in the line lead. The earth terminal shall be earthed.

3.12 Degrees of Protection

The following degrees of protection shall be provided in accordance with IEC 60529/60079. For outdoor (aboveground )equipment degr
(Underground) applications, this equipment should be housed with a degree of protection of IP 68.
3.13 Ancillary, Multicore and Control Cable Installation
3.13.1 General
Outdoor cables shall be laid on cable trays within concrete cable troughs, drawn in ducts or laid direct in the ground, subject to the appro
shall be laid on cable trays or ladder racks. On main cable routes, the disposition of cables shall segregate ancillary, multicore and contro
entries into buildings shall be via duct banks or cable tunnels and shall prevent the ingress of moisture, gases and vermin. Where a condu
suitable falls and the lowest parts of the run shall be outside the equipment. All conduit runs shall be adequately drained and ventilated. C
ground level.
3.13.2 Cable Troughs
For cable troughs, an appropriate drainage system shall be provided._x000D_
Trough covers shall be of reinforced concrete, designed to withstand the maximum loads to be encountered during installation and in ser
All cables installed in concrete troughs within a substation shall have suitable anti-termite protection, to be approved by KAHRAMAA.
3.13.3 Cable Trays
Cable trays shall be made of hot dip galvanised steel. When installed and loaded with cables the trays shall sag no more than 50 mm at m
maximum space between supports shall be 3 metres. Open type cable trays shall be used for power and control cables. Cable density in t
available tray cross sectional area (depth x width)._x000D_
Cable trays arranged one above the other shall have a minimum separation distance of 250 mm between the top of the lower tray to the b
Where cables are installed on trays, or supported on steelwork, above ground level outdoors, stainless steel strapping shall be used for se
be used elsewhere._x000D_
The cable trays must be so designed that a reserve space of 20% remains free on all trays after laying of all the cables._x000D_
All cable tray T-junctions, crossovers, incoming and outgoing branches, etc. shall consist of prefabricated tray elements to ensure proper
points and to avoid congestion._x000D_
The space between the individual cable trays and risers must be large enough to ensure that the power, instrument, control, measuring an
of the communication systems do not cause mutual interference._x000D_
All tray sections must be firmly bolted together to form a continuous metallic link end-to-end and shall be connected to the substation gr
earthed conductor shall be provided along the run of the cable trays.

3.13.4 Direct-buried Cables

All cables laid direct in the ground shall be laid in an excavated trench, protected by reinforced concrete cable covers and PVC warning
ground cable markers._x000D_
Reinforced concrete cable covers shall be precast and constructed in good quality cement with aggregate not exceeding 9.5 mm nominal
compacted in the mould with the exposed face off level and have the ends designed to provide an interlocking facility to resist lateral dis
of covers shall preferable be limited to 600 mm for easy lifting. After fabrication, the covers shall be subject to impact test as per BS 248
Alternatively, the contractor may propose plastic cable covers. Any alternative should be accompanied by a full specification for the cov
justify that the heat dissipation from cables is not impaired._x000D_
The top of the protection covers shall be at a depth not less than 450 mm below the surface of the ground and there shall be a layer of san
cable and the bottom of the trench and between the top of the cable and underside of the covers. Where cables in the same trench are laid
by not less than 75 mm of sand backfill._x000D_
Where cables are buried in the ground, cable warning tapes shall be continuously installed 300 mm directly above the cable tiles._x000D
The tape shall have a thickness not less than 0.1 mm gauge, shall be 150 mm wide and manufactured from high- grade polyethylene pigm
The warning message in Arabic and English, as per KAHRAMAA’s standard, shall be continuously printed in a contrasting colour in ch
specially protected against deterioration and fading._x000D_
The tape shall be supplied in rolls on stout reels suitably cleated for shipment._x000D_
Above ground cable route markers shall be installed where the cable route changes direction and at both ends of road crossing ducts. Rou
maximum distance apart of 30 metres on straight runs of the cable route. The position of route markers shall be clearly indicated on the r
Direct-buried cables will be inspected by KAHRAMAA before the trenches are backfilled.

3.13.5 Solar Radiation Protection

Where cables are installed in positions exposed to direct sunlight, suitable solar-shields shall be fitted. These shall be designed to protect
maintain air circulation. The design of the solar shield shall be subject to approval of KAHRAMAA.
3.13.6 Termination of Cables and Wires
The Contractor shall provide fully detailed wiring diagrams covering all parts of the plant. Detail diagrams shall be cross-referenced and
reference numbers to facilitate cable identification. Cable schedules listing all cables and their points of termination including details of
core size, number of cores in use and cable length, etc. shall be provided for each substation._x000D_
Multicore cable tails shall be so bound that each wire may be traced to its cable without difficulty. The spare cores of all multicore cable
terminal block in the Cabinet. The spare cores shall have sufficient length to allow re-termination on any terminal block in the Cabinet. W
junction box and the connections to a relay or control Cabinet are continued in conduit the spare cores shall be taken through the conduit
trip and a.c. voltage circuits shall be segregated from those for back-up protection._x000D_
All incoming and outgoing connections shall be terminated at a terminal block. Direct termination into auxiliary switches or relays will n
auxiliary switches, etc. shall not be used as junction points._x000D_
The screens of screened pairs of multipair cables shall be earthed at one end of the cable only. The position of the earthing connections s
diagram._x000D_
All wires on panels and all multicore cables shall have ferrules that bear the same number at both ends. At those points of interconnectio
separate contractors where a change of number cannot be avoided double ferrules shall be provided on each wire. The change of number
diagram of the equipment. The same ferrule number shall not be used on wires in different circuits on the same panels._x000D_
Auxiliary PVC insulated cables shall be terminated with compression type glands, clamps or armour clamps complete with all the necess
All cables shall be identified and shall have phase colours marked at their terminations where appropriate._x000D_
Where cables leave the apparatus in an upward direction the cable boxes shall be provided with a barrier joint to prevent leakage of cable

3.13.6 Above Ground Panel Specifications

1. Enclosure: Stainless steel/GRP
2. Door: Stainless steel/ GRP, all-round foamed-in PU seal
3. Mounting plate: Sheet steel
4. Locks: Stainless steel
5. Stainless steel 316L
6. Enclosure and door: Brushed, grain 240
7. Protection category IP 67
8. Seamless foam-in-place gasket
9. Self-grounding latch system with double seal
10. Grounding stud on the body
11. Bonding provision on the door
12. Door opens > 130 degrees
13. Key lock
14. Data Pocket
15. Door Stop Kit
16. Mounting Plate
17. Top Sun Shield
18. Door switch
19. Outdoor environments and corrosive applications
20. Single Door
21. The door sealing shall withstand the harsh weather with high temperature and humidity
22. stainless steel thickness > 2mm,
23. Proper profiled lip for better waterproofing.
24. high mechanical impact IK10
25. hinged doors
26. Concealed removable hinge with captive pin.
27. Hinges can be mounted to allow left or right hand opening.
28. Internal frame for more protection against the impacts.
30. All the accessories shall be with anti-corrosion and under Kahramaa approval.
4 FUNCTIONAL REQUIREMENTS
4.1 Introduction
These clauses define the functional requirements of the Water SCADA system that the new RTU, to be supplied under this Contract, sho
programs to be supplied shall be based on proven products, configured where necessary to meet these functional requirements. The Cont
standard software products. The Contractor shall develop new software where necessary to satisfy any requirements that cannot be achie
to be supplied shall be based on mature products that have evolved and been proven in comparable projects. The Contractor shall be resp
contract price, all software, hardware, documentation and miscellaneous items required to implement a fully operational system whether
specified or requested.

4.2 Reference Documents and Standards

All equipment supplied under this specification shall conform to the latest editions of the International Electrotechnical Commission (IE
Standards, International Telecommunications Union (ITU) Specifications and comply with all relevant standards prescribed by the laws
national standards may be acceptable, subject to approval by KAHRAMAA. In addition, the Contractor shall note the requirements of K
Where discrepancies exist between this specification and the International/KAHRAMAA regulations, the more stringent requirements sh

4.3 Human-Computer Interaction (HCI)

4.3.1 General HCI Requirements
The User Interface shall be designed to maximise the use of graphical interaction, to make maximum use of a pointing device (e.g. mous
the workstation keyboard except where necessary for manual entry of data._x000D_
The software shall also guide the user, step-by-step, through each sequence by identifying the remaining valid entries, making maximum
and help screens. All such facilities shall be context sensitive and, for example, only menu options relevant to the command sequence be
operator for selection. Where a command sequence requires selection from a series of menus, they shall be displayed sequentially at app
screen._x000D_
Where text entry is more appropriate for the interaction or dialogue between an operator and the system, proforma screens (data entry ma
These shall contain field descriptions that readily identify the required information to the operator. Wherever possible, previous values o
interactive fields by the system, so that an operator only needs to make amendments, rather than completely filling the proforma each tim
Context sensitive help screens shall always be available to the operators to assist them in interacting with the system. Where practicable,
relevant pages of the Operators' Manual._x000D_
Any invalid entry shall be detected by the software and ignored with an explanatory message displayed on the_x000D_
VDU. It shall then be possible to continue the sequence with a valid entry._x000D_
All operator entries shall be checked by the system for validity and plausibility. The operator shall not be permitted to make invalid entri
Any diagram element shall be user definable as a dynamic element for display navigation._x000D_
Linking shall also be possible between text lists (e.g. Alarm List) and other windows. For example, selecting an alarm entry in a list coul
window and display the related site mimic.

4.3.2 Graphical Displays

4.3.2.1 General Requirements for Graphical Displays
The graphical display system shall satisfy the following requirements as a minimum:
a) Displays shall be updated in real time with both SCADA-generated and manually-entered data without need
for users to refresh the display.
b) Decimal points for all numeric data should be user configurable.
c) Displays will be constructed using standard symbols from symbol libraries where possible, using industry- stan
approval.
d) Standard symbol colours shall be employed and global editing of colours used for library symbols shall be poss
e) Colour coding shall be used to identify data quality parameters, such as Manually-Entered Data, Old Data and S
Real) Data.
f) The graphical editing of any display shall be possible by any user with appropriate privilege. Such an edited dis
committed for use.
g) Following commitment by an authorised user, modified displays shall be propagated automatically throughout
h) Maximum use shall be made of local display caching to minimise access times. i) Linking of Display Objects to
wherever possible to minimise configuration effort.
j) The facility shall be provided to import graphical images from external systems such as CAD systems and
GIS systems for use as display backgrounds. It shall also be possible to use scanned images for this purpose.
k) Any display item shall be configurable as a Pick Points to link to any other display.
l) Displays shall provide visual feedback to users following selection of any dynamic item, including
“Waiting” indications and Timeouts.
m) The system shall provide the facility to present any data in tabular form.
4.3.5 Trend Displays
The system shall provide a trending facility to present numerical time series data, of related parameters collected by RTU and stored in t
facility shall satisfy the following requirements:
(a) Up to 10 variables shall be displayable on any one graph, against a common time base.
(b) As a minimum, 8 easily distinguishable colours shall be available to form the line graphs. It shall be possible to overlay data for the s
e.g. to compare a flow signal for different weekly or hourly periods.
(c) The displayable items shall include analogue points (real and derived) and alarm limits. It shall be possible to zoom into a displayed g

(d) It shall be possible to overlay status change information from event and alarm points onto the analogue graphs.
(e) The user shall be able to create new trend displays or modify existing trend displays to create new trend displays for subsequent reuse
configured trend graph, to modify it and store it as another instance under a new name.
(f) The user shall be able to create predefined trend displays using signals from any site or any combination of sites, with the time span a

4.4 Alarm and Event Processing

4.4.1 Definitions
An EVENT is defined as any change of state or threshold transition and includes the following:
(a) A state change of a binary signal input at an RTU
(b) A supervisory control action issued by the user.
(c) A system-generated message, e.g. control action tracking messages, fault messages
(d) A change of user login status
(e) A measured limit violation
(f) The commitment of an item of manually entered data
(g) Alarm acknowledgement
(h) The commitment of a system configuration amendment
(i) A condition derived from the logical combinations of signals
An ALARM is defined as an annunciated event, requiring acknowledgement by an operator. Typically, alarms may be generated from an
instances of (i) above. The actual events to be defined as alarms shall be configurable.
4.4.2 Event Handling
As events are processed, the resulting changes shall be used to update the real-time database, and dynamic display facilities. The system
events and shall provide for at least five priority levels to be assigned to each event when it is defined.
4.4.3 Event Message
Event messages related to the RTU shall comprise the following information for each event:
(a) Message identity number
(b) Date and time of receipt to the nearest second
(c) Location description (e.g. Site Name)
(d) Signal specific description (e.g. Pump Flow)
(e) Signal state (e.g. Valve Open, Normal)
(f) Priority Level
(g) User's identity where applicable (e.g. commands, manual data entry,, alarm acknowledgements)
(h) For limit violations, the value of the limit transgressed and the actual value of the measurand
(i) The value entered for manual entries
4.4.4 Event List
All Events related to the RTU shall be recorded in an Event List._x000D_
The Event List shall be updated automatically with new entries as they enter the system. Any displays showing the Event List shall be up
system shall provide facilities for users to display, filter, sort and extract information from the Event List._x000D_
Archiving facilities shall be provided to automatically save the Events List to the Data Archiving system for long term storage. Facilities
events lists onto the system at any time for viewing without disrupting the online Events List.

4.4.5 Alarm Management

When an alarm condition from the RTU is detected by the system, the system shall alert all users
The sequence of events for the processing of alarms shall be as follows:
(a) When the alarm condition is detected, the alarm will be entered into the Alarm Window and the Alarm List. Its status (ACTIVE/CLE
shall be clearly highlighted by the use of colour and a marker.
(b) Any display symbol associated with the alarm condition on any display shall change colour to draw attention to the alarm condition.
long as the alarm condition persists.
(c) The operator should be able to acknowledge alarms and the colour of the alarm message shall change to indicate the acknowledged st
remain displayed.
(d) The acknowledgement shall be logged in the Event List.
(e) Clearance of an alarm condition shall be recorded on the Alarm List, and shall cause the alarm to disappear from the Alarm Window,
previously acknowledged by the user.
The operator shall have the facility to acknowledge alarms individually and by multiple selection from the
Alarm Window and the Alarm List.
4.4.6 Alarm Window
All Alarm from the RTU shall appear on the Alarm Window on all workstations automatically in case of initiation of any Alarm conditio
For each Alarm, the Alarm Window shall contain fields containing the following information as a minimum:
(a) Priority Level of the Alarm
(b) Site where the Alarm Originated
(c) Signal Identifier for the Alarm Input
(d) Text Description of the Alarm (up to 30 characters)
(e) Mnemonic of Measured Parameter (e.g. Level, Flow) – this field may be null
(f) Mnemonic for Alarm Condition (e.g. High, HiHi, Tripped)
It shall be possible to acknowledge alarms in The Alarm Window.
The status of each Alarm shall be clearly indicated by text colour in the Alarm Window according to the existing convention in the SCA
A configurable context-sensitive navigation facility shall be provided to enable a user to move to a related graphic display from each Ala
List directly from the Alarm Window.
4.4.7 Alarm List
All alarms from the RTU shall be stored in chronological order with the most recent alarm at the top of the list in the SCADA historical
For each Alarm, the information described above for the Alarm Window, using the same colour conventions for alarm status.
4.4.8 Alarm Redirection
Unacknowledged alarms shall be re-annunciate within a pre-defined time.
4.4.9 Alarm and Event Printing
The system shall enable any user to print a portion of the Event List or Alarm List at any time using any system printer including sorting
printed.
4.5 Measurement Processing
The processing of these signals shall include:
(a) Scaling facilities for display in engineering units.
(b) For each analogue input, it shall be possible to configure up to four limits to generate alarms and/or events. The monitoring of these l
originating RTU by default. However, limit monitoring shall also be possible at the SCADA server.
(c) A hysteresis facility shall be provided for each alarm limit. This shall allow a configurable time deadband to be set on each alarm lim
annunciation.
(d) Deriving values such as daily flow totals.
(e) Calculation and storage of Minimum, Maximum, Instantaneous and Mean Values over a configurable period of time for each analogu
period for calculation shall be 15 minutes. These calculations shall be executed at either the RTU or the SCADA server as required
4.6 Supervisory Control
4.6.1 Local Manual Control
Most control elements (valves, pumps etc.) have facilities for local control, either from the control desk at the site, or from an adjacent p
These local controls are directly wired into control circuits or Programmable Logic Controllers associated with the control element and s
functional and operational condition.
4.6.2 SCADA Manual Control
The SCADA system shall enable users to directly control pumps, valves etc. from SCADA workstations.
The ability of a user to execute a control shall be subject to:
(a) A common selector switch shall be provided for group of pumps, valves for selecting mode of operation and issuing commands.
(b) The correct conditions for safe operation, as determined by local interlocking at the plant.
(c) The correct setting of a Local/Manual Switch at the site.
(d) The control element not being Inhibited for SCADA manual control;
(e) The user possessing within his user profile the correct privileges for the Area of Responsibility (AOR) for the control element;
(f) The user having the correct Control Rights.
(g) Any interlocks and sequences configured within the SCADA system being in a permissive state.
SCADA manual control actions shall be initiated by selection from menu lists or from display elements.
The Control Rights process shall prevent simultaneous control by more than one user of any control element.
All SCADA controls shall employ a standard three-stage ‘select, check, execute’ procedure.
A ‘cancel’ key shall be provided to allow termination of the command sequence at any point.
Should a control be left on line and incomplete, an alarm shall be raised after a configurable time delay. After a further configurable time
cancelled.
Facilities shall be provided to selectively inhibit SCADA manual control of any control element. Any plant item so inhibited shall be sui
displays.
4.6.3 SCADA Automatic Control
4.6.3.1 Functional Requirements
Facilities shall be provided for the creation and editing of predefined control programmes.
The facility shall enable control programmes to be run either in the RTU or in the SCADA server to carry out functions such as:
(a) A common selector switch shall be provided for group of pumps, valves for selecting mode of operation.
(b) Controlling sequences of plant operations such as starting and stopping pumps, valves etc.
(c) Co-ordinating the control of plant items on different sites;
(d) Providing closed-loop control of analogue control elements such as control valves;
(e) Execution of time-dependent sequences such as switching between night-time and day-time operation.
In particular, the SCADA system shall satisfy the following requirements:
(a) Control Sequences shall enable co-ordinated monitoring and control of plant items at different sites and connected to different RTUs.
(b) The system shall subject SCADA automatic controls to the same checks as SCADA manual controls, for example by providing all of
plant status.
(c) The system shall allow manual controls and interactions to be embedded into control sequences. In such cases, the system shall prese
instructions, and shall process the user’s responses in the same manner as for SCADA manual controls.
(d) If a control sequence fails because of an unsuccessful check or control, then an appropriate operator alarm message shall be generated
state. The alarm shall notify the reason why the sequence was paused and shall require the operator to decide whether to continue by retr
the failed control or cancelling the sequence.
(e) Section 16 describes the basic functionality required for pressure control Note that this control philosophy is not the final and may ne
KAHRAMAA. Contractor has to develop and finalize the control philosophy through series of discussion with KAHRAMAA prior to im

(f) The facility to download Diurnal profile.

Diurnal profile: The predetermined-limits for flow or pressure alarms may change depending of the clock time. Then, it is necessary to d
periods with different limits. This will be done using the diurnal profile.
The diurnal profile will divide the day into four periods including each one:
- Hour and minute the period starts
- Hour and minute the period finish
- Low limit to cause alarm
- high limit to cause alarm
All of them will be set from scada as set points.
It will be possible to set the limits when the clock time is outside of the four periods, including the following set points:
- Low limit to cause alarm
- High limit to cause alarm
Each period shall be activated or deactivated from SCADA. Diurnal profile example for flow alarms:
Period 1
Start Stop Low Limit High limit
Period 2
Start Stop Low Limit High limit
Period 3
Start Stop Low Limit High limit
Period 4
Start Stop Low Limit High limit
Not used in the example
Outside used periods Low Limit High limit

4.6.3.2 SCADA Modulating Control

The programming language supplied to satisfy the requirements for automatic and sequence control shall satisfy the following requireme
(a) The control language shall be compatible and consistent with IEC 61131 and shall offer as a minimum the following language types
(i) Instruction List
(ii) Structured Text
(iii) Ladder Logic
(iv) Functional Block Diagrams
(b) A function library shall be provided, including all basic control elements, including basic PID loops.
(c) The language shall enable the determination of a set-point from a data point, a calculation or a diurnal profile.
(d) The language shall enable displays to be produced to allow continuous monitoring of demand and actual signals, and calculated valu
(e) The same language shall be used for RTU and server sequences, and programs shall be interchangeable between server and RTU pla
(f) Graphical programming tools shall be provided, with full tracking and debug facilities.
(g) The programming tools shall provide full code documentation and version control facilities.
4.7 System Time
Time synchronisation of the SCADA system is by means of a Master Clock system.
RTUs shall be synchronised automatically by means of a regular time synchronisation procedure which shall maintain synchronisation o
Clock time.
In any case that an RTU is not in communication with the SCADA system for a protracted period for any reason, the system shall autom
Loss of time synchronisation between the RTU and the SCADA system, for whatever reason, shall not prevent successful communicatio
system.

4.8 Data Acquisition

Two mechanisms, Polling and Report By Exception (RBE), shall be provided for acquisition of data from RTUs. These shall satisfy the

4.8.1 Polling
The SCADA system shall poll RTUs for data in accordance with a pre-programmed routine so as to maintain the database updated with
frequency of regular polling shall be separately configurable for each RTU. For an RTU permanently connected via a fibre link, polling
seconds. For an RTU connected via a dial-up 4G link, polling will typically be initiated at every 30 seconds. In addition to scheduled pol
full poll of RTUs for data under the following circumstances:
(a) Following a SCADA system cold start;
(b) Following an RTU reset event;
(c) Following restoration of RTU communications;
(d) Following change to On-Scan status following a period Off-Scan; or
(e) On request by the operator.
4.8.2 Report By Exception
RTUs shall be equipped to instigate data transfer to the SCADA system in the case of an alarm or event. In such cases, the alarm and eve
followed by current data and historic data.
4.8.3 RTU Scan Status
The facility to disable data acquisition from individual or groups of RTUs shall be provided.
An RTU placed Off-Scan shall not be polled by the SCADA system or report data by exception. However, the_x000D_
RTU shall continue to collect and store field data until next changed to on-scan status when a poll shall take place to collect all stored da
Only a user with Control Rights for the RTU shall be able to alter the Scan Status of the RTU.
The Scan Status of all RTUs shall be identified clearly on all SCADA screens displaying data associated with the RTU.
All operator actions to enable and disable data acquisition in the manner outlined above shall be recorded in the Event List.
4.9 RTU Communications Requirements
4.9.1 Remote Terminal Unit Communications
RTU Protocol
The RTU communications protocol shall be compliant with one or more of the following internationally- recognised standards:
Modbus RTU/ASCII/TCP o DNP3
IEC 60870-5
Programming Languages: Supports all IEC 61131-3 standard programming languages (SFC, IL, FBD,
LD and ST).
The protocol implementation shall be non-proprietary, and shall enable the subsequent connection and use of
RTUs from third-party suppliers. All protocol extensions provided to implement the specified functionality shall conform with the Gene
Section 10 and shall be supplied with the system for the use of the client.
Where a report by exception technique is used (for primary RTUs), the data acquisition software shall initiate a full scan of an RTU to re
the following circumstances:
4.9.2 Communications Management
The baud rate of each RTU communications channel shall be configurable between 200b/s and 64kb/s as a minimum.
The SCADA system shall continuously monitor the availability and performance of every communications channel. Statistics on the pe
channel shall be available to users by means of specific communications status displays.
For each communications channel, the data acquisition software shall detect loss of communications with an
RTU and raise an alarm. The detection of the loss of a communication channel shall include the following conditions:
(a) No carrier from the RTU over a user configurable time period
(b) No reply from the RTU for a user configurable time period
(c) A user configurable number of bad responses in a user configurable period of time, including CRC errors, length errors in data, etc.
Where two communications channels are available for an RTU, the SCADA system shall continuously monitor both channels for availab
availability or bandwidth occurs on the channel in use, the SCADA system shall switch automatically to the other channel. Use of the alt
continue until a switch over to the primary channel is instigated by a suitably privileged user.
After the loss of communications to an RTU, all affected measurements and indications shall be flagged on displays as old data.
4.9.3 Communication with Other Applications
The Water SCADA system is capable of interfacing with the following applications and systems used by KAHRAMAA. All related data
for these two application and systems
(a) Geographical Information System (GIS); and
(b) Water System Modelling System
4.10 Historical Data
4.10.1 General Requirement
The Water SCADA system has comprehensive on-line Data Archive facilities for storage and retrieval of analogue, digital and pulse sign
be configured to enable storage of all signals, whether obtained from field measurements or internal calculations, and shall satisfy the fo

(a) The archive shall be designed to support the fully expanded system without any degradation of performance.
(b) Typically, the archive shall store instantaneous, maximum, minimum and average valves for all analogue points stored by the RTUs
SCADA system Archive
(c) The on-line during regular polling
shall enable or onuser
direct demand.
access to all data collected for the previous thirteen months as a minimum.
(d) The same user interface shall be used for access to historic and current data, the source of data being transparent to the user. This sha
displays and reports.
(e) All filtering and consolidation of time-series data to ensure presentation of data at the standard sample interval shall be conducted w
4.11 Report Generation
Facility for generation of all necessary reports, as are currently available for the existing RTU in the SCADA system, shall also have to b
new RTU in required
The Contractor format with
shall provide facility
facilities for printing
to enable thetoreports.
the user compile reports containing information collected by and/or generated from th
satisfy
a) Reportsthe following minimum
shall consist requirements:
of tabular representations of data from real points, derived or calculated points or any combination of these.
b) Reports shall contain any current or historical data present within the SCADA system in any combination of the user’s choice.
c) Selection of data for reports shall be by simple selection from menus using simple site and/or point descriptions without knowledge o
or
d) itsSimple
indexing structure.
editing facilities shall be provided to enable users to adjust the presentation of the report, including as a minimum number fo
width and justification.
e) Facilities shall be provided to add headers and footers to reports including automated page numbering and date/time functions.
f) A preview facility shall enable users to view reports prior to printing.
g) The user shall have the facility to save report formats for subsequent editing and reuse using meaningfulfilenames in a file directory
h) The reporting facility shall provide a simple facility for users to export reports to external applications in astandard format for subse
facility shall enable export of reports to spreadsheets in Microsoft® Excel.
5. WATER SCADA APPLICATIONS
5.1 General Requirements
In addition to the standard SCADA functions described above, the new Station to be integrated in to theWater SCADA system shall be c
application software to achieve the following specific objectives: Water Pressure Control Water Leakage Management and Water Qualit
be fully integrated into the SCADA system, and shall be fully compliant with the requirements of the specification. The user interface to
be entirely compatible with the SCADA user interface.
5.5 Water SCADA Displays
5.5.1 General Requirements
In addition to the specific display requirements elsewhere in the specification, the Contractor shall provide a comprehensive pre-configu
and monitoring of the RTU/ Station form SCADA system. Displays shall be constructed using the Contractor’s standard display configu
the existing display in the SCADA system.
(a) Displays shall be clear and uncluttered and draw attention to information according to its level of priority.
(b) Displays shall be constructed as far as possible from standard components held in a symbols library. This library shall be accessible
and the editing of existing displays.
(c) As far as practicable, displays will be standardised such that similar features and functions appear in similar locations and orientation

(d) Discrete and self-explanatory navigation tools shall be provided to enable the user to move between related displays. The navigation
move both forwards and backwards through any sequence of displays. The display set shall include the following displays as a minimum

5.5.2 Geographical Displays

The Contractor shall provide a series of map-based displays. The geographical representation shall be based on geographic and other da
KAHRAMAA
The Geographical
displays shall Information
be configured System
as a hierarchy (GIS).
with at least four levels, namely:
(a) Station location should be shown on the Qatar National Map, with link to the detail HMI mimic.
(b) Area Maps, showing detail for all urban areas and areas with water installations. These shall include major geographical features and
layout
(c) SiteofPlans,
water showing
mains and
theinstallations.
relationship of major plant items for each primary RTU site.
5.5.3 Schematic Displays
The Contractor shall include the new Station in the full set of overall Schematic Displays of the Water Network in the SCADA system w
mode. Information for system operation at the appropriate level of detail and shall be updated in real time. Navigation links shall be prov
geographical displays.
5.5.4 Hydraulic Displays
The requirements for displays for the Leakage Management system are an overview mimic showing status of Leak Detection functions a
a) Trend and tabular representations of water supply and demand trends over several periods, including daily,weekly, monthly and annu
b) Current water storage at reservoir sites, showing available capacity; and
c) Trend displays of water stored in reservoirs over several periods, including daily, weekly, monthly and annual.
d) Water Quality Management displays as required, including those specified in Water Quality Management.
5.5.5 System Engineering Displays
The Contractor shall provide a full set of pre-configured displays to assist KAHRAMAA engineers with management and maintenance o
shall contain diagnostic information relating to the following as a minimum:
a) RTU Health and Availability
b) RTU Communications
c) Data and Network communications
d) System Hardware and Storage Device Status
e) System Performance
5.6 Site Applications
The Contractor shall provide all software and configuration required to facilitate the operation and mointoring of the water site as define
the Contractor’s site audits.
6 Remote Terminal Units (RTU)
6.1 General Requirements for RTUs
RTU Specifications
Processor: 32-Bit high performance processor_x000D_
Communication Interfaces: As minimum, the RTU must contain 1 x 10/100BaseT Ethernet port and 3 x Serial Ports (RS232/485) and 1
Supported Communication Protocols: As minimum, the RTU must support the following protocols: o Modbus RTU/ASCII/TCP o DNP
Programming Languages: Supports all IEC 61131-3 standard programming languages (SFC, IL, FBD, LD and ST). Preferably it shall su
side with the automation languages_x000D_
I/O Channels: Integrated Analog and Digital I/O Channels enough to cover the required signals with minimum 20% spare_x000D_
On-line debugging and monitoring_x000D_
Operating Temperature: up to 70 Degrees C_x000D_
Relative Humidity: 5% to 95% non-condensation_x000D_
Packaging: Corrosion Resistant

PLC Specifications
PLC programming shall follow industry best practice. Software development shall be carried out in accordance with the methodologies d
61511 and IEC 61131. Standard IEC libraries of Functions and Function Blocks shall be used when writing application software. The pr
non-volatile memory, such as an EPROM module, to enable normal operation to resume without operator intervention on resumption of
contractor shall provide all equipment firmware and software associated with the programmable logic controller. This shall include all ha
bespoke), including (but not limited to):
(a) All hardware including equipment racks, central processor units, I/O cards, communications modules, programming cables, etc.
(b) Two number of PLC programming kits shall be provided for programming purposes. The contractor shall provide all assets associate
hardware and software items, including (but not limited to): All software including PC based configuration software (to include any “don
protection device required to utilise the software), fully documented and commented source code files.
(c) The intellectual property rights of all application specific software shall reside with Kahramaa, that required for the continual mainten
enhancement of the plant. The PLC shall be provided with sufficient communication ports to enable the PLC programming device to be
disconnect remote monitoring devices or any HMI/programmable operator terminal units installed. Indication of status of digital I/O sha
the I/O modules. Status of each PLC modules shall be available at NWCC. A printed schedule showing details of all connected I/O shall
printed on non-combustible media or plastic encapsulated sheet. DIN rail mounted disconnect terminals for all provided input and outpu
be provided below the PLC. Where output terminals are required, these shall be incorporated with the terminals in a single DIN rail mou
a real time clock, which shall be battery backed. A “battery low” indication lamp and telemetry alarm signal shall be provided to monito
configured with door interlocked MCCB PLC program shall be password protected. Program shall not be accessed, modified or deleted
program is accessed, a alarm shall be available at NWCC. The design of all RTU hardware shall be such as to ensure satisfactory operati
functioning or damage to the equipment when subjected to interference arising from power system switching, fault currents and lightning
power supply circuits shall be provided with isolation and/or immunity to electrical interference. The Tenderer shall state how this is ach
which the RTU has been tested in this respect. Each RTU shall typically consist of the following: Processor, I/O, Communication, Powe

6.1.2 SCADA/RTU Works Requirement:

The Contractor shall carry out necessary cabling, wire termination in a suitable marshalling cabinet from all related pumping station equ
required I/O signal list.
The Contractor shall survey for appropriate location of the new SCADA RTU cabinet and Secured Power Supply equipment in a temper

The Contractor is responsible for Provision, Installation and mounting of new SCADA RTU and Secured Power
Supply equipment to proposed location
The Contractor is responsible for Provision, installation and mounting of Marshalling panel to connect all requested signals, as defined
new RTU alongis with
The Contractor any required
responsible new installation
for Connection of interface
of the RTU to the newwiring
NWCCbetween
SCADAthe RTU andviathemain
system plantand
as standby
necessary.
communication route
The Contractor is responsible for Data base modifications at all related servers at NWCC to interface the new sites
The Contractor shall carry out Factory and Site Acceptance Test (FAT/SAT) to the satisfaction of KM to prove compliance with the Con
The Contractor shall submit all test records upon successful completion of the FAT/SAT.
The supply, installation and commissioning of all necessary telecom and scada software, licenses and hardware and updating all related e
integrate the new site
At least following to Water
alarms shall SCADA system
be provided with allCritical
at NWCC necessary Databases,
alarms Displays
from RTU, modification/configuration
Battery Chargers, Gateways, and should beEquipments
Telecom done at NW
E2E testing from sites to NWCC shall be completed
6.1.3 RTUs
RTUs shall:
a) Employ duplicate fixed link communications channels.
b) Provide automatic changeover and/or communications load sharing between two channels.
c) When using a single communications channel using 4G with signal strength RSSI >95% using high gain antennas beside ensuring th
possess the capability to continuously scan the other channel.
d) Satisfy specified performance requirements with one communications channel functioning.
e) Report communications status information and raise alarms in case of channel failure. f) Provide full control functionality, includin
control programs.
g) Provide local storage for all real and calculated points recorded at 15 minute intervals (user configurable, can be changed) for a mini
h) RTU hardware shall be compatible with existing setup in other Kahramma stations.
6.2 Capacity and Expansion
The hardware and storage capacity of each RTU shall be determined according to the following:
a) Inputs and Outputs installed and configured shall be as per the final I/O list of the station.
b) Spare Inputs and Outputs of at least 20% (or two additional points of each type, whichever is the greater) for each Input/Output type
spare Input and Outputs shall not be configured at the time of installation.
c) Where RTUs with modular I/O are used, the installation shall be designed such that it is possible to double the quantity of initially-in
by addition of I/O modules without altering the installation structure.
d) In the case of integrally-constructed RTUs, the initial installation shall be equipped with double the quantity of Inputs and Outputs o

e) RTU data capacity shall be provided on the assumption that data from the fully expanded Input / Output set (double the initially conf
intervals, depending on specific requirement time intervals can be changed, (including Max, Min and Average values for analogues) and

6.3 Power Supply Requirements

Surge suppression and isolation circuits shall protect the RTU against external electrical disturbances. Over voltage and under voltage pr
prevent the RTU internal logic from being damaged and to prevent the RTU internal logic from becoming unstable or mal-operational du
RTU power supplies shall satisfy the following requirements:
a) Power supplies for RTUs shall be fully protected against reverse polarity, overvoltage, undervoltage and other faults.
b) Conditioning shall be inherent in the power supply design to protect against voltage transients and mains-borne radio-frequency int
industrial environment from entering the processing logic circuits.
c) RTUs shall monitor the following power supply parameters and report occurrences as RTU alarms to the SCADA system:
1. Incoming mains power fail (supply to the Secure Power Supply);
2. Secure Power Supply fail;
3. Secure Power Supply battery voltage low (battery voltage within 10% of its minimum operating value); and
4. Secure Power Supply power fail (internal RTU power supply fail). d) If the Contractor's design requires other equipment to be supp
Contractor shall ensure the RTU battery is adequately sized to supply all those loads.
e) Each load supplied by the RTU battery shall be sourced via a separate, protected circuit way. Circuit protection shall be by either MC
clearly identified.At RTU site with no mains power supplies are available and solar could not be installed, the contractor shall provide ba
of at least one year.
6.4 Power Supply Continuity
A Secure Power Supply shall be installed at each RTU location to supply the RTU and associated communications equipment.
be sized to support the following minimum functionality for 48 hours following a failure of the incoming mains supply:
a) Continued monitoring of all digital inputs and pulse inputs.
b) Continued scanning of all analogue inputs at the normal scan rate.
c) Hold all digital outputs in the same position immediately prior to mains failure.
d) Hold all analogue outputs at their values immediately prior to mains failure.
e) Maintain the normal level of communications with the SCADA system.
In the event of a mains failure and prior to the complete expiry of the battery back-up, the operating software shall provide an orderly sh
Upon restoration of the supply, the RTU shall restart in an orderly, operationally safe manner without manual intervention. The restart pr
check routines.
6.4.1 Power Supply Installation
The Secure Power Supply shall be designed and installed to supply all communications equipment associated with the RTU. The Contra
junction boxes necessary to connect the Secure Power Supply to the provided power source.
The installation shall satisfy the following requirements:
a) The Secure Power Supply battery shall be automatically recharged on restoration of the incoming mains supply.
b) The design of the RTU installation shall prevent the Secure Power Supply from being inadvertently switched off.
c) Secure Power Supply must be equipped with over / under voltage protection devices.
6.5 RTU Functionality
In addition to plant monitoring and control functions specified in Section 6.1.3 and elsewhere, all RTUs supplied under this Contract sha
minimum:
6.5.1 RTU Time Synchronisation
All RTUs shall satisfy the following requirements:
a) Time Synchronisation with the SCADA system, updated as required by the System Clock. At no time shall any RTU lose synchroni
that data RTU
b) Each is lostshall
or corrupted.
have a battery backed real time clock which shall maintain a time reference and achieve the overall system time accu
c) A system alarm shall be generated if the RTU time differs from the SCADA reference time by more than aconfigurable amount (1-60
6.5.2 RTU Data Acquisition and Storage
RTUs shall collect data, including alarms, by interfacing to instruments and equipment by means of hard-wired loops or via serial data li
Data Acquisition functions provided by the RTU shall include the following:
a) Time Stamping of all inputs and sampled values to a resolution of +/- 2ms. The RTU Time Stamp shall be retained with the data thr

b) All data shall be tagged to uniquely identify their source.

c) Any analogue input having a value either under or over the expected 4-20mA rangeshall be flagged as invalid.
d) Digital inputs shall be checked for excessive change of state (contact bounce). Detection of this condition shall result in the marking

e) The RTU shall check for consistency between related digital inputs. Occurrence of two incompatible signalstogether shall result in t
plant status.
f) Sufficient capacity shall be provided at each type of RTU to store in fully tagged form the instantaneous, maximum, minimum and
pulse inputs every 15 minutes for the minimum storage period.
g) The period between data sampled by the RTU shall be configurable the default being typically 1 seconds.
h) Sufficient memory capacity shall be provided to store in fully tagged form all events (including alarms), The period between sample
of once per second.assuming a minimum of 20 events per input and 1000 events total, whichever is greater, per 24 hours for the minimu

6.5.3 RTU Alarm Functions

RTUs shall provide Alarm and Event Generation upon detection of configured conditions relating to digital and analogue inputs. Alarm
exception to the SCADA system. The RTU alarm and event handling system shall provide the following functions as a minimum:
a) Alarm Cascade Suppression to prevent flood of alarms following predetermined trigger conditions such as Power Fail. Suppressed al
reported as Events.
b) Each alarm shall be configured with a pre-configured Alarm Priority as described in clause 4.4.6.
c) A separate configurable time delay (time deadband) shall be set for each status point for which an event has to persist before being re
configurable from 0 to 900 seconds.
d) Each analogue input shall have a minimum of four thresholds or limits. If an analogue or derived value transgresses any one of these
which if configured as such, shall report as an alarm.
e) Transgression of each alarm limit shall be a separate alarm, normally configured as HI-HI, HI, LO and LO-LO. However, each thres
to generate an alarm in either direction, allowing for example limits to be set as HI, LO, LO-LO, and LO-LO-LO.
f) A value deadband (hysteresis) and a time delay (time deadband) shall be configurable for each threshold associated with each analog
g) RTUs shall have the facility to generate derived alarms using pre-configured calculation algorithms.
h) RTUs shall have the facility to generate alarms when an analogue value exceeds a limit on change of value with time. Alarms shall b

1. Rate of rise.
2. Rate of fall.
3. Minimum required rate of change (i.e. Alarm on no change when an instrument has failed).Rate of change alarms shall also be defina

i) RTUs shall have the facility to prevent the occurrence and subsequent reporting of nuisance and spurious alarms. A suitably privileg
for a single point and for a whole RTU
j) RTUs shall have the facility to suppress cascades of alarms occurring as a result of a single primary failure.Facilities shall be provide
fail alarms) as primary alarms, which shall cause suppression of all following alarms from the RTU. Suppressed alarms shall be reported

k) Each alarm shall be tagged in its originating RTU with a source identifier and the time and date of occurrence to an accuracy of one
alarm shall be similarly tagged.
6.5.4 RTU Control Functions
RTUs shall satisfy the following minimum requirements to enable implementation of the requirements for remote and automatic control

a) Full Select-Check-Execute functions for implementation of remote controls.

b) A real-time programming language, compatible with IEC 61131, to enable algorithms to be run in the RTU for data processing and c
compatible with that available at the SCADA servers. execution of control actions within a configurable time period of
c) The RTU shall monitor for the successful the issue of a control command. This facility shall be used, for example, to monitor for a
of a VALVE OPEN command.
d) Measured data values, shall be converted in the RTUs as necessary to ensure that all data transferred to the SCADA system is scaled

6.5.5 RTU Maintenance and Diagnostic Functions

RTUs shall provide full self-testing and diagnostic facilities, providing sufficient information to allow identification and replacem
provided shall include as a minimum:
a) Reporting to the SCADA system and indication locally at the RTU of any detected fault or abnormality which could affect the RTU’

b) Full configuration and program download facilities to enable diagnostics and maintenance to be carried out from the SCADA system
c) All RTU communications failures or incomplete data transmission attempts shall be recorded.
6.5.6 RTU Signal Interfaces
Every RTU shall provide the following signal interface types:
6.5.6.1 Digital Inputs
Digital Inputs shall satisfy the following minimum requirements:
a) A digital input shall mean the detection of the closing or opening of a remote volt-free and earth-free contact for a configurable perio

b) Digital and pulse inputs shall be powered from the RTUs at a maximum of 24V d.c.
c) Each input shall have a status indication to indicate the logical state of the input. This may by use of a Maintenance Terminal.
d) Signal isolation shall withstand a minimum of 500V d.c, input to logic ground.
e) Signal conditioning to eliminate contact bounce shall be provided. f) Each Digital Input shall be configurable in either sense i.e. as

6.5.6.2 Pulse Inputs

Pulse Inputs shall satisfy the following minimum requirements:
a) Counters shall function independently of any other RTU scan rates.
b) Count rates for all Pulse Inputs shall be configurable in the range 0 to 50Hz. c) Count capacity shall be from 0 to 99,999,999 plus a
d) Each counter shall be able to be reset to zero or pre-set to a user selected value from the SCADA system by a suitably privileged use
the RTU.
e) Pulse counts shall be configurable by the user to calculate frequency over a defined sample period.
6.5.6.3 Digital Outputs
Digital Outputs shall satisfy the following minimum requirements:
a) Digital outputs shall provide a volt free changeover contacts, configurable for as normally open or normally closed in the de-energise
b) Digital outputs shall be configurable to be latched or pulsed (with a pulse length between 0.5 and 5 seconds) when driven to the oppo
c) The rating of the contacts shall be as a minimum 100 mA under a 24V d.c. inductive load, and 500 mA under a 24V d.c. resistive loa
d) The output shall be rated for at least 10 million operations.
e) Signal isolation shall withstand a minimum of 500V d.c, input to logic ground.
6.5.6.4 Analogue Inputs
Analogue Inputs shall satisfy the following minimum requirements:
a) The analogue input loop power supply may be provided either internally by the RTU or externally.
b) If required, the RTUs shall provide a supply within the range 24V +15%, -25% to power analogue inputs. c) Zero and scaling facili
user.
d) Under- and over-range detection shall be provided for each input.
e) For all analogue inputs, noise rejection shall be as follows:
1. Common mode noise rejection shall be greater than 80 dB, measured at 50 Hz ±1%.
2. Series mode noise rejection shall be greater than 40 dB, measured at 50 Hz ±1%.
3. Signals shall be filtered to remove components above 10Hz.
f) A minimum of 14-bit analogue to digital conversion shall be used, with a settle time less than 100ms. Overall conversion accuracy m
be better than 0.1% of full scale.
g) Linearity shall be better than 0.1% full scale.
h) Repeatability shall be better than 0.05%
i) Input Impedance shall be a minimum of 250k ohm on any voltage channel, and a maximum of 250 ohm on any current channel.
j) Cross-talk shall be better than 50 dB at 50 Hz ±1% between any two channels.
k) Signals shall be isolated to withstand a minimum of 500V d.c between inputs and to logic ground.
l) Every analogue input shall be capable of being configured to accept signals with the following ranges: 0- 10V d.c, 1-5V d.c, 4-20 mA

6.5.6.5 Analogue Outputs

Analogue Outputs shall satisfy the following minimum requirements:
a) Ranges available shall be 1-5V d.c, 0-5V d.c, 4-20 mA d.c. and 0-20 mA d.c.
b) If required to be powered from the RTU, the driving voltage from the RTU shall be 24V DC +15%, -25% with short circuit and earth
c) Signals shall be isolated to withstand a minimum of 500V d.c between outputs and to logic ground. d) Signals shall retain accuracy

e) Resolution shall be 12 bits or better to give an overall conversion accuracy of +/-0.2% of full scale. f) Settle time of the signals sha
change.
g) Analogue outputs shall be configurable, on a communication failure, to hold the last value, reset to a configured value, or remain und

6.5.6.6 Serial / Ethernet Data Interfaces

Each RTU shall be equipped with the following facilities for connection to serial/Ethernet data links. These shall be in addition to any i
communications with the SCADA system. Serial/Ethernet data links shall satisfy the following minimum requirements:
a) Use of RTU data interfaces shall not affect the operation of RTU data communications. b) Each RTU shall be provided with at leas

c) Where connection of an RTU to existing system is implemented, the RTU shall be equipped with a spare, fully functional, serial data
additional external systems.
d) RTUs shall be equipped with any necessary hardware, protocol and data handling software to permit data collection and storage via

e) In addition to the above, each RTU shall be equipped with a dedicated port for connection of an RTU Maintenance Terminal. Use of
any other serial/Ethernet data links at the RTU.
f) The electrical interface employed for serial/Ethernet data ports shall be fully compliant with RS232C or other internationally-approv
6.5.6.7 Communications Modules
Primary RTUs shall be provided with sufficient communications ports to enable communication with the SCADA system over two (mai
channels using fibre optics, leased lines, Wimax or 4G. In addition to the above, all RTUs shall be provided with at least two additional c
simultaneous connection of a local diagnostic terminal and an alternative temporary SCADA communications link.
6.5.7 RTU Maintenance Terminals
Aportable workstations shall be capable of being configured as RTU Maintenance Terminal using additional RTU maintenance software
diagnostics, maintenance and configuration of RTU shall be possible from RTU Maintenance Terminals. Complete database and softwar
maintenance and configuration of the RTU (RTU diagnostics, database compiler, software listings, RTU configuration listings, control p
Terminals shall have diagnostics for the RTUs processor(s), memory, I/O ports and any other functional areas of the RTU and shall also
operation and communication interfaces. A Maintenance Terminals shall also be capable of emulating the Master Station to enable plant

7 SCOPE OF WORK AT THE RTU SITES

7.1 General Requirements
The Contractor shall supply and install RTUs, field instruments and marshalling Cabinets at sites.
Included in the work is:
Site survey to establish the detail design for the site and the suitability of the existing equipment for inclusion in the control and monitor
The connection of all requested signals, defined in the final approval of signal list to the new RTU along with installation of new interfac
necessary,
Any signal loop adaptation works required to implement the requested signals,
Connection of the RTU to the SCADA system via main and standby communication routes
The removal and disposal of anything as required
The provision and connection of a power supply to the RTU.
The connection of associated water tower requested controls and indications to the new primary RTU and marshalling Cabinet.

7.2 Electronic Flow Meter –District Types Specifications

7.2.1 General
The flow meter should be a new technology microprocessor based. Electronic flow meter to measure & monitor a Bi-directi
Flow rate, totalizer & sum totalizers), for full filled pipe and/or partially filled pipelines flow conditions. The flow meter sh
further monitoring & data acquisition systems such AMR (Automatic Meter Readings), SCADA ... etc. The Electronic flow
type with an optimum accuracy, long-term stability, automatic zero error averaging and low power consumption. Each flow
type) shall comply with EN ISO 6817, 1995 and/or ISO 4064 Part 1 or equivalent and comprise a flow sensor (primary dev
separate Signal Converter or Electronic Display Unit (EDU) (secondary device). The meter shall be suitable for use with me
pressure up to 16 bars. End connection for sensor shall be drilled to BS4504, PN16, or equivalent ISO/DIN standards. The f
on live water main in accordance with EN ISO 6817 and the flow meter manufacturer's recommendation. Particular attentio
the correct velocity range, Earthing rings, Electrodes and the correct In-and-Outlet straight section of upstream and downstr
possibility for integration into an asset management systems and use of the self-monitoring and diagnostic functions to incr
downtimes. Flow meters shall be of 'Remote/separate type' (primary and secondary devices are connected by a cable) or 'Int
secondary devices are mounted together without a cable) as suitable for installation at various site conditions. Flow meters l
areas subject to flooding shall be rated to IP68. Signal converters or EDU (secondary device) shall be kept in the RTU Pane
be a maximum at normal operating flow with an error of not more than +0.5% of the reading for AC powered with back-up
The flow meter shall measure with such accuracy even at very low-flow rates and manufacturer’s catalogues & data sheets
which the flow meter can measure. The flowmeters have to be from a manufacturer where the design and production is in a
procedures (ISO 9001) and all flowmeters are calibrated at their own nationally traceable calibration rigs. The scope of wor
for the flowmeters at the manufacturer premises. The FAT procedure shall be provided to KM for approval before FAT by a
Verification:-

The flow meter has to be verified to be OIML R49, Type P requirements where the transmitter and sensor is continuously self-c
The flow meter shall have a self-calibrating transmitter.
The self-calibration method shall be stated in details to demonstrate the elements under calibration.
The measurement draft and MTBF shall be stated.
The software and the special tools shall be provided.
7.2.2 Primary Device (Sensor)
Flow sensors shall comprise of a meter tube assembly containing all necessary electrodes, housing and terminations suitable
accuracy when totally submerged to a depth of 3 meters. The flow sensor shall be rated to IP68 (NEMA 6) according to IEC
indefinite submergence of above depth.
The sensor shall be made from a non-magnetic material lined with an inert material as per requirement of EN ISO 6817, 19
and fitted with flanges as specified. The lining material shall extend from the bore of the tube to fully cover the face of the t

The sensor's liner shall be certified by an internationally recognized body such as WRc, NSF-61 or equivalent worldwide kn
electrode material is stainless steel or other to be approved by KM.
The flow meter sensor shall be epoxy coated externally with a minimum thickness of 300microns.
The coating shall be applied either one of the following methods:
 Fusion bonded epoxy (polymeric anticorrosion) coating as per WIS No. 4-52-01.
 Electro statically applied epoxy coating
 Fluidized bed epoxy coating
The coating shall confirm with the following tests as per the relevant specifications below:
Adhesion of coating to metal shall not be less than 12N/mm2 (DIN/ISO-4624) (Adhesion test).
Porosity of coating shall be "zero" on 3 kV DC tester (Holiday Test)
Intrinsic Rockwell Hardness shall be between 50-60 (Hardness)
Any taper pieces necessary to give the correct velocity range through the flow meter shall be installed at upstream and down
instructed by the KM.
The totalizer values have to be independently stored both in the sensor and the transmitter.
Magnetic flow meters shall have flanged connections.
Vendor shall recommend and provide all accessories and fittings necessary for earthing / grounding Electromagne
signal (earthing shall be checked and being less than 1 ohm)
The upstream and downstream straight lengths required for the offered Magnetic flow meters are to be furnished along with bid. Th
reducers, valves, tees, bends etc shall be checked by contractor.
7.2.3 Secondary Device (Signal Converter)
This will be kept within the RTU cabinet of IP68.
High contrast, illuminated graphics LCD screen, temperature compensated and excellent readability which shall indicate the
forward, reverse & sum flow totalizers in user-defined standard engineering units, and status & error messages, with the dat
allowing parameters configuration such as range, units, settings.
The flow sensor shall be intelligent such that any associated signal converter or electronic display unit can be connected to i
or configuration, with capability to store data in a non-volatile memory for a minimum retention of 5 years.
Flow meter preferable to have feature for alarm during empty pipe, maximum and minimum flow rates and meter status, wi

The meter software shall incorporate password protection to prevent inadvertent or fraudulent programming or units of mea
function shall be user selectable by means of software programming. . Totalized flow value shall be available in local PLC
analog input from the flow Transmitter to PLC. NWCC. It shall be analog input from the flow Transmitter to PLC.

Input and output (current, pulse, alarms) signals shall be galvanic isolated from input & output circuits, with a software man
configurable.
The secondary device (transmitter) shall have an extensive self-diagnostic mechanism & error tracking capability (f
(alphanumerical messages, signal over an output contacts).
Meter shall have provision for remote communication through 4G/FO or Wi-Max for continues monitoring & remote on-li
data retrieval.
Flow meter preferable to have an integrated data logging facility, and communication port (RS232 or RS485) for data uploa
handheld device or PC.
Transmitter output
 The user interface shall be via hand held (HART) and via Asset Management System.
 The Signal interface shall traditional I/O, Modbus and HART.
 The totalizer shall be configurable pulses.
 Configurable alarms for different alarms Low Flow Alarm and High Flow Alarms.
 Transmitter shall be rated or can be enclosed in IP68 enclosure for remote sensor.
7.2.4 FLOW METER SENSOR-TRANSMITTER CABLING AND GLANDING
For remote/ separate type flow meters, the contractor shall supply the flow meter standard pre-cabled with appropriate lengt
line with KM's instruction. Type of cable shall be armoured or others to be approved by KM. the cable connection box shal
accordance with the IP rating, where necessary the cables shall be terminated adjacent to the flow head in an IP68 rat
equivalent. the manufacturers' recommendations regarding the cable screening and earthing requirements must be strictly

7.2.5 MATERIAL CONSTRUCTION

Sensor (primary device) and electrode shall be manufactured as per the requirements of EN ISO 6817, 1995 for electromagn
Fasteners shall be as per section 1, clause 1.6 of KM General Specifications for Main laying Materials for Waterworks - Jan

7.2.6 CERTIFICATE AND STANDARDS

Calibration certificate: The manufacturer shall submit calibration certificate with every single flow meter by which the seria
meter shall match the calibration certificate.
The meter performance shall have been verified on a fully traceable test facility that is internationally accepted by KM, labo
available on request of KM.
The water meter manufacturer shall be ISO 9001 certified and the offer must include the ISO certificate. The meter shall be
the ISO 9000 series of quality standards. It shall also have flange-to-flange length ( lay length ) to ISO 13359 standard for e
mm dia and for bigger sizes to be approved by KM to facilitate interchangeability of product. interchangeability of product.

The Entire scope of work shall follow the international standard (IEC, ISA, ISO and IEEE) beside KM specifications and fo
shall be decided by KM.
7.2.7 DOCUMENTATION & TRAINING
The contractor shall supply the original installation, operation, and service manuals in both hardcopy & softcopy format.
Factory official training program should cover the following flow meter aspects: calibration, installation, operation,

7.2.8 EQUIPMENT MARKING

Electromagnetic type:
A. primary device Mandatory Data, The Following data shall be impressed either on primary device or on name plate:
 Instrument type, model and serial number.
 Nominal diameter, rated pressure and temperature.
 Protection class IP, and sensor calibration factors.
 Ordering information (order part no).
B. Secondary device Mandatory Data, The following data shall be impressed on name plate:
 Instrument type, model and serial number.
 Power supply: voltage, frequency and power rate .
 Output signals, limiting load impedance.
 Ordering information (order part no ).
 Protection class IP.
7.3 Pressure Measurement
7.3.1 Pressure Gauge
Bourdon tube pressure gauges should be of the safety-pattern type in accordance withEN60837-1. Where such gauges are not suit
pressure gauges with a diaphragm seal shall be used.
Pressure gauges shall have a circular dial and shall be of the direct sensing type, with bourdon element. Gauges shall have a 4 inch (100
construction as a minimum and shall have ½” NPT male bottom process connections.
Pressure gauges shall be of the safety pattern construction and shall be fitted with fullblowout backs and shatterproof lens (lamin

Pressure gauge dial shall be white, non rusting plastic with black figures. Pointers shall have external micrometer adjustment for

Pressure gauges shall be weatherproof and shall have features like screwed bezels, externally adjustable zero, over range protectio

Pressure gauge ranges shall be selected from the following series so that the normal operating pressure is between 50 to 75% of scale, an
design pressure and the upper design pressure.
For pressures above atmospheric the following ranges shall be considered, in barg. 0 to 1 0 to 1.6 0 to 2.5 0 to 4 0 to 6 0 to 10 0 to 16 0 t
Pressure gauges shall have an accuracy of 1% of URV as a minimum. Differential pressures gauges shall have an accuracy of 2% of UR
Over range protector and pulsation dampener, whenever used, shall be of SS316L, as a minimum. Pulsation dampeners shall be used for
floating pin type, externally mounted and externally adjustable.
Process connection shall normally be 1/2" NPT-M bottom, except for diaphragm seal where11/2" flanged connection shall be used.
Cases shall be weatherproof to IP-68 as per IEC-60529. Blow-out discs shall be provided for all gauges.
Filled gauges shall not be used for any service, except where needed due to vibration.
Primary isolation valves are provided by Piping for all installations. Single isolate / vent block (valve manifold SS316) shall be prov
installation.
7.3.2 Pressure Transmitters
All transmitters shall have integral LCD indication.
The accuracy is 0.1% of calibrated span (including temperature drift, linearity and repeatability).
Smart type and the output signal shall be 4-20mA besides HART.
The transmitter shall be with panel mounting display.
The pressure range and other specifications are as mention in the pressure gauge.
Pressure and differential pressure transmitters shall have no vent or drain connections in the body. They shall also have over-range prote
rating on one or either side without temporary or permanent damage.
All wetted parts for pressure transmitters and fitting shall be SS316L as a minimum.
The signal output, transmitter protection, Certification, susceptibility, EMC compliance, cable entry etc shall comply with I

All transmitters' process connection shall normally be 1/2" NPTF.

The ambient temperature is up to 70ºC.
The ingress protection rate is at least IP 67.
The power supply 24VDC.
It shall have “smart” features which shall include configuring lower and upper range values, simulating accurate a
programmed engineering units for display.
It shall provide comprehensive self-diagnostics to help users, maintain high uptime, meet regulatory requirements
standards.
The contractor shall provide the proper solution for the pressure panel transmitters’ installation to install the senso
transmitter in the RTU panel.
7.3.3 Pressure Switch
The pressure switches shall have adjustable set point. It has IP 68 rate (hermetical type).
7.4 LEVEL SWITCHES
Mechanical-type level switches (float switches) should be avoided and may be used only with the approval of the Principal.
vibration type switches etc.) may only be used with the approval of the Principal by KM.
8 Asset Management System
The contractor shall supply a workstation complete with an asset management system compatible with the provided flow m
accessories that ensures the functionality of the system. The provided asset management system shall support OPC connecti

9 COMMUNICATION REQUIREMENTS
8.1 Responsibility for Telecommunications Provision
The contractor shall carry out a communications assessment for each site to establish the most efficient means of connecting the primary
assessment shall be presented to KAHRAMAA for approval.
The Contractor shall be responsible for and co-ordinating with other contractors and Authorities to ensure that the interfaces and the fina
System and the various internal and external communications networks are fully compatible both physically and operationally.
The Contractor shall be responsible for design, supply and installation of any equipment necessary to establish the communication links
System (including RTUs) and the various internal and external communications networks. Where the contractor provides communicatio
equipment shall be supplied and installed to achieve the required resilience and availability of the SCADA System. The communication
IEEE, IEC, EIA or ETSI standards.
The Contractor shall confirm the connections for all sites during the detailed site surveys and shall present their proposals to KAHRAMA
undertaken.
8.2 Communication Networks.
8.2.1 General Requirements
a) Communication to NWCC shall be established with RTU/PLC through redundant routes and are to be compatible to existing Teleco
b) Power supply to the communication equipments shall be from two different power circuits.
c) The Contractor shall supply and install all equipment necessary to connect the RTUs with the KAHRAMAA communicatio
communication paths. This shall include all cables, connections, signal converters, transmission equipment and any other equipment nec
both the RTU and electrical substation and for the underground line. The connections shall ensure that continuous (open channel) comm
SCADA master system and each Primary RTU.
d) All fibre optic terminations should be in optical Terminal Panels and optical terminal racks with the required type of connectors spac

e) The approach cable/ patch cords etc should be dressed up neatly and no rolling over inside the panel allowed.
f) All patch cords should be of ISO certified for ultra low loss for sharp bend and colour coded for TX and Rx.
g) All patch cords to be guided through conduits along the cable routes and individual conduits to be used for each fibre patch cord pair
h) The contractor should get well informed regarding the Telecom/SCADA network of KM as far as design of Telecom/SCADA is con
i) Any telecom equipment installed has to be connected to Telecom NMS system. Supply of all required equipments, software, such as
necessary modification including all hardware and software required for interfacing with existing communication facilities of KAHRAM
Contractor. Contractor has to submit the work plan for approval of KAHRAMAA.
j) Telecom SDH equipment/PDH equipments should be installed and terminated at the KM Station and comply with the relevant scop
k) If fibre optic is not available at the site “according to KM mentioning or site survey with KM approval”, Wimax/4G/LTE solution sh

l) For 4G/LTE wireless communication, the availability shall be > 98% / year.
m) For Wimax wireless communication, the availability shall be > 99% / year.
n) For Fiber optic communication, the availability shall be > 99.99% / year.
o) Fiber optic and Wimax proposal shall comply with the latest version of KM Telecommunication Scope of work and recommendation
p) Fiber optic cable installations and specifications shall comply with the latest version of KM Fiber optic installations Scope of work

q) Communication equipment alarm, from the main processor card of communication equipment, shall be interfaced to the RTU/ PLC,
equipments will be reported to SCADA.
r) Works should include the supply of telecom equipment, along with all necessary software, power supply equipments where needed.
s) Contractor has to submit detail design including data routing and as built designs.
t) Acceptance tests of the communication system, i.e. hardware, software such as NMS have to complete by the Contractor.
u) Training for KAHRAMAA personnel on the system have to be conducted by the Contractor. Thisshould include, but not limited to
configuration and maintenance of Hardware, Software and Management Tools such as NMS.
9 Equipment Construction
9.1 Enclosures
Equipment cabinets shall be of sound construction and uniform appearance throughout the works and shall be manufactured from corros
and finished in a durable paintwork. Colour shall be ‘Pebble Grey’ (RAL 7032) or to the approval of KAHRAMAA. They shall be prote
and insects. The degree of protection shall comply with IEC 60529/60079, IP67(aboveground) and IP 68 (underground). Generally, acce
unless otherwise approved. Access to equipment mounted within desks shall be from the rear (i.e. the side opposite to the Operator's wor
suitable for the entry of all cables required under the Contract, with spare capacity to the approval of KAHRAMAA. Cabinets shall be su
shall be capable of accommodating all cables via either entry. Gland plates shall be provided for cables to be terminated within the Cabin
the quantity and dimensions of cables to be terminated. Gland plates shall have a minimum thickness of 1.5 mm, with actual dimensions
do not result in unacceptable deformation of the gland plate. Removable covers or similar shall be provided to allow access to the area b
termination purposes. Access doors shall open sufficiently to provide unrestricted access to the interior. They shall have a minimum ope
hinges to enable complete removal. Doors shall be provided with a locking mechanism to the approval of KAHRAMAA. The doors of e
electromagnetic screening of the contained equipment. The Tenderer shall clearly state whether this requirement presents a conflict with
item of equipment and shall propose suitable methods of ensuring that the integrity of equipment is unaffected by such access. Cabinets
controlled by a Cabinet door switch. The lighting shall be arranged to provide effective illumination of all equipment within the Cabinet
shall be provided for indicating any significant reduction in air flow and the equipment shall be so protected that no damage occurs due t
requirements of the performance specification shall be maintained until the protective device operates. Alarms shall be produced by the s
of failure of forced cooling devices and of the violation of the operating environment within enclosures.

9.2 Equipment Installation in Enclosures

Component parts shall be so located, secured and disposed with respect to each other and the structural members that they can be inspect
damage to or undue disturbance of other parts or wiring.
Components generating a significant amount of heat shall be adequately spaced from their mounting boards and from other components.
All components shall be adequately supported and secured where necessary by clamps, clips or other means acceptable to KAHRAMAA
fixing items that may have to be repaired or replaced. Components shall not be mounted directly on wiring terminal blocks unless adequ

Unless otherwise agreed, all plug-in devices, units and sub-units shall be held in position by retainers approved by KAHRAMAA.
Pre-set controls requiring routine adjustment shall be accessible with the complete module and adjacent modules in operation. An approv
controls retain their adjustment shall be incorporated.
Soldered connections shall be made only to components specifically designed for that purpose. Flexible conductors and metallic braidin
terminations, shall not be soldered but shall be fitted with approved crimped tags.
The Contractor shall include switching and fusing of all mains supplies within the equipment.
Double-pole switches shall be used to break single-phase AC mains supplies.
All live incoming power supply circuits in which the voltage exceeds 50 volts shall pass through insulated fuses or links and the supply s
contacts of the fixed portion of the fuse or link shall be shrouded in order that accidental contact with live metal cannot be made when th

All terminals to which 240 V AC wiring is connected, where they are not housed in individual terminal boxes, shall be provided with a t
addition to any other form of identification, shall have a yellow label engraved in black with "240 V AC".
Warning notices or labels shall be applied to any items of equipment in which voltages higher than 240 V are employed.
9.3 Cabling ,Wiring and Glanding
The contractor shall supply the appropriate cables with length as per various site conditions in line with KM's instruction. T
others to be approved by KM. The cables shall be terminated in an IP68 rated polycarbonate enclosure or equivalent, the ma
regarding the cable screening and earthing requirements must be strictly adhered to. All cabling shall be neatly run and fitte
trenches, ducts or conduits as may be appropriate to the layout and equipment. The Contractor shall provide and install all t
and other fixings necessary for the support of cables supplied under the Contract and any steel item shall be fully galvanised
be mechanically protected by routing them within steel cable trunking or by other means approved by KAHRAMAA. The C

a) Provision and installation of approved non-ferrous glands, grommets and connectors at all cable entries to the equipment
b) The identification of each cable, by approved means, at its point of entry to the termination equipment and at intermediate positions a
necessary by KAHRAMAA.
c) Provision and the fitting of identification ferrules as necessary and termination of individual cores in an approved manner.
The Contractor shall provide, install and terminate all internal wiring within Cabinets, cabinets, panels, termination and junction
under the Contract.
All internal wiring shall be neatly run and securely fixed in non-rusting cleats in such a manner that, wherever practicable, wiring can be
removal of cleats. Cleats shall be moulded insulating material, approved by KAHRAMAA and preferably of the limited compression ty
All wires between the terminals of two items of equipment shall be given unique wire identification according to an approved system.
Flexible connections to equipment, including plugs and hinged panels, shall be supported to relieve the terminations of strain and
loop of a size adequate to accommodate the maximum movement required.
All incoming and outgoing cables shall be secured by glands on the enclosure gland plates. All cable entries shall be in accordance with

9.4 Power Supplies

Power supplies at all sites will nominally be 415/240 V 50 Hz with the characteristics detailed below.
These supplies shall be assumed to have the tolerances stated in below:-
Table -Power Supply Tolerances Minimum Nominal Maximum
Voltage 374/216 415/240 457/264

Frequency 47.5 50 52.5

The equipment shall operate correctly when continuously supplied with any combination of the above voltage and frequency and also w
change, in either direction, between the minimum and maximum tolerances. (Both step changes and gradual rises and falls shall be assum

It should be noted that the supply voltage is subject to harmonic distortion. The equipment shall continue to operate correctly with a tota
supply voltage.
The equipment shall operate correctly when subjected to the following supply voltage variations, which are considered to be both step ch
(Maximum repetition frequency: 1.6 Hz):
 100% (failure) for 10 ms
 50% (line voltage falls to 110 V) for 20 ms
No external intervention (manual or from other equipment) shall be required to reset or restart the equipment after loss of power of any d
automatically restore to full correct operation. Should any restart or reset sequences be required, they shall be transparent to the users in
user request require repeating. Nor shall any data be lost.
At locations where AC power supply is not available, Contractor has to provide DC/ Solar Power System. Solar system should be design
all equipments. If necessary, arrangements to be done by the contractor to convert DC to AC; to provide AC power supply to particular l

9.5 Health and Safety

All equipment shall be designed to take into account the provisions of the local statutory health and safety regulations.
All metal enclosures shall be provided with an earthing terminal to enable a 7/1.35 mm (10.0 mm2 cross sectional area) cable to be termi
of the power supply cabling. The terminal shall include 'studs' to take a lugged cable.
All metal equipment enclosures and the metalwork of desks shall be securely bonded to the earth network at the location concerned.
9.6 Environmental Conditions
9.6.1 General
The equipment shall be demonstrated to be capable of operating in the following defined environments and any possible combinations th
9.6.2 Temperature
The equipment shall operate correctly within the temperature limits stated in below. Minimum Maximum
Control Centre Equipment 0°C +40°C

Equipment at Sites 0°C +70°C

The figures stated refer to the ambient shade air temperature surrounding the equipment and its enclosure.
The approval of KAHRAMAA shall be obtained if forced heating/cooling is utilised to enable correct system operation under the above
heating/cooling has been utilised, precautions shall be taken such that on failure of the forced heating/cooling system, there shall be no re
risk. Users shall be informed of such failures via SCADA alarms.
9.6.3 Humidity
The equipment shall operate correctly within the relative humidity limits stated in the table below
Table Relative Humidity Operating Limits Minimum Maximum
Control Centre Equipment 35% 75%
Equipment at Other Sites 5% 100%

9.7 Identification
All equipment shall be clearly and permanently labelled in English to the approval of KAHRAMAA. Labels used to display equipment o
preferably diagrammatic in form and any inscription shall be in English. Labels for similar equipment shall be of uniform appearance an
marked with its function, manufacturer's name or trade mark, the equipment's code or type number and its batch or serial number. Each d
as to enable it to be identified with the parent equipment, or else marked with the manufacturer's name, the unit's type number or code nu
Each unit and sub-unit mounting position shall be marked to indicate the type of unit or sub-unit to be located in that position. Additiona
apparently identical units or sub-units having different preset characteristics. Component reference numbers shall be marked adjacent to
impossible, components shall be identifiable from the drawings provided by the Contractor.The following shall be marked in all instance

a) Fuses: The rating and circuit identification of each fuse shall be marked adjacent to the fuse base
b) MCBs: The rating and circuit identification of each MCB shall be marked adjacent to the MCB
c) Control and Indicating Devices: The function of each control and indicating device shall be marked (the caption and its arrangement
KAHRAMAA)
d) Connectors: The diagram reference number shall be marked on, or adjacent to each connector
All junction boxes shall include a record attached inside the lid showing the terminal allocation.
Each terminal of a screw type terminal block shall bear an identification marking either on the body of the block or adjacent to it. All ot
their circuit designations and rows shall be marked to identify each connection to the approval of KAHRAMAA.
All wiring shall be identifiable by an approved colour code, ferrules marked with the nomenclature adopted for these conductors on the m
reference at the terminals.
10 Documentation
Documentation for each phase shall be produced, reviewed and approved. Documentation shall be an integral part of each phase and no
10.1 General
The following details the specific document requirements for the Works covered by this Specification and shall be provided.
Documentation and drawings shall relate solely to the actual equipment supplied. They should not include any irrelevant or superfluous
variants not supplied under this Contract and options that are not potential future extensions to the supplied system.
All drawings, manuals, specifications, component lists, etc., shall have a unique document identification number that conforms to an app
issue or revision number and a record of modification.
System documentation shall comply with the relevant sections of ISO 6592 (or an equivalent national or international standard).
10.2 Functional Design Specification
General
The Functional Design Specification (FDS) shall detail the design for the full scope of Work being performed under this Contract The F
the requirements of this Specification are realised within the Contractor’s design, based on their range of standard products. It shall also
being delivered as part of the Contractor’s standard product that have not been requested in the Specification. During the production of t
be held involving the the contractor, the consultant and KAHRAMAA to ensure that the contractor fully understands the KAHRAMAA’
submittal of the FDS. For each function to be realised using software, the Contractor shall prepare a formal written Functional Design Sp
not be limited to:

a) The functionality that will be provided

b) The methods and algorithms used to realise the functionality
c) Details of the user interface
d) Details of the data inputs and outputs of the function.
e) Description of the design in sufficient detail to demonstrate compliance with the Specification,indicating where development
Contract
f) A reliability and availability study (this shall include Failure Modes and Effects Analysis)
g) Documentation for existing standard elements/modules within the overall design h) A traceability reference between this Specificat
Specification
i) A traceability reference between the Functional Design Specification and the Test Procedure documents
j) Examples of all display types.
k) Performance calculations demonstrating that the system is designed to satisfy the specified performance requirements under t
loading.
l) Full descriptions of all hardware to be supplied for the NWCC, including dimensioned drawings, heat dissipation and power consum
NWCC facilities.
m) Results of Communications Surveys indicating communications medium proposed for each Primary and Secondary RTU.
n) Weights, Dimensions & Environmental Requirements for all Equipment.
For ease of handling and review, it is preferred that the FDS be partitioned as follows:
 Hardware Functional Design Specification (HFDS)
 Software Functional Design Specification (SFDS)
The FDS shall not include the coding for any function unless the inclusion of segments of code would be useful to describe the functiona

The FDS shall state which functions will be implemented with existing software and which functions require the development of new so
software.
The FDS shall be produced in accordance with the approved system development methodology and shall be submitted to KAHRAMAA
The Contractor shall not purchase any specialised hardware for this Contract nor commence the production of any software until the FDS
will not be held liable for any costs incurred by the Contractor as a result of changes to work carried out before approval of the FDS.

10.3 Detailed Design

For each new software function defined in the FDS, the Contractor shall prepare a detailed design document that shall describe how the f
detailed design shall include data flow diagrams, program structure charts, module interface definitions, structured English or pseudo co
such other documentation as is specified in the approved SDM. The detailed design documents shall be submitted to KAHRAMAA for r
KAHRAMAA may not exercise their right to approve every detailed design document submitted to them by the Contractor. Any approv
KAHRAMAA shall in no way relieve the Contractor of any of their obligations under the Contract.

10.4 Telemetry Communications Statistics

The system shall continuously calculate and update statistics on telemetry scans and errors, and provide facilities for this information to
information shall be provided for each RTU and for the total of all RTUs on each data line:.
a) no response the number of times an RTU failed to respond to a request from the Master Station
b) invalid response the number of invalid replies received from an RTU in response to a request from the Master Station, tabulated by er
CRC error, address error, etc.)
c) number of scans total number of scans (valid and invalid) carried out during the reference period The above information shall be accu
previous hour iii) current day iv) previous day v) current month vi) previous month. In each case, the 'current' figures shall be updated co
and month period respectively, the 'current' figures shall be transferred to the 'previous' figures and the 'current' figures shall be reset to z

10.5 Operation and Maintenance Manuals

The Contractor shall submit the draft Operation and Maintenance Manuals (O&Ms) for approval before plant erection commences. Thes
instructions for operation and maintenance of all hardware and software supplied under this Contract. The manuals shall be subject to am
The manuals shall be subdivided, as follows, so that they cover the various portions of the equipment supplied, and they shall be indexed
be supplied in durable binders and shall be identified with the title of the Project. Final version of the Manuals should be submitted in bo
Manual should cover, but not necessary be limited to the following

1) System configuration, function, facilities and any specific maintenance requirements. The aim of this document is to provide a first
description of the system and to provide references to more detailed description of the operation and maintenance of the system containe

2) System Operation. Shall describe the operator facilities and use of the system. This shall be a detailed point by point description of t
facilities from the operator’s viewpoint.
3) System Configuration. This should describe how System Engineers can configure elements of the system. This shall be a detailed po
and methods of configuring them from the System Engineer’s viewpoint. The manual shall provide the user with the necessary instructio
reprogram the system and reline and compile the programs. The Manual shall also describe the testing and debugging processes.

4) Hardware Description. The Manual shall describe the construction, interconnection, location and details of all standard hardware. T
instruction manuals, final versions of drawings etc., of equipment either manufactured or purchased by the Contractor.
5) Maintenance Manual. The Manual shall describe routine maintenance requirements, fault-finding and repair. The Maintenance Manua
required for a competent technician to diagnose faults and carry out repairs down to a lowest replaceable unit level. The design principle
fault analysis shall be included. Complete circuit diagrams, with component layout details and normal signal levels superimposed, are to
diagnosis and module replacement procedures based on flow charts shall be included, complete with any safety or other restrictions that

10.6 As Built Documentation

All design documents, drawings and manuals shall be revised, as necessary, to reflect the ‘As Built’ condition of the Works and submitte
copies in A3 or A4 sheets and 3 set of soft copies.
10.6.1 Site Design Documentation Summary
The following design documentation is to be supplied.
(a) Drawing Register
(b) Instrument Schedule
(c) I/O Schedule
(d) Instrument Installation Drawings
(e) Instrument Specification Sheets - with coding and index sheets
(f) Schematic Wiring Diagrams
(g) Loop Drawings
(h) Panel G.A., cut-out data, power distribution.
(i) Terminal Layout Drawings
(j) Block Cable Diagrams
(k) J.B/Marshalling Cabinet data complete with termination details
(l) Instrument calculations
(m) Manufacturers Manuals
(n) Transmittal Register
10.6.2 Content of Site Design Documentation
(a) Drawing Register The site Drawing Registers shall be submitted to KAHRAMAA within four (4) weeks after the placing of an order
documents to be submitted by the Contractor, showing the scheduled date of first submission and expected date of final issue. Drawings
review and approval by KAHRAMAA. The Contractor shall correct and resubmit drawings and documents which are returned by KAHR

(b) Instrument Schedules These shall list all instruments, panels and associated items of equipment in loop number sequence. All instrum
to be supplied and/or installed by the Contractor are to be listed on these schedules. Items on any one schedule sheet shall all belong to th

(c) I/O Schedule These schedules shall list each and every input or output initiator, function, location reference, tag number, range, alarm
columns, as a minimum
(d) Instrument Installation Drawings These shall list all installation materials and accessories such that together with Instrument Schedul
consumables) are listed:- (i) Item description (ii) Quantity (iii) Order number and manufacturer (iv) Data sheet or ref. drawing as relevan

(e) Instrument Specification Sheets Instrument specification sheets shall include the following:- (i) Process and operating conditions (ii)
data (iii) Manufacturer and model number (iv) Calibration Every item of equipment supplied by the Contractor must have a unique speci
where quantities of identical items are specified. In this case one specification sheet will be required with an additional sheet showing re
data required to enable specifications to be initiated will appear in the Audit Report.
(f) Schematic Wiring Diagrams These shall define the full wiring details for schemes to perform the above functions and cross reference
Full terminal, cable and J.B references etc., will be given to facilitate commissioning and maintenance. Where possible, each complete s
including outline details of associated items sufficient to give full understanding of the operation and minimise the need to cross refer to
and other associated details will also be shown.
(g) Loop Drawings These will show details of instrumentation loops. All items of equipment supplied by the Contractor, together with e
into a loop will appear on the loop diagram. This will include all SCADA equipment and all components of loops and systems connected
only one loop or system per loop drawing sheet.
(h) Panel Layout Drawings (i) General arrangement showing front, back and sides of panel layout of instruments. It shall also indicate ge
and cabling routes. (ii) Cut-out data - detailed drawing. (iii) Label schedule. (iv) Any special power distribution or system inter-connecti

(m) Terminal Layout Drawings These shall identify the layout and circuit identification for the layout and circuit identification for the co

(n) Block Cable Diagrams These are single line drawings of signals and power supplied from instruments to panel showing all associated
This drawing should also show existing cables not installed by, but terminated by the Contractor i.e. changeover signals.
(p) J.B/Marshalling Box Drawings As appropriate these will show sizes, terminal referencing and wiring details.
(q) Cable Schedules These give point-to-point connection data for all cables. They also tabulate:- (i) Location of items being connected (
glands (iii) Cable identity
(s) Instrument Calculations A specific calculation (on standard format) will be required for all flow meters, tank contents measurements
supplied by the Contractor.
(u) Manufacturers Manuals These shall be a comprehensive manual of equipment supplied under the contract and shall include detailed d
maintenance instructions, parts list, operational spares list and special tool list.
(v) Transmittal Register These shall list all documents, date of transmittal, originators name, receivers data and a comments section, as a
10.6.3 Drawing Presentation
All drawings and specifications for a particular site are to be issued by the Contractor in the form of a booklet per site. Each booklet shal
drawings and specifications included, and planned for inclusion, with columns for dates of issue and revisions. The booklets shall be bou
and approved by KAHRAMAA prior to the commencement of site work.
10.6.4 Drawing Format
(a) Title/Revision Block All drawings submitted by the Contractor shall include the title/revision block.
(b) Drawing Size: All drawings shall be on standard A3 or A4 sheets, as appropriate.
(e) Drawing Layout
11 Acceptance Tests
11.1 Test Principles
The principle of testing shall be that, at stages throughout the work, formal tests shall be performed and recorded against written test spe
confidence to both the Contractor and KAHRAMAA that the Works meet the specified requirements such that subsequent stages of the W
philosophy for the system shall ensure that the system hardware and software equipment functionality is thoroughly exercised and valida
delivery and commissioning. The test methodology shall complement the design methodology and the two shall be developed in parallel
Test Specification or Test Procedure for any part of the system but rather it sets out the stages at which tests are required and the subjects
each stage. The Contractor shall be responsible for specifying, conducting and recording all tests and the test documentation for all tests
submitted to KAHRAMAA for approval. The degree to which KAHRAMAA intervenes in the testing process will depend upon the leve
project. Inspection of incoming goods and components, and subassembly testing, shall be undertaken by the Contractor in accordance w
Contractor's own Quality Plan and are not described here. Following three type of testing will be required and different stages for tests ar

a) Type testing: Type testing is required to verify that the equipment meets with the specified environmental conditions. For purpose bui
enclosures, terminals and connectors test certification shall be provided or tests shall be carried out to verify compliance with the require
equipment such a PLC, Communication Equipment, Flow Transmitter, Pressure Transmitter it shall suffice to provide test certification t
the intended environment.
b) Subsystem testing : 'Subsystems' are defined as single items or small groups of closely related equipment (including software) such as
Interfaces, (3) Power Supply and (4) SCADA Software/HMI that may be installed as an organisational entity.
c) System testing: The 'System' is defined as the interconnection of all Subsystems and any other equipment that will eventually compr
this Contract (with the exception of spares) along with the communications and network media and interface equipment supplied by othe

11.2 Test Plan and Schedule

Factory Acceptance Test (FAT) shall be performed in attendance of KAHRAMAA. The Contractor shall submit a Test Plan and Schedu
to the scheduled start date for the first Factory Acceptance Test (FAT). The purpose of the Test Plan is to provide an overview of all test
shall describe the approach the Contractor plans to take with regard to factory and site acceptance testing. It shall clearly define the break
testable subsystems. It shall also describe the overall sequence of tests, the planned configuration for each test, expected duration, databa
simulating external plant, etc. The Test Plan shall also show any proposed parallel testing activities. The Test Schedule shall show, on a
the estimated start and completion dates for each test. The Contractor shall keep the Test Schedule up to date, showing revised dates as a
The current Test Schedule shall be submitted each month with the Contractor's Monthly Report while testing activities are in progress.

11.3 Test Procedures

A detailed Test Procedure for each system or subsystem test shall be forwarded for approval by KAHRAMAA prior to the scheduled sta
shall clearly indicate how each system element, down to an agreed level, will be tested and the criteria that will be used to assess the suc
determined. Each Test Procedure shall include, but not be limited to, the following:
a) Test objectives
b) Test conditions and test configuration including support facilities, i.e. hardware and software that will be required to run the test
c) Test sequence
d) Duration of test
e) Step by step instructions
f) Expected results including the interpretation of test data for tests to be performed
g) Acceptance criteria based upon conformance to the Specification
h) Standard forms to record test results for evaluation
11.4 Test Reports
Following the completion of the hardware and software acceptance tests (factory and site), the Contractor shall submit a test report that s
tests carried out, the results obtained, lists of any reservations noted during the tests and the manner in which they were corrected.

11.5 Test Equipment and Facilities

The Contractor shall provide all equipment and services required for testing, including, but not limited to:
a) Laboratory test instruments
b) Special test equipment, emulators, simulators and test software, to permit full testing of system functions and performance
c) Other items of the system, specified elsewhere as being part of the Contractor's supply, even if not part of the Subsystem under test
d) Consumables required to prepare for and perform the tests.
All test instruments shall be subject to routine inspection, testing and calibration by the Contractor. All test instruments shall be subject t
required by KAHRAMAA, shall be calibrated at the expense of the Contractor by an approved standards laboratory.
All test software shall be subject to formal quality assurance requirements stipulated elsewhere in the Specification.
11.6 Testing Stages
Inspection of incoming goods and components, and subassembly tests, shall be performed in accordance with the Contractor's Quality Pl
testing shall be performed in accordance with Section Error! Reference source not found.of this Specification and the Contractor's Qualit
performed fall into the following three categories:
a) Type Tests: Equipment shall pass these tests in order to be accepted for use under this Contract
b) Factory Acceptance Tests (FAT) : Systems shall pass these tests before they may be shipped to site
c) Site Acceptance Tests (SAT ): Systems shall pass these ‘Tests on Completion’ before they are Taken Over
11.6.1 Type Tests
Full details of type tests performed on equipment identical to that being offered shall be submitted with the offer, accompanied by a prop
for each item of equipment. If the submitted type test results are satisfactory then the type tests specified may, at the discretion of KAHR
results shall show that the equipment being proposed for this Contract will perform in accordance with its design specification in the env
its application under this Contract. The environmental factors include climatic (temperature, humidity, wind, rain, etc.), electromagnetic
(transport vibration, handling knocks, operational ruggedness, earthquake stresses) and chemical (salt laden atmosphere). Where appropr
demonstrate that the equipment does not exceed accepted standards in terms of its impact on the environment (e.g. noise, harmonic emis

11.6.2 Factory Acceptance Testing

When all internal acceptance tests have been successfully completed, and all known errors have been corrected and retested, the Contrac
readiness for Factory Acceptance Testing to commence. FAT shall be carried out at Contractor’s premises/ country of origin, prior to shi
completion of Factory Acceptance Tests for any section of the Works, KAHRAMAA will approve that section of the Works to be delive
no way relieve the Contractor of any of his obligations under the Contract. The acceptance testing includes the elements of testing outlin

Table: Factory Acceptance Tests

Testing Stage Purpose Results
Internal Acceptance Testing Tests to be performed by the Contractor prior to witnessed testing as a ‘dress rehearsal’ for all test
faults pre-existing at the commencement of the witnessed tests. The test results shall be sent to KAHRAMAA for review to assess th
testing.
Subsystem Factory Acceptance Testing To prove the design of a Subsystem prior to the Subsystem being used in the system FAT.
to the satisfaction of KAHRAMAA before the system FAT can commence.
The acceptance testing includes the elements of testing outlined in below table.
Table: Factory Acceptance Tests
Testing Stage Purpose

System FAT To prove that the complete system being supplied under the Contract performs in accordance with the Contract require
the satisfaction of KAHRAMAA before despatch to site.
11.6.2.1 Composition of Tests
Tests shall be conducted to prove the integrated functioning of the system as a whole and shall include (but not be limited to) the followi
a) Hardware inspection
b) Hardware functionality including firmware and operating system level software tests on CPU, disks, I/O interfaces etc. (The extent
extent and nature of the subsystem tests)
c) Integrated system tests to prove the functionality of all applications software in the context of the complete integrated system, equipm

11.6.2.2 Subsystem FAT

A Subsystem Factory Acceptance Test shall include the inspection, hardware test and software test of any clearly identifiable Subsystem
system test. The test shall prove that the Subsystem meets its particular physical, functional and performance specification. All correspon
subassembly test documentation shall be complete and available for inspection prior to the commencement of a subsystem FAT. The tes
Contractor's premises.
11.6.2.3 System FAT
The system FAT shall combine all Subsystems and shall include other equipment that shall represent, emulate or simulate those parts of
The system FAT shall commence only if all associated subsystems have successfully completed their individual FATs to the satisfaction
have completed his own internal system integration tests prior to commencement of the system FAT.
The system shall be inspected to ensure that all interfaces mate correctly and that the system is complete.
The system shall then be tested as a whole to prove that it meets the Specification in all aspects of function, performance, capacity, main

It is required that the results of the test shall demonstrate system reliability and availability consistent with the values specified and those
shall be carried out at the Contractor's premises. Upon satisfactory completion of the test, the system will be ready for delivery to site.

The FAT shall not commence until all documentation associated with the FAT including Test Plan, Cross Reference Document, Test Sp
Record Sheets have achieved Category I approval. The system equipment will not be allowed on site until the FAT has been successful
records have been reviewed by KAHRAMAA.
11.6.2.4 Remote Terminal Units
For this Factory Acceptance Test, each type of RTU to be supplied as part of this Contract shall communicate with a Master S
can simulate the functionality and performance of a Master Station. As a minimum the following shall be tested:
a) Hardware installation inside cabinet
b) Power supply and distribution in RTU
c) Analogue and digital inputs and outputs
d) Command outputs
e) Pulse inputs
f) Scanning, time tagging, de-bounce filtering and time synchronisation
g) Communications processing including multi-porting functions
h) Data management
i) Hardware and software diagnostics
j) Compliance with communications protocol IEC 60870-5-101
11.6.2.5 Telecommunications
The Contractor shall demonstrate during FAT the correct functionality and performance of the system using each of the communications
shall include the operation of dual circuits in main and standby mode, failovers and restoration. Tests shall include, where appropriate:

a) Data integrity in the presence of noise

b) Loss of Link procedures
c) Demonstrate that communication systems do not interfere with each other (e.g. cross-talk) or with other systems
d) Demonstration of network management functions
e) Programming, control and configuration of the network.
f) The tests shall use a simulated network or, where practical, a real network.
11.6.2.6 SCADA Software/HMI:
The contractor shall demonstrate the following as minimum requirement. The detail test requirement will be decided prior to FAT.
a) All I/O signals have been configured in database.
b) HMI design is in accordance to the actual requirement with the latest version of symbols and legends.
c) Real time information are updating on the HMI.
11.6.2.7 Power Supply Unit
The Contractor shall demonstrate during FAT the correct functionality and performance of the sub system
11.7 Site Acceptance Testing
After equipment has been erected and connected up on site, the Contractor shall carry out to the satisfaction of KAHRAMAA such tests
with the Specification, independent of any factory tests. In support of the Site testing activities, the Contractor shall prepare an overall te
carried out on Site. The test plan shall indicate test precedence and dependencies and should be co-ordinated with the Contractor’s gener
to the relevant requirements for test documentation. The test plan will be subject to the approval of KAHRAMAA and should be closely
terms of the availability of plant for testing and the timely provision of the associated permits to work. KAHRAMAA shall have the righ
waive some tests and require additional tests to be carried out if findings on Site indicate additional or alternative tests are required to pro
comply with the requirements of the Contract. The general requirements for testing and factory testing set out in preceding clauses of thi
After substantial installation has been completed, the Site Acceptance Testing shall be carried out in accordance with the requirements ta
results shall be retained as part of the project QA record.

Table: Site Acceptance Tests

Testing Stage Purpose Comments
Installation Tests
Point-to-Point Testing To ensure that the installed subsystem/system is functioning as specified after installation.
To verify correct correlation and operation between SCADA system and
plant. All tests shall be completed to the satisfaction of KAHRAMAA
Database Update and Verification* To verify correct correlation and operation between SCADA and RTU configuration and control
be Taken Over Subsystem Acceptance To check the operation of each Subsystem in the field.
*Data Update and verification:- Reverse and forward totalized flow to be checked for availability and integrity in the database and calcu
checked. Also data should be retrievable from PLC in case of loss of communication of over 15 minutes and should be checked for integ
data should be available for every interval of 15 minutes at the PLC and the historical server.
11.7.1 Subsystem SAT
A Subsystem SAT shall be conducted to prove that the Subsystem has not been damaged during packaging, delivery and installation on
Subsystem is operating correctly and interfaces correctly to equipment and services on that site. On completion of the test, the Subsystem
SAT. The scheduling of Subsystem SATs shall be subject to coordination with the installation and testing schedules of equipment of oth
designed to interface.
11.7.2 System SAT
The system SAT shall be conducted on all the interconnected equipment forming the Contractor's scope of supply, together with equipm
system is designed to interface.
The system SAT shall be conducted after all the various elements of the system have been installed in the field and have all successfully
SATs. The system SAT shall be performed with equipment in the locations in which they will eventually operate.
This test shall demonstrate that the overall design of the system meets the functional and performance requirements of the Specification
communications network and including equipment supplied by others, to which the system is designed to interface.
Any deficiencies in such equipment shall be reported fully in writing by the Contractor to KAHRAMAA upon their discovery, to allow p
The correction of deficiencies in such equipment shall not be the responsibility of the Contractor, provided that the deficiencies have not
specification of requirements on the part of the Contractor.
11.7.3 Specific Site Test Requirements
11.7.3.1 Installation Tests
Following despatch from the factory and arrival at site, the Contractor shall ensure that the location for the system or subsystem is fully p
completion of installation the Contractor shall set the equipment working and carry out the necessary tests and diagnostic to verify that t
according to the requirements. When completed the results of the diagnostic and verification tests shall be submitted to KAHRAMAA. F
being approved, the Installation Tests shall be conducted by the Contractor. On successful completion of these tests the Water SCADA s
available for the point-to-point testing and verification of the database.

11.7.3.2 Point To Point Testing

Site acceptance test procedures for the new SCADA equipment shall ensure that the SCADA database and displays are correctly mapped
to the plant. The process of testing this mapping may take up to 6 months to complete. Therefore, the Contractor shall establish, to the sa
procedures that ensure the validity of the results of previous testing are systematically reviewed following subsequent changes in the dat
These procedures should identify when previous test results may no longer be valid due to subsequent changes on the system. If test resu
then re-testing will be necessary. The scope of the re-testing shall be agreed with KAHRAMAA on a case-by-case basis. Test procedures
agreed in detail with KAHRAMAA. They will typically include the following steps.

a) Local RTU Tests On completion of plant adaptation works in an RTU the correctness of the works should be tested by activating each
the correct signal is received at the cross connection terminals. Similarly, output signals from the RTU should be simulated at the cross-
by the plant confirmed. If possible, testing to/from the RTU is preferred. Once an RTU installation is complete and the associated RTU h
tested without connection to plant or to the master stations. All I/O shall be tested using a master station simulator. Conditions and const
approach to the regime outlined above and a detailed procedure will have to be agreed with KAHRAMAA prior to the testing being und
the point-to-point testing will verify the telemetered database, there will be a substantial amount of non telemetered data, operational dat
completion, update and verification of this data shall be done in parallel with the point to point testing process. The database verification
documented systematically to ensure correct implementation, traceable change control and completeness of testing. Applications that are
and proven during this period.

12 Training
Training shall include but not necessary be limited to the following areas:
a) Overview of the WorksSCADA System Overview Operations Communication Database and Display Development, Maintenance and
Applications Administration
b) RTUs RTUs / PLC installation, commissioning, maintenance and programming Plant Modifications and Interfaces Communication
c) Power System and Battery Charger Systems
d) Flow meter and other Field Instruments
The Contractor shall submit for the approval of KAHRAMAA, a synopsis of all training courses offered.
All these courses should be scheduled to take place on Site in Doha, Qatar.
The Contractor should provide a mixture of formal training and ‘hands on’ experience directed towards integrating, configuring, the syst
Training shall be provided by the manufacturer of the particular equipment or system.
13 Warranty, Defects Liability and Maintenance Period
There shall be a Warranty or Defects Liability Period associated with the Taking Over Certificate, The Defects Liability Period associate
commence from the date of issue of the Taking Over Certificate and will cover the Works or portion thereof covered by the Taking Over
include Maintenance support for the equipments supplied under the contract.
13.1 Duration
All equipments supplied under the contract shall have 2 (two) years of Defect Liability or Warranty period, this shall also including Mai
equipments from the date of issue of Taking Over Certificate.
13.2 Attendance
During the Defects Liability Period, the Contractor shall attend to and clear all defects within a reasonable time of being notified of the d
have an operational or security impact upon the system shall be attended to within 2 hours of notifying the Contractor of the fault. Less c
24 hours.
13.2.1 Telephone Support
The Contractor shall provide verbal telephone support to KAHRAMAA personnel during normal KAHRAMAA office hours to provide
and to assist with any problems that may arise. This service shall not be subject to a use charge.
14 Two Years Spare Parts and Tools
Two years spare parts shall be provided for the total installed capacity of each type of equipments such as, but not limited to, I/O cards, b
cards. The contractor should propose the list of spares for approval of KAHRAMAA.
The supplier shall include all necessary requirements, tools, calibration tools, software's and portable handheld devices and Laptops for t
downloading.
15 Software
Latest version of the software shall be supplied for all the equipments under the contract with the required laptops/workstations and any
the stationary/consoles if required.

zSC