Penguard Universal: Technical Data Sheet

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Technical Data Sheet

Approved 27800;27801 1 27800 epoxy ^(ValidationDate) 1

Penguard Universal

Product description
This is a two component polyamine cured pure epoxy coating. It is a fast drying, abrasion resistant, high solids,
high build product. It provides excellent corrosion protection as part of a complete coating system. Can be used
as primer, mid coat, finish coat or as single coat system in atmospheric and immersed environments. Suitable
for properly prepared carbon steel, galvanized steel, shop primed steel, stainless steel, aluminum and concrete
substrates. Suitable as maintenance coating on a wide range of aged coating surfaces. It can be applied at sub
zero surface temperatures.

Typical use
Recommended for offshore environments, including splash zones, refineries, power plants, bridges, buildings,
mining equipment and general structural steel. Approved for PSPC cross over testing with a wide range of shop
primers.
Other

Approvals and certificates


Approved for PSPC for Water Ballast Tanks according to IMO Res. MSC 215(82)
Approved for PSPC for Crude Oil Tanks according to IMO Res. MSC 288(87)
Pre-qualified in accordance with NORSOK M-501, Edition 6, System 1
Pre-qualified in accordance with NORSOK M-501, Edition 6, System 7.

When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8

Consult your Jotun representative for details.


Additional certificates and approvals may be available on request.

Colors
aluminum, grey and selected range of colors

Product data
Property Test/Standard Description

Solids by volume ISO 3233 72 ± 2 %


Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 86 °F (30 °C)
Density calculated 1.4 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 2.04 lbs/gal
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)

The provided data is typical for factory produced products, subject to slight variation depending on color.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.

Gloss level may vary slightly with color, application method, film thickness and with environmental conditions
during application and drying/curing.

Date of issue: 6 April 2021 Page: 1/5

This technical data sheet supersedes those previously issued.


The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Penguard Universal

Film thickness per coat


Typical recommended specification range

Dry film thickness 2.8 mils (70 µm) - 12 mils (300 µm)
Wet film thickness 4 mils (105 µm) - 16 mils (415 µm)
Theoretical spreading rate 420 ft²/gal (10.3 m²/l) - 100 ft²/gal (2.4 m²/l)

Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.

Surface preparation summary table

Surface preparation

Substrate Minimum Recommended

Carbon steel St 2 (ISO 8501-1) or SSPC SP-2 Sa 2½ (ISO 8501-1) or NACE No. 2 /
SSPC SP-10
Aluminum The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanized steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Shop primed steel Dry, clean and intact shop primer. Sweep blasted or alternatively blasted
to Sa 2 (ISO 8501-1) or SP 6 / NACE
No. 3 (SSPC-VIS 1) of at least 70 %
of the surface.
Coated surfaces Clean, dry and undamaged compatible P Sa 2½ (ISO 8501-2)
coating
Concrete Minimum 4 weeks curing. Moisture Minimum 4 weeks curing. Moisture
content maximum 5 %. Mechanically content maximum 5 %. Prepare the
prepare the existing concrete surface surface by means of enclosed blast
by scabbling, needle gun, mechanical shot or diamond grinding and other
disc grinding. appropriate means to abrade the
surrounding concrete and to remove
laitance.

Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.

Application

Date of issue: 6 April 2021 Page: 2/5

This technical data sheet supersedes those previously issued.


The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Penguard Universal

Application methods
The product can be applied by

Spray: Use airless spray.


Brush: Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.
Roller: May be used for small areas but is not recommended for first primer coat. However, when
using roller application care must be taken to apply sufficient material in order to achieve
the specified dry film thickness.

Product mixing ratio (by volume)

Penguard Universal Comp A 3 part(s)


Penguard Universal Comp B 1 part(s)

Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17

Guiding data for airless spray


Nozzle tip (inch/1000): 17-31

Pressure at nozzle (minimum): 150 bar / 2100 psi

Drying and Curing time


Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F

Substrate temperature -10 °C -5 °C 0 °C 5 °C 10 °C 23 °C 40 °C

Surface (touch) dry 27 h 15 h 11 h 7h 5h 2h 1h


Walk-on-dry 73 h 35 h 24 h 14 h 10 h 5h 2h
Dried to over coat, minimum 36 h 25 h 16 h 10 h 7h 4h 2h
Dried/cured for service 21 d 14 d 11 d 7d 4d

For maximum overcoating intervals, refer to the Application Guide (AG) for this product.

Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.

Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.

Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.

Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.

Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Date of issue: 6 April 2021 Page: 3/5

This technical data sheet supersedes those previously issued.


The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Penguard Universal

Induction time and Pot life


Temperatures: 15°C = 59°F / 23°C = 73°F

Paint temperature 23 °C

Induction time 10 min


Pot life 2h

Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Immersed, sea water 60 °C 70 °C
Immersed, crude oil 80 °C 90 °C

Peak temperature duration max. 1 hour.


The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.

Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.

Previous coat: inorganic zinc silicate shop primer, epoxy, epoxy mastic, zinc epoxy, zinc silicate
Subsequent coat: acrylic, alkyd, epoxy, polyurethane, polysiloxane, epoxy mastic, vinyl epoxy

Packaging (typical)
Volume Size of containers
(liters) (liters)

Penguard Universal Comp A 15 20


Penguard Universal Comp B 5 5

5 l = 1.32 gal
15 l = 3.96 gal

The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage

Date of issue: 6 April 2021 Page: 4/5

This technical data sheet supersedes those previously issued.


The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Penguard Universal

The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.

Shelf life at 73°F (23 °C)


Penguard Universal Comp A 48 month(s)
Penguard Universal Comp B 48 month(s)

In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Note
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Health and safety


Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products and epoxy based products used as a finish coat may chalk when exposed to
sunlight and weathering.

Color and gloss retention on topcoats/finish coats may vary depending on type of color, exposure environment
such as temperature, UV intensity etc., application quality and generic type of paint. Contact your local Jotun
office for further information.

Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.

Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.

If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Date of issue: 6 April 2021 Page: 5/5

This technical data sheet supersedes those previously issued.


The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com

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